Zsm Type Patents (Class 502/71)
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Patent number: 7196029Abstract: The present invention relates to the use of a catalytic system comprising a metal of group VIII, a metal of group VI, a metal oxide as carrier and suitable quantities of a component selected from a zeolite of the FER type, phosphorous, and a mixture thereof, in upgrading of hydrocarbons boiling in the naphtha range containing sulfur impurities, namely in hydrodesulfurization with contemporaneous skeleton isomerization of olefins contained in said hydrocarbons and/or with reduction of olefins hydrogenation, carried out in a single step.Type: GrantFiled: April 7, 2004Date of Patent: March 27, 2007Assignees: Enitechnologie S.p.A., Repsol Petroleo S.A., Elf Antar France S.A., AGIP Petroli S.p.A.Inventors: Laura Zanibelli, Virginio Arrigoni, Fernando Albertos, Evangelina Atanes, Thierry Cholley, Febronio Panarello
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Patent number: 7160832Abstract: The present invention provides a catalyst system that may be used to regenerate NOx adsorber catalysts. It also provides methods for using these catalysts. According to the present invention, hydrocarbons are introduced into an exhaust gas stream upstream of a metal ion exchanged zeolite catalyst to generate CO. The metal ion exchanged zeolite catalyst is preferably a Cu-ZSM-5 catalyst that has a high loading of copper. The hydrocarbons are oxidized to carbon monoxide, and the carbon monoxide is then exposed to a NOx adsorber catalyst, which facilitates regeneration of that catalyst.Type: GrantFiled: June 16, 2003Date of Patent: January 9, 2007Assignee: Umicore AG & Co. KGInventors: Mark Crocker, Thierry Leprince, Takeshi Matsumoto, Takuji Nakaene
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Patent number: 7122496Abstract: Adsorbent compositions for vapor-phase adsorption processes, which are selective for para-xylene. Such compositions can be used in gas-phase adsorption processes for the separation of para-xylene or the separation of para-xylene and ethylbenzene from mixed xylenes or a C8 aromatic mixture, respectively. The adsorbent compositions generally comprise materials of a molecular sieve material and a binder, wherein the adsorbent composition has a macropore volume of at least about 0.20 cc/g and a mesopore volume of less than about 0.20 cc/g.Type: GrantFiled: May 1, 2003Date of Patent: October 17, 2006Assignee: BP Corporation North America Inc.Inventors: Ruth Ann Doyle, Bryce A. Williams, Jeffrey T. Miller
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Patent number: 7098162Abstract: Provided herein are monocomponent and hybrid catalyst compositions for use in steam-cracking of hydrocarbon feeds to selectively produce light olefins. The catalyst compositions being characterized by a first catalytic component comprising oxides of aluminum, silicon, chromium, and optionally, oxides of monovalent alkaline metals, and further comprising a binder, preferably bentonite clay. Preferably, the catalyst compositions will comprise a catalytic component in accordance with the following formula: (a) SiO2·(b) A12O3·(c) Cr2O3(d) alk2O, with alk being a monovalent alkaline metal, preferably selected from sodium, potassium and lithium. The second catalytic component is selected from a crystalline zeolite or a silica molecular sieve. Also provided in the present invention are methods of making the catalyst compositions.Type: GrantFiled: July 27, 2001Date of Patent: August 29, 2006Assignee: Valorbec Societe en CommanditeInventor: Raymond Le Van Mao
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Patent number: 7094722Abstract: The activity and durability of a zeolite lean-bum NOx catalyst can be increased by loading metal cations on the outer surface of the zeolite. However, the metal loadings can also oxidize sulfur dioxide to cause sulfate formation in the exhaust. The present invention is a method of suppressing sulfate formation in an exhaust purification system including a NOx catalyst. The NOx catalyst includes a zeolite loaded with at least one metal. The metal is selected from among an alkali metal, an alkaline earth metal, a lanthanide metal, a noble metal, and a transition metal. In order to suppress sulfate formation, at least a portion of the loaded metal is complexed with at least one of sulfate, phosphate, and carbonate.Type: GrantFiled: December 20, 2002Date of Patent: August 22, 2006Assignee: Caterpillar Inc.Inventors: Mari Lou Balmer-Millar, Paul W. Park, Alexander G. Panov
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Patent number: 7078364Abstract: In accordance with the present invention there is provided a novel catalyst system in which the catalytic structure is tailormade at the nanometer scale using the invention's novel ship-in-a-bottle synthesis techniques. The invention describes modified forms of solid catalysts for use in heterogeneous catalysis that have a microporous structure defined by nanocages. Examples include zeolites, SAPOs, and analogous materials that have the controlled pore dimensions and hydrothermal stability required for many industrial processes. The invention provides for modification of these catalysts using reagents that are small enough to pass through the windows used to access the cages. The small reagents are then reacted to form larger molecules in the cages.Type: GrantFiled: April 22, 2002Date of Patent: July 18, 2006Assignee: University of Southern CaliforniaInventors: James F. Haw, Weiguo Song
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Patent number: 7049260Abstract: We disclose a method for converting toluene to xylenes, comprising contacting toluene with methanol in the presence of a silica-bound HZSM-5 catalyst. As an example, in one embodiment the method can include: (i) first silylating HZSM-5, to form silylated HZSM-5; (ii) first calcining the silylated HZSM-5, to form calcined silylated HZSM-5; (iii) binding the calcined silylated HZSM-5 to silica, to form silica-bound calcined silylated HZSM-5; (iv) extruding the silica-bound calcined silylated HZSM-5, to form extruded silica-bound calcined silylated HZSM-5; (v) second calcining the extruded silica-bound calcined silylated HZSM-5, to form extruded silica-bound twice-calcined silylated HZSM-5; (vi) second silylating the extruded silica-bound twice-calcined silylated HZSM-5, to form extruded silica-bound twice-calcined twice-silylated HZSM-5; and (vii) third calcining the extruded silica-bound twice-calcined twice-silylated HZSM-5, to form the silica-bound HZSM-5 catalyst.Type: GrantFiled: June 3, 2003Date of Patent: May 23, 2006Assignee: Chevron Phillips Chemical Company LPInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 7045671Abstract: A process for catalytic dehydrogenation of a dehydrogenatable hydrocarbon process stream to the corresponding olefin or olefins, the process comprising contacting the dehydrogenatable hydrocarbon process stream under dehydrogenation conditions with a mesoporous zeotype catalyst having an intra-crystalline, non-crystallographic mesopore system and a mesopore volume of the zeotype crystals above 0.25 ml/g and comprising at least one element belonging to Groups 5–14 in the Periodic Table of the Elements (new notation). The invention also comprises a catalyst for use in the above process.Type: GrantFiled: November 21, 2003Date of Patent: May 16, 2006Assignee: Haldor Topsoe A/SInventors: Iver Schmidt, Anne Krogh, Claus Hviid Christensen
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Patent number: 7041616Abstract: A method for carbonizing a zeolite comprises depositing a carbon coating on the zeolite pores by flowing an inert carrier gas stream containing isoprene through a regenerated zeolite at elevated temperature. The carbonized zeolite is useful for the separation of light hydrocarbon mixtures due to size exclusion and the differential adsorption properties of the carbonized zeolite.Type: GrantFiled: April 14, 2003Date of Patent: May 9, 2006Assignee: Sandia CorporationInventors: Tina M. Nenoff, Steven G. Thoma, Mutlu Kartin
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Patent number: 7041774Abstract: Disclosed herein are zeolite compositions comprising structural units of the formulae: wherein “B” and “C” are spacer groups comprising C2 to C20 hydrocarbyl groups; and R1 and R2 independently of each other comprise alkali metal, hydrogen, or C1 to C20 alkyl groups. The zeolite compositions further comprise structural units derived from a heteropolyacid compound of the formula: (M3)3(M4)(M5)12O40; where M3 comprises hydrogen or an alkali metal; M4 comprises phosphorus or silicon, and M5 comprises tungsten or molybdenum. Methods for preparing these zeolite compositions are also disclosed. The zeolite compositions are useful as catalysts for producing bisphenols.Type: GrantFiled: September 30, 2003Date of Patent: May 9, 2006Assignee: General Electric CompanyInventors: Gurram Kishan, Rajappan Vetrivel, Nileshkumar Prakash Kukalyekar, Adil Minoo Dhalla, Jonathan L. Male, James L. Spivack, Arumugamangalam Venkataraman Ramaswamy, Anand Pal Singh
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Patent number: 7033968Abstract: A process is described for the manufacture of a crystalline molecular sieve layer on a support, which process comprises impregnation of the support with an impregnating material prior to deposition of a crystalline molecular sieve layer and subsequent removal of substantially all the impregnating material.Type: GrantFiled: March 10, 2000Date of Patent: April 25, 2006Assignee: ExxonMobil Research and Engineering CompanyInventors: Antonie Jan Bons, Marc H. Anthonis
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Patent number: 7026264Abstract: There is provided a process for converting hydrocarbons using a catalyst comprising macrostructures having a three-dimensional network of particles comprised of porous inorganic material. The particles of the macrostructures occupy less than 75% of the total volume of the macrostructures and are joined together to form a three-dimensional interconnected network comprised of pores having diameters greater than about 20 ?. The macrostructures can be made by forming an admixture containing a porous organic ion exchanger and a synthesis mixture capable of forming the porous inorganic material; converting the synthesis mixture to the porous inorganic material; and removing the porous organic ion exchanger from the inorganic material.Type: GrantFiled: April 20, 2004Date of Patent: April 11, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Gary David Mohr, Wilfried Jozef Mortier, Xiaobing Feng, Per Johan Sterte, Lubomira Borislavova Tosheva
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Patent number: 7026263Abstract: Provided herein are hybrid catalysts that are used in the deep catalytic cracking of petroleum naphthas or other hydrocarbon feedstocks, for the selective production of light olefins, in particular ethylene and propylene and BTX aromatics. The hybrid catalysts of this invention contain a chemically treated microporous crystalline silicate such as the pentasil-type silicalite, a mesoporous silica-alumina or zirconium oxide co-catalyst, into which may be incorporated aluminum oxide, molybdenum oxide, lanthanum oxide, cerium oxide or a mixture of aluminum and molybdenum oxides, and an inorganic binder such as bentonite clay.Type: GrantFiled: January 28, 2003Date of Patent: April 11, 2006Assignee: Valorbec, Société en commanditeInventor: Raymond Le Van Mao
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Patent number: 6969692Abstract: A process for the preparation of a metal-doped pentasil-type zeolite comprising the steps of: a) preparing an aqueous precursor mixture comprising a silicon source and an aluminum source, at least one of these sources being doped with a rare earth metal or a transition metal of Groups Vb–VIIIb, Ib, or IIb of the Periodic System, and b) thermally treating the precursor mixture to form a metal-doped pentasil-type zeolite. With this process, metal-doped pentasil-type zeolites can be prepared while the risk of precipitation of the dopant as a separate phase is minimized.Type: GrantFiled: August 25, 2003Date of Patent: November 29, 2005Assignee: Albemarle Netherlands B.V.Inventors: Mike Brady, Erik Jeroen Laheij, Paul O'Connor, Dennis Stamires
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Patent number: 6964934Abstract: The present invention relates to a process for the preparation of doped pentasil-type zeolite, which process comprises the steps of: a) preparing an aqueous precursor mixture from a silicon source, an aluminium source, and doped non-zeolitic seeds; and b) thermally treating the precursor mixture to form a doped pentasil-type zeolite. The term “non-zeolitic seeds” includes seeds made from materials selected from the group consisting of (i) X-ray amorphous materials, (ii) milled crystalline materials, such as milled zeolites, that have a relative crystallinity of not more than 75%, and (iii) crystalline materials other than zeolites, such as clays (e,g, bentonite and kaolin) and (low) crystalline aluminas.Type: GrantFiled: August 25, 2003Date of Patent: November 15, 2005Assignee: Albemarle Netherlands B.V.Inventors: Mike Brady, Erik Jeroen Laheij, Paul O'Connor, Dennis Stamires
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Patent number: 6958305Abstract: There is provided a zeolite bound zeolite catalyst which can be tailored to optimize its performance and a process for converting hydrocarbons utilizing the zeolite bound zeolite catalyst. The zeolite bound zeolite catalyst comprises a first zeolite and a binder comprising a second zeolite. The structure type of the second zeolite is different from the structure type of the first zeolite. The zeolite bound zeolite finds particular application in hydrocarbon conversion process, e.g., catalytic cracking, alkylation, disproportional of toluene, isomerization, and transalkylation reactions.Type: GrantFiled: April 24, 2002Date of Patent: October 25, 2005Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jannetje Maatje van den Berge, Gary D. Mohr, Johannes Petrus Verduijn
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Patent number: 6951638Abstract: A process is described for producing synthetic zeolites with a MFI structure, a Si/Al atomic ratio from roughly 8 to 45 and very small primary crystallites, a Si source, an Al source and an organic template being reacted with one another under hydrothermal conditions, the Si/Al atomic ratio being roughly 9 to 50 and the ratio between the longest and shortest axis of the primary crystallites being roughly 1.0 to 1.5:1; the process is characterized in that the reaction is carried out in the presence of seed crystals with an average particle size from roughly 10 to 100 nm, preferably from 20 to 50 nm from an earlier batch without separation from the mother liquor. The zeolites as claimed in the invention which are characterized by the combination of the following features: (a) Si/Al atomic ratio 8 to 45:1 (b) Size of the primary crystallites roughly 0.01 to 0.05 microns; (c) Ratio between longest and shortest axis of the primary crystallites: roughly 1.0 to 1.Type: GrantFiled: October 11, 2000Date of Patent: October 4, 2005Assignee: Sud-Chemie AGInventors: Götz Burgfels, Josef Schönlinner, Friedrich Schmidt
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Patent number: 6943131Abstract: A method of modifying a zeolite catalyst to increase selectivity of the catalyst is achieved by dissolving alumina in a phosphorus-containing acid solution, and treating the zeolite catalyst with the dissolved alumina solution. A method of preparing an aromatic product, such as a xylene product, is also achieved by contacting the modified zeolite catalyst with an aromatic hydrocarbon, such as toluene, and an alkylating agent, such as methanol, under reaction conditions suitable for aromatic alkylation. For xylene products the aromatic hydrocarbon may be toluene and the reaction conditions may be suitable for at least one of toluene methylation and transalkylation.Type: GrantFiled: March 2, 2004Date of Patent: September 13, 2005Assignee: Saudi Basic Industries CorporationInventors: Ashim Kumar Ghosh, Pamela Harvey
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Patent number: 6936560Abstract: A zeolite laminated composite of the present invention is characterized in that it has a separation membrane being constituted by a zeolite, and a porous substrate being constituted by a zeolite and having a catalyst function, and that the separation membrane is formed on the porous substrate. The composite shows a small pressure loss and hardly generates defects such as cracks in the separation membrane even under a high temperature condition.Type: GrantFiled: March 3, 2004Date of Patent: August 30, 2005Assignee: NGK Insulators, Ltd.Inventors: Nobuhiko Mori, Toshihiro Tomita, Hitoshi Sakai
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Patent number: 6916757Abstract: A catalyst composition suitable for reacting hydrocarbons, e.g., conversion processes such as fluidized catalytic cracking (FCC) of hydrocarbons, comprises attrition resistant particulate having a high level (30-85%) of stabilized zeolites having a constraint index of 1 to 12. The stabilized zeolite is bound by a phosphorous compound, alumina and optional binders wherein the alumina added to make the catalyst is about 10% by weight or less and the molar ratio of phosphorous (P2O5) to total alumina is sufficient to obtain an attrition index of about 20 or less. The composition can be used as a catalyst per se or as additive catalyst to a conventional catalyst and is especially suitable for enhancing yields of light olefins, and particularly ethylene, produced during conversion processes.Type: GrantFiled: May 20, 2002Date of Patent: July 12, 2005Assignee: W. R. Grace & Co.-Conn.Inventors: Michael S. Ziebarth, Terry G. Roberie, Philip S. Deitz
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Patent number: 6903040Abstract: The invention pertains to a continuous process for the conversion of inorganic solid starting particles which either are amorphous or possess a degree of order into inorganic solid product particles which (a) when the starting particles are amorphous, possess a degree of order, or (b) when the starting particles possess a degree of order, possess a different order, a different degree of order, or no order, which product particles are suitable for use in or as a catalyst, in or as a carrier, or in or as an adsorbent, in which process the starting particles are dispersed in a liquid thus forming a suspension. The suspension flows through at least two separate conversion vessels (3) which are connected in series and the suspension is agitated in each of these vessels (3). The invention furthermore relates to an apparatus suitable for carrying out the process according to the invention. This invention allows the processing of suspension with a high Solids to Liquid Ratio.Type: GrantFiled: May 8, 2002Date of Patent: June 7, 2005Assignee: Akzo Nobel NVInventors: Dennis Stamires, Paul O'Connor, Erik Jeroen Laheij, Johannes Wilhelmus Maria Sonnemans
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Patent number: 6887815Abstract: Porous material (1) for catalytic conversion of exhaust gases including a carrier with a first porous structure (2, 2?), and an oxidation catalyst (OX) which in the presence of oxygen (O2), according to a first reaction (3), has the ability to catalyze oxidation of nitrogen monoxide (NO) into nitrogen dioxide (NO2) and, according to a second reaction (4, 4?), to catalyze oxidation of a reducing agent (HC), which oxidation catalyst (OX) is enclosed inside the first porous structure (2, 2?). The invention is characterized in that the oxidation catalyst (OX) includes iron (Fe) and silver (Ag) loaded on a zeolite. The invention also relates to a method and an arrangement and a catalytic conversion device that utilizes the porous material, and indicates an advantageous use of the porous material.Type: GrantFiled: September 27, 2002Date of Patent: May 3, 2005Assignees: Volvo Technology Corporation, Süd-Chemie AGInventors: Arno Tissler, David Habermacher, Edward Jobson, Johan A. Martens, Lennart Cider
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Patent number: 6887814Abstract: The invention concerns a process for the immobilization of a homogeneous catalyst comprising immobilizing the homogeneous catalyst in zeotype crystals with a non-crystallographic mesopore system and a mesopore volume of the zeotype crystals above 0.25 ml/g. The invention also concerns a catalytic material prepared by the immobilization process.Type: GrantFiled: January 9, 2003Date of Patent: May 3, 2005Assignee: Haldor Topsoe A/SInventors: Konrad Herbst, Michael Brorson, Iver Schmidt, Claus J. H. Jacobsen
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Patent number: 6887444Abstract: An exhaust gas purifying catalyst for purifying exhaust gas discharged from an automotive internal combustion engine. The exhaust gas purifying catalyst comprises a monolithic substrate. A HC adsorbing layer for adsorbing hydrocarbons (HC) is formed on the monolithic substrate. The HC absorbing layer contains zeolite. A catalytic layer for producing hydrogen (H2) and reducing NOx is formed on the HC adsorbing layer. The catalytic layer functions to produce hydrogen (H2) from at least one of hydrocarbons and carbon monoxide (CO) and to reduce nitrogen oxides (NOx) with the produced hydrogen and at least one of hydrocarbons and carbon monoxide in exhaust gas.Type: GrantFiled: November 21, 2000Date of Patent: May 3, 2005Assignee: Nissan Motor Co., Ltd.Inventor: Shinji Yamamoto
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Patent number: 6887457Abstract: A process for the preparation of a composition comprising a pentasil-type zeolite, which process comprises the following steps: a) hydrothermally treating an aqueous slurry comprising an aluminium source, a silicon source, a seeding material, and optionally a divalent metal source, thereby forming a pentasil-type zeolite and at least one other compound, and b) shaping the product of step a). Examples of the at least one other compound are anionic clay, cationic clay, Si—Al cogel, and (pseudo)boehmite.Type: GrantFiled: August 25, 2003Date of Patent: May 3, 2005Assignee: Akzo Nobel N.V.Inventors: Paul O'Connor, Dennis Stamires
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Patent number: 6884743Abstract: The present invention relates to the manufacture of solid materials or shaped bodies containing at least one zeolite and being at least partly crystalline. Furthermore, the present invention relates to the solid materials or shaped bodies as such and to the use of these materials for reactions of compounds having at least one C—C double bond with at least one hydroperoxide. Specifically, the present invention relates to a process for the manufacture of a solid material containing at least one zeolite and being at least partly crystalline, wherein the synthesis of the said solid material involves at least one partial step of contacting at least one transition metal oxide source with at least one epoxide or hydrolysate thereof prior to or during the at least partial crystallization of said solid material.Type: GrantFiled: September 16, 2002Date of Patent: April 26, 2005Assignee: BASF AktiengesellschaftInventors: Ulrich Müller, Georg Krug, Peter Bassler, Hans-Georg Göbbel, Peter Rudolf, Joaquim Henrique Teles
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Patent number: 6864200Abstract: A repeated “soak and dry” selectivation process for preparing a modified metallosilicate catalyst composite is disclosed comprising of a mixture of amorphous silica, alumina and a pore size controlled metallosilicate useful for alkylaromatic conversion. The process comprises (a) contacting an intermediate pore metallosilicate with an organosilicon compound in a solvent for a specific duration and then recovering the solvent, (b) combining the organosilicon compound treated metallosilicate with water and then drying the catalyst, (c), repeating the steps a) and b) above and (d) calcining the catalyst in an oxygen containing atmosphere sufficient to remove the organic material and deposit siliceous matter on the metallosilicate. In a another embodiment, when the organosilicon compound is water soluble, step (b) may be avoided.Type: GrantFiled: August 23, 2001Date of Patent: March 8, 2005Assignee: Indian Petrochemicals Corporation LimitedInventors: Jagannath Das, Anand Bhimrao Halgeri
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Patent number: 6858555Abstract: A catalyst composition for the cracking of heavy oil, which has high cracking activity for heavy components in the heavy oil and features reduced deposition of coke. The catalyst composition is comprised of a zeolite, a mixed metal oxide, clay and a metal oxide, and the total acidity of a portion of said catalyst, said portion being composed of said catalyst components other than said zeolite, is from 0.02 to 0.08 mmol/g.Type: GrantFiled: October 15, 2002Date of Patent: February 22, 2005Assignee: ExxonMobil Research and Engineering CompanyInventors: Masato Shibasaki, Nobuo Ootake
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Patent number: 6858556Abstract: A process for the preparation of a stabilized dual zeolite catalyst-comprising two types of zeolites, a low silica molecular sieve and a stabilized high silica zeolite is disclosed. The catalyst is useful for cracking heavier hydrocarbons into lighter useful products.Type: GrantFiled: February 25, 2002Date of Patent: February 22, 2005Assignee: Indian Oil Corporation LimitedInventors: Mohan Prabhu Kuvettu, Sanjay Kumar Ray, Gopal Ravichandran, Venkatchalam Krishnan, Satyen Kumar Das, Satish Makhija, Sobhan Ghosh
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Patent number: 6849570Abstract: The present invention relates to a process for the production of a titanium silicalite shaped body by: (a) forming a formable composition containing titanium silicalite, a binder and a pasting agent, so that the Curd curve of the formable composition has a plateau value in the range from 20 to 90 mm; (b) shaping the composition of step (a) to form a green body; (c) optionally drying and (d) calcining the green body, to a titanium silicalite shaped body obtainable by that process, and to the use of such titanium silicalite shaped bodies in the epoxidation of olefins or the ammoximation of ketones.Type: GrantFiled: March 21, 2001Date of Patent: February 1, 2005Assignee: Degussa AGInventors: Steffen Hasenzahl, Ralf Jantke
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Patent number: 6841510Abstract: This invention is directed to a molecular sieve composition or a catalyst containing molecular sieve which has a relatively high residual silica index, preferably at least about 1.5. The molecular sieve or catalyst can be made by contacting a template-containing molecular sieve with a silicon containing material having an average kinetic diameter that is larger than the average pore diameter of the sieve or catalyst, and heating to leave residual silica at the sieve or catalyst surface. The molecular sieve or catalyst is particularly effective in making an olefin product from an oxygenate feedstock.Type: GrantFiled: June 27, 2002Date of Patent: January 11, 2005Assignee: ExxonMobil Chemical Patents Inc.Inventors: Stephen N. Vaughn, John Di-Yi Ou, Jar-Lin Kao, Hsiang-Ning Sun
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Patent number: 6838406Abstract: The present invention relates to a process for the preparation of zeolitic catalysts of the MFI type in spheroidal form. The process consists in emulsifying and consolidating in paraffinic hydrocarbons, in the presence of a non-ionic surface-active agent or a suitable combination of a non-ionic surface-active agent and a cationic surface-active agent, a dispersion of particles of zeolitic material of the MFI type in a silica sol.Type: GrantFiled: November 18, 2002Date of Patent: January 4, 2005Assignee: Polimeri Europa S.p.A.Inventors: Luigi Balducci, Leonardo Dalloro, Alberto Cesana, Roberto Buzzoni
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Publication number: 20040254062Abstract: The present invention provides a catalyst system that may be used to regenerate NOx adsorber catalysts. It also provides methods for using these catalysts. According to the present invention, hydrocarbons are introduced into an exhaust gas stream upstream of a metal ion exchanged zeolite catalyst to generate CO. The metal ion exchanged zeolite catalyst is preferably a Cu-ZSM-5 catalyst that has a high loading of copper. The hydrocarbons are oxidized to carbon monoxide, and the carbon monoxide is then exposed to a NOx adsorber catalyst, which facilitates regeneration of that catalyst.Type: ApplicationFiled: June 16, 2003Publication date: December 16, 2004Inventors: Mark Crocker, Thierry Leprince, Takeshi Matsumoto, Takuji Nakaene
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Publication number: 20040254061Abstract: A treatment element for use in a diesel exhaust emissions stream comprising a diesel NOx catalyst and a NOx adsorber catalyst is described. The diesel NOx catalyst comprises a zeolite, such as an acidic zeolite. The diesel NOx catalyst, NOx adsorber catalyst, or both comprises a catalytic metal. Methods of making the treatment element are described. Also described is an exhaust emissions control device comprising the above NOx adsorber.Type: ApplicationFiled: June 12, 2003Publication date: December 16, 2004Inventor: Danan Dou
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Publication number: 20040249226Abstract: We disclose a method for converting toluene to xylenes, comprising contacting toluene with methanol in the presence of a silica-bound HZSM-5 catalyst. As an example, in one embodiment the method can include: (i) first silylating HZSM-5, to form silylated HZSM-5; (ii) first calcining the silylated HZSM-5, to form calcined silylated HZSM-5; (iii) binding the calcined silylated HZSM-5 to silica, to form silica-bound calcined silylated HZSM-5; (iv) extruding the silica-bound calcined silylated HZSM-5, to form extruded silica-bound calcined silylated HZSM-5; (v) second calcining the extruded silica-bound calcined silylated HZSM-5, to form extruded silica-bound twice-calcined silylated HZSM-5; (vi) second silylating the extruded silica-bound twice-calcined silylated HZSM-5, to form extruded silica-bound twice-calcined twice-silylated HZSM-5; and (vii) third calcining the extruded silica-bound twice-calcined twice-silylated HZSM-5, to form the silica-bound HZSM-5 catalyst.Type: ApplicationFiled: June 3, 2003Publication date: December 9, 2004Inventors: An-Hsiang Wu, Charles A. Drake
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Publication number: 20040220047Abstract: Adsorbent compositions for vapor-phase adsorption processes, which are selective for para-xylene. Such compositions can be used in gas-phase adsorption processes for the separation of para-xylene or the separation of para-xylene and ethylbenzene from mixed xylenes or a C8 aromatic mixture, respectively. The adsorbent compositions generally comprise materials of a molecular sieve material and a binder, wherein the adsorbent composition has a macropore volume of at least about 0.20 cc/g and a mesopore volume of less than about 0.20 cc/g.Type: ApplicationFiled: May 1, 2003Publication date: November 4, 2004Inventors: Ruth Ann Doyle, Bryce A. Williams, Jeffrey T. Miller
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Patent number: 6809055Abstract: An improved zeolite having a high number of strong acid sites wherein said zeolite has an AAI of at least 1.0. In a preferred embodiment, such zeolite is produced by controlling conditions after production of the crystalline structure such that loss of tetrahedral aluminum is minimized to thereby provide a zeolite with the above defined AAI.Type: GrantFiled: October 17, 2001Date of Patent: October 26, 2004Assignee: ABB Lummus Global, Inc.Inventors: Rudolf Overbeek, Nelleke van der Puil, Chuen Y. Yeh, Lawrence L. Murrell, Yun-Feng Chang, Philip Jay Angevine, Johannes Hendrik Koegler
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Patent number: 6776899Abstract: The present invention relates to a cracking catalyst composition comprising a physical mixture of 10-90 weight % of a cracking catalyst A and 90-10 weight % of a cracking catalyst B, whereby catalyst A is a zeolite-containing cracking catalyst, and catalyst B is a catalyst having a higher average pore volume in the pore diameter range of 20-200 Å than catalyst A in the same pore diameter range and not containing M41S material. These compositions can suitably used for the fluid catalytic cracking of hydrocarbon feeds with high metal concentrations.Type: GrantFiled: February 20, 2002Date of Patent: August 17, 2004Assignees: Akzo Nobel N.V., Petroleo Brasileiro S.A.Inventors: Yiu Lau Lam, Anselmo Da Silva Santos, Rodolfo Eugenio Roncolatto, Marcelo Andre Torem, Edisson Morgado, Jr., Paul O'Connor
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Patent number: 6759358Abstract: A method of producing a washcoated monolith catalyst utilizing a dual sol binder system, wherein the binder system is a blend of an alumina sol and a silica sol and wherein the ratio of the alumina to the silica in the dual sol binder system is from about 6:1 to about 1:3.Type: GrantFiled: August 21, 2001Date of Patent: July 6, 2004Assignee: Sud-Chemie Inc.Inventors: Yinyan Huang, Amiram Bar-Ilan
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Patent number: 6734323Abstract: The present invention relates to a process for the preparation of zeolitic catalysts comprising zeolite and oligomeric silica, which can be used in industrial reactors. The process consists in directly mixing the suspension, resulting from the synthesis of the zeolite, with an oligomeric silica sol, obtained from the hydrolysis of a tetra-alkyl ortho silicate in the presence of tetra-alkylammonium hydroxide, and in subjecting the mixture to rapid drying, by feeding to a spray-dry.Type: GrantFiled: November 29, 2000Date of Patent: May 11, 2004Assignees: Enichem S.P.A., Enitecnologie S.P.A.Inventors: Giuseppe Botti, Angela Carati, Leonardo Dalloro
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Publication number: 20040064008Abstract: A catalyst composition comprising molecular sieve particles in a matrix, at least 75% of the pore volume of the composition, as measured by mercury porosimetry, having a pore size of at most 20 nm, as well as processes for the manufacture of such catalysts and their use as catalysts, especially for methanol to hydrocarbon processes. These catalyst compositions have a high proportion of mesopores (pores of at most 20 nm as measured by mercury porosimetry).Type: ApplicationFiled: September 30, 2002Publication date: April 1, 2004Inventors: Torsten Maurer, Bettina Kraushaar-Czarnetzki
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Patent number: 6709570Abstract: A method for preparing a catalyst comprising a zeolite and a low acidity refractory oxide binder which is essentially free of alumina which method comprises: (a) preparing an extrudable mass comprising a substantially homogenous mixture of zeolite, water, a source of the low acidity refractory oxide binder present which comprises an acid sol, and an amine compound, (b) extruding the extrudable mass resulting from step (a), (c) drying the extrudate resulting from step (b); and, (d) calcining the dried extrudate resulting from step (c).Type: GrantFiled: September 18, 2000Date of Patent: March 23, 2004Assignee: Shell Oil CompanyInventors: Maria Barbara Hendrica Van Crijnen-Beers, Jean-Paul Darnanville, Carolus Matthias Anna Maria Mesters, Thomas Joris Remans
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Patent number: 6699812Abstract: Epoxidation catalyst based on titanium zeolite in the form of extruded granules. Use of this catalyst in the synthesis of epoxides, preferably 1,2-epoxy-3-chloropropane or 1,2-epoxypropane, by reacting an olefinic compound, preferably allyl chloride or propylene, with a peroxide compound, preferably hydrogen peroxide. Process for the preparation of an epoxide, preferably 1,2-epoxy-3-chloropropane or 1,2-epoxypropane, by reacting an olefinic compound, preferably allyl chloride or propylene, with a peroxide compound, preferably hydrogen peroxide, in the presence of the aforementioned catalyst.Type: GrantFiled: January 25, 2002Date of Patent: March 2, 2004Assignee: Solvay SAInventors: Michel Strebelle, Jean-Pierre Catinat
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Patent number: 6689195Abstract: A process is described for the manufacture of crystalline molecular sieve layers with good para-xylene over meta-xylene selectivity's good para-xylene permeances and selectivities. The process requires impregnation of the support prior to hydrothermal synthesis using the seeded method and may be undertaken with pre-impregnation masking. The crystalline molecular sieve layer has a selectivity (&agr;x) for para-xylene over meta-xylene of 2 or greater and a permeance (Qx) for para-xylene of 3.27×10−8 mole(px)/m2.s.Pa(px) or greater measured at a temperature of ≧250° C. and an aromatic hydrocarbon partial pressure of ≧10×103 Pa.Type: GrantFiled: June 20, 2002Date of Patent: February 10, 2004Inventors: Marc Henri Carolina Anthonis, Anton-Jan Bons, Harry William Deckman, Jonas Hedlund, Wenyih F. Lai, Jacobus Anna Josephus Peters
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Publication number: 20040014593Abstract: Provided herein are hybrid catalysts that are used in the deep catalytic cracking of petroleum naphthas or other hydrocarbon feedstocks, for the selective production of light olefins, in particular ethylene and propylene and BTX aromatics. The hybrid catalysts of this invention contain a chemically treated microporous crystalline silicate such as the pentasil-type silicalite, a mesoporous silica-alumina or zirconium oxide co-catalyst, into which may be incorporated aluminum oxide, molybdenum oxide, lanthanum oxide, cerium oxide or a mixture of aluminum and molybdenum oxides, and an inorganic binder such as bentonite clay.Type: ApplicationFiled: January 28, 2003Publication date: January 22, 2004Applicant: Concordia UniversityInventor: Raymond Le Van Mao
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Patent number: 6667265Abstract: A method for producing a zeolite composite membrane in which a zeolite membrane is formed on a porous substrate includes the steps of: coating a zeolite membrane on a porous substrate made of zeolite having the same or a similar composition as the zeolite membrane and containing the same template as the zeolite membrane; and calcining the porous substrate having the zeolite membrane thereon to remove the template from the zeolite membrane and the porous substrate at once. A zeolite composite membrane that does not have cracks can be obtained by almost equalizing thermal expansion coefficients of the porous substrate and the zeolite membrane.Type: GrantFiled: April 3, 2001Date of Patent: December 23, 2003Assignee: NGK Insulators, Ltd.Inventors: Toshihiro Tomita, Kunio Nakayama
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Patent number: 6667266Abstract: Method for impregnating a Group VIII metal on a molecular sieve-binder extrudate wherein the binder comprises a low acidity refractory oxide binder material, which is essentially free of alumina, by a) contacting the molecular sieve-binder extrudate with an aqueous solution of a corresponding Group VIII metal nitrate salt having a pH of below 8, wherein the molar ratio between the Group VIII metal cations in the solution and the number of sorption sites present in the extrudate is equal to or larger than 1, and b) drying the molecular sieve-binder extrudate obtained from step a).Type: GrantFiled: July 27, 2000Date of Patent: December 23, 2003Assignee: Shell Oil CompanyInventors: Thomas Joris Remans, Ingrid Maria Van Vegchel
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Patent number: 6660675Abstract: A hydrogenation catalyst of the general formula AB(y)C(z) wherein A is a support comprising of a salt of a Group II A metal or zeolite, B is a noble metal selected from Pt or Pd, y=0.2 to 10%, C is nickel and z=0 to 15.0%, with the proviso that when B is Pt, z=0.Type: GrantFiled: August 28, 2001Date of Patent: December 9, 2003Assignee: Council of Scientific and Industrial ResearchInventors: Raghunath Vitthal Chaudhari, Chandrashekhar Vasant Rode, Rengaswamy Jaganathan, Manisha Madhukar Telkar, Vilas Hari Rane
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Patent number: 6645898Abstract: A method and composition for the removal of contaminants in a gas stream used in the contamination sensitive processes of photolithography and metrology are described. The synergistic effect of a combination of an electropositive metal component, a high silica zeolite, and a late transition metal compound effects removal or reduction of the contaminates in the gas which interfere with light transmittance to the ppb or ppt levels necessary for the gas to be suitable for these uses. The removal of neutral polar molecules, neutral polar aprotic molecules, protic and aprotic alkaline molecules, acidic polar species, and neutral non-polar aprotic molecules is accomplished with the claimed composition. Depending on the type of contaminant, the composition components are each varied from 10 to 80 parts by volume, with the total composition limited to 100 parts by volume.Type: GrantFiled: February 19, 2002Date of Patent: November 11, 2003Assignee: Aeronex, Inc.Inventors: Daniel Alvarez, Jr., Jeffrey J. Spiegelman
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Patent number: 6645899Abstract: The present invention relates to a method for the removal of the templating agent from synthetic zeolites in general and in particular from silicalite, titanium silicalite and from composite materials containing zeolites and for their activation as catalysts. The method consists in treating the above materials with solvents in vapor phase and at a low temperature.Type: GrantFiled: November 15, 2000Date of Patent: November 11, 2003Assignee: Enichem S.p.A.Inventors: Stefano Palmery, Fausto Genoni, Guido Spano′, Leonardo Dalloro, Alberto Cesana, Roberto Buzzoni