Magnesium Compound Patents (Class 502/133)
  • Patent number: 8981023
    Abstract: This invention relates to a supported nonmetallocene catalyst and preparation thereof. The supported nonmetallocene catalyst can be produced with a simple and feasible process and is characterized by an easily controllable polymerization activity. This invention further relates to use of the supported nonmetallocene catalyst in olefin homopolymerization/copolymerization, which is characterized by a lowered assumption of the co-catalyst as compared with the prior art.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: March 17, 2015
    Assignees: China Petroleum & Chemical Corp., Sinopec Yangzi Petrochemical Co. Ltd.
    Inventors: Hongping Ren, Chuanfeng Li, Xiaoli Yao, Feng Guo, Zhonglin Ma, Haibin Chen, Kaixiu Wang, Jingwei Liu, Yaming Wang
  • Patent number: 8957169
    Abstract: This invention relates to a supported nonmetallocene catalyst and preparation thereof. The supported nonmetallocene catalyst can be produced with a simple and feasible process and is characterized by an easily controllable polymerization activity. This invention further relates to use of the supported nonmetallocene catalyst in olefin homopolymerization/copolymerization, which is characterized by a lowered assumption of the co-catalyst as compared with the prior art.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: February 17, 2015
    Assignees: China Petroleum & Chemical Corp., Sinopec Yangzi Petrochemical Co. Ltd.
    Inventors: Xiaoli Yao, Chuanfeng Li, Hongping Ren, Zhonglin Ma, Feng Guo, Kaixiu Wang, Jingwei Liu, Yaming Wang
  • Patent number: 8952113
    Abstract: This invention relates to a supported nonmetallocene catalyst and preparation thereof. The supported nonmetallocene catalyst can be produced with a simple and feasible process and is characterized by an easily controllable polymerization activity. This invention further relates to use of the supported nonmetallocene catalyst in olefin homopolymerization/copolymerization, which is characterized by a lowered assumption of the co-catalyst as compared with the prior art.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: February 10, 2015
    Assignees: China Petroleum & Chemical Corp., Sinopec Yangzi Petrochemical Company Ltd.
    Inventors: Chuanfeng Li, Hongping Ren, Xiaoli Yao, Lin Kan, Bo Liu, Zhonglin Ma, Feng Guo, Kaixiu Wang, Yaming Wang, Lijuan Yang
  • Patent number: 8952112
    Abstract: This invention relates to a supported nonmetallocene catalyst and preparation thereof. The supported nonmetallocene catalyst can be produced with a simple and feasible process and is characterized by an easily controllable polymerization activity. This invention further relates to use of the supported nonmetallocene catalyst in olefin homopolymerization/copolymerization, which is characterized by a lowered assumption of the co-catalyst as compared with the prior art.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: February 10, 2015
    Assignees: China Petroleum & Chemical Corp., Sinopec Yangzi Petrochemical Company Ltd.
    Inventors: Chuanfeng Li, Hongping Ren, Xiaoli Yao, Zhonglin Ma, Feng Guo, Kaixiu Wang, Jingwei Liu, Yaming Wang, Lijuan Yang
  • Patent number: 8940654
    Abstract: A catalyst component for the polymerization of olefins obtained by: (a) reacting in a inert hydrocarbon suspension medium a Mg(OR1)(OR2) compound, in which R1 and R2 are identical or different and are each an alkyl radical having 1 to 10 carbon atoms, with a tetravalent transition metal compound having at least a Metal-halogen bond, used in amounts such that the molar ratio metal/Mg is from 0.05 to 10, thereby obtaining a solid reaction product dispersed in a hydrocarbon slurry, (b) washing the solid reaction product dispersed in a hydrocarbon slurry with a liquid hydrocarbon, (c) contacting the washed solid reaction product obtained in (b) with a tetravalent titanium compound and (d) contacting the product obtained in (c) with an organometallic compound of a metal of group 1, 2 or 13 of the Periodic Table.
    Type: Grant
    Filed: June 6, 2011
    Date of Patent: January 27, 2015
    Assignee: Basell Polyolefine GmbH
    Inventors: Friedhelm Gundert, Martin Schneider
  • Publication number: 20140309385
    Abstract: Group 4 transition metal complexes of bidentate iminonaphthol pro-ligands can be used as catalysts to polymerise olefins, such as ethylene. Group 4 transition metal complexes of bidentate iminonaphthol pro-ligands can have a single-site nature, allowing the catalysts to be used to prepare ultra high molecular weight polyethylene having a narrow molecular weight distribution.
    Type: Application
    Filed: August 2, 2012
    Publication date: October 16, 2014
    Inventor: Jeroen Wassenaar
  • Patent number: 8501653
    Abstract: Catalyst systems, processes of forming the same and polymers formed therefrom are described herein.
    Type: Grant
    Filed: February 16, 2011
    Date of Patent: August 6, 2013
    Assignee: Fina Technology, Inc.
    Inventors: Lei Zhang, David Knoeppel
  • Patent number: 8318626
    Abstract: The present invention relates to solid catalyst components comprising titanium, magnesium, halogen and an internal electron donor compound containing at least one 1,8-naphthyl diester compound. The 1,8-naphthyl diester compounds include naphthalene-1,8-diyl dicycloalkanecarboxylate derivatives, dicycloalkenecarboxylate derivatives, 8-(cycloalkanecarbonyloxy)naphthalene-1-yl benzoate derivatives, and 8-(cycloalkenecarbonyloxy)naphthalene-1-yl benzoate derivatives. The present invention further relates to catalyst systems containing the catalyst solid components, organoaluminum compounds, and organosilicon compounds. The present invention also relates to methods of making the solid catalyst components and the catalyst systems, and methods of polymerizing or copolymerizing alpha-olefins using the catalyst systems.
    Type: Grant
    Filed: March 1, 2010
    Date of Patent: November 27, 2012
    Assignee: BASF Corporation
    Inventor: Main Chang
  • Publication number: 20120208970
    Abstract: Catalyst systems, processes of forming the same and polymers formed therefrom are described herein.
    Type: Application
    Filed: February 16, 2011
    Publication date: August 16, 2012
    Applicant: Fina Technology, Inc.
    Inventors: LEI ZHANG, David Knoeppel
  • Publication number: 20120142873
    Abstract: A solid catalyst component comprising the product of a process comprising (a) reacting a magnesium alcoholate of formula Mg(OR1)(OR2) compound, in which R1 and R2 are identical or different and are each an alkyl radical having 1 to 10 carbon atoms, with titanium tetrachloride carried out in a hydrocarbon at a temperature of 50-100° C., (b) subjecting the reaction mixture obtained in (a) to a heat treatment at a temperature of 110° C. to 200° C. for a time ranging from 3 to 25 hours (c) isolating and washing with a hydrocarbon the solid obtained in (b), said solid catalyst component having a Cl/Ti molar ratio higher than 2.5.
    Type: Application
    Filed: August 2, 2010
    Publication date: June 7, 2012
    Applicant: Basell Polyolefine GmbH
    Inventors: Freidhelm Gundert, Martin Schneider, Joachim Berthold, Bernd Lothar Marczinke
  • Patent number: 8193288
    Abstract: This invention relates to a supported nonmetallocene catalyst for olefin polymerization, which is produced by directly reacting a nonmetallocene ligand with a catalytically active metallic compound on a carrier through an in-situ supporting process. The process according to this invention is simple and feasible, and it is easy to adjust the load of the nonmetallocene ligand on the porous carrier. The supported nonmetallocene catalyst according to this invention can be used for olefin homopolymerization/copolymerization, even in combination with a comparatively less amount of the co-catalyst, to achieve a comparatively high polymerization activity. Further, the polymer product obtained therewith boasts desirable polymer morphology and a high bulk density.
    Type: Grant
    Filed: October 15, 2008
    Date of Patent: June 5, 2012
    Assignee: Sinopec Yangzi Petro-Chemical Ltd.
    Inventors: Yuefeng Gu, Chuanfeng Li, Xiaoli Yao, Zhonglin Ma, Bo Liu, Feng Guo, Yaming Wang, Jiye Bai, Shaohui Chen, Xiaoqiang Li
  • Patent number: 8193112
    Abstract: The present disclosure relates to cationic divalent metal catalysts useful for the polymerization of cyclic esters, methods for their preparation and uses thereof.
    Type: Grant
    Filed: November 24, 2009
    Date of Patent: June 5, 2012
    Assignee: University of Lethbridge
    Inventors: Paul G. Hayes, Craig Wheaton
  • Publication number: 20120095172
    Abstract: Ziegler-Natta catalyst composition capable of producing ethylene/alpha-olefins copolymers, particularly linear low density polyethylene; the composition having an improved stability of its behaviour during polymerization in respect to time. The Ziegler-Natta catalyst composition comprises: 1.
    Type: Application
    Filed: April 26, 2010
    Publication date: April 19, 2012
    Inventors: Thomas Garoff, Paivi Waldvogel, Kalle Kallio, Virginie Eriksson
  • Patent number: 8143184
    Abstract: The invention is directed to a process for producing an olefin polymerization catalyst wherein a solution of a soluble magnesium complex containing an element of is Group 13 or 14 of the Periodic Table (IUPAC) is contacted with a halogen containing transition metal compound of Group 3 to 10 of the Periodic Table (IUPAC) to obtain a solid catalyst complex comprising as essential components Mg, said element of is Group 13 or 14 of the Periodic Table (IUPAC) and said transition metal compound.
    Type: Grant
    Filed: June 2, 2005
    Date of Patent: March 27, 2012
    Assignee: Borealis Technology Oy
    Inventors: Thomas Garoff, Päivi Waldvogel
  • Publication number: 20120046429
    Abstract: Catalyst compositions, methods of forming the same and polymers formed therefrom are described herein.
    Type: Application
    Filed: August 23, 2010
    Publication date: February 23, 2012
    Applicant: Fina Technology, Inc.
    Inventors: Lei Zhang, Kenneth Blackmon, David Rauscher
  • Publication number: 20110319575
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.
    Type: Application
    Filed: September 8, 2011
    Publication date: December 29, 2011
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy L. Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yáng, Matthew G. Thorn
  • Patent number: 8012903
    Abstract: Methods are provided to prepare a catalyst system that includes at least one titanium compound, at least one magnesium compound, at least one electron donor compound, at least one activator compound, and at least one silica support material, the at least one silica support material having a median particle size in the range of from 20 to 50 microns with no more than 10% of the particles having a size less than 10 microns and no more than 10% of the particles having a size greater than 50 microns and average pore diameter of at least ?220 angstroms.
    Type: Grant
    Filed: April 17, 2008
    Date of Patent: September 6, 2011
    Assignee: Univation Technologies, LLC
    Inventors: Maria A. Apecetche, Phuong A. Cao, Michael D. Awe, Ann M. Schoeb-Wolters, Ryan W. Impelman
  • Patent number: 7935651
    Abstract: A method for preparing a titanium-containing Ziegler-Natta catalyst is disclosed. A dialkyl magnesium compound, a trialkyl aluminum compound, and a polymethylhydrosiloxane are first combined in a hydrocarbon solvent. That product is then combined with dry, alcohol-free magnesium chloride. A solid product from the reaction with the magnesium chloride component is isolated and washed with a hydrocarbon solvent. The washed solid product is then combined with an alkyl aluminum dichloride or a dialkyl aluminum chloride to give the catalyst. The catalyst is suitable for both slurry and gas-phase olefin polymerizations. Polyolefins produced with the catalyst have broad molecular weight distributions and narrow distributions of relatively large particles.
    Type: Grant
    Filed: February 4, 2010
    Date of Patent: May 3, 2011
    Assignee: Equistar Chemicals, L.P.
    Inventors: Mark K. Reinking, Joachim T. M. Pater, Giampiero Morini
  • Patent number: 7897710
    Abstract: Film formed from a polyethylene resin composition which obeys a dynamic rheological relationship at 190° C. between melt storage modulus G?, measured in Pa and at a dynamic frequency where the loss modulus G?=3000 Pa, and dynamic complex viscosity ?*100, measured in Pa·s at 100 rad/s, such that (a) G?(G?=3000)>?0.86?*100+z where z=3800, and at the same time (b) G?(G?=3000)>0.875?*100?y where y=650, and having an impact strength (DDT) of at least 250 g, measured on 15 ?m thick film (blown under conditions with BUR=5:1 and Neck Height=8×D) conditioned for 48 hours at 20°-25° C., according to ASTM D1709.
    Type: Grant
    Filed: August 12, 2005
    Date of Patent: March 1, 2011
    Assignee: Ineos Manufacturing Belgium NV
    Inventors: John Amos, Choon Kooi Chai, Luc Marie Ghislain Dheur
  • Patent number: 7888437
    Abstract: The process for producing an olefin polymer according to the present invention is characterized in that it comprises polymerizing an olefin having 3 or more carbon atoms in the presence of a catalyst for olefin polymerization containing a solid titanium catalyst component (I) which contains titanium, magnesium, halogen, and a cyclic ester compound (a) specified by the following formula (1): wherein n is an integer of 5 to 10, R2 and R3 are each independently COOR1 or a hydrogen atom, and at least one of R2 and R3 is COOR1; and R1's are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms, and a single bond (excluding Ca—Ca bonds, and a Ca—Cb bond in the case where R3 is a hydrogen atom) in the cyclic backbone may be replaced with a double bond, and an organometallic compound catalyst component (II), at an internal pressure of the polymerization vessel which is 0.25 times or more as high as the saturation vapor pressure of the olefin at a polymerization temperature.
