Mixed With Clay Patents (Class 502/68)
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Publication number: 20020016251Abstract: Disclosed are silicoaluminophosphates (SAPOs) having unique silicon distributions, a method for their preparation and their use as catalysts for the catalytic cracking of hydrocarbon feedstocks. More particularly, the new SAPOs have a high silica:alumina ratio, and are prepared from microemulsions containing surfactants.Type: ApplicationFiled: August 2, 2001Publication date: February 7, 2002Inventors: Javier Agundez Rodriguez, Joaquin Perez Pariente, Antonio Chica Lara, Avelino Corma Canos, Tan Jen Chen, Philip A. Ruziska, Brian Erik Henry, Gordon F. Stuntz, Stephen M. Davis
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Pillared clay catalysts for heavy oil catalytic pyrolisis process and the preparation method thereof
Patent number: 6342153Abstract: Pillared clay catalysts for converting heavy oil or residual feedstock into maximum ethylene, propylene and butylene products comprises 30-75 wt % special pillared clays prepared by aluminum pillaring agents of high alkaline degree, 10-40 wt % inorganic oxide bonding agents, 0-30 wt % ZRP series high silicon zeolites with pentasil structure or Y-type zeolites, 0-10 wt % modified compositions of Mg, Al, K, P, Sn and polyethylene gycol, or 0-50 wt % Kaolinite matrix. The catalysts are prepared by mixing slurries, spray drying to form microspheric shapes, pillaring reaction and adding modified components. The catalysts have high catalytic activities, good light olefin selectivities and attrition resistance index.Type: GrantFiled: December 23, 1998Date of Patent: January 29, 2002Assignees: China Petrochemical Corporation, Research Institute of Petroleum ProcessingInventors: Jingjie Guan, Xieqing Wang, Zhiqing Yu, Zhengyu Chen, Qinglin Liu, Yi Liao -
Patent number: 6313059Abstract: Difluoromethane (R-32) is of current interest as a partial replacement for chlorodifluoromethane (R-22) refrigerant heretofore widely used in vapor compression refrigeration systems. R-32 has, however, proved to be more reactive than is desirable with the zeolite A adsorbent-desiccant compositions used in such systems to prevent corrosion and freeze-up problems. The potassium cation form of a zeolite A molecular sieve—with at least 60 percent of the sodium cations replaced with potassium ions, agglomerated with a clay binder, and pore-reduced to essentially exclude the adsorption of R-32 having essentially no reactivity with difluoromethane, and having a surface ratio of silicon to aluminum of less than about 1.7 mol/mol as determined by X-ray photoelectron spectroscopy—has been found to be an effective desiccant for refrigerants comprising difluoromethane.Type: GrantFiled: September 28, 2000Date of Patent: November 6, 2001Inventors: Maryellen Lavin, Alan P. Cohen, Jack E. Hurst
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Patent number: 6303368Abstract: A device for use in processing of a liquid and/or gas stream. The device is made up of a monolithic structure having active powder for treating streams. The structure has an inlet end and an outlet end and a multiplicity of cells extending from inlet end to outlet end. The cells are separated from one another by porous walls, a portion of the total number of cells being plugged in a pattern such that a stream enters the device through the unplugged cells at the inlet end and passes through at least two porous walls and the active powder in-between, and thereafter passes out of the device through unplugged cells at the outlet end. The device finds use in a number of applications including ion exchange, adsorption, biological and chemical reactions, and catalytic applications.Type: GrantFiled: October 5, 1999Date of Patent: October 16, 2001Assignee: Corning IncorporatedInventors: Willard A. Cutler, Tinghong Tao
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Patent number: 6255243Abstract: A catalyst composition, a process for producing the composition, and a hydrotreating process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C6 to C8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a clay, and a promoter. The process for producing the composition comprises the steps: (1) combining a zeolite with a clay and a promoter under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; and (2) heating the clay-bound zeolite to produce a modified zeolite. The hydrotreating process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C6 to C8 aromatic hydrocarbon.Type: GrantFiled: March 20, 2000Date of Patent: July 3, 2001Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, An-hsiang Wu
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Patent number: 6214211Abstract: A catalytic cracking catalyst composition comprising (a) a spherical boehmite gel alumina, (b) a zeolite, (c) a clay mineral and (d) a binder; a catalytic cracking catalyst produced by spray-drying a slurry containing the catalytic cracking catalyst composition to obtain a spherical catalyst, and then calcining the spherical catalyst; a method of catalytically cracking a heavy oil comprising catalytically cracking a heavy oil in the presence of the catalytic cracking catalyst.Type: GrantFiled: April 15, 1999Date of Patent: April 10, 2001Assignee: Idemitsu Kosan Co., LTDInventor: Toshio Itoh
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Patent number: 6211104Abstract: A catalyst for catalytic pyrolysis process for the production of light olefins comprises 10˜70 wt % (based on the weight of catalyst) of clay, 5˜85 wt % of inorganic oxides and 1-50 wt % zeolite, wherein said zeolite is a mixture of 0˜25 wt % of Y type zeolite and 75˜100 wt % of phosphorus and aluminum or phosphorus and magnesium or phosphorus and calcium containing high silica zeolite having a structure of pentasil; said pentasil high silica zeolite being one selected from the group consisting of ZSM-5, ZSM-8 and ZSM-11 of zeolites containing 2˜8 wt % of phosphorus and 0.3˜3 wt % of aluminum or magnesium or calcium (calculated as the oxides), having a silica/alumina mole ratio of 15-60. The catalyst exhibits excellent activity stability and high yields of light olefin, especially for C2=. It can at the same level of yields of light olefins as that of steam thermal cracking at a lower reaction temperature than that of steam thermal cracking.Type: GrantFiled: October 15, 1998Date of Patent: April 3, 2001Assignees: China Petrochemical Corporation, Research Institute of Petroleum Processing, SINOPECInventors: Zhicheng Shi, Fengmei Zhang, Shunhua Liu
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Patent number: 6204423Abstract: A description follows of a catalytic composition comprising a mixture of Y zeolite and pillared clay and a process which uses this catalytic composition for the alkylation of aromatic hydrocarbons by means of long-chain linear olefins. The aromatic alkyl compounds thus obtained are useful for the preparation of biodegradable synthetic detergents.Type: GrantFiled: December 15, 1997Date of Patent: March 20, 2001Assignee: Enichem Augusta Industriale S.r.l.Inventors: Stefano Amarilli, Carlo Perego, Giuseppe Bellussi, Giovanni Colombo
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Patent number: 6194337Abstract: A catalytic cracking catalyst comprising zeolite, kaolin, alumina and/or silica, antimony and 100-5,000 wt. ppm Ni is disclosed. The Ni-antimony interact in the environment of a fluidized catalytic cracking reactor to increase the magnetic susceptibility of the catalyst, permitting removal of nickel contaminated catalyst by magnetic separation.Type: GrantFiled: October 25, 1999Date of Patent: February 27, 2001Assignee: Marathon Ashland Petroleum, LLCInventors: Terry L. Goolsby, Maurice M. Mitchell
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Patent number: 6190538Abstract: The present invention provides a process for the preparation of a catalyst composition which comprises, as first cracking component, a zeolite beta, and a second cracking component selected from (i) crystalline molecular sieves having pores with diameters greater than 0.6 nm, (ii) clays, and (iii) amorphous cracking components, the process comprising the steps of: (a) preparing a mixture comprising the first cracking component and a gelatin material, and mixing intimately, (b) mulling with the second cracking component, and (c) extruding the mixture of step (b) into catalyst extrudates, and calcining the extrudates.Type: GrantFiled: August 2, 1999Date of Patent: February 20, 2001Assignee: Shell Oil CompanyInventors: Johan Willem Gosselink, Johannes Anthonius Robert Van Veen, Arend-Jan Van Welsenes
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Patent number: 6171568Abstract: Disclosed is a method for the purification of exhaust air and/or effluents, which may be exhausted, for example, from auto painting units or furniture lacquering units, involving contacting the air and/or effluents with a molded body. The molded body is made from dealuminated zeolite Y and at least one binder, which may be, for example, bentonites, kaolins, sepiolites or attapulgites, and having a hydrophobic factor of from 1.5 to 6.0, wherein a slurry of the binder in water does not exceed a pH of 10 and wherein the molded body is calcined at 850° to 1100° C. The molded body is produced by a process involving mixing pulverulent dealuminated zeolite Y with at least one binder, optionally with the addition of a lubricant and/or a pore former, and optionally with water or an organic solvent, moulding the resulting mass to form a molded body, and drying and calcining the molded bodies.Type: GrantFiled: March 10, 1994Date of Patent: January 9, 2001Assignee: Degussa-H{umlaut over (u)}ls AktiengesellschaftInventors: Elfriede Sextl, Eckehart Roland, Peter Kleinschmit, Akos Kiss
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Patent number: 6139719Abstract: The invention relates to dioctahedral phyllosilicates 2:1 whose basal spacing is at least equal to 2.0.times.10.sup.-9 m and which in the interlayer space comprise pillars based on at least one of the compounds that is selected from the group that is formed by SiO.sub.2, Al.sub.2 O.sub.3, TiO.sub.2, ZrO.sub.2, V.sub.2 O.sub.5, or any combination of the latter. Preferably, they contain fluorine. The invention also relates to a process for their preparation that includes treatment with a surfactant, followed by treatment with a primary or secondary amine and at least one alkoxide of an element that is selected from the group that is formed by the elements Si, Al, Zr, Ti and V. The invention also relates to a catalyst that comprises said phyllosilicate, at least one matrix, and optionally a zeolite Y. The invention also relates to a process for converting hydrocarbons with this catalyst, and in particular a hydrocracking process.Type: GrantFiled: October 13, 1998Date of Patent: October 31, 2000Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Jocelyne Brendle, Ronan Le Dred, Jacques Baron, Daniel Saehr, Nathalie Georges-Marchal, Sylvie Lacombe
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Patent number: 6133186Abstract: The present invention provides a process for the preparation of a catalyst composition which comprises, as first cracking component, a zeolite beta with a silica to alumina molar ratio of at least 20 comprising crystals less than 100 nm in size, and a second cracking component selected from (i) crystalline molecular sieves having pores with diameters greater than 0.6 nm, and (ii) clays, the process comprising the steps of:(i) preparing a mixture comprising the first cracking component and the second cracking component, the first cracking component being in the form of a sol,(ii) extruding the mixture into catalyst extrudates, and(iii) calcining the extrudates.Type: GrantFiled: February 25, 1998Date of Patent: October 17, 2000Assignee: Shell Oil CompanyInventors: Johan Willem Gosselink, Johannes Anthonius Robert Van Veen
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Patent number: 6114267Abstract: A process for preparation of fluidized catalytic cracking (FCC) catalyst, comprising silicon stabilized large crystallite sized synthetic faujasite zeolite, aluminum depleted and normal kaolin clay, alumina and silica. The cracking catalyst is highly active and selective for bottom upgradation, it produces less coke and higher gasoline and total cycle oil (TCO) and possesses improved metal tolerance properties when evaluated and compared with a commercial catalyst under conditions of a typical FCC unit in a petroleum refinery.Type: GrantFiled: May 18, 1998Date of Patent: September 5, 2000Inventors: Sobhan Ghosh, Satish Makhija, Mohan Prabhu Kuvettu, Ventachalam Krishnan, Sanjay Kumar Ray, Manoranjan Santra, Ram Mohan Thakur, Jagdev Kumar Dixit
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Patent number: 6103949Abstract: Zeolite/clay/phosphate catalysts can be prepared by a process wherein a composition of zeolite-clay-phosphate is brought to a pH level of about 7.0 to about 14.0. The resulting slurry is then age reacted for about 0.5 to about 24 hours. Thereafter the slurry is dried to produce a zeolite/clay/phosphate catalyst particles that are particularly characterized by their high levels of zeolite stability.Type: GrantFiled: September 27, 1999Date of Patent: August 15, 2000Assignee: Bulldog Technologies U.S.A., Inc.Inventors: Edward J. Demmel, Albert A. Vierheilig
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Patent number: 6103653Abstract: This invention provides an attrition resistant catalyst composition and method for producing such composition. The catalyst is comprised of an acidic zeolite, rho or chabazite, and a particulate binder, kaolin, bentonite, alpha-alumina, or titania, which can be optionally modified by treatment with a compound containing Si, Al, P or B. This invention further provides a process for producing methylamines, preferably dimethylamine, comprising reacting methanol and/or dimethyl ether and ammonia in the presence of a catalytic amount of an attrition resistant catalyst of the invention.Type: GrantFiled: May 26, 1995Date of Patent: August 15, 2000Assignee: E. I. du Pont de Nemours and CompanyInventors: Konstantinos Kourtakis, Horacio Enrique Bergna, George Carl Sonnichsen, David Richard Corbin, Loren D. Brake
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Patent number: 6100211Abstract: This invention provides an attrition resistant catalyst composition and method for producing such composition. The catalyst is comprised of an acidic zeolite, rho or chabazite, and a particulate binder, kaolin, bentonite, alpha-alumina, or titania, which can be optionally modified by treatment with a compound containing Si, Al, P or B. This invention further provides a process for producing methylamines, preferably dimethylamine, comprising reacting methanol and/or dimethyl ether and ammonia in the presence of a catalytic amount of an attrition resistant catalyst of the invention.Type: GrantFiled: May 26, 1995Date of Patent: August 8, 2000Assignee: E. I. du Pont de Nemours and CompanyInventors: Konstantinos Kourtakis, Horacio Enrique Bergna, George Carl Sonnichsen, David Richard Corbin, Loren D. Brake
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Patent number: 6090738Abstract: This invention relates to the manufacture of a molecular sieve adsorbent for selectively separating methane from its gaseous mixture with nitrogen. More particularly, the invention relates to the manufacture of novel molecular sieve adsorbents useful for the separation of methane-nitrogen gaseous mixture.Type: GrantFiled: March 9, 1998Date of Patent: July 18, 2000Assignee: Indian Petrochemical Corp. Ltd.Inventors: Nettem Venkateshwarlu Choudary, Raksh Vir Jasra, Sodankoor Garadi Thirumaleshwar Bhat
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Patent number: 6087289Abstract: The invention relates to the manufacture of novel molecular sieve adsorbents which are selective towards oxygen from its gaseous mixture with argon and/or nitrogen. More particularly, this invention relates to the manufacture of novel molecular sieve adsorbents useful for the separation of oxygen-argon-nitrogen gaseous mixture.Type: GrantFiled: March 9, 1998Date of Patent: July 11, 2000Assignee: Indian Petrochemical Corporation LimitedInventors: Nettem Venkateshwarlu Choudary, Raksh Vir Jasra, Sodankoor Garadi Thirumaleshwar Bhat
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Patent number: 6083865Abstract: A catalyst composition, a process for producing the composition, and a hydrotreating process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a clay, and a promoter. The process for producing the composition comprises the steps: (1) combining a zeolite with a clay and a promoter under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; and (2) heating the clay-bound zeolite to produce a modified zeolite. The hydrotreating process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: October 14, 1998Date of Patent: July 4, 2000Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, An-hsiang Wu, Jianhua Yao
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Patent number: 6080697Abstract: A process to produce a composition is provided. Said process comprises: contacting a zeolite component, a silicon component, a Group 14 metal component, and a phosphorus component together to form a first mixture; treating said first mixture to form a second mixture; contacting said second mixture with a binder component to form a third mixture; agglomerating said third mixture to form a fourth mixture; and treating said fourth mixture to form said composition.Type: GrantFiled: October 7, 1998Date of Patent: June 27, 2000Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 6054040Abstract: The invention relates to a new catalyst applicable in hydrocracking of hydrocarbons. The catalyst contains as catalytically active components: a) a ZSM-5 zeolite wherein 10-100% of the exchangeable hydrogen ions have been replaced by nickel ions, and b) 0.3-3 parts by weight of magadiite in hydrogen form for 1 part by weight of component (a). The catalyst can be applied in hydrodewaxing of gas oil, and enables the production with an extremely low pour point.Type: GrantFiled: June 21, 1999Date of Patent: April 25, 2000Assignee: MOL Magyar Olaj- es Gazipari ReszvenytarsasagInventors: Maria Balai, Hermann Beyer, Gabriella Borbely, Istvan Czagler, Pal Feher, Janos Forstner, Gabor Georgiades, Janos Gergely, Jozsef Horvath, Bela Jover, Laszlo Kantor, Imre Kovacs, Istvan Lencse, Jozsef Perger, Jozsef Petro, Erno Ratosi, Gabriella Pecsvari Szalmasne, Laszlo Szirmai, Jozsef Szollosi, Laszlo Zsida
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Patent number: 6043179Abstract: The present invention relates to new crystalline zeolite CIT-5 prepared using a N(16) methylsparteinium cation templating agent.Type: GrantFiled: August 13, 1997Date of Patent: March 28, 2000Assignee: California Institute of TechnologyInventors: Mark E. Davis, Masahito Yoshikawa
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Patent number: 6040258Abstract: The present invention relates to new crystalline zeolite CIT-5 prepared using a N(16) methylsparteinium cation templating agent.Type: GrantFiled: July 21, 1998Date of Patent: March 21, 2000Assignee: California Institute of TechnologyInventors: Masahito Yoshikawa, Mark E. Davis
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Patent number: 6030916Abstract: This invention relates to the manufacture of novel molecular sieve adsorbents useful for the separation of a gaseous mixture of oxygen and nitrogen. The adsorbent is useful for the separation of oxygen and/or nitrogen from air. More particularly, the invention relates to the manufacture of a molecular sieve adsorbent which is selective towards nitrogen from its gaseous mixture with oxygen and/or an inert gas such as argon or helium.Type: GrantFiled: March 9, 1998Date of Patent: February 29, 2000Assignee: Indian Petrochemicals Corp. Ltd.Inventors: Nettem Venkateshwarlu Choudary, Raksh Vir Jasra, Sodankoor Garadi Thirumaleshwar Bhat
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Patent number: 6020281Abstract: Difluoromethane (R-32) is of current interest as a partial replacement for chlorodifluoromethane (R-22) refrigerant heretofore widely used in vapor compression refrigeration systems. R-32 has, however, proved to be more reactive than is desirable with the zeolite A adsorbent-desiccant compositions used in such systems to prevent corrosion and freeze-up problems. The potassium cation form of a zeolite A molecular sieve--with at least 60 per cent of the sodium cations replaced with potassium ions, agglomerated with a clay binder and pore-reduced to essentially exclude the adsorption of R-32, and having essentially no reactivity with difluoromethane--has been found to be an effective desiccant for refrigerants comprising difluoromethane.Type: GrantFiled: June 20, 1997Date of Patent: February 1, 2000Assignee: UOP LLCInventors: MaryEllen Lavin, Alan P. Cohen, Jack E. Hurst
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Patent number: 5997626Abstract: A method for reducing the abrasion of a silica-containing calcined kaolin pigment by the controlled leaching of silica from the pigment, preferably by the use of a caustic solution to dissolve the silica out of the calcined kaolin. In another aspect of the invention, the brightness, opacity, or both of a calcined kaolin is increased by increasing the fineness of the kaolin feed supplied to the calciner. The combination of these methods results in the production of a calcined kaolin with low abrasion and high brightness and opacity. Another aspect of the invention concerns an improved method of filtration of dilatent materials such as the leached calcined clay.Type: GrantFiled: May 1, 1998Date of Patent: December 7, 1999Assignee: Engelhard CorporationInventors: Joseph H. Z. Wu, Michael G. Londo, Mitchell J. Willis, Rene S. Guermonprez, Tracey A. Burbank
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Patent number: 5997729Abstract: A catalytic cracking catalyst, which comprises (1) a zeolite, (2) a silica.cndot.alumina or an alumina and (3) a kaolin, has a pore diameter distribution having a peak at a pore diameter of 450 to 3,000 .ANG., and has 40 to 75% of a pore volume of pores of not less than 200 .ANG. and less than 2,000 .ANG. in pore diameter and 5 to 45% of a pore volume of pores of not less than 2,000 .ANG. and less than 18,000 .ANG. in pore diameter, both based on a pore volume of pores of 40 to 18,000 .ANG. in pore diameter.Type: GrantFiled: January 16, 1998Date of Patent: December 7, 1999Assignees: Idemitsu Kosan Co., Ltd., Petroleum Energy CenterInventor: Toshio Itoh
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Patent number: 5997725Abstract: The invention concerns a catalyst comprising at least one catalytic element, and a support comprising 20-99% by weight of at least one matrix, 1-80% by weight of at least one 2:1 dioctahedral phyllosilicate containing fluorine and 0-30% by weight of at least one Y zeolite. The catalytic element is from groups VI and/or VIII. Phosphorous can be present. The invention also concerns a process for the hydroconversion of said catalyst.Type: GrantFiled: February 26, 1997Date of Patent: December 7, 1999Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Samuel Mignard
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Patent number: 5993645Abstract: A calcined cracking catalyst comprising zeolite crystals in an inorganic oxide matrix and containing less than about 0.75% Na.sub.2 O and, from 0.1 to 10% P expressed as P.sub.2 O.sub.5, the cracking catalyst being further characterized by exhibiting a spectra with a peak at about 3735 cm.sup.-1 when treated with pyridine and analyzed by FTIR. A process for manufacturing an FCC catalyst characterized by high tolerance to contaminated metals comprises providing fluid cracking catalyst microspheres containing zeolite Y in an inorganic oxide matrix and analyzing 20 to 60% by weight Al.sub.2 O.sub.3 and analyzing less than 0.75% wt. Na.sub.2 O; impregnating the catalyst with a solution of a phosphate or phosphite salt in amount such the microspheres analyze 0.5 to 10% by weight P.sub.2 O.sub.5 and calcining the microspheres in the absence of steam at a temperature above 1300.degree. F. and below 1600.degree. F. and recovering the product characterized exhibiting a spectra with a peak at about 3687 cm.sup.Type: GrantFiled: November 20, 1996Date of Patent: November 30, 1999Assignee: Engelhard CorporationInventors: Rostam J. Madon, John M. Macaoay
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Patent number: 5976490Abstract: The present invention concerns zeolitic cation exchangers consisting of expanded ceramic, zeolitic pellets with macro- and microporosity, in the form of sintered, light, expanded clay aggregates which are partly transformed to zeolite by means of hydrothermal treatment with an alkaline solution for a period of at least 2 hours at a temperature of between 50 and 300 degrees C. The invention also concerns a procedure for producing said cation exchangers, and applications of the same as ion exchangers and adsorbents.Type: GrantFiled: May 26, 1998Date of Patent: November 2, 1999Assignee: Norsk Leca ASInventor: Rune Wendelbo
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Patent number: 5968475Abstract: The present invention relates to a dealuminated IM-5 zeolite and to any catalyst comprising that zeolite which is at least partially in its acid form. The invention also relates to the preparation of the catalyst and to the catalyst. Finally, the invention relates to the use of the zeolite in a hydrocarbon conversion process.Type: GrantFiled: January 23, 1998Date of Patent: October 19, 1999Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Herve Cauffriez
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Patent number: 5961816Abstract: A catalyst comprising at least one catalytic element, and a support comprising 20-99% by weight of at least one matrix, 1-80% by weight of at least one 2:1 trioctahedral phyllosilicate containing fluorine and 0-30% by weight of at least one Y zeolite, in which the catalytic element is from groups VI and/or VIII, and phosphorous can be present, as well as a process for the hydroconversion of petroleum with said catalyst.Type: GrantFiled: March 7, 1997Date of Patent: October 5, 1999Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Samuel Mignard
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Patent number: 5958818Abstract: Zeolite/clay/phosphate catalysts can be prepared by a process wherein a composition of zeolite-clay-phosphate is brought to a pH level of about 7.0 to about 14.0. The resulting slurry is then age reacted for about 0.5 to about 24 hours. Thereafter the slurry is dried to produce a zeolite/clay/phosphate catalyst particles that are particularly characterized by their high levels of zeolite stability.Type: GrantFiled: April 14, 1997Date of Patent: September 28, 1999Assignee: Bulldog Technologies U.S.A., Inc.Inventors: Edward J. Demmel, Albert A. Vierheilig
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Patent number: 5925284Abstract: Applicants have developed a unique process for preparing a shaped article comprising an ion exchange composition and a hydroxy oxide binder. The ion exchange compositions include metallotitanates, metallogermanates, pillared clays and metal phosphonates. The process involves combining the ion exchange composition with a binder precursor and water, forming the mixture into a shaped article and heating the article at a temperature of about 85.degree. C. to about 120.degree. C. These shaped articles are useful for removing metal ions such as cesium from feed streams.Type: GrantFiled: February 24, 1997Date of Patent: July 20, 1999Assignee: UOPInventors: John D. Sherman, Richard R. Willis, Robert L. Bedard, Albert S. Behan, Philip Connolly
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Patent number: 5905051Abstract: A catalyst system and a process for converting a hydrocarbon stream such as, for example, a C.sub.9 +aromatic compound to C.sub.6 to C.sub.8 aromatic hydrocarbons such as xylenes are disclosed. The catalyst system comprises a first catalyst composition and a second catalyst composition wherein said catalyst system is not a physical mixture of said first catalyst composition and said second catalyst composition, said first catalyst is a metal-promoted, alumina- or silica-bound beta zeolite, and said second catalyst composition is a ZSM-5 zeolite having incorporated therein an activity promoter selected from the group consisting of silicon, phosphorus, sulfur, and combinations of two or more thereof. The process comprises contacting a hydrocarbon stream with the catalyst system under a condition sufficient to effect the conversion of a the hydrocarbon to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: June 4, 1997Date of Patent: May 18, 1999Inventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5883033Abstract: A catalyst composition, a process for producing the composition, and a hydrotreating process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a clay, and optionally a coke suppressor and/or an activity promoter. The process for producing the composition comprises the steps: (1) optionally contacting a zeolite with steam whereby a steamed zeolite is formed; (2) optionally contacting a zeolite or the steamed zeolite with an acid to produce an acid-leached zeolite; (3) combining a zeolite, which can also be the steamed zeolite or the acid-leached zeolite, with a clay under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; and (4) calcining the clay-bound zeolite to produce a calcined clay-bound zeolite.Type: GrantFiled: July 9, 1997Date of Patent: March 16, 1999Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, An-hsiang Wu
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Patent number: 5883034Abstract: A catalyst composition, a process for producing the composition, and a hydrotreating process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a clay, and a promoter. The process for producing the composition comprises the steps: (1) combining a zeolite with a clay and a promoter under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; and (2) heating the clay-bound zeolite to produce a modified zeolite. The hydrotreating process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: August 29, 1997Date of Patent: March 16, 1999Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, An-Hsiang Wu
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Patent number: 5880048Abstract: A ceramic and method of producing the same are disclosed, the ceramic having as principal ingredients natural zeolite and shells, wherein silver nitrate, magnesium oxide, potassium oxide, sodium oxide selenium oxide and ferric oxide are added thereto, and the resultant mixture fired to produce a granular ceramic. The granular ceramic enables the production of deoxidized water having an appropriately low oxidation reduction potential, for use as drinking water and the like.Type: GrantFiled: September 22, 1997Date of Patent: March 9, 1999Assignee: Tohoku Bankin Toso Kogyo Kabushiki KaishaInventors: Kazuo Sato, Kazutomo Kikuchi
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Patent number: 5880047Abstract: A granular ceramic is prepared by firing a powder of a natural zeolite mineral, a pre-fired powder composed of shell fragments, a pre-fired powder of a silica-alumina mineral, and a copper oxide powder. When used as a fuel additive, the ceramic makes it possible to improve the combustion efficiency of hydrocarbon oils, especially of petroleum products such as gasoline, gas oil kerosene, and heavy oil, as well as to reduce CO.sub.2 and NO.sub.x emissions in exhaust gases discharged during combustion.Type: GrantFiled: August 13, 1997Date of Patent: March 9, 1999Assignee: Tohoku Bankin Toso Kogyo Kabushiki KaishaInventor: Kazuo Sato
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Patent number: 5866496Abstract: The invention is a catalyst and a process for manufacturing a catalyst. The process includes adding an effective amount of an acid stable surfactant or an alkaline stable surfactant to a slurry of particles including an active mineral component. Desirable active mineral components include natural or synthetic zeolites and specialty clays such as chlorite clays and other non-kaolin clays for use in catalysts.Type: GrantFiled: January 27, 1997Date of Patent: February 2, 1999Assignee: Thiele Kaolin CompanyInventors: Edwin W. Albers, Harry W. Burkhead, Jr., Joseph C. S. Shi
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Patent number: 5858242Abstract: An agent for recovering heavy metal cations from an aqueous effluent, including a silicate or aluminosilicate type compound, e.g. an alkali metal silicate or aluminosilicate, and a carbonate type compound, e.g. an alkali metal carbonate, and preferably a carrier such as a lay. The agent may also form a cation stabilizer. Said agent is useful for removing or stabilizing heavy metal cations in the water used for cleaning flue gases from waste incineration, particularly household refuse and industrial waste incineration.Type: GrantFiled: May 20, 1997Date of Patent: January 12, 1999Assignee: Rhone-Poulenc ChimieInventors: Jean-Yves Chane-Ching, Yves Mottot
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Patent number: 5856264Abstract: Novel, hollow, low-density agglomerates for use in sealed insulating glass windows to adsorb water vapor, and optionally organic materials, present in the cavity between the two glazings. These agglomerates provide sufficient but not excessive amounts of zeolitic and other adsorbents when used to fill all portions of the spacer tube located at the peripheral sides of the double glazed unit, thereby greatly facilitating the filling of such spacer tubes and the fabrication of the overall unit.Type: GrantFiled: February 26, 1996Date of Patent: January 5, 1999Assignee: UOPInventors: Alan P. Cohen, Thomas J. Dangieri, Philip Connolly
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Patent number: 5853566Abstract: The present invention provides a catalyst composition, and a hydrocarbon conversion process in which it is used, comprising as first cracking component a zeolite beta having a silica to alumina molar ratio of at least 20 which is in the form of crystals less than 100 nm in size; a second cracking component selected from (i) crystalline molecular sieves having pores with diameters greater than 0.6 nm, (ii) crystalline, mesoporous aluminosilicates having pores with diameters of at least 1.3 nm, and (iii) clays; and at least one hydrogenation component.Type: GrantFiled: November 25, 1996Date of Patent: December 29, 1998Assignee: Shell Oil CompanyInventors: Bettina Kraushaar-Czarnetzki, Johannes Wijnbelt
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Patent number: 5849258Abstract: The invention relates to a synthetic crystalline material and its use in catalytic conversion of organic compounds and as a sorbent. The crystalline material contains one or more microporous crystalline phases, having a micropore volume greater than or equal to about 0.15 cc/g distributed in channels between about 3 to about 15 .ANG. in average diameter which is rendered accessible by a mesopore volume of greater than or equal to about 0.1 cc/g distributed in channels between about 20 to about 100 .ANG. in average diameter. A process is also provided for preparing the crystalline material of the present invention.Type: GrantFiled: June 6, 1996Date of Patent: December 15, 1998Assignee: Intevep, S.A.Inventors: Juan Lujano, Yilda Romero, Jose Carrazza
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Patent number: 5834392Abstract: An adsorbent for selective removal of nitrile from a hydrocarbon feedstock includes a substantially homogeneous mixture of a cationic nonacidic zeolite and an inorganic oxide matrix, the zeolite having an accessibility index of between about 0.1 to about 0.4, and the adsorbent being capable, when contacted with a hydrocarbon feedstock containing nitrile and containing dienes in an amount of at least about 1.0% by volume, of adsorbing at least about 80% of the nitrile during contact with at least about 200 volumes of the feedstock per volume of adsorbent.Type: GrantFiled: September 18, 1995Date of Patent: November 10, 1998Assignee: Intevep, S.A.Inventors: Maria Magdalena Ramirez de Agudelo, Julia Guerra, Marisela Gonzalez
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Patent number: 5807474Abstract: The invention relates to a process for the preparation of catalysts or catalyst additives by kneading and/or grinding, spray-drying and heat-treating a suspension containing a catalytically active component as well as aluminum hydroxide and/or one or more aluminum hydroxy compound(s) and other binding agent(s) and optionally kaolin(ite), which comprises using one or more aluminum-containing silicic acid modification(s) of formula (I),H.sub.4+y-z ?(SiO.sub.4/2).sub.x-y (AlO.sub.4/2).sub.y (SiO.sub.3/2 O).sub.4-z (AlO.sub.3/2).sub.z !, (I)wherein y is less than 1; z is less than 1; and x is 0, 4, 10, or 16 to 18, instead of the kaolin(ite) or a part thereof to be used as filling material. The process and the catalysts or catalyst additives render it possible to increase the butene fraction of cracked products.Type: GrantFiled: November 21, 1996Date of Patent: September 15, 1998Assignee: MOL Magyar Olaj-es Gazipari ReszvenytarsasagInventors: Maria Balai, Hermann Beyer, Istvan Czagler, Arpad Csoka, Pal Feher, Janos Forstner, Laszlo Galambos, Laszlo Kantor, Antal Katona, Maria Lenkei, Gabriella Pal nee Borbely, Tamas Sulyok, Laszlo Szirmai, Eszter Tatrai, Olga Terenyi nee Gavrikova, Gabor Tolvaj
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Patent number: 5801115Abstract: A catalyst composition for a catalyst that reduces the emissions of sulfur compounds from industrial processes is disclosed. This catalyst is a spheroidal particle comprised of a mixture of inorganic oxides with an inorganic binder, an organic binder, or a mixture of these binders. The preferred embodiment is a particle containing zinc titanate. Also disclosed is the catalysts application in both fluid bed and ebullating bed processes such as petroleum refinery fluid catalytic cracking units and utility company coal gasification units. Additionally there is disclosed processes for preparing this catalyst using spray drying techniques and beading and tumbling techniques.Type: GrantFiled: September 5, 1995Date of Patent: September 1, 1998Assignee: Kataleuna GmbHInventors: Edwin W. Albers, Harry W. Burkhead, Jr., J. Gary McDaniel
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Patent number: 5770542Abstract: It has been discovered that waxy feeds can be upgraded using a catalyst made by combining powdered dewaxing catalyst with powdered isomerization catalyst said mixture of powdered catalysts being formed into a discrete particle.Type: GrantFiled: February 5, 1997Date of Patent: June 23, 1998Assignee: Exxon Research & Engineering CompanyInventors: Dee Anne Brandes, David N. Zinkie, Sandra J. Alward
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Patent number: 5762902Abstract: The invention concerns a composition comprising at least one matrix, at least one faujasite type zeolite and at least one TON type zeolite. The TON type zeolite can be Nu-10, THETA-1, KZ-2, or ISI-1. The catalyst also contains at least one hydrogenating element from groups VIII and VI.The catalyst is particularly for use for hydrocracking to maximize the yield of middle distillates (kerosine and gas oil).Type: GrantFiled: January 21, 1997Date of Patent: June 9, 1998Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Samuel Mignard, Nathalie George-Marchal, Slavik Kasztelan