Monolith With Specified Gas Flow Patterns (e.g., Turbulent Flow Monolith) Patents (Class 502/527.18)
  • Patent number: 10166521
    Abstract: A process and an apparatus for converting carbon dioxide CO2 into carbon monoxide CO using hydrocarbons are described. In further embodiments, processes and apparatuses for generating synthesis gas and processes and apparatuses for converting synthesis gas into synthetic functionalised and/or non-functionalised hydrocarbons using CO2 and hydrocarbons are described. The processes and apparatuses are adapted to convert CO2 emitted by industrial processes, and thus the amount of carbon dioxide emitted into the atmosphere may be reduced.
    Type: Grant
    Filed: August 5, 2016
    Date of Patent: January 1, 2019
    Assignee: CCP Technology GmbH
    Inventor: Olaf Kuhl
  • Patent number: 8906330
    Abstract: The present invention relates to a catalyst composition comprising a carrier substrate, a layer (i) coated on said carrier substrate comprising at least one precious group metal, a layer (ii) comprising Rh, and a layer (iii) comprising Pd and/or Pt and being substantially free of Ce, Ba and Rh, wherein the layer (iii) has a lower weight than the layer (i) or the layer (ii). Furthermore, the present invention relates to a method for treating an exhaust gas stream using said catalyst composition.
    Type: Grant
    Filed: May 4, 2010
    Date of Patent: December 9, 2014
    Assignee: BASF Corporation
    Inventors: Marcus Hilgendorff, Wen Mei Xue, Cesar Tolentino
  • Patent number: 8858904
    Abstract: Described is a catalyzed soot filter wherein the inlet coating of the filter comprises an oxidation catalyst comprising platinum (Pt) and optionally palladium (Pd), wherein the outlet coating of the filter comprises an oxidation catalyst comprising Pd and optionally Pt, wherein the Pt concentration in the outlet coating is lower than the Pt concentration in the inlet coating and wherein the weight ratio of Pt:Pd in the outlet coating is in the range of from 0:1 to 2:1; and wherein the inlet coating and the outlet coating are present on the wall flow substrate at a coating loading ratio in the range of from 0.5 to 1.5, calculated as ratio of the loading of the inlet coating (in g/inch3 (g/(2.54 cm)3)):loading of the outlet coating (in g/inch3 (g/(2.54 cm)3)). Systems include such catalyzed soot filters, methods of diesel engine exhaust gas treatment and methods of manufacturing catalyzed soot filters are also described.
    Type: Grant
    Filed: February 22, 2011
    Date of Patent: October 14, 2014
    Assignee: BASF Corporation
    Inventors: Alfred Helmut Punke, Gerd Grubert, Yuejin Li, Ruediger Wolff, Stanley Roth, Torsten Müller-Stach, Attilio Siani, Kenneth Voss, Torsten Neubauer
  • Patent number: 8802044
    Abstract: The invention relates to a filtration structure, for filtering a gas coming from a diesel engine, which is laden with gaseous pollutants of the nitrogen oxide NOx type and with solid particles, of the particulate filter type, said filtration structure being characterized in that it includes a catalytic system comprising at least one noble metal or transition metal suitable for reducing the NOx and a support material, in which said support material comprises or is made of a zirconium oxide partially substituted with a trivalent cation M3+ or with a divalent cation M?2+, said zirconium oxide being in a reduced, oxygen-sub-stoichiometric, state.
    Type: Grant
    Filed: December 16, 2009
    Date of Patent: August 12, 2014
    Assignees: Saint-Gobain Centre de Recherches et d'Etudes Europeen, Centre National de la Recherche Scientifique
    Inventors: Philippe Vernoux, Abdelkader Hadjar, Agnes Princivalle, Christian Guizard
  • Patent number: 8734743
    Abstract: Described is a nitrogen oxide storage catalyst comprising: a substrate; a first washcoat layer provided on the substrate, the first washcoat layer comprising a nitrogen oxide storage material, a second washcoat layer provided on the first washcoat layer, the second washcoat layer comprising a hydrocarbon trap material, wherein the hydrocarbon trap material comprises substantially no element or compound in a state in which it is capable of catalyzing selective catalytic reduction, preferably wherein the hydrocarbon trap material comprises substantially no element or compound in a state in which it is capable of catalyzing a reaction wherein nitrogen oxide is reduced to N2, said catalyst further comprising a nitrogen oxide conversion material which is either comprised in the second washcoat layer and/or in a washcoat layer provided between the first washcoat layer and the second washcoat layer.
    Type: Grant
    Filed: June 9, 2011
    Date of Patent: May 27, 2014
    Assignee: BASF SE
    Inventors: Torsten W. Müller-Stach, Susanne Stiebels, Edith Schneider, Torsten Neubauer
  • Patent number: 8640440
    Abstract: Disclosed herein is a catalytically active particulate filter, an exhaust gas cleaning system and a process for cleaning the exhaust gases of predominantly stoichiometrically operated internal combustion engines, which are suitable, as well as the gaseous CO, HC and NOx pollutants, also for removing particulates from the exhaust gas. The particulate filter comprises a filter body and a catalytically active coating consisting of two layers. The first layer is in contact with the incoming exhaust gas, the second layer with the outgoing exhaust gas. Both layers contain alumina. The first layer contains palladium. The second layer contains, in addition to rhodium, an oxygen-storing cerium/zirconium mixed oxide.
    Type: Grant
    Filed: April 16, 2008
    Date of Patent: February 4, 2014
    Assignee: Umicore AG & Co. KG
    Inventors: Raoul Klingmann, Martin Roesch, Dieter Lindner
  • Patent number: 8603942
    Abstract: There is provided a honeycomb catalyst body comprising a honeycomb base body having porous partition walls forming a plurality of divided cells which extend from one end face of honeycomb base body to its other end face and which function as a fluid passage, and an outer wall present at the outermost peripheral portion of honeycomb base body, plugged portions provided so as to plug part of the plurality of divided cells, and a catalyst loaded on the partition walls of honeycomb base body. The plurality of divided cells include outermost peripheral cells formed by the partition walls and the outer wall, and of the outermost peripheral cells, those cells whose hydraulic diameter is 5 to 75% of the hydraulic diameter of a cell other than the outermost peripheral cells, are through-cells having no plugged portion.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: December 10, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Chika Goto, Masataka Yamashita, Toshio Yamada, Yukio Miyairi
  • Patent number: 8563460
    Abstract: A catalyst unit is described comprising a cylinder with a length C and a diameter D, wherein said unit has five holes arranged in a pentagonal pattern extending longitudinally therethrough, with five flutes running along the length of the unit, said flutes positioned equidistant adjacent holes of said pentagonal pattern. The catalyst may be used particularly in steam reforming reactors.
    Type: Grant
    Filed: August 24, 2009
    Date of Patent: October 22, 2013
    Assignee: Johnson Matthey PLC
    Inventors: David James Birdsall, Mileta Babovic, Mikael Per Uno Carlsson, Samuel Arthur French, Michiel Nijemeisland, William Maurice Sengelow, Edmund Hugh Stitt
  • Patent number: 8557728
    Abstract: A catalyst unit is described in the form of a cylinder having a length C and diameter D, which has one or more holes extending therethrough, wherein said cylinder has domed ends of lengths A and B, such that (A+B+C)/D is in the range 0.50 to 2.00, and (A+B)/C is in the range 0.40 to 5.00. The catalyst or catalyst unit preferably has one or more flutes miming along its length. The catalyst may be used particularly in steam reforming reactors.
    Type: Grant
    Filed: August 24, 2009
    Date of Patent: October 15, 2013
    Assignee: Johnson Matthey PLC
    Inventors: David James Birdsall, Mileta Babovic, Mikael Per Uno Carlsson, Samuel Arthur French, Michiel Nijemeisland, William Maurice Sengelow, Edmund Hugh Stitt
  • Patent number: 8557729
    Abstract: A catalyst unit is described in the form of a cylinder having a length C and diameter D, which has two or more flutes running along its length, wherein said cylinder has domed ends of lengths A and B, such that (A+B+C)/D is in the range 0.50 to 2.00, and (A+B)/C is in the range 0.40 to 5.00. The catalyst may be used particularly in reactions where hydrogen is a reactant such as hydroprocessing, hydrogenation, water-gas shift reactions, methanation, hydrocarbon synthesis by the Fischer-Tropsch reaction, methanol synthesis and ammonia synthesis.
    Type: Grant
    Filed: August 24, 2009
    Date of Patent: October 15, 2013
    Assignee: Johnson Matthey PLC
    Inventors: Daniel Lee Cairns, Mileta Babovic, Terence James Fitzpatrick, Elizabeth Margaret Holt, Colin William Park, William Maurice Sengelow, Edmund Hugh Stitt
  • Patent number: 8404346
    Abstract: Novel materials for chromatographic separations, processes for their preparation, and separation devices containing the chromatographic materials. In particular, the novel materials are porous inorganic/organic hybrid monolith materials, which desirably may be surface modified, and which offer more efficient chromatographic separations than that known in the art.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: March 26, 2013
    Assignee: Waters Technologies Corporation
    Inventors: Thomas H. Walter, Julia Ding, Marianna Kele, John E. O'Gara, Pamela C. Iraneta
  • Patent number: 8258070
    Abstract: An emission control catalyst that exhibits improved CO and HC reduction performance includes supported precious group metal catalysts that are coated onto different layers of the substrate for the emission control catalyst. Zeolites of one or more types are added to the emission control catalyst as a hydrocarbon absorbing component to boost the low temperature performance of the emission control catalyst. Y zeolite is used by itself or mixed with other zeolites to enhance hydrocarbon storage at low temperatures.
    Type: Grant
    Filed: November 9, 2009
    Date of Patent: September 4, 2012
    Inventors: Kyle L. Fujdala, Timothy J. Truex, Juan Cai, Chaitanya Sampara
  • Patent number: 8241725
    Abstract: A honeycomb structure whose shape is composed of plural honeycomb segments being bonded integrally by means of a bonding material; the honeycomb structure having inner partition walls with plural first pores and defining respective cells serving as flow channels for exhaust gas, outer circumferential wall having second pores, and surrounding the inner partition walls, and inner partition walls having third pores and contacting with a processed outer circumferential surface becoming an outermost circumference through processing of an outer circumferential portion. A filling composition for the second pores and a filling composition for the third pores having the specified functions respectively are also provided.
    Type: Grant
    Filed: August 8, 2008
    Date of Patent: August 14, 2012
    Assignee: NGK Insulators, Ltd.
    Inventors: Takuya Hiramatsu, Kenji Morimoto
  • Patent number: 8178469
    Abstract: A catalyst for purifying exhaust gas in vehicles may include a precious metal and porous structures that serve as a supporting material for the precious metal. The porous structures are comprised of a plurality of channels which are connected with each other by a plurality of bridges. The channels may have multiple entrances that allow reactants to pass through and react with the precious metal.
    Type: Grant
    Filed: July 22, 2011
    Date of Patent: May 15, 2012
    Assignee: Hyundai Motor Company
    Inventor: Hyokyung Lee
  • Patent number: 8158237
    Abstract: A precise exhaust gas control can be achieved without being influenced by fluctuations of the excess air ratio (?) between cylinders of engines or the size of the diameter (the sectional area) of the honeycomb structure. The honeycomb structure is formed by a plurality of cells separated from one another by porous partition walls and functioning as fluid flow paths, the honeycomb structure includes: a sensor plug-in hole 7 which is formed in an outer peripheral surface 4 of the honeycomb structure and into which a sensor can be plugged, and the sensor plug-in hole 7 is provided with at least one deep hole 8 which communicates with the sensor plug-in hole.
    Type: Grant
    Filed: March 18, 2009
    Date of Patent: April 17, 2012
    Assignee: NGK Insulators, Ltd.
    Inventors: Toshio Yamada, Hideyuki Toyoshima
  • Patent number: 8137785
    Abstract: Provided is a honeycomb structure that is divided by a porous partition wall 3, as well as that is formed of a plurality of cells 5 acting as a through channel of a fluid. An insertion hole 9 in which a sensor can be inserted is formed in an end face of the honeycomb structure, and a breakage prevention means 17 is provided on an inner circumference or in the proximity of the insertion hole. According to this honeycomb structure, it is possible to provide a honeycomb structure or a honeycomb filter in which a temperature, an oxygen concentration and the like of the honeycomb structure can be directly measured; a temperature control of the honeycomb structure, being a base member can be easily made, and various sensors in accordance with applications of OBD measurement, measurement of an oxygen concentration, an NOx concentration and the like can be attached; and further, canning is easy to be conducted, and the durability of various attached sensors can be improved.
    Type: Grant
    Filed: March 17, 2009
    Date of Patent: March 20, 2012
    Assignee: NGK Insulators, Ltd.
    Inventor: Shinji Yamaguchi
  • Patent number: 8114354
    Abstract: Catalyzed soot filters comprising a wall flow monolith having microcracks and pores and a catalyst comprising support particles with particle sizes greater than about the size of the microcracks and less than about the size of the pores are disclosed. Methods of manufacturing catalyzed soot filters and diesel engine exhaust emission treatment systems are also disclosed.
    Type: Grant
    Filed: December 18, 2007
    Date of Patent: February 14, 2012
    Assignee: BASF Corporation
    Inventor: Yuejin Li
  • Patent number: 8093173
    Abstract: There is provided a honeycomb structure where a catalyst is loaded on surfaces of inner pores of the surface layer and on a surface of the surface layer; a relation between a catalyst area proportion A of the catalyst to a gap area proportion B of a gap in a cross-section of the surface layer on the inlet side is 1%<A/B<90%; and a relation between an average catalyst area proportion, A1, from the surface to a point having a depth of one third of the thickness of the surface layer including the surface of the surface layer on the inlet side and a catalyst area proportion A2 in a central portion of the surface layer is A1/A2>1.5.
    Type: Grant
    Filed: January 13, 2010
    Date of Patent: January 10, 2012
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukio Miyairi, Takashi Mizutani, Takuya Hiramatsu
  • Patent number: 8038954
    Abstract: An emission treatment system including a catalyzed soot filter comprising a wall flow monolith and a catalyst comprising at least two types of support particles is described. The first support particle contains at least a platinum component, the second support particles contains at least a palladium component. The wall flow monolith may be washcoated with a slurry comprising at least two types of particles without applying a passivation layer to the wall flow monolith.
    Type: Grant
    Filed: February 14, 2008
    Date of Patent: October 18, 2011
    Assignee: BASF Corporation
    Inventor: Yuejin Li
  • Patent number: 8038956
    Abstract: Catalyzed soot filters comprising a wall flow monolith having microcracks and pores and a catalyst comprising support particles with particle sizes greater than about the size of the microcracks and less than about the size of the pores are disclosed. Methods of manufacturing catalyzed soot filters and diesel engine exhaust emission treatment systems are also disclosed.
    Type: Grant
    Filed: December 16, 2008
    Date of Patent: October 18, 2011
    Assignee: BASF CORPORATION
    Inventor: Yuejin Li
  • Patent number: 7977275
    Abstract: The invention proposes a particulate filter having a catalytic coating which contains two catalysts arranged one behind the other. The first catalyst is located in the gas inlet region of the filter and contains a palladium/platinum catalyst. The second catalyst is arranged downstream of the first catalyst and preferably contains platinum alone as catalytically active component. The combination of these two catalysts provides the coated filter with a good ageing stability and resistance to sulphur poisoning.
    Type: Grant
    Filed: August 13, 2005
    Date of Patent: July 12, 2011
    Assignee: Umicore AG & Co. KG
    Inventors: Marcus Pfeifer, Markus Koegel, Roger Staab, Pascal Adolph, Yvonne Demel, Tobias Kuhl, Egbert Lox, Thomas Kreuzer, Frank-Walter Schuetze
  • Patent number: 7919177
    Abstract: Novel material for chromatographic separations, processes for its preparation, and separations devices containing the chromatographic material. In particular, the disclosure describes porous inorganic/organic hybrid particles having a chromatographically-enhancing pore geometry, which desirably may be surface modified, and that offer more efficient chromatographic separations than that known in the art.
    Type: Grant
    Filed: January 15, 2009
    Date of Patent: April 5, 2011
    Assignee: Waters Technologies Corporation
    Inventors: Zhiping Jiang, Raymond P. Fisk, John E. O'Gara, Thomas H. Walter, Kevin D. Wyndham
  • Patent number: 7776786
    Abstract: The present invention provides monolithic structural catalysts. The catalysts have a high open frontal area structure and composition advantageous for use in high particulate matter environments such as coal-fired industrial applications. In an embodiment, the present invention provides a monolithic structural catalyst body comprising a high open frontal area structure and composition that can achieve an efficient selective reduction of nitrogen oxides while minimizing the oxidation of sulfur dioxide wherein the structure of the catalyst body is resistant to plugging by particulate matter.
    Type: Grant
    Filed: May 4, 2005
    Date of Patent: August 17, 2010
    Assignee: Cormetech, Inc.
    Inventors: Chris E. DiFrancesco, Thomas W. Hastings, Edward F. Kassmann, Christian Trefzger
  • Patent number: 7771678
    Abstract: The present invention relates to a catalytic converter element having a plurality of essentially parallel channels through which gas flows during operation of the catalytic converter element. The channels are bordered by channel walls which have a catalytically active coating arranged thereon in at least some areas where it is exposed to the gas. In some channels the coating thus begins with an axial offset from the admission end. This allows an improved temperature management within the catalytic converter element.
    Type: Grant
    Filed: May 22, 2007
    Date of Patent: August 10, 2010
    Assignee: J. Eberspaecher GmbH & Co. KG
    Inventor: Guenter Eberspach
  • Patent number: 7737077
    Abstract: This is to provide a catalyst for purifying exhaust gases, catalyst which are good in terms of the purifying performance.
    Type: Grant
    Filed: November 25, 2004
    Date of Patent: June 15, 2010
    Assignee: Cataler Corporation
    Inventors: Ichiro Kitamura, Akimasa Hirai, Kenichi Taki
  • Patent number: 7674513
    Abstract: A ceramic honeycomb structure includes a honeycomb body having an array of interconnecting webs bounded by a skin. The interconnecting webs define an array of longitudinal cells having diagonal corners. Fillets are formed only in diagonally opposed corners traversed by lines perpendicular and/or substantially perpendicular to the skin.
    Type: Grant
    Filed: October 6, 2006
    Date of Patent: March 9, 2010
    Assignee: Corning Incorporated
    Inventors: Izhar Zahoor Ahmed, Weiguo Miao
  • Patent number: 7611680
    Abstract: An engine exhaust catalyst containing precious metal nanoparticles is promoted with bismuth. The bismuth promotion improves the catalyst's CO oxidation performance. Also, by varying the amount of bismuth that is added, the NO conversion rate that can be realized with the catalyst can be controlled. The control over the NO conversion rate is important because the passive regenerative performance of a particulate filter used in engine exhaust systems is based on the amount NO2 that is present in the exhaust stream that reaches the particulate filter. The amount of NO2 being produced needs to be optimized (not necessarily maximized) so that adequate particulate filter regeneration performance can be maintained while avoiding unused, toxic NO2 from being exhausted into the atmosphere.
    Type: Grant
    Filed: January 9, 2007
    Date of Patent: November 3, 2009
    Assignee: Nanostellar, Inc.
    Inventors: Jifei Jia, Kyle L. Fujdala, Timothy J. Truex
  • Patent number: 7608227
    Abstract: A catalyst structure comprises a foil strip (10) acting as the substrate, and which has been cut and shaped so as to define a multiplicity of peaks (15) and troughs (16) each with its axis extending across the foil, such that peaks and troughs alternate across the foil strip (10). Such a corrugated substrate may be provided with a ceramic coating incorporating a catalytic material. The corrugations enhance turbulence within a flow channel of a compact catalytic reactor.
    Type: Grant
    Filed: February 20, 2007
    Date of Patent: October 27, 2009
    Assignee: CompactGTL PLC
    Inventor: David James West
  • Patent number: 7504359
    Abstract: A honeycomb structural body comprises one or plural pillar-shaped porous ceramic members in which many through-holes are arranged side by side in a longitudinal direction through partition walls and either one end portions of these through-holes are sealed. The partition wall forming the structural body has a surface roughness of not less than 10 ?m as a maximum roughness Rz defined in JIS B0601-2001 and an average pore size of 5-100 ?m in a pore distribution measured by a mercury pressure method, and satisfies the following relationship: A?90?B/20 or A?100?B/20 when a ratio pores having a pore size of 0.9-1.1 times the average pore size to total pore volume is A (%) and a thickness of the partition wall is B (?m), and there is proposed an effective honeycomb structural body having excellent pressure loss and catching efficiency and a high catalyst reactivity.
    Type: Grant
    Filed: February 27, 2004
    Date of Patent: March 17, 2009
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazutake Ogyu, Kazushige Ohno, Atsushi Kudo
  • Patent number: 7383633
    Abstract: A method for the production of a converter-carrier body having a metallic honeycomb body made of a plurality of metal layers, especially smooth layers and corrugated layers, the layers having layer ends, such that an outer shape of the honeycomb body is formed by the layer ends. At least one stack is produced having several alternately disposed metal layers that are structured such that channels are formed for a fluid to flow through. The at least one stack is transformed into a honeycomb body having a cylindrical form. The honeycomb body is deformed from the cylindrical form so that an outer shape that deviates from the cylindrical form is produced. Additionally, the invention relates to a corresponding converter-carrier body and a tool for the production thereof.
    Type: Grant
    Filed: December 13, 2004
    Date of Patent: June 10, 2008
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventor: Ludwig Wieres
  • Patent number: 7374729
    Abstract: Provided are an exhaust treatment catalyst and an exhaust article containing the catalyst. The catalyst comprises: (a) a carrier; (b) a first layer deposited on the carrier, said first layer comprising substantially only at least one refractive metal oxide; (c) a second layer deposited on the first layer, said second layer comprising substantially only at least one oxygen storage component and at least one binder therefor; and (d) a third layer deposited on the second layer, said third layer comprising at least one layer of one or more platinum group metal components supported on a refractory metal oxide support. Optionally, a fourth layer is deposited on the third layer wherein the fourth layer comprises one or more platinum group metal components supported on a refractory metal oxide support. As a further option, an overcoat layer may be deposited on the third or fourth layer wherein the overcoat layer comprises a catalyst poison sorbent.
    Type: Grant
    Filed: March 30, 2004
    Date of Patent: May 20, 2008
    Assignee: BASF Catalysts LLC
    Inventors: Shau-Lin Franklin Chen, Zhicheng Hu
  • Patent number: 7250214
    Abstract: Novel materials for chromatographic separations, processes for their preparation, and separation devices containing the chromatographic materials. In particular, the novel materials are porous inorganic/organic hybrid monolith materials, which desirably may be surface modified, and which offer more efficient chromatographic separations than that known in the art.
    Type: Grant
    Filed: August 8, 2002
    Date of Patent: July 31, 2007
    Assignee: Waters Investments Limited
    Inventors: Thomas H. Walter, Julia Ding, Marianna Kele, John E. O'Gara, Pamela C. Iraneta
  • Patent number: 7208532
    Abstract: A method for the production of a cross-linked support matrix that in form of a bed will permit liquid flow velocities above 5 cm/h, preferably above 50 cm/h, to pass through the bed. The method is characterized in that it comprises the steps: (a) providing a starting support matrix that has pendent unsaturated groups, and (b) subjecting said starting support matrix to electron beam or gamma-ray irradiation. The use of a cross-linked support matrix produced by a method comprising the steps of: (a) providing a starting support matrix that has pendent unsaturated groups, and (b) subjecting said starting support matrix to electron beam or gamma-ray irradiation as a support matrix in liquid chromatography, cell culturing, step-wise solid phase synthesis of organic compounds, running catalytic reactions by the use of a solid phase bound catalyst.
    Type: Grant
    Filed: December 11, 2000
    Date of Patent: April 24, 2007
    Assignee: GE Healthcare Bio-Sciences AB
    Inventors: Eva Berggren, Dag Lindstrom
  • Patent number: 6991737
    Abstract: A filtering method including the steps of preparing a water purifying apparatus 1 with a cell structure 2 having units for constituting cell structure 4, and a cap portion 3, and making raw water flow into cells 10 from one end, and filtered by a partition walls 9 to take out filtrate water from the side of an outer peripheral surface 8. The cell structure 2 is so constructed that the ratio of maximum value to minimum value in water permeability among the partition walls 9 provided therein is within a range from of 110 to 300% in terms of percentage, and the cells 10 located on the side of an outer periphery 7 of the cell structure 2 have a greater water permeability.
    Type: Grant
    Filed: March 5, 2004
    Date of Patent: January 31, 2006
    Assignee: NGK Insulators, Ltd.
    Inventors: Hiroyuki Oyachi, Hitoshi Yonekawa, Nobuhiro Aoki, Naoki Murata
  • Patent number: 6967186
    Abstract: An exhaust gas purifying catalyst including a carrier having a plurality of cells as exhaust gas passages, an HC adsorbent layer formed on the carrier of each of the cells, and an upper catalyst layer disposed on an upstream side of each of the exhaust gas passages on the HC adsorbent layer and a lower catalyst layer disposed on a downstream side of each of the exhaust gas passages on the HC adsorbent layer. The upper catalyst layer includes more O2-storage material than the lower catalyst layer, and the lower catalyst layer includes a catalyst having a wider activation range than the upper catalyst layer.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: November 22, 2005
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Masahiro Takaya, Shinji Yamamoto, Yoshiaki Hiramoto
  • Patent number: 6903051
    Abstract: The invention provides a monolithic catalyst support for hydrogenation and hydrotreating and in particular for selective hydrogenation of pyrolysis gasoline. The monolithic catalyst includes (i) a multicellular monolith body, preferably having a honeycomb structure, most preferably a honeycomb structure made of cordierite, the honeycomb structure having an inlet end, an outlet end, and a multiplicity of mutually adjoining cells extending along the length of the body from the inlet end to the outlet end, the cells being separated from one another by porous walls, and, (ii) a coating consisting of theta alumina synthesized in situ on the multicellular monolith body. The in situ theta alumina is strongly bonded with the multicellular monolith body and comprises at least 50% by weight of the washcoat layer, and preferably greater than 90% by weight.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: June 7, 2005
    Assignee: Corning Incorporated
    Inventors: Tinghong Tao, Jennifer M. Torns, Brian P. Usiak
  • Patent number: 6881703
    Abstract: Monolithic metallic catalyst substrates offering improved heat conductivity are provided from metal powder extrusion batches of copper, tin, zinc, aluminum, iron, silver, nickel, and mixtures and alloys thereof by extrusion through a honeycomb extrusion die followed by drying and firing in a two stage firing process to oxidize organic extrusion batch components, remove residual oxides from the porous wall structure, and consolidate the metal powders to strong, integral honeycomb support structures.
    Type: Grant
    Filed: August 8, 2001
    Date of Patent: April 19, 2005
    Assignee: Corning Incorporated
    Inventors: Willard A. Cutler, Lin He, Anthony R. Olszewski, Charles M. Sorensen, Jr.
  • Patent number: 6846775
    Abstract: The invention relates to a catalyst element for a recombinator for eliminating hydrogen from accident atmospheres, in which the technical problem of continuously efficiently converting both small and large amounts of hydrogen with the atmospheric air-oxygen present in the safety containers within a broad concentration range, and routing away the reaction heat arising in the process to such an extent that the respective ignition temperature is not reached in the present mixture is resolved by having the catalyst element exhibit a flat basic body (2), which is arranged within the area of flow through the recombinator, wherein the surface of the basic body (2) over which the accident atmosphere flows has a varying coverage density with catalyst material (3).
    Type: Grant
    Filed: November 12, 1999
    Date of Patent: January 25, 2005
    Assignee: Forschungszentrum Julich GmbH
    Inventors: Peter Brockerhoff, Werner Von Lensa, Ernst Arndt Reinecke
  • Patent number: 6830736
    Abstract: For carrying out a heterogeneously catalyzed reaction, such as the generation of hydrogen from hydrocarbons or alcohol, a reaction mixture comprising a hydrocarbon and water is supplied to a catalyst, which is produced by pressing at least one catalyst powder into a layer. Instead of a metallic housing, stacked layers are sealed by an edge seal, introduced into the layer or applied on the layer.
    Type: Grant
    Filed: September 15, 2000
    Date of Patent: December 14, 2004
    Assignee: Ballard Power Systems AG
    Inventors: Oskar Lamla, Martin Schüssler
  • Patent number: 6710013
    Abstract: Provided is a catalyst structure used for purifying an exhaust gas; to be disposed in an exhaust gas flow passage; preferable for obtaining a highly efficient and compact exhaust gas purifying apparatus; and produced by alternately stacking platelike catalysts 1, and gas dispersing members composed of netlike products 7 having many holes passing from the front surface to the back surface thereof, or linear, belt-shaped, or rodlike materials of a metal, ceramic, or glass to disturb the flow of an exhaust gas in a flow passage of the gas thereby to promote contact of the gas to be treated with the catalyst.
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: March 23, 2004
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Yasuyoshi Kato, Kouichi Yokoyama, Eiji Miyamoto, Masatoshi Fujisawa
  • Publication number: 20030203816
    Abstract: A titania-coated honeycomb catalyst matrix is provided for the ultraviolet-photocatalytic oxidation of organic pollutants in a flowing fluid. A honeycomb-shaped skeletal structure (12) has a thin, lightweight substrate (18) of metal or ceramic, typically an aluminum alloy, and a surface coating (20) of photocatalyst, such as titania. The photocatalyst (20) is bonded to the substrate (18) via a thin oxide layer (18′) on the substrate. The oxide layer (18′) may be grown on the substrate. The photocatalyst coating (20) is made by mixing (30) titania powder in a TiO2 sol-gel to form a titania slurry. The substrate with oxide layer is coated (30) with the titania slurry and then heat treated (31). The photocatalyst coating (20) is typically applied to substrate sheets (40, 60, 62) preformed for assembly into a honeycomb-shaped skeletal structure (12) having an array of parallel cells (46, 46′).
    Type: Application
    Filed: May 7, 2003
    Publication date: October 30, 2003
    Inventors: Joseph J. Sangiovanni, Zissis A. Dardas
  • Publication number: 20030150811
    Abstract: Novel materials for chromatographic separations, processes for their preparation, and separation devices containing the chromatographic materials. In particular, the novel materials are porous inorganic/organic hybrid monolith materials, which desirably may be surface modified, and which offer more efficient chromatographic separations than that known in the art.
    Type: Application
    Filed: August 8, 2002
    Publication date: August 14, 2003
    Applicant: Waters Investments Limited
    Inventors: Thomas H. Walter, Julia Ding, Marianna Kele, John E. O'Gara, Pamela C. Iraneta
  • Publication number: 20030114300
    Abstract: An oxidation catalyst for a light-duty diesel vehicle comprising a first upstream part (2) and a second downstream part (3) of high heat capacity relative to the first part, each part comprising a substrate and a catalyst support coated thereon. With this arrangement the diesel catalyst can reach light-off temperature more quickly and retain sufficient heat to maintain light-off temperature for substantially longer than conventional diesel catalyst arrangements.
    Type: Application
    Filed: October 23, 2002
    Publication date: June 19, 2003
    Inventor: Martyn Vincent Twigg
  • Publication number: 20030083198
    Abstract: A method and apparatus for converting a hydrocarbon and oxygen containing gas feed stream to a product stream, such as syngas, including catalytically partially oxidizing the hydrocarbon feed stream over a catalyst bed. The catalyst bed has a downstream section which is less resistant to flow than the upstream section.
    Type: Application
    Filed: October 4, 2002
    Publication date: May 1, 2003
    Applicant: Conoco Inc.
    Inventors: Bang Chen Xu, Sriram Ramani, Kevin L. Ricketson, Gloria I. Straguzzi, Larry D. Swinney, Joe D. Allison
  • Patent number: 6524541
    Abstract: A molding (catalyst structure) for chemical apparatuses which is formed from at least two closed frames and one or more cross-pieces connecting these frames, where the frames are arranged at a distance from one another in a single plane or in a plurality of parallel planes about an (imaginary) molding (structure) axis which is perpendicular to the plane(s) and passes through the center points of the frames. The molding (catalyst structure) is preferably formed from at least four closed frames and one or more cross-pieces connecting these frames, where the frames are arranged one inside the other at a distance from one another in at least two parallel planes about an (imaginary) molding (structure) axis which is perpendicular to the planes and passes through the center points of the frames, and each plane has at least two frames.
    Type: Grant
    Filed: October 27, 1999
    Date of Patent: February 25, 2003
    Assignee: BASF Aktiengesellschaft
    Inventor: Manfred Winter
  • Patent number: 6444610
    Abstract: An exhaust gas purifying catalyst comprises a hydrocarbon adsorbent layer containing zeolite as a main component and a metal-based catalyst layer containing any noble metal such as palladium, platinum, rhodium, etc. on a monolithic support that has a plurality of cells whose sectional shape is a regular N-polygon. In the case that Rc is a distance from a center of gravity to an inner wall surface of the hydrocarbon adsorbent layer along a line extending from the center of gravity of the regular N-polygon in the cell sectional shape to a corner of the N-polygon, and Rf is a distance from the center of gravity to the inner wall surface of the hydrocarbon adsorbent layer along a line extending from the center of gravity perpendicularly to respective sides of the regular N-polygon, a ratio Rc/Rf is set to less than or equal to 1.7 in a cell sectional shape.
    Type: Grant
    Filed: July 14, 2000
    Date of Patent: September 3, 2002
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Shinji Yamamoto
  • Patent number: 6422738
    Abstract: A compact cross-channel mixer having several stacked foils is provided whereby flow channels are formed due to a special profiling of the foils, e.g., a sine wave design. The flow channels of foils that are positioned on top of each other. The stacked foils that form a mixing element are rotated about the main flow direction.
    Type: Grant
    Filed: September 24, 1999
    Date of Patent: July 23, 2002
    Assignee: MAN Nutzfahrzeuge AG
    Inventor: Andreas Döring
  • Publication number: 20020045541
    Abstract: It is an object of the present invention to provide a ceramic catalyst body with a better catalyst performance by using a ceramic carrier capable of directly supporting a catalyst component.
    Type: Application
    Filed: October 1, 2001
    Publication date: April 18, 2002
    Inventors: Kazuhiko Koike, Tomohiko Nakanishi, Masakazu Tanaka, Tosiharu Kondo
  • Publication number: 20010055241
    Abstract: A compact cross-channel mixer having several stacked foils is provided whereby flow channels are formed due to a special profiling of the foils, e.g., a sine wave design. The flow channels of foils that are positioned on top of each other. The stacked foils that form a mixing element are rotated about the main flow direction.
    Type: Application
    Filed: September 24, 1999
    Publication date: December 27, 2001
    Inventor: ANDREAS DORING
  • Patent number: 6316121
    Abstract: A metal foil includes at least two intersecting structures, which are spaced from an imaginary reference surface and which define an intersection region. The at least two intersecting structures partially superpose one another in the intersection region and are formed with at least one through opening in the intersection region. A honeycomb body includes at least one flat construction formed with channels, which define a flow direction for a fluid to flow through the channels. The at least one flat construction has at least two intersecting structures, which are spaced from an imaginary reference surface and which define an intersection region. The at least two intersecting structures partially superpose one another in the intersection region and have at least one through opening in the intersection region.
    Type: Grant
    Filed: June 12, 2000
    Date of Patent: November 13, 2001
    Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbH
    Inventor: Wolfgang Maus