    Type: Grant
    Filed: January 19, 2006
    Date of Patent: February 15, 2011
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Kazuhisa Matsunaga, Hisao Hashida, Toshiyuki Tsutsui, Kunio Yamamoto, Atsushi Shibahara, Tetsunori Shinozaki
  • Patent number: 7888438
    Abstract: A catalyst for olefin polymerization of the present invention includes a solid titanium catalyst component (I) including titanium, magnesium, halogen, and a cyclic ester compound (a) represented by the following formula (1): wherein n is an integer of 5 to 10; R2 and R3 are each independently COOR1 or R, and at least one of R2 and R3 is COOR1; a single bond (excluding Ca—Ca bonds, and a Ca—Cb bond in the case where R3 is R) in the cyclic backbone may be replaced with a double bond; a plurality of R1's are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms; and a plurality of R's are each independently a hydrogen atom or a substituent, but at least one of R's is a hydrogen atom, and an organometal compound catalyst component (II). When this catalyst for olefin polymerization is used, an olefin polymer having a broad molecular weight distribution can be produced.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: February 15, 2011
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Kazuhisa Matsunaga, Hisao Hashida, Toshiyuki Tsutsui, Kunio Yamamoto, Atsushi Shibahara, Tetsunori Shinozaki
  • Patent number: 7879751
    Abstract: A solid catalyst component for olefin polymerization, comprising titanium atoms, magnesium atoms, halogen atoms and hydrocarbyloxy groups, wherein the following filtrate contains titanium atoms in a concentration of 0.08 mg-Ti/ml-filtrate or lower, measured according to a method comprising the steps of (1) preparing a suspension of the solid catalyst component for olefin polymerization in heptane having a concentration of 0.1 g-solid catalyst component/ml-suspension, (2) heating the suspension at 70° C. for 30 minutes under stirring, (3) filtering the suspension, thereby obtaining a filtrate, and (4) measuring a concentration of titanium atoms contained in the filtrate; and a production process of the solid catalyst component.
    Type: Grant
    Filed: December 9, 2008
    Date of Patent: February 1, 2011
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Shin-ichi Kumamoto
  • Patent number: 7834117
    Abstract: A process for preparing crystalline ethylene (co)polymers comprising (co)polymerizing ethylene in the presence of carried out in the presence catalyst system comprising (a) a solid catalyst component comprising Ti, Mg, halogen, ORI groups, where RI is a C1-C12 hydrocarbon group optionally containing heteroatoms, having ORI/Ti molar ratio of at least 0.5, an amount of titanium, with respect to the total weight of said solid catalyst component, higher than 4% by weight, and showing a specific pattern of the SS-NMR; and (b) an aluminum alkyl compound as a cocatalyst. The process allows to obtain in good yields ethylene polymers with narrow MWD.
    Type: Grant
    Filed: March 15, 2006
    Date of Patent: November 16, 2010
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Giampiero Morini, Isabella Camurati, Tiziano Dall'Occo, Dario Liguori, Gianni Vitale
  • Publication number: 20100190938
    Abstract: A polymer exhibiting high catalytic activity, good hydrogen response and high three-dimensional regularity can be obtained with high yield by polymerizing an olefin in the presence of a catalyst for olefin polymerization which is composed of a solid catalyst component (A) containing magnesium, titanium, a halogen and an electron-donating compound, an organic aluminum compound (B) represented by the following general formula: R6pAlQ3-p, and an aminosilane compound (C) represented by the following general formula: (R1R2N)m(R3HN)nR4pSi(OR5)q.
    Type: Application
    Filed: August 4, 2006
    Publication date: July 29, 2010
    Applicant: TOHO TITANIUM CO., LTD.
    Inventors: Takefumi Yano, Motoki Hosaka, Maki Sato, Kohei Kimura
  • Patent number: 7736613
    Abstract: A modified synthetic silica powder is produced by heating in vacuum an amorphous synthetic silica powder produced by a sol-gel process, and then cooling the heated silica powder in an atmosphere containing helium. When the modified synthetic silica powder is fused and vitrified in a process of crucible production, the resulting quartz glass crucible contains hardly any bubbles.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: June 15, 2010
    Assignee: Japan Super Quartz Corporation
    Inventors: Masanori Fukui, Takahiro Satoh
  • Patent number: 7704910
    Abstract: A catalyst for olefin polymerization comprising (A) a solid catalyst component prepared by causing (a) a magnesium compound, (b) a tetravalent titanium halide compound, and (c) an electron donor compound to come in contact with each other, (B) an organoaluminum compound of the general formula R1pAlQ3-p, and (C) an oligomer of an organosilicon compound of the following chemical formula; R4—(R2R3SiO)m—R5 can produce olefin polymers having higher stereoregularity and a broader molecular weight distribution in a higher yield than conventional catalysts.
    Type: Grant
    Filed: May 17, 2005
    Date of Patent: April 27, 2010
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Motoki Hosaka, Takefumi Yano, Hiroyuki Kono
  • Patent number: 7649062
    Abstract: A solid titanium catalyst component (I) of the present invention is characterized in that it contains titanium, magnesium, halogen, and a cyclic ester compound (a) represented by the following formula (1): wherein n is an integer of 5 to 10; R2 and R3 are each independently COOR1 or R, and at least one of R2 and R3 is COOR1; a single bond (excluding Ca—Ca bonds, and a Ca—Cb bond in the case where R3 is R) in the cyclic backbone may be replaced with a double bond; a plurality of R1's are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms; and a plurality of R's are each independently a hydrogen atom or a substituent, but at least one of R's is not a hydrogen atom. When using this solid titanium catalyst component (I), an olefin polymer having a broad molecular weight distribution can be produced.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: January 19, 2010
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Kazuhisa Matsunaga, Hisao Hashida, Toshiyuki Tsutsui, Kunio Yamamoto, Atsushi Shibahara, Tetsunori Shinozaki
  • Patent number: 7608555
    Abstract: The present invention relates to a process for the production of catalysts, particularly of Ziegler-Natta type of catalysts for olefin polymerisation, to the catalysts as such, and to their use in polymerising olefins.
    Type: Grant
    Filed: June 6, 2007
    Date of Patent: October 27, 2009
    Assignee: Borealis Technology Oy
    Inventors: Thomas Garoff, Kari Pesonen, Päivi Waldvogel, Timo V. Laine, Peter Denifl, Jarmo Lindroos
  • Patent number: 7582712
    Abstract: Methods and apparatus to form a catalyst precursor, comprising combining in a reactor magnesium, an alkoxysilane compound, a halogenized silicon compound, a halogenized transition metal compound, a substituted aromatic furan compound having a structural formula, and an alkyl halide or aromatic halide compound to obtain a solid catalyst precursor, wherein the alkoxysilane compound and halogenized silicon compound are combined prior to either being exposed to the halogenized transition metal compound, and wherein the alkyl halide or aromatic halide compound is introduced to the reactor as the final step.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: September 1, 2009
    Assignee: Formosa Plastics Corporation, U.S.A.
    Inventors: Guangxue Xu, Honglan Lu
  • Patent number: 7473664
    Abstract: Methods of forming polyolefins and catalysts are described herein. Such methods generally include forming Ziegler-Natta catalyst compounds in the absence of one or more blended compounds typically used to form such catalyst.
    Type: Grant
    Filed: June 23, 2006
    Date of Patent: January 6, 2009
    Assignee: Fina Technology, Inc.
    Inventors: Kayo Vizzini, David Knoeppel, Steven Gray, David Rauscher, Tim Coffy, Henry Enriquez
  • Patent number: 7381780
    Abstract: Improved catalyst compositions, and polymerization processes using such improved catalyst compositions, are provided. An example of an improved catalyst composition is a supported catalyst system that includes at least one titanium compound, at least one magnesium compound, at least one electron donor compound, at least one activator compound, and at least one silica support material, the at least one silica support material having a median particle size in the range of from 20 to 50 microns with no more than 10% of the particles having a size less than 10 microns and no more than 10% of the particles having a size greater than 50 microns and average pore diameter of at least ?220 angstroms.
    Type: Grant
    Filed: July 10, 2007
    Date of Patent: June 3, 2008
    Assignee: Univation Technologies, LLC
    Inventors: Maria A. Apecetche, Phuong A. Cao, Michael D. Awe, Ann M. Schoeb-Wolters, Ryan W. Impelman
  • Patent number: 7371802
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2?CHR in which R is hydrogen or a hydrocarbon radical with 1-12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from thiophene dicarboxylate derivatives of a particular formula. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Grant
    Filed: October 13, 2004
    Date of Patent: May 13, 2008
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Yuri Gulevich, Giampiero Morini, Maria Fusto
  • Patent number: 7307036
    Abstract: A highly active alpha-olefin polymerization catalyst component is disclosed. In the presence of a co-catalyst, the catalyst component is useful for the production of LLDPE resins. The catalyst component is produced by a method whereby organic silicon compounds are reacted with a transition metal complex and active transition metal species is deposited on a silicon-containing MgCl2 that is prepared in situ in the presence of the organic silicon compounds.
    Type: Grant
    Filed: July 22, 2004
    Date of Patent: December 11, 2007
    Assignee: Formosa Plastics Corporation U.S.A.
    Inventors: Guangxue Xu, Honglan Lu, Zhongyang Liu, Chih-Jian Chen
  • Patent number: 7271120
    Abstract: A catalyst for the preparation of dimethyl carbonate from urea and methanol having a composition on weight base of: active component of from 20 to 50 wt %, and carrier of from 80 to 50 wt %, and prepared by equal-volume spraying and impregnating method is disclosed. The method for the synthesis of dimethyl carbonate can be carried out in a catalytic rectification reactor, said method comprising: (1) dissolving urea in methanol to form a methanol solution of urea; and (2) feeding the methanol solution of urea and methanol counter-currently into the reaction zone, wherein the reaction is carried out at conditions including reaction temperature of from 120° C. to 250° C., reaction pressure of from 0.1 MPa to 5 MPa, kettle bottom temperature of from 70° C. to 210° C., stripping section temperature of from 70° C. to 250° C., rectifying section temperature of from 70° C. to 280° C., and reflux ratio of from 1:1 to 20:1.
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: September 18, 2007
    Assignees: Institute of Coal Chemistry, Chinese Academy of Sciences, Feicheng Acid Chemicals Co., Ltd.
    Inventors: Yuhan Sun, Wei Wei, Ning Zhao, Baoyuan Sun, Bingsheng Zhang, Yanjun Chen
  • Patent number: 7271119
    Abstract: Process for preparing an olefin polymerisation catalyst component in the form of particles having a predetermined size range, said process comprising the steps of a) preparing a solution of a complex of a Group 2 metal and an electron donor by reacting a compound of said metal with said electron donor or a precursor thereof in an organic liquid reaction medium; b) adding said solution of said complex to at least one compound of a transition material to produce an emulsion, the dispersed phase of which contains more than 50 mol % of the Group 2 metal in said complex; c) agitating the emulsion, optionally in the presence of an emulsion stabilizer, in order to maintain the droplets of said dispersed phase within the average size range 5 to 200 m; d) solidifying said droplets of the dispersed phase; and e) recovering the solidified particles of the olefin polymerisation catalyst component, wherein a turbulence minimizing agent (TMA) is added to the reaction mixture before solidifying said droplets of the disperse
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: September 18, 2007
    Assignee: Borealis Technology Oy
    Inventors: Peter Denifl, Timo Leinonen
  • Patent number: 7259125
    Abstract: Improved catalyst compositions, and polymerization processes using such improved catalyst compositions, are provided. An example of an improved catalyst composition is a supported catalyst system that includes at least one titanium compound, at least one magnesium compound, at least one electron donor compound, at least one activator compound, and at least one silica support material, the at least one silica support material having a median particle size in the range of from 20 to 50 microns with no more than 10% of the particles having a size less than 10 microns and no more than 10% of the particles having a size greater than 50 microns and average pore diameter of at least <220 angstroms.
    Type: Grant
    Filed: May 26, 2006
    Date of Patent: August 21, 2007
    Assignee: Univation Technologies, LLC
    Inventors: Maria A. Apecetche, Phuong A. Cao, Michael D. Awe, Ann M. Schoeb-Wolters, Ryan W. Impelman
  • Patent number: 7256151
    Abstract: A solid catalyst component for ?-olefin polymerization, which comprises a titanium atom, a magnesium atom, a halogen atom, a phthalic acid ester compound, and a 1,3-diether compound, wherein an amount of the 1,3-diether compound contained in the solid catalyst component is 0.1 to 3 mol per one mol of the phthalic acid ester compound contained therein; a process for producing a catalyst for ?-olefin polymerization, which comprises the step of contacting at least the above solid catalyst component, an organoaluminum compound, and an external electron donor compound with one another; and a process for producing an ?-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an ?-olefin in the presence of a catalyst produced by the above process.
    Type: Grant
    Filed: April 20, 2005
    Date of Patent: August 14, 2007
    Assignee: Sumitomo Chemical Company Limited
    Inventor: Shin-ichi Kumamoto
  • Patent number: 7220696
    Abstract: Disclosed is a catalyst for olefin polymerization comprising [I] a solid titanium catalyst component [S] comprising titanium, magnesium, halogen and an electron donor (b), which is obtained by bringing a solid adduct consisting of a magnesium compound and an electron donor (a) into contact with an electron donor (b) and a liquid titanium compound by at least one method selected from (A) a method of contacting the materials in a suspended state in the coexistence of an inert hydrocarbon solvent and (B) a method of contacting the material plural times individed portions and [II] an organometallic compound catalyst component [M] containing a metal selected from the groups I to III in the periodic table.
    Type: Grant
    Filed: April 3, 2003
    Date of Patent: May 22, 2007
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Kazuhisa Matsunaga, Masao Nagano, Masaaki Ohgizawa, Toshiyuki Tsutsui
  • Patent number: 7202191
    Abstract: It has been discovered that using n-butylmethyldimethoxysilane (BMDS) as an external electron donor for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties. The catalyst systems of the invention provide for controlled chain defects/defect distribution and thus a regulated microtacticity. Consequently, the curve of storage modulus (G?) v. temperature is shifted such that the film achieves the same storage modulus at a lower temperature enabling faster throughput of polypropylene film through a high-speed tenter.
    Type: Grant
    Filed: October 4, 2005
    Date of Patent: April 10, 2007
    Assignee: Fina Technology, Inc.
    Inventors: Kenneth Paul Blackmon, David J. Rauscher, Michael R. Wallace
  • Patent number: 7172988
    Abstract: A catalyst component for ethylene polymerization, including an inorganic oxide support, and at least one alkyl metal compound, at least one halide, at least one dihydrocarbyl magnesium compound, at least one difunctional compound that reacts with the dihydrocarbyl magnesium compound and at least one titanium compound, wherein the difunctional compound is a mono-, di- or multi-halogenated alcohol or phenol having from 2 to 20 carbon atoms; or a mono-, di- or multi-halogenated acyl halide having from 2 to 20 carbon atoms. Also, a process for preparing the catalyst component and use thereof.
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: February 6, 2007
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry
    Inventors: Kejing Gao, Dongbing Liu, Wei Chen, Guirong Fan, Xinping Lu, Jingyan An, Ying Guan, Jun Zhang, Qinfang Zhao
  • Patent number: 7169727
    Abstract: A pre-catalyst is formed by reacting butylethylmagnesium with an alcohol to form a magnesium alkoxide compound, followed by contacting the magnesium alkoxide compound with a phosphorous compound to form a magnesium alkoxide phosphorous compound mixture. The magnesium alkoxide phosphorous compound mixture is subsequently reacted with TiCl4 to form a MgCl2 support. The MgCl2 support is then contacted with an internal donor while being heated to form a first catalyst slurry, which is then contacted with TiCl4 while being heated to form a second catalyst slurry. The second catalyst slurry is next contacted with TiCl4 while being heated to form a third catalyst slurry, which is washed and dried, resulting in a highly active pre-catalyst with controlled morphology. The pre-catalyst may be combined with one or more co-catalysts and optionally one or more external electron donors to form an active catalyst system, which may be used for the polymerization of olefins.
    Type: Grant
    Filed: July 26, 2004
    Date of Patent: January 30, 2007
    Assignee: Fina Technology, Inc.
    Inventor: Joseph Lyndon Thorman
  • Patent number: 7160833
    Abstract: A spray-dried composition comprising the reaction product of a magnesium halide, a solvent, an electron donor compound, and a transition metal compound and an inert filler comprising substantially spherical particles having an average particle size ranging from about 1 ?m to about 12 ?m, and a polymerization process using the same.
    Type: Grant
    Filed: July 13, 2004
    Date of Patent: January 9, 2007
    Assignee: Dow Global Technologies Inc.
    Inventors: Burkhard Eric Wagner, Mark Wilton Smale, Robert James Jorgensen
  • Patent number: 7141635
    Abstract: A catalyst composition for the polymerization of olefins and process for the use thereof, comprising the combination of one or more Ziegler-Natta catalysts, comprising one or more transition metal compounds, one or more aluminum containing cocatalyts, and a mixture of different selectivity control agents, including in said mixture of selectivity control agents at least one normally dominating selectivity control agent and one normally dominated selectivity control agent, characterized in that the individual selectivity control agents are present in the mixture in relative amounts to each other and relative to the one or more transition metal compounds, such that the effect of the selectivity control agents on the resulting polymer properties is not determined solely or substantially solely by the normally dominating selectivity control agent.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: November 28, 2006
    Assignee: Union Carbide Chemicals and Plastics Tech
    Inventors: Linfeng Chen, Thomas L. Nemzek
  • Patent number: 7109142
    Abstract: This invention concerns a solid catalyst component for olefin polymerization and the process for obtaining the catalyst component having titanium, halogen, magnesium, an organic acid ester and a relative surface area of 0.1–15 m2/g as measured according to a BET method and wherein the organic acid ester is contained in the solid catalyst component in an amount of 11% by weight or more.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: September 19, 2006
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Shin-ichi Kumamoto, Makoto Satoh, Hideki Ohshima
  • Patent number: 7109143
    Abstract: It has been discovered that using n-butylmethyldimethoxysilane (BMDS) as an external electron donor for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties. The catalyst systems of the invention provide for controlled chain defects/defect distribution and thus a regulated microtacticity. Consequently, the curve of storage modulus (G?) v. temperature is shifted such that the film achieves the same storage modulus at a lower temperature enabling faster throughput of polypropylene film through a high-speed tenter.
    Type: Grant
    Filed: September 10, 2003
    Date of Patent: September 19, 2006
    Assignee: Fina Technology, Inc.
    Inventors: Kenneth Paul Blackmon, David J. Rauscher, Michael Ray Wallace
  • Patent number: 7094724
    Abstract: Catalyst solid for olefin polymerization comprising A) at least one calcined hydrotalcite and B) at least one organic transition metal compound, and also a catalyst system comprising the catalyst solid, the use of the catalyst solid for the polymerization or copolymerization of olefins and a process for preparing polyolefins by polymerization or copolymerization of olefins in the presence of the catalyst solid.
    Type: Grant
    Filed: June 13, 2001
    Date of Patent: August 22, 2006
    Assignee: Bassell Polyelefine GmbH
    Inventors: Volker Fraaije, Markus Oberhoff, Nicola (Hüsgen) Paczkowski, Markus Schopf, Wolfgang Bidell, Joachim Wulff-Döring, Shahram Mihan
  • Patent number: 7049377
    Abstract: Cyclopolyenic 1,3-diethers wherein the carbon atom in position 2 belongs to a particular cyclic or polycyclic structure containing two or three unsaturations, solid catalyst components and catalysts therefrom, the catalysts comprising the reaction product of: i. a solid catalyst component containing an internal donor; ii. an Al-alkyl compound, and optionally iii. an external donor; the internal donor and/or the external donor being cyclopolyenic 1,3-diethers. The catalysts are useful for the polymerization of alpha-olefins.
    Type: Grant
    Filed: February 20, 1996
    Date of Patent: May 23, 2006
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Giampiero Morini, Enrico Albizzati, Giulio Balbontin, Giovanni Baruzzi, Antonio Cristofori
  • Patent number: 7026265
    Abstract: Process for the preparation of a particular olefin polymerisation catalyst component including magnesium dihalide, titanium tetrahalide and a carboxylic acid ester, in which the precursors of its constituents are reacted in solution from which the component is precipitated, this precipitation being accompanied by co-precipitation of one or more oligoesters of the carboxylic acid formed in a controlled manner.
    Type: Grant
    Filed: October 18, 2001
    Date of Patent: April 11, 2006
    Assignee: Borealis Technology Oy
    Inventors: Timo Leinonen, Peter Denifl
  • Patent number: 7022795
    Abstract: Propylene homopolymers, wherein, in their separation according to tacticity by first dissolving the polymers in boiling xylene, then cooling the solution to 25° C. at a cooling rate of 10° C./h and then, with ascending temperature, separating the propylene homopolymers into fractions of different tacticity, either one or more of the conditions that i) the fraction of propylene homopolymers which remains undissolved on heating the cooled propylene homopolymer solution to 112° C. is greater than 20% by weight or ii) the fraction of propylene homopolymers which remains undissolved on heating the cooled propylene homopolymer solution to 117° C. is greater than 8% by weight or iii) the fraction of propylene homopolymers which remains undissolved on heating the cooled propylene homopolymer solution to 122° C. is greater than 1% by weight, are satisfied.
    Type: Grant
    Filed: March 13, 1998
    Date of Patent: April 4, 2006
    Assignee: Novolen Technology Holdings, C.V.
    Inventors: Stephan Hüffer, Joachim Rösch, Stefan Seelert, Franz Langhauser, Dieter Lilge, Roland Hingmann, Günther Schweier
  • Patent number: 7008898
    Abstract: The invention relates to a method for producing a poly-1-olefin by polymerisation of a 1-olefin of the formula R4CH?CH2, in which R4 is hydrogen or an alkyl radical having from 1 to 10 carbon atoms, in suspension, in solution or in the gas phase, at a temperature of from 20 to 200° C. and a pressure of from 0.5 to 50 bar, in the presence of a catalyst which consists of the product of the reaction of a magnesium alkoxide with a transition-metal compound (component a) and an organometallic compound (component b), whose component a has been produced by reacting a transition-metal compound of titanium, zirconium, vanadium or chromium with a gelatinous dispersion of the magnesium alkoxide in an inert hydrocarbon.
    Type: Grant
    Filed: November 17, 2000
    Date of Patent: March 7, 2006
    Assignee: Basell Polyolefine GmbH
    Inventors: Frank Alt, Paul Schöneborn, Ludwig Böhm