Group Iii Or Rare Earth Metal, Metal Oxide, Or Metal Hydroxide Containing (i.e., Sc, Y, Al, Ga, In, Tl Or Lanthanide) Patents (Class 502/235)
  • Patent number: 6117400
    Abstract: An HC emission control member includes an HC adsorbing layer on a carrier and an HC oxidizing layer on the HC adsorbing layer. The hydrophobic property of the HC adsorbing layer is enhanced, so that satisfactory adsorption and desorption of HC could be obtained.
    Type: Grant
    Filed: March 12, 1998
    Date of Patent: September 12, 2000
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Takahiro Naka, Tetsuo Endo, Haruhiko Shimizu, Shinichi Kikuchi, Mitsuo Wakabayashi
  • Patent number: 6096674
    Abstract: An HC adsorbent has an MFI-type metallo-silicate including at least one of gallium and indium as a framework forming element, and aluminum (Al) in the MFI-type metallo-silicate in a content of Al.ltoreq.0.05% by weight. Such an HC adsorbent has an excellent heat-resistance.
    Type: Grant
    Filed: January 14, 1999
    Date of Patent: August 1, 2000
    Assignees: Honda Giken Kogyo Kabushiki Kaisha, Nippon Chemical Industrial Co., Ltd.
    Inventors: Takahiro Naka, Tetsuo Endo, Haruhiko Shimizu, Yoshikazu Fujisawa, Muneo Mita, Kenji Agemoto
  • Patent number: 6074980
    Abstract: Process for the manufacture of a support containing silica and at least one constituent chosen from alumina and aluminum phosphate, according to which an alcohol, water, a silicon alkoxide and an acid are mixed under conditions such that gelling or precipitation of silica is prevented, an acidic solution of an aluminum compound and/or a solution of a source of phosphate ions are added thereto, a gelling agent is added thereto, a gel is recovered which is washed with water and then by means of an organic liquid, the gel is then dried by atomization until a powder is obtained, and the powder is calcined. Polymerization of olefins in the presence of a catalyst containing chromium on a support as described above.
    Type: Grant
    Filed: February 26, 1998
    Date of Patent: June 13, 2000
    Assignee: Solvay (Societe Anoyme)
    Inventors: Helmut Derleth, Benoit Koch, Andre Rulmont, Fabienne Wijzen
  • Patent number: 6042727
    Abstract: A process for preparing a porous amorphous silica-alumina refractory oxide is described in which a source of silica, such as tetra ethyl ortho silicate, in a non-aqueous solvent, such as an alcohol, is hydrolysed by adding an aqueous solution containing aluminum ions, in particular a solution of aluminum nitrate, thereby to form a sol and calcining the sol at, for example, 200.degree. C. to 600.degree. C. The product, which may have a microporous or mesoporous structure, is useful in the separation of fluids, especially the separation of carbon dioxide from natural gas.
    Type: Grant
    Filed: August 25, 1998
    Date of Patent: March 28, 2000
    Assignee: British Gas plc
    Inventors: Stephen David Jones, Timothy Neil Pritchard
  • Patent number: 5944983
    Abstract: This invention relates to a hydrotreating catalyst for a hydrocarbon oil and also to a process for hydrotreating the hydrocarbon oil by using the catalyst. More specifically, the present invention is concerned with a hydrotreating catalyst formed by having a hydrogenation-active component supported on a silica-alumina carrier and having a specific pore distribution and also with a hydrotreating process making use of the catalyst for the removal of sulfur compounds and nitrogen compounds from a hydrocarbon oil.
    Type: Grant
    Filed: April 28, 1998
    Date of Patent: August 31, 1999
    Assignee: Tonen Corporation
    Inventors: Fumitaka Hayashi, Akira Kamo, Hiroshi Toshima, Akira Saiai
  • Patent number: 5888466
    Abstract: An amorphous, micro/mesoporous silica-alumina gel with controlled pore size, having a surface area of at least 500 m.sup.2 /g and with a molar ratio of SiO.sub.2 :Al.sub.2 O.sub.3 of at least 30:1, is prepared by hydrolysing and causing a tetra-alkyl ammonium hydroxide, an aluminum trialkoxide, and a tetra-alkyl orthosilicate to gelate, by operating at a temperature equal to, or higher than, the boiling temperature, under atmospheric pressure, of any alcohols which are developed as a by-product from said hydrolysis reaction, without said alcohols being removed, or being substantially removed, from the reaction media; and the so produced gel being dried and fired.
    Type: Grant
    Filed: October 21, 1996
    Date of Patent: March 30, 1999
    Assignees: Eniricerche S.p.A., Agip Petroli S.p.A., Enichem Synthesis S.p.A.
    Inventors: Carlo Perego, Stefano Peratello, Roberto Millini
  • Patent number: 5879539
    Abstract: The invention concerns a catalyst for conversion of hydrocarbon feeds. The catalyst is essentially constituted by 0.05% to 10% by weight of a precious metal and a silica (5-70%)/alumina support with a specific surface area of 100-500m.sup.2 /g. The catalyst has an average pore diameter of 1-12 nm, the pore volume of pores with diameters between the average diameter.+-.3 nm being more than 40% of the total pore volume. The dispersion of the precious metal is 20-100% and the distribution coefficient for the precious metal is greater than 0.1.The invention also concerns a process for the hydroisomerization of feeds with boiling points of more than 350.degree. C. using this catalyst. The process is operated between 200.degree. C. and 450.degree. C. at 2-25 MPa with a VVH of 0.1-10 h.sup.-1 and a hydrogen/feed volume ratio of 100-2000.
    Type: Grant
    Filed: April 3, 1996
    Date of Patent: March 9, 1999
    Assignee: Institut Francais du Petrole
    Inventors: Samuel Mignard, Nathalie Marchal, Slavik Kasztelan, Pierre-Henri Bigeard, Alain Billon
  • Patent number: 5871646
    Abstract: A process for preparing a porous amorphous silica-alumina refractory oxide is described in which a source of silica, such as tetra ethyl ortho silicate, in a non-aqueous solvent, such as an alcohol, is hydrolysed by adding an aqueous solution containing aluminum ions, in particular a solution of aluminum nitrate, thereby to form a sol and calcining the sol at, for example, 200.degree. C. to 600.degree. C. The product, which may have a microporous or mesoporous structure, is useful in the separation of fluids, especially the separation of carbon dioxide from natural gas.
    Type: Grant
    Filed: July 18, 1997
    Date of Patent: February 16, 1999
    Assignee: British Gas plc
    Inventors: Stephen David Jones, Timothy Neil Pritchard
  • Patent number: 5858320
    Abstract: A process for preparing ultrafine aluminum silicate salt particles, said process comprising the steps of admixing a solution of aluminum chloride with water glass to form an aluminum silicate gel, adding a suspension of calcium and magnesium hydroxides into said aluminum silicate gel to form a calcium and magnesium salt of aluminum silicate, aging said calcium and magnesium salt of aluminum silicate by heating and agitating, neutralizing a mixture of a solution of sodium aluminate and water glass by adding hydrochloric acid to form another aluminum silicate gel, and admixing said another aluminum silicate gel into with aged calcium and magnesium salt of aluminum silicate, and simultaneously heating and agitating the resulting mixture.
    Type: Grant
    Filed: December 10, 1997
    Date of Patent: January 12, 1999
    Inventor: Kyu Jae You
  • Patent number: 5798314
    Abstract: A supported catalyst component for an olefin polymerization catalyst consisting essentially of a solid particulate support and a magnesium halide; and an olefin polymerization catalyst consisting essentially of a solid particulate support and a magnesium halide, a Group 4 or 5 transition metal compound, and a Group 2 or 13 organometallic compound, and wherein a majority of particles of the solid particulate support are in the form of an agglomerate of subparticles.
    Type: Grant
    Filed: June 4, 1996
    Date of Patent: August 25, 1998
    Assignee: The Dow Chemical Company
    Inventors: Lee Spencer, Marc A. Springs
  • Patent number: 5789336
    Abstract: Micro-mesoporous gel consisting of a silica matrix possibly wherein one or more metal oxides selected from transition metals or metals belonging to groups IIIA, IVA and VA are uniformly dispersed, characterized by a monomodal porosity distribution.
    Type: Grant
    Filed: January 11, 1995
    Date of Patent: August 4, 1998
    Assignee: Eniricerche S.p.A.
    Inventors: Giannino Pazzucconi, Gianluca Bassi, Roberto Millini, Carlo Perego, Giovanni Perego, Giuseppe Bellussi
  • Patent number: 5767038
    Abstract: Disclosed is an active catalyst in the hydroisomerization of waxes (paraffins), which catalyst is constituted by a carrier of acidic nature, of silica-alumina gel, and one or more metals belonging to Group VIIIA. Also a process for preparing said catalyst is disclosed.
    Type: Grant
    Filed: August 28, 1995
    Date of Patent: June 16, 1998
    Assignee: Eniricerche S.p. A.
    Inventors: Carlo Perego, Laura Zanibelli, Cristina Flego, Alberto Del Bianco, Giuseppe Bellussi
  • Patent number: 5731253
    Abstract: Siloxy-aluminoxane compositions which are the reaction products of hydrocarbylsiloxanes substantially-free of Si--OH groups, and aluminoxanes and which have improved solubility and stability in solution even at up to 60 weight percent when compared to the original aluminoxane. The compositions in combination with metallocenes of transition lanithanide and actinide metals form catalysts which can be used in the polymerization of olefins such as ethylene.
    Type: Grant
    Filed: July 27, 1995
    Date of Patent: March 24, 1998
    Assignee: Albemarle Corporation
    Inventor: Samuel A. Sangokoya
  • Patent number: 5700751
    Abstract: A fixed-bed catalyst is used for treating waste plastics to produce hydrocarbon fractions, gasoline and diesel oil. The catalyst comprises a silica carrier and active components having the formula of A.sub.a B.sub.b Al.sub.c M.sub.d Na.sub.e Ca.sub.f Fe.sub.g O.sub.x. In the formula, A represents potassium, barium, phosphorus, vanadium, chromium, rare earth elements or their mixture. B represents elements of tungsten, molybdenum, nickel, germanium and platinum series. This catalyst has very high selectivity and activity and can be used for reaction at a relatively low temperature, thereby reducing energy consumption, and ensuring good yield of product. The mixed hydrocarbons generated by catalytic reaction using this catalyst may comprise more than 30 percent of aromatics and cyclanes in content.
    Type: Grant
    Filed: February 27, 1996
    Date of Patent: December 23, 1997
    Assignee: Plastic Advanced Recycling Corp.
    Inventor: Yali Yang
  • Patent number: 5661097
    Abstract: A supported catalyst component for an olefin polymerization catalyst comprising a solid particulate support, a magnesium halide, and optionally a Group 4 or 5 transition metal compound, a Group 2 or 13 organometal compound, and an electron donor, wherein a majority of particles of the solid particulate support is in the form of an agglomerate of subparticles. A process for preparing this supported catalyst component. A catalyst composition comprising this catalyst component and a cocatalyst. An olefin polymerization process using such a catalyst composition.
    Type: Grant
    Filed: August 12, 1994
    Date of Patent: August 26, 1997
    Assignee: The Dow Chemical Company
    Inventors: Lee Spencer, Marc A. Springs
  • Patent number: 5608134
    Abstract: An improved process for preparing a difunctional catalyst active in the hydroisomerization of long-chain normal paraffins is disclosed, which is constituted by an amorphous silica-alumina gel and one or more metals belonging to Group VIIIA,
    Type: Grant
    Filed: June 1, 1995
    Date of Patent: March 4, 1997
    Assignee: Eniricerche S.p.A.
    Inventors: Carlo Perego, Giuseppe Bellussi, Vincenzo Calemma
  • Patent number: 5538931
    Abstract: A process for preparing a supported catalyst comprising a transition metal selected from palladium, platinum, nickel, cobalt or copper on an aerogel support, which includes the steps of providing a mixture containing an alkoxide precursor of the aerogel, a chelate complex of the transition metal with a chelating agent having Si(OR).sub.3 anchor groups, and an organic solvent in which the chelate complex is soluble; hydrolyzing the mixture by admixing it with water to form a gel; and converting the gel under supercritical conditions into the transition metal aerogel-supported catalyst. The supported catalyst has an especially homogeneous distribution of the metal component and is suitable, for example, for use as a hydrogenation catalyst.
    Type: Grant
    Filed: June 10, 1994
    Date of Patent: July 23, 1996
    Assignee: Solvay Deutschland GmbH
    Inventors: Benoit Heinrichs, Jean-Paul Pirard, Rene Pirard
  • Patent number: 5529969
    Abstract: Ceric oxide (ceria) particulates exhibiting a particularly small crystallite size, well suited for catalyst/catalyst carrier applications, include a specific surface-stabilizing amount of silicon values (preferably less than 1% by weight thereof, expressed as SiO.sub.2) and have a specific surface of at least 40 m.sup.2 /g after calcination at 800.degree. C. for 6 hours and of at least 20 m.sup.2 /g after calcination at 1,000.degree. C. for 6 hours; such CeO.sub.2 particulates are advantageously prepared by (a) suspending certain ceric hydroxides in a basic aqueous reaction medium containing a silicon compound, (b) autoclaving the resulting suspension, (c) cooling and depressurizing such medium of reaction, (d) separating a ceric hydroxide therefrom, and (e) calcining the ceric hydroxide thus separated.
    Type: Grant
    Filed: December 9, 1992
    Date of Patent: June 25, 1996
    Assignee: Rhone-Poulenc Chimie
    Inventors: Lionel Bonneau, Thierry Chopin, Olivier Touret
  • Patent number: 5466646
    Abstract: A process for the preparation of solid state materials such as catalysts, electrolytes, piezo electric materials and superconductors is disclosed. The process produces materials with high phase purity. Novel solid state materials having high phase purity are also disclosed.
    Type: Grant
    Filed: August 18, 1992
    Date of Patent: November 14, 1995
    Assignee: Worcester Polytechnic Institute
    Inventor: William R. Moser
  • Patent number: 5444032
    Abstract: An improved process for preparing a difunctional catalyst active, in the hydroisomerization of long-chain normal paraffins is disclosed, which is constituted by an amorphous silica-alumina gel and one or more metals belonging to Group VIIIIA.
    Type: Grant
    Filed: September 21, 1993
    Date of Patent: August 22, 1995
    Assignee: Eniricerche S.p.A.
    Inventors: Carlo Perego, Giuseppe Bellussi, Vincenzo Calemma
  • Patent number: 5434118
    Abstract: A catalytically active gel product is described consisting of a silica matrix which is amorphous to x-rays with uniform porosity, monomodal pore distribution and high surface area, within which one or more metal oxides possessing catalytic activity are dispersed. A process for preparing this catalytic gel is also described.
    Type: Grant
    Filed: October 12, 1993
    Date of Patent: July 18, 1995
    Assignees: Eniricerche S.p.A., Snamprogetti SpA
    Inventors: Angela Carati, Enrico Davini, Mario G. Clerici, Giuseppe Bellussi
  • Patent number: 5426082
    Abstract: Microspherical cogel particles comprising silica and at least one other metal oxide are prepared by forming a slurry of porous particulate material comprising silica and a liquid medium comprising at least 90%, by weight of the liquid medium, of an organic liquid and subjecting the slurry to spray drying. The method enables agglomeration of particulate material of especially small particle size to obtain microspherical particles of a size especially suitable for us as a catalyst support. The particles have a pore size of at least 2 cc/g and, especially when the particles contain titanium atoms, are especially suitable for use in the preparation of a catalyst for the polymerization of olefins.
    Type: Grant
    Filed: May 12, 1993
    Date of Patent: June 20, 1995
    Assignee: Unilever Patent Holdings, B. V.
    Inventor: Christine E. Marsden
  • Patent number: 5346875
    Abstract: This invention is to a method of manufacturing fluid catalytic cracking catalyst. In particular, the invention is to a method of manufacturing a catalytic cracking catalyst which incorporates a step of matching the isoelectric point of each component of the catalyst framework structure to the pH of an inorganic oxide sol used to form the matrix component of the catalyst. The resulting catalyst product has a controlled pore size and is extremely durable.
    Type: Grant
    Filed: July 21, 1993
    Date of Patent: September 13, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: William A. Wachter, Stuart L. Soled
  • Patent number: 5304526
    Abstract: A silica-containing bayerite alumina is prepared by reacting aluminum sulfate, sodium aluminate and sodium silicate at a pH of about 10.5 to 11.5, preferably in the presence of finely divided magnesium hydroxide "seeds". The silica-containing bayerite is heated to obtain a hydrothermally stable silica "stabilized" eta alumina which may be used in the preparation of catalytic compositions.
    Type: Grant
    Filed: January 28, 1992
    Date of Patent: April 19, 1994
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Norman R. Laine, John A. Rudesill, Wu-Cheng Cheng
  • Patent number: 5169825
    Abstract: The present invention provides an ammonium ion- and ammonia-selective adsorbent.According to the invention, an ammonium ion-selective adsorbent can be obtained by introducing alkali metal ions capable of ion exchange into a silica-alumina composite oxide having a specific composition, the obtained adsorbent being capable of selectively adsorbing ammonium ions and ammoniacal nitrogen without affecting other components in seawater as well as fresh water, and being capable of keeping the pH value of seawater varied within an extremely narrow range.The adsorbent of the invention is also useful as an adsorbent for adsorption of ammonia gas.
    Type: Grant
    Filed: October 28, 1991
    Date of Patent: December 8, 1992
    Assignee: Tomita Pharmaceutical Co., Ltd.
    Inventors: Akira Okubo, Toshihiro Kamewa, Hironobu Hayashi, Keiko Miyawaki
  • Patent number: 5100596
    Abstract: A method is provided for the preparation of a synthetic, non-composited microporous membrane comprising a continuous array of crystalline molecular sieve material. A non-porous forming surface is contacted, under crystallization conditions, with a chemical mixture capable of forming the molecular sieve material. After a layer of the molecular sieve material is crystallized on the forming surface, the layer and the forming surface are recovered from the chemical mixture and the layer is separated from the forming surface.
    Type: Grant
    Filed: March 25, 1991
    Date of Patent: March 31, 1992
    Assignee: Mobil Oil Corp.
    Inventors: Werner O. Haag, John G. Tsikoyiannis, Ernest W. Valyocsik
  • Patent number: 5051385
    Abstract: Disclosed are monodispersed mesoporous aluminosilicate matrix materials and their preparation. The matrix materials have pore diameters between about 100 and 500 Angstroms and alumina contents between about 5 and 40 wt. %. Zeolites can be incorporated with the matrices to produce catalysts suitable for fluid catalytic cracking.
    Type: Grant
    Filed: September 21, 1989
    Date of Patent: September 24, 1991
    Assignee: Exxon Research and Engineering Company
    Inventor: William A. Wachter
  • Patent number: 5049536
    Abstract: A silica and alumina gel is disclosed, which is amorphous at X-rays, has a molar ratio of SiO.sub.2 /Al.sub.2 O.sub.3 comprised within the range of from 30/1 to 500/1, a surface area comprised within the range of from 500 to 1000 m.sup.2 /g, a total volume of pores comprised within the range of from 0.3 to 0.6 ml/g, an average diameter of the pores of the order of magnitude of 10 .ANG. or less and which is free, or substantially free, from pores having a diameter larger than 30 .ANG..Such a silica and alumina gel is catalytically active in reactions of conversion of the hydrocarbons, such as: oligomerization, alkylation, isomerization and dewaxing.Also a process for preparing such a silica and alumina gel is disclosed.
    Type: Grant
    Filed: April 28, 1989
    Date of Patent: September 17, 1991
    Assignee: Eniricerche S.p.A.
    Inventors: Giuseppe Bellussi, Mario G. Clerici, Angela Carati, Fabrizio Cavani
  • Patent number: 5045519
    Abstract: The invention relates to a process for the preparation of a high-purity, thermally stable catalyst carrier based on aluminosilicate with 0.5 to 50% by weight SiO.sub.2 by mixing an aluminum compound with a silicic acid compound in an aqueous medium, and subsequently drying or calcining the product obtained. The aluminum component used is a C.sub.2 to C.sub.20+ aluminum alkoxide hydrolyzed with water and purified by means of ion exchangers. Simultaneously or subsequently orthosilicic acid purified by means of ion exchangers is added to the aluminum compound.
    Type: Grant
    Filed: September 15, 1989
    Date of Patent: September 3, 1991
    Assignee: Condea Chemie GmbH
    Inventors: Arnold Meyer, Klaus Noweck, Ansgar Reichenauer, Jurgen Schimanski
  • Patent number: 5023224
    Abstract: Alkylene oxide adducts of organic compounds having active hydrogen atoms are prepared by a process which comprises contacting and reacting an alkylene oxide reactant comprising one or more vicinal alkylene oxides with an active hydrogen containing reactant comprising one or more compounds having active hydrogen atoms in the presence of a catalytically effective amount of one or more lanthanum compounds comprising silicate, metasilicate and mixtures thereof. The product alkoxylates are known to be useful, for instance, as nonionic surfactants, wetting and emulsifying agents, solvents, and chemical intermediates.
    Type: Grant
    Filed: April 16, 1990
    Date of Patent: June 11, 1991
    Assignee: Shell Oil Company
    Inventor: Richard A. Kemp
  • Patent number: 5001097
    Abstract: Novel hydrocarbon conversion catalysts and methods for their preparation are disclosed. The catalysts are particularly appropriate for the conversion of hydrocarbon feeds to high octane gasoline, while increasing light cycle oil and decreasing heavy cycle oil yield. The catalyst comprises a zeolite, a cogelled silica-alumina matrix, and clay.
    Type: Grant
    Filed: April 16, 1990
    Date of Patent: March 19, 1991
    Assignee: Chevron Research Company
    Inventor: Theresa A. Pecoraro
  • Patent number: 4988659
    Abstract: Novel hydrocarbon conversion catalysts and methods for their preparation and use are disclosed. The catalysts are particularly appropriate for the conversion of hydrocarbon feeds to high octane gasoline, while increasing light cycle oil and decreasing heavy cycle oil yield. The catalyst comprises a unique cogelled silica-alumina matrix.
    Type: Grant
    Filed: November 22, 1989
    Date of Patent: January 29, 1991
    Assignee: Chevron Research Company
    Inventor: Theresa A. Pecoraro
  • Patent number: 4956329
    Abstract: This invention relates to a catalyst support structure, methods of preparing the support structure and a process for using the support structure. The catalyst support structure is composed of a substantially polycrystalline cordierite phase having a chemical composition by weight of 6-15% MgO, 33-40% Al.sub.2 O.sub.3 and 45-56% SiO.sub.2 and characterized in that it has a surface area of at least 2.7 m.sup.2 /g and preferably 8 m.sup.2 /g, a compressive strength of at least 31 MPa, a thermal expansion coefficient smaller than 5.2.times.10.sup.-6 m/m/.degree.C. and a porosity of at least 20%.
    Type: Grant
    Filed: November 28, 1988
    Date of Patent: September 11, 1990
    Assignee: Allied-Signal Inc.
    Inventors: Tai-Hsiang Chao, Michael W. Schoonover, Gerald T. Stranford
  • Patent number: 4888319
    Abstract: The invention relates to a process for the preparation of a shapable dough which comprises mixing and kneading a particulate silica-alumina with water and with an alkanolamine or ammonia to obtain a mixture having a total solids content of from 25 to 60% by weight, the alkanolamine or ammonia being present in an amount of from 0.5 to 20% by weight on the total solids content of the mixture, to a shapable dough obtained by this process, to the preparation of silica-alumina extrudates therefrom and to their use as catalyst carriers in hydrocarbon conversion or hydrocarbon synthesis reactions.
    Type: Grant
    Filed: October 11, 1988
    Date of Patent: December 19, 1989
    Assignee: Shell Oil Company
    Inventors: Jacobus T. Daamen, Tom Huizinga
  • Patent number: 4780446
    Abstract: A precipitated alumina-silica cogel which possesses a high total pore volume and wide pore size distribution. The precipitated cogel is used to prepare catalysts and catalyst supports that are used in the catalytic conversion and processing of hydrocarbons.
    Type: Grant
    Filed: February 1, 1985
    Date of Patent: October 25, 1988
    Assignee: W. R. Grace & Co.
    Inventors: Richard J. Nozemack, Joseph F. Porinchak
  • Patent number: 4764497
    Abstract: Disclosed is an amorphous, spherical inorganic compound having a particle size of 0.1 to 1.0 .mu.m, which comprises as main constituents (1) an oxide of at least one metal selected from the group consisting of metals of the Groups I, II, III and IV of the Periodic Table, said metal oxide being capable of combining with silicon dioxide, and (2) silica.
    Type: Grant
    Filed: December 3, 1985
    Date of Patent: August 16, 1988
    Assignee: Tokuyama Soda Kabushiki Kaisha
    Inventors: Shigeki Yuasa, Minahiro Okabayashi, Hideki Ohno, Katsumi Suzuki, Koshi Kusumoto
  • Patent number: 4720475
    Abstract: Amorphous, substantially spherical silica particles obtained by acidic hydrolysis of substantially spherical synthetic crystalline calcium silicates having a size of from 20 to 120 microns are coated with a layer comprising silica and alumina. The silica particles obtained may be directly employed as catalysts for the oligomerization of olefins and, having been loaded with platinum, as hydrocracking catalysts.
    Type: Grant
    Filed: October 20, 1986
    Date of Patent: January 19, 1988
    Assignee: Redco N.V.
    Inventors: Octavian Anton, Dirk Van Wouwe, Georges Poncelet, Pierre Jacobs, Johan Martens
  • Patent number: 4717708
    Abstract: The invention is directed to inorganic oxide aerogels and the method of preparing such inorganic oxide aerogels which are characterized by high surface areas and high pore volume. The preparation comprises dissolving the inorganic alkoxide or metal salt in a solvent optionally containing a catalytic amount of an acid or base and hydrolyzing to form a gelled or colloidal material which is further treated with a fluid at or above its critical temperature and pressure to extract the solvent which is then dried to remove surface water.
    Type: Grant
    Filed: December 27, 1983
    Date of Patent: January 5, 1988
    Assignee: Stauffer Chemical Company
    Inventors: Chung-Ping Cheng, Paul A. Iacobucci
  • Patent number: 4711868
    Abstract: A process for preparing silica-alumina compositions comprises mixing a first aqueous solution containing an aluminum salt (preferably KAl(SO.sub.4).sub.2) and an ammonium salt (preferably (NH.sub.4).sub.2 SO.sub.4) with a second solution containing an alkali metal silicate (preferably Na.sub.2 SiO.sub.3), wherein the mol ratio of the alkali metal silicate to the aluminum salt is in the range of from about 2:1 to about 20:1, and the concentration of the ammonium salt is chosen so as to afford coprecipitation of silica-alumina hydrogel (preferably at a pH of about 3-6). The thus coprecipitated silica-alumina hydrogel can be separated from the mixture of the two solutions, optionally washed, and calcined so as to prepare acidic silica-alumina suitable as cracking catalyst material.
    Type: Grant
    Filed: May 23, 1986
    Date of Patent: December 8, 1987
    Assignee: Phillips Petroleum Company
    Inventors: Yen-Shin Shyr, Marvin M. Johnson
  • Patent number: 4683088
    Abstract: The invention provides a nickel/alumina/silicate catalyst, with an atomic ratio of nickel/aluminium between 20 and 2, a nickel/silicate ratio between 20 and 1, an active nickel surface area between 70 and 150 m.sup.2 /g nickel and an average pore size, depending on the above atomic ratio, between 4 and 20 nanometers. Preferably the nickel/aluminium atomic ratio is between 10 and 4 and the nickel/silicate ratio between 12 and 3. Preferably the catalyst has a specific porous structure.The invention also provides a method for preparing the catalyst by a two step process involving precipitating nickel ions and adding during a second, so-called ageing step a soluble aluminium compound and optionally the silicate. The silicate is preferably added during a second ageing step.The catalyst is useful for hydrogenating unsaturated organic compounds in particular oils.
    Type: Grant
    Filed: September 17, 1986
    Date of Patent: July 28, 1987
    Assignee: Internationale Octrooi Maatschappij "Octropa" BV
    Inventors: Johannes C. Oudejans, Peter Nootenboom, Keshab L. Ganguli, Cornelis M. Lok
  • Patent number: 4631265
    Abstract: The invention provides a nickel/alumina/silicate catalyst, with an atomic ratio of nickel/aluminium between 20 and 2, a nickel/silicate ratio between 20 and 1, an active nickel surface area between 70 and 150 m.sup.2 /g nickel and an average pore size, depending on the above atomic ratio, between 4 and 20 nanometers. Preferably the nickel/aluminium atomic ratio is between 10 and 4 and the nickel/silicate ratio between 12 and 3. Preferably the catalyst has a specific porous structure.The invention also provides a method for preparing the catalyst by a two step process involving precipitating nickel ions and adding during a second, so-called aging step a soluble aluminium compound and optionally the silicate. The silicate is preferably added during a second aging step.The catalyst is useful for hydrogenating unsaturated organic compounds in particular oils.
    Type: Grant
    Filed: June 21, 1985
    Date of Patent: December 23, 1986
    Assignee: Internationale Octrooi Maatschappij "Octropa" P.B.V.
    Inventors: Johannes C. Oudejans, Peter Nootenboom, Keshab L. Ganguli, Cornelis M. Lok
  • Patent number: 4622311
    Abstract: Metal oxides having a very narrow pore size distribution of micropores within the range of between 10 and 100 Angstroms can be prepared by reacting a water-soluble basic salt of a metal hydrate with an organic compound such as an acid halide in a specific manner. The pore diameter of the metal oxide can be arbitrarily controlled within the range of micropore size by changing the molecular chain length of an organic compound, treating with an acid or calcinating at a different temperature. It is desirable that the narrow pore size distribution is centered within the range of 1.about.30 Angstroms, preferably 1.about.15 Angstroms when the metal oxide is used as a catalyst carrier.
    Type: Grant
    Filed: July 13, 1984
    Date of Patent: November 11, 1986
    Inventors: Tadahiro Wakui, Tadahiko Handa
  • Patent number: 4619908
    Abstract: The invention is directed to inorganic oxide-containing aerogels and the method of preparing such oxide-containing aerogels which are characterized by high surface areas and high pore volume. The preparation comprises dissolving the inorganic alkoxide or metal salt in a solvent optionally containing a catalytic amount of an acid or base and hydrolyzing the metal compound which is then further treated with a fluid at or above its critical temperature and pressure to extract the solvent.
    Type: Grant
    Filed: December 24, 1984
    Date of Patent: October 28, 1986
    Assignee: Stauffer Chemical Company
    Inventors: Chung-Ping Cheng, Paul A. Iacobucci, Edward N. Walsh
  • Patent number: 4617108
    Abstract: A process for preparing silica-alumina compositions suitable as catalyst material comprises mixing a first aqueous solution containing an aluminum salt (preferably KAl(SO.sub.4).sub.2) and an ammonium salt (preferably (NH.sub.4).sub.2 SO.sub.4) with a second solution containing an alkali metal silicate (preferably Na.sub.2 SiO.sub.3), wherein the concentration of the ammonium salt is chosen so as to afford coprecipitation of silica-alumina hydrogel (preferably at a pH of about 3-6). The silica-alumina hydrogel is then separated, optionally dried, and calcined. Calcined silica-alumina can be employed as cracking catalysts or as supports for hydrofining/hydrocracking catalysts.
    Type: Grant
    Filed: May 20, 1985
    Date of Patent: October 14, 1986
    Assignee: Phillips Petroleum Company
    Inventors: Yen-Shin Shyr, Marvin M. Johnson
  • Patent number: 4550093
    Abstract: A new polymerization catalyst system comprising an aluminum compound and a transition metal compound on an alumina-based aerogel support, a process for preparing the polymerization catalyst system and use of the catalyst system for polymerization and copolymerization of alpha-olefins are disclosed. A heat-activated alumina-based aerogel useful as a catalyst support and having a morphology by transmission electron microcopy comprising extremely thin folded film-like ribbons or plates and having a high BET surface area, high pore volume, and low bulk density is also disclosed.
    Type: Grant
    Filed: August 6, 1984
    Date of Patent: October 29, 1985
    Assignee: Allied Corporation
    Inventors: Anthony J. Fanelli, Alson K. Price
  • Patent number: 4537866
    Abstract: A method of preparing a silica-containing composition from a lithium silicate sol is disclosed. The compositions are prepared by heating shaped particles of lithium silicate sol to a temperature of about 70.degree. C. or more in the absence of a gelling agent and thereafter subjecting the particles to a washing step to remove lithium therefrom. By means of the novel method it is possible to prepare silica-containing compositions which are suitable as catalyst and/or adsorbent supports.
    Type: Grant
    Filed: March 29, 1984
    Date of Patent: August 27, 1985
    Assignee: UOP Inc.
    Inventor: Jean-Pierre Gilson
  • Patent number: 4499197
    Abstract: Catalytically active silica-alumina and silica-alumina-rare earth oxide cogels are prepared by reacting aluminate and silicate solutions to obtain a silica-alumina pregel, and then reacting the pregel with an acidic rare earth and/or aluminum salt solution under complete mixing conditions.
    Type: Grant
    Filed: March 24, 1982
    Date of Patent: February 12, 1985
    Assignee: W. R. Grace & Co.
    Inventors: Mark A. Seese, Robert L. Chiang
  • Patent number: 4497907
    Abstract: Disclosed are novel catalyst support compositions and novel catalyst based thereon as well as methods for preparing same. The novel support compositions are prepared by coprecipitating aluminum ions and silicate ions in the presence of solid porous particles. One method for preparing the novel catalyst of the invention is to coprecipitate at least one catalytically active metal during the coprecipitation of the solid support composition. In preferred embodiments of the present invention the catalytically active metal is from Group VIII of the Periodic Table of the Elements, preferably nickel, and/or cobalt, and the resulting catalyst can optionally contain one or more metals from either Group IB or IIA of the Periodic Table of the Elements.
    Type: Grant
    Filed: June 16, 1982
    Date of Patent: February 5, 1985
    Assignee: Exxon Research & Engineering Co.
    Inventors: Albert P. Halluin, Allan E. Barnett
  • Patent number: 4464481
    Abstract: A process is provided for the hydrocracking of a hydrocarbon charge stock which comprises reacting the charge stock with hydrogen at hydrocracking conversion conditions in contact with a catalytic composite comprising a combination of a Group VIB metal component, Group VIII metal component, and a fluorine component present in an amount ranging from 1 to 3 wt. %, on an elemental basis, based on the composite, with a silica-thoria carrier material wherein the carrier is cogelled silica-thoria consisting of from about 25% to about 99% by weight silica and from 1% to about 75% by weight thoria.A hydrocracking catalyst is also provided which comprises a combination of a nickel component, a tungsten component, and a fluorine component with a silica-thoria carrier material. The nickel, tungsten, and fluorine components are present in amounts sufficient to result in the composite containing, on an elemental basis, about 0.5 to about 2 wt. % of the nickel component, about 0.5 to about 14 wt.
    Type: Grant
    Filed: August 25, 1983
    Date of Patent: August 7, 1984
    Assignee: UOP Inc.
    Inventors: Lee Hilfman, Mark J. O'Hara
  • Patent number: 4422959
    Abstract: A catalytic composite is disclosed which catalyst comprises a silica-alumina carrier material, a nickel component and a vanadium component, and which catalyst is useful for the conversion of hydrocarbons. A preferred method of preparation comprises the incorporation of the vanadium component from an alcoholic solution of a vanadium compound.
    Type: Grant
    Filed: May 7, 1982
    Date of Patent: December 27, 1983
    Assignee: UOP Inc.
    Inventors: Randy J. Lawson, Russell W. Johnson, Lee Hilfman