Zsm Type Patents (Class 502/71)
  • Patent number: 7196029
    Abstract: The present invention relates to the use of a catalytic system comprising a metal of group VIII, a metal of group VI, a metal oxide as carrier and suitable quantities of a component selected from a zeolite of the FER type, phosphorous, and a mixture thereof, in upgrading of hydrocarbons boiling in the naphtha range containing sulfur impurities, namely in hydrodesulfurization with contemporaneous skeleton isomerization of olefins contained in said hydrocarbons and/or with reduction of olefins hydrogenation, carried out in a single step.
    Type: Grant
    Filed: April 7, 2004
    Date of Patent: March 27, 2007
    Assignees: Enitechnologie S.p.A., Repsol Petroleo S.A., Elf Antar France S.A., AGIP Petroli S.p.A.
    Inventors: Laura Zanibelli, Virginio Arrigoni, Fernando Albertos, Evangelina Atanes, Thierry Cholley, Febronio Panarello
  • Patent number: 7160832
    Abstract: The present invention provides a catalyst system that may be used to regenerate NOx adsorber catalysts. It also provides methods for using these catalysts. According to the present invention, hydrocarbons are introduced into an exhaust gas stream upstream of a metal ion exchanged zeolite catalyst to generate CO. The metal ion exchanged zeolite catalyst is preferably a Cu-ZSM-5 catalyst that has a high loading of copper. The hydrocarbons are oxidized to carbon monoxide, and the carbon monoxide is then exposed to a NOx adsorber catalyst, which facilitates regeneration of that catalyst.
    Type: Grant
    Filed: June 16, 2003
    Date of Patent: January 9, 2007
    Assignee: Umicore AG & Co. KG
    Inventors: Mark Crocker, Thierry Leprince, Takeshi Matsumoto, Takuji Nakaene
  • Patent number: 7122496
    Abstract: Adsorbent compositions for vapor-phase adsorption processes, which are selective for para-xylene. Such compositions can be used in gas-phase adsorption processes for the separation of para-xylene or the separation of para-xylene and ethylbenzene from mixed xylenes or a C8 aromatic mixture, respectively. The adsorbent compositions generally comprise materials of a molecular sieve material and a binder, wherein the adsorbent composition has a macropore volume of at least about 0.20 cc/g and a mesopore volume of less than about 0.20 cc/g.
    Type: Grant
    Filed: May 1, 2003
    Date of Patent: October 17, 2006
    Assignee: BP Corporation North America Inc.
    Inventors: Ruth Ann Doyle, Bryce A. Williams, Jeffrey T. Miller
  • Patent number: 7098162
    Abstract: Provided herein are monocomponent and hybrid catalyst compositions for use in steam-cracking of hydrocarbon feeds to selectively produce light olefins. The catalyst compositions being characterized by a first catalytic component comprising oxides of aluminum, silicon, chromium, and optionally, oxides of monovalent alkaline metals, and further comprising a binder, preferably bentonite clay. Preferably, the catalyst compositions will comprise a catalytic component in accordance with the following formula: (a) SiO2·(b) A12O3·(c) Cr2O3(d) alk2O, with alk being a monovalent alkaline metal, preferably selected from sodium, potassium and lithium. The second catalytic component is selected from a crystalline zeolite or a silica molecular sieve. Also provided in the present invention are methods of making the catalyst compositions.
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: August 29, 2006
    Assignee: Valorbec Societe en Commandite
    Inventor: Raymond Le Van Mao
  • Patent number: 7094722
    Abstract: The activity and durability of a zeolite lean-bum NOx catalyst can be increased by loading metal cations on the outer surface of the zeolite. However, the metal loadings can also oxidize sulfur dioxide to cause sulfate formation in the exhaust. The present invention is a method of suppressing sulfate formation in an exhaust purification system including a NOx catalyst. The NOx catalyst includes a zeolite loaded with at least one metal. The metal is selected from among an alkali metal, an alkaline earth metal, a lanthanide metal, a noble metal, and a transition metal. In order to suppress sulfate formation, at least a portion of the loaded metal is complexed with at least one of sulfate, phosphate, and carbonate.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: August 22, 2006
    Assignee: Caterpillar Inc.
    Inventors: Mari Lou Balmer-Millar, Paul W. Park, Alexander G. Panov
  • Patent number: 7078364
    Abstract: In accordance with the present invention there is provided a novel catalyst system in which the catalytic structure is tailormade at the nanometer scale using the invention's novel ship-in-a-bottle synthesis techniques. The invention describes modified forms of solid catalysts for use in heterogeneous catalysis that have a microporous structure defined by nanocages. Examples include zeolites, SAPOs, and analogous materials that have the controlled pore dimensions and hydrothermal stability required for many industrial processes. The invention provides for modification of these catalysts using reagents that are small enough to pass through the windows used to access the cages. The small reagents are then reacted to form larger molecules in the cages.
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: July 18, 2006
    Assignee: University of Southern California
    Inventors: James F. Haw, Weiguo Song
  • Patent number: 7049260
    Abstract: We disclose a method for converting toluene to xylenes, comprising contacting toluene with methanol in the presence of a silica-bound HZSM-5 catalyst. As an example, in one embodiment the method can include: (i) first silylating HZSM-5, to form silylated HZSM-5; (ii) first calcining the silylated HZSM-5, to form calcined silylated HZSM-5; (iii) binding the calcined silylated HZSM-5 to silica, to form silica-bound calcined silylated HZSM-5; (iv) extruding the silica-bound calcined silylated HZSM-5, to form extruded silica-bound calcined silylated HZSM-5; (v) second calcining the extruded silica-bound calcined silylated HZSM-5, to form extruded silica-bound twice-calcined silylated HZSM-5; (vi) second silylating the extruded silica-bound twice-calcined silylated HZSM-5, to form extruded silica-bound twice-calcined twice-silylated HZSM-5; and (vii) third calcining the extruded silica-bound twice-calcined twice-silylated HZSM-5, to form the silica-bound HZSM-5 catalyst.
    Type: Grant
    Filed: June 3, 2003
    Date of Patent: May 23, 2006
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 7045671
    Abstract: A process for catalytic dehydrogenation of a dehydrogenatable hydrocarbon process stream to the corresponding olefin or olefins, the process comprising contacting the dehydrogenatable hydrocarbon process stream under dehydrogenation conditions with a mesoporous zeotype catalyst having an intra-crystalline, non-crystallographic mesopore system and a mesopore volume of the zeotype crystals above 0.25 ml/g and comprising at least one element belonging to Groups 5–14 in the Periodic Table of the Elements (new notation). The invention also comprises a catalyst for use in the above process.
    Type: Grant
    Filed: November 21, 2003
    Date of Patent: May 16, 2006
    Assignee: Haldor Topsoe A/S
    Inventors: Iver Schmidt, Anne Krogh, Claus Hviid Christensen
  • Patent number: 7041616
    Abstract: A method for carbonizing a zeolite comprises depositing a carbon coating on the zeolite pores by flowing an inert carrier gas stream containing isoprene through a regenerated zeolite at elevated temperature. The carbonized zeolite is useful for the separation of light hydrocarbon mixtures due to size exclusion and the differential adsorption properties of the carbonized zeolite.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: May 9, 2006
    Assignee: Sandia Corporation
    Inventors: Tina M. Nenoff, Steven G. Thoma, Mutlu Kartin
  • Patent number: 7041774
    Abstract: Disclosed herein are zeolite compositions comprising structural units of the formulae: wherein “B” and “C” are spacer groups comprising C2 to C20 hydrocarbyl groups; and R1 and R2 independently of each other comprise alkali metal, hydrogen, or C1 to C20 alkyl groups. The zeolite compositions further comprise structural units derived from a heteropolyacid compound of the formula: (M3)3(M4)(M5)12O40; where M3 comprises hydrogen or an alkali metal; M4 comprises phosphorus or silicon, and M5 comprises tungsten or molybdenum. Methods for preparing these zeolite compositions are also disclosed. The zeolite compositions are useful as catalysts for producing bisphenols.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: May 9, 2006
    Assignee: General Electric Company
    Inventors: Gurram Kishan, Rajappan Vetrivel, Nileshkumar Prakash Kukalyekar, Adil Minoo Dhalla, Jonathan L. Male, James L. Spivack, Arumugamangalam Venkataraman Ramaswamy, Anand Pal Singh
  • Patent number: 7033968
    Abstract: A process is described for the manufacture of a crystalline molecular sieve layer on a support, which process comprises impregnation of the support with an impregnating material prior to deposition of a crystalline molecular sieve layer and subsequent removal of substantially all the impregnating material.
    Type: Grant
    Filed: March 10, 2000
    Date of Patent: April 25, 2006
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Antonie Jan Bons, Marc H. Anthonis
  • Patent number: 7026264
    Abstract: There is provided a process for converting hydrocarbons using a catalyst comprising macrostructures having a three-dimensional network of particles comprised of porous inorganic material. The particles of the macrostructures occupy less than 75% of the total volume of the macrostructures and are joined together to form a three-dimensional interconnected network comprised of pores having diameters greater than about 20 ?. The macrostructures can be made by forming an admixture containing a porous organic ion exchanger and a synthesis mixture capable of forming the porous inorganic material; converting the synthesis mixture to the porous inorganic material; and removing the porous organic ion exchanger from the inorganic material.
    Type: Grant
    Filed: April 20, 2004
    Date of Patent: April 11, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gary David Mohr, Wilfried Jozef Mortier, Xiaobing Feng, Per Johan Sterte, Lubomira Borislavova Tosheva
  • Patent number: 7026263
    Abstract: Provided herein are hybrid catalysts that are used in the deep catalytic cracking of petroleum naphthas or other hydrocarbon feedstocks, for the selective production of light olefins, in particular ethylene and propylene and BTX aromatics. The hybrid catalysts of this invention contain a chemically treated microporous crystalline silicate such as the pentasil-type silicalite, a mesoporous silica-alumina or zirconium oxide co-catalyst, into which may be incorporated aluminum oxide, molybdenum oxide, lanthanum oxide, cerium oxide or a mixture of aluminum and molybdenum oxides, and an inorganic binder such as bentonite clay.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: April 11, 2006
    Assignee: Valorbec, Société en commandite
    Inventor: Raymond Le Van Mao
  • Patent number: 6969692
    Abstract: A process for the preparation of a metal-doped pentasil-type zeolite comprising the steps of: a) preparing an aqueous precursor mixture comprising a silicon source and an aluminum source, at least one of these sources being doped with a rare earth metal or a transition metal of Groups Vb–VIIIb, Ib, or IIb of the Periodic System, and b) thermally treating the precursor mixture to form a metal-doped pentasil-type zeolite. With this process, metal-doped pentasil-type zeolites can be prepared while the risk of precipitation of the dopant as a separate phase is minimized.
    Type: Grant
    Filed: August 25, 2003
    Date of Patent: November 29, 2005
    Assignee: Albemarle Netherlands B.V.
    Inventors: Mike Brady, Erik Jeroen Laheij, Paul O'Connor, Dennis Stamires
  • Patent number: 6964934
    Abstract: The present invention relates to a process for the preparation of doped pentasil-type zeolite, which process comprises the steps of: a) preparing an aqueous precursor mixture from a silicon source, an aluminium source, and doped non-zeolitic seeds; and b) thermally treating the precursor mixture to form a doped pentasil-type zeolite. The term “non-zeolitic seeds” includes seeds made from materials selected from the group consisting of (i) X-ray amorphous materials, (ii) milled crystalline materials, such as milled zeolites, that have a relative crystallinity of not more than 75%, and (iii) crystalline materials other than zeolites, such as clays (e,g, bentonite and kaolin) and (low) crystalline aluminas.
    Type: Grant
    Filed: August 25, 2003
    Date of Patent: November 15, 2005
    Assignee: Albemarle Netherlands B.V.
    Inventors: Mike Brady, Erik Jeroen Laheij, Paul O'Connor, Dennis Stamires
  • Patent number: 6958305
    Abstract: There is provided a zeolite bound zeolite catalyst which can be tailored to optimize its performance and a process for converting hydrocarbons utilizing the zeolite bound zeolite catalyst. The zeolite bound zeolite catalyst comprises a first zeolite and a binder comprising a second zeolite. The structure type of the second zeolite is different from the structure type of the first zeolite. The zeolite bound zeolite finds particular application in hydrocarbon conversion process, e.g., catalytic cracking, alkylation, disproportional of toluene, isomerization, and transalkylation reactions.
    Type: Grant
    Filed: April 24, 2002
    Date of Patent: October 25, 2005
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jannetje Maatje van den Berge, Gary D. Mohr, Johannes Petrus Verduijn
  • Patent number: 6951638
    Abstract: A process is described for producing synthetic zeolites with a MFI structure, a Si/Al atomic ratio from roughly 8 to 45 and very small primary crystallites, a Si source, an Al source and an organic template being reacted with one another under hydrothermal conditions, the Si/Al atomic ratio being roughly 9 to 50 and the ratio between the longest and shortest axis of the primary crystallites being roughly 1.0 to 1.5:1; the process is characterized in that the reaction is carried out in the presence of seed crystals with an average particle size from roughly 10 to 100 nm, preferably from 20 to 50 nm from an earlier batch without separation from the mother liquor. The zeolites as claimed in the invention which are characterized by the combination of the following features: (a) Si/Al atomic ratio 8 to 45:1 (b) Size of the primary crystallites roughly 0.01 to 0.05 microns; (c) Ratio between longest and shortest axis of the primary crystallites: roughly 1.0 to 1.
    Type: Grant
    Filed: October 11, 2000
    Date of Patent: October 4, 2005
    Assignee: Sud-Chemie AG
    Inventors: Götz Burgfels, Josef Schönlinner, Friedrich Schmidt
  • Patent number: 6943131
    Abstract: A method of modifying a zeolite catalyst to increase selectivity of the catalyst is achieved by dissolving alumina in a phosphorus-containing acid solution, and treating the zeolite catalyst with the dissolved alumina solution. A method of preparing an aromatic product, such as a xylene product, is also achieved by contacting the modified zeolite catalyst with an aromatic hydrocarbon, such as toluene, and an alkylating agent, such as methanol, under reaction conditions suitable for aromatic alkylation. For xylene products the aromatic hydrocarbon may be toluene and the reaction conditions may be suitable for at least one of toluene methylation and transalkylation.
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: September 13, 2005
    Assignee: Saudi Basic Industries Corporation
    Inventors: Ashim Kumar Ghosh, Pamela Harvey
  • Patent number: 6936560
    Abstract: A zeolite laminated composite of the present invention is characterized in that it has a separation membrane being constituted by a zeolite, and a porous substrate being constituted by a zeolite and having a catalyst function, and that the separation membrane is formed on the porous substrate. The composite shows a small pressure loss and hardly generates defects such as cracks in the separation membrane even under a high temperature condition.
    Type: Grant
    Filed: March 3, 2004
    Date of Patent: August 30, 2005
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhiko Mori, Toshihiro Tomita, Hitoshi Sakai
  • Patent number: 6916757
    Abstract: A catalyst composition suitable for reacting hydrocarbons, e.g., conversion processes such as fluidized catalytic cracking (FCC) of hydrocarbons, comprises attrition resistant particulate having a high level (30-85%) of stabilized zeolites having a constraint index of 1 to 12. The stabilized zeolite is bound by a phosphorous compound, alumina and optional binders wherein the alumina added to make the catalyst is about 10% by weight or less and the molar ratio of phosphorous (P2O5) to total alumina is sufficient to obtain an attrition index of about 20 or less. The composition can be used as a catalyst per se or as additive catalyst to a conventional catalyst and is especially suitable for enhancing yields of light olefins, and particularly ethylene, produced during conversion processes.
    Type: Grant
    Filed: May 20, 2002
    Date of Patent: July 12, 2005
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Michael S. Ziebarth, Terry G. Roberie, Philip S. Deitz
  • Patent number: 6903040
    Abstract: The invention pertains to a continuous process for the conversion of inorganic solid starting particles which either are amorphous or possess a degree of order into inorganic solid product particles which (a) when the starting particles are amorphous, possess a degree of order, or (b) when the starting particles possess a degree of order, possess a different order, a different degree of order, or no order, which product particles are suitable for use in or as a catalyst, in or as a carrier, or in or as an adsorbent, in which process the starting particles are dispersed in a liquid thus forming a suspension. The suspension flows through at least two separate conversion vessels (3) which are connected in series and the suspension is agitated in each of these vessels (3). The invention furthermore relates to an apparatus suitable for carrying out the process according to the invention. This invention allows the processing of suspension with a high Solids to Liquid Ratio.
    Type: Grant
    Filed: May 8, 2002
    Date of Patent: June 7, 2005
    Assignee: Akzo Nobel NV
    Inventors: Dennis Stamires, Paul O'Connor, Erik Jeroen Laheij, Johannes Wilhelmus Maria Sonnemans
  • Patent number: 6887815
    Abstract: Porous material (1) for catalytic conversion of exhaust gases including a carrier with a first porous structure (2, 2?), and an oxidation catalyst (OX) which in the presence of oxygen (O2), according to a first reaction (3), has the ability to catalyze oxidation of nitrogen monoxide (NO) into nitrogen dioxide (NO2) and, according to a second reaction (4, 4?), to catalyze oxidation of a reducing agent (HC), which oxidation catalyst (OX) is enclosed inside the first porous structure (2, 2?). The invention is characterized in that the oxidation catalyst (OX) includes iron (Fe) and silver (Ag) loaded on a zeolite. The invention also relates to a method and an arrangement and a catalytic conversion device that utilizes the porous material, and indicates an advantageous use of the porous material.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: May 3, 2005
    Assignees: Volvo Technology Corporation, Süd-Chemie AG
    Inventors: Arno Tissler, David Habermacher, Edward Jobson, Johan A. Martens, Lennart Cider
  • Patent number: 6887814
    Abstract: The invention concerns a process for the immobilization of a homogeneous catalyst comprising immobilizing the homogeneous catalyst in zeotype crystals with a non-crystallographic mesopore system and a mesopore volume of the zeotype crystals above 0.25 ml/g. The invention also concerns a catalytic material prepared by the immobilization process.
    Type: Grant
    Filed: January 9, 2003
    Date of Patent: May 3, 2005
    Assignee: Haldor Topsoe A/S
    Inventors: Konrad Herbst, Michael Brorson, Iver Schmidt, Claus J. H. Jacobsen
  • Patent number: 6887444
    Abstract: An exhaust gas purifying catalyst for purifying exhaust gas discharged from an automotive internal combustion engine. The exhaust gas purifying catalyst comprises a monolithic substrate. A HC adsorbing layer for adsorbing hydrocarbons (HC) is formed on the monolithic substrate. The HC absorbing layer contains zeolite. A catalytic layer for producing hydrogen (H2) and reducing NOx is formed on the HC adsorbing layer. The catalytic layer functions to produce hydrogen (H2) from at least one of hydrocarbons and carbon monoxide (CO) and to reduce nitrogen oxides (NOx) with the produced hydrogen and at least one of hydrocarbons and carbon monoxide in exhaust gas.
    Type: Grant
    Filed: November 21, 2000
    Date of Patent: May 3, 2005
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Shinji Yamamoto
  • Patent number: 6887457
    Abstract: A process for the preparation of a composition comprising a pentasil-type zeolite, which process comprises the following steps: a) hydrothermally treating an aqueous slurry comprising an aluminium source, a silicon source, a seeding material, and optionally a divalent metal source, thereby forming a pentasil-type zeolite and at least one other compound, and b) shaping the product of step a). Examples of the at least one other compound are anionic clay, cationic clay, Si—Al cogel, and (pseudo)boehmite.
    Type: Grant
    Filed: August 25, 2003
    Date of Patent: May 3, 2005
    Assignee: Akzo Nobel N.V.
    Inventors: Paul O'Connor, Dennis Stamires
  • Patent number: 6884743
    Abstract: The present invention relates to the manufacture of solid materials or shaped bodies containing at least one zeolite and being at least partly crystalline. Furthermore, the present invention relates to the solid materials or shaped bodies as such and to the use of these materials for reactions of compounds having at least one C—C double bond with at least one hydroperoxide. Specifically, the present invention relates to a process for the manufacture of a solid material containing at least one zeolite and being at least partly crystalline, wherein the synthesis of the said solid material involves at least one partial step of contacting at least one transition metal oxide source with at least one epoxide or hydrolysate thereof prior to or during the at least partial crystallization of said solid material.
    Type: Grant
    Filed: September 16, 2002
    Date of Patent: April 26, 2005
    Assignee: BASF Aktiengesellschaft
    Inventors: Ulrich Müller, Georg Krug, Peter Bassler, Hans-Georg Göbbel, Peter Rudolf, Joaquim Henrique Teles
  • Patent number: 6864200
    Abstract: A repeated “soak and dry” selectivation process for preparing a modified metallosilicate catalyst composite is disclosed comprising of a mixture of amorphous silica, alumina and a pore size controlled metallosilicate useful for alkylaromatic conversion. The process comprises (a) contacting an intermediate pore metallosilicate with an organosilicon compound in a solvent for a specific duration and then recovering the solvent, (b) combining the organosilicon compound treated metallosilicate with water and then drying the catalyst, (c), repeating the steps a) and b) above and (d) calcining the catalyst in an oxygen containing atmosphere sufficient to remove the organic material and deposit siliceous matter on the metallosilicate. In a another embodiment, when the organosilicon compound is water soluble, step (b) may be avoided.
    Type: Grant
    Filed: August 23, 2001
    Date of Patent: March 8, 2005
    Assignee: Indian Petrochemicals Corporation Limited
    Inventors: Jagannath Das, Anand Bhimrao Halgeri
  • Patent number: 6858555
    Abstract: A catalyst composition for the cracking of heavy oil, which has high cracking activity for heavy components in the heavy oil and features reduced deposition of coke. The catalyst composition is comprised of a zeolite, a mixed metal oxide, clay and a metal oxide, and the total acidity of a portion of said catalyst, said portion being composed of said catalyst components other than said zeolite, is from 0.02 to 0.08 mmol/g.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: February 22, 2005
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Masato Shibasaki, Nobuo Ootake
  • Patent number: 6858556
    Abstract: A process for the preparation of a stabilized dual zeolite catalyst-comprising two types of zeolites, a low silica molecular sieve and a stabilized high silica zeolite is disclosed. The catalyst is useful for cracking heavier hydrocarbons into lighter useful products.
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: February 22, 2005
    Assignee: Indian Oil Corporation Limited
    Inventors: Mohan Prabhu Kuvettu, Sanjay Kumar Ray, Gopal Ravichandran, Venkatchalam Krishnan, Satyen Kumar Das, Satish Makhija, Sobhan Ghosh
  • Patent number: 6849570
    Abstract: The present invention relates to a process for the production of a titanium silicalite shaped body by: (a) forming a formable composition containing titanium silicalite, a binder and a pasting agent, so that the Curd curve of the formable composition has a plateau value in the range from 20 to 90 mm; (b) shaping the composition of step (a) to form a green body; (c) optionally drying and (d) calcining the green body, to a titanium silicalite shaped body obtainable by that process, and to the use of such titanium silicalite shaped bodies in the epoxidation of olefins or the ammoximation of ketones.
    Type: Grant
    Filed: March 21, 2001
    Date of Patent: February 1, 2005
    Assignee: Degussa AG
    Inventors: Steffen Hasenzahl, Ralf Jantke
  • Patent number: 6841510
    Abstract: This invention is directed to a molecular sieve composition or a catalyst containing molecular sieve which has a relatively high residual silica index, preferably at least about 1.5. The molecular sieve or catalyst can be made by contacting a template-containing molecular sieve with a silicon containing material having an average kinetic diameter that is larger than the average pore diameter of the sieve or catalyst, and heating to leave residual silica at the sieve or catalyst surface. The molecular sieve or catalyst is particularly effective in making an olefin product from an oxygenate feedstock.
    Type: Grant
    Filed: June 27, 2002
    Date of Patent: January 11, 2005
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Stephen N. Vaughn, John Di-Yi Ou, Jar-Lin Kao, Hsiang-Ning Sun
  • Patent number: 6838406
    Abstract: The present invention relates to a process for the preparation of zeolitic catalysts of the MFI type in spheroidal form. The process consists in emulsifying and consolidating in paraffinic hydrocarbons, in the presence of a non-ionic surface-active agent or a suitable combination of a non-ionic surface-active agent and a cationic surface-active agent, a dispersion of particles of zeolitic material of the MFI type in a silica sol.
    Type: Grant
    Filed: November 18, 2002
    Date of Patent: January 4, 2005
    Assignee: Polimeri Europa S.p.A.
    Inventors: Luigi Balducci, Leonardo Dalloro, Alberto Cesana, Roberto Buzzoni
  • Publication number: 20040254062
    Abstract: The present invention provides a catalyst system that may be used to regenerate NOx adsorber catalysts. It also provides methods for using these catalysts. According to the present invention, hydrocarbons are introduced into an exhaust gas stream upstream of a metal ion exchanged zeolite catalyst to generate CO. The metal ion exchanged zeolite catalyst is preferably a Cu-ZSM-5 catalyst that has a high loading of copper. The hydrocarbons are oxidized to carbon monoxide, and the carbon monoxide is then exposed to a NOx adsorber catalyst, which facilitates regeneration of that catalyst.
    Type: Application
    Filed: June 16, 2003
    Publication date: December 16, 2004
    Inventors: Mark Crocker, Thierry Leprince, Takeshi Matsumoto, Takuji Nakaene
  • Publication number: 20040254061
    Abstract: A treatment element for use in a diesel exhaust emissions stream comprising a diesel NOx catalyst and a NOx adsorber catalyst is described. The diesel NOx catalyst comprises a zeolite, such as an acidic zeolite. The diesel NOx catalyst, NOx adsorber catalyst, or both comprises a catalytic metal. Methods of making the treatment element are described. Also described is an exhaust emissions control device comprising the above NOx adsorber.
    Type: Application
    Filed: June 12, 2003
    Publication date: December 16, 2004
    Inventor: Danan Dou
  • Publication number: 20040249226
    Abstract: We disclose a method for converting toluene to xylenes, comprising contacting toluene with methanol in the presence of a silica-bound HZSM-5 catalyst. As an example, in one embodiment the method can include: (i) first silylating HZSM-5, to form silylated HZSM-5; (ii) first calcining the silylated HZSM-5, to form calcined silylated HZSM-5; (iii) binding the calcined silylated HZSM-5 to silica, to form silica-bound calcined silylated HZSM-5; (iv) extruding the silica-bound calcined silylated HZSM-5, to form extruded silica-bound calcined silylated HZSM-5; (v) second calcining the extruded silica-bound calcined silylated HZSM-5, to form extruded silica-bound twice-calcined silylated HZSM-5; (vi) second silylating the extruded silica-bound twice-calcined silylated HZSM-5, to form extruded silica-bound twice-calcined twice-silylated HZSM-5; and (vii) third calcining the extruded silica-bound twice-calcined twice-silylated HZSM-5, to form the silica-bound HZSM-5 catalyst.
    Type: Application
    Filed: June 3, 2003
    Publication date: December 9, 2004
    Inventors: An-Hsiang Wu, Charles A. Drake
  • Publication number: 20040220047
    Abstract: Adsorbent compositions for vapor-phase adsorption processes, which are selective for para-xylene. Such compositions can be used in gas-phase adsorption processes for the separation of para-xylene or the separation of para-xylene and ethylbenzene from mixed xylenes or a C8 aromatic mixture, respectively. The adsorbent compositions generally comprise materials of a molecular sieve material and a binder, wherein the adsorbent composition has a macropore volume of at least about 0.20 cc/g and a mesopore volume of less than about 0.20 cc/g.
    Type: Application
    Filed: May 1, 2003
    Publication date: November 4, 2004
    Inventors: Ruth Ann Doyle, Bryce A. Williams, Jeffrey T. Miller
  • Patent number: 6809055
    Abstract: An improved zeolite having a high number of strong acid sites wherein said zeolite has an AAI of at least 1.0. In a preferred embodiment, such zeolite is produced by controlling conditions after production of the crystalline structure such that loss of tetrahedral aluminum is minimized to thereby provide a zeolite with the above defined AAI.
    Type: Grant
    Filed: October 17, 2001
    Date of Patent: October 26, 2004
    Assignee: ABB Lummus Global, Inc.
    Inventors: Rudolf Overbeek, Nelleke van der Puil, Chuen Y. Yeh, Lawrence L. Murrell, Yun-Feng Chang, Philip Jay Angevine, Johannes Hendrik Koegler
  • Patent number: 6776899
    Abstract: The present invention relates to a cracking catalyst composition comprising a physical mixture of 10-90 weight % of a cracking catalyst A and 90-10 weight % of a cracking catalyst B, whereby catalyst A is a zeolite-containing cracking catalyst, and catalyst B is a catalyst having a higher average pore volume in the pore diameter range of 20-200 Å than catalyst A in the same pore diameter range and not containing M41S material. These compositions can suitably used for the fluid catalytic cracking of hydrocarbon feeds with high metal concentrations.
    Type: Grant
    Filed: February 20, 2002
    Date of Patent: August 17, 2004
    Assignees: Akzo Nobel N.V., Petroleo Brasileiro S.A.
    Inventors: Yiu Lau Lam, Anselmo Da Silva Santos, Rodolfo Eugenio Roncolatto, Marcelo Andre Torem, Edisson Morgado, Jr., Paul O'Connor
  • Patent number: 6759358
    Abstract: A method of producing a washcoated monolith catalyst utilizing a dual sol binder system, wherein the binder system is a blend of an alumina sol and a silica sol and wherein the ratio of the alumina to the silica in the dual sol binder system is from about 6:1 to about 1:3.
    Type: Grant
    Filed: August 21, 2001
    Date of Patent: July 6, 2004
    Assignee: Sud-Chemie Inc.
    Inventors: Yinyan Huang, Amiram Bar-Ilan
  • Patent number: 6734323
    Abstract: The present invention relates to a process for the preparation of zeolitic catalysts comprising zeolite and oligomeric silica, which can be used in industrial reactors. The process consists in directly mixing the suspension, resulting from the synthesis of the zeolite, with an oligomeric silica sol, obtained from the hydrolysis of a tetra-alkyl ortho silicate in the presence of tetra-alkylammonium hydroxide, and in subjecting the mixture to rapid drying, by feeding to a spray-dry.
    Type: Grant
    Filed: November 29, 2000
    Date of Patent: May 11, 2004
    Assignees: Enichem S.P.A., Enitecnologie S.P.A.
    Inventors: Giuseppe Botti, Angela Carati, Leonardo Dalloro
  • Publication number: 20040064008
    Abstract: A catalyst composition comprising molecular sieve particles in a matrix, at least 75% of the pore volume of the composition, as measured by mercury porosimetry, having a pore size of at most 20 nm, as well as processes for the manufacture of such catalysts and their use as catalysts, especially for methanol to hydrocarbon processes. These catalyst compositions have a high proportion of mesopores (pores of at most 20 nm as measured by mercury porosimetry).
    Type: Application
    Filed: September 30, 2002
    Publication date: April 1, 2004
    Inventors: Torsten Maurer, Bettina Kraushaar-Czarnetzki
  • Patent number: 6709570
    Abstract: A method for preparing a catalyst comprising a zeolite and a low acidity refractory oxide binder which is essentially free of alumina which method comprises: (a) preparing an extrudable mass comprising a substantially homogenous mixture of zeolite, water, a source of the low acidity refractory oxide binder present which comprises an acid sol, and an amine compound, (b) extruding the extrudable mass resulting from step (a), (c) drying the extrudate resulting from step (b); and, (d) calcining the dried extrudate resulting from step (c).
    Type: Grant
    Filed: September 18, 2000
    Date of Patent: March 23, 2004
    Assignee: Shell Oil Company
    Inventors: Maria Barbara Hendrica Van Crijnen-Beers, Jean-Paul Darnanville, Carolus Matthias Anna Maria Mesters, Thomas Joris Remans
  • Patent number: 6699812
    Abstract: Epoxidation catalyst based on titanium zeolite in the form of extruded granules. Use of this catalyst in the synthesis of epoxides, preferably 1,2-epoxy-3-chloropropane or 1,2-epoxypropane, by reacting an olefinic compound, preferably allyl chloride or propylene, with a peroxide compound, preferably hydrogen peroxide. Process for the preparation of an epoxide, preferably 1,2-epoxy-3-chloropropane or 1,2-epoxypropane, by reacting an olefinic compound, preferably allyl chloride or propylene, with a peroxide compound, preferably hydrogen peroxide, in the presence of the aforementioned catalyst.
    Type: Grant
    Filed: January 25, 2002
    Date of Patent: March 2, 2004
    Assignee: Solvay SA
    Inventors: Michel Strebelle, Jean-Pierre Catinat
  • Patent number: 6689195
    Abstract: A process is described for the manufacture of crystalline molecular sieve layers with good para-xylene over meta-xylene selectivity's good para-xylene permeances and selectivities. The process requires impregnation of the support prior to hydrothermal synthesis using the seeded method and may be undertaken with pre-impregnation masking. The crystalline molecular sieve layer has a selectivity (&agr;x) for para-xylene over meta-xylene of 2 or greater and a permeance (Qx) for para-xylene of 3.27×10−8 mole(px)/m2.s.Pa(px) or greater measured at a temperature of ≧250° C. and an aromatic hydrocarbon partial pressure of ≧10×103 Pa.
    Type: Grant
    Filed: June 20, 2002
    Date of Patent: February 10, 2004
    Inventors: Marc Henri Carolina Anthonis, Anton-Jan Bons, Harry William Deckman, Jonas Hedlund, Wenyih F. Lai, Jacobus Anna Josephus Peters
  • Publication number: 20040014593
    Abstract: Provided herein are hybrid catalysts that are used in the deep catalytic cracking of petroleum naphthas or other hydrocarbon feedstocks, for the selective production of light olefins, in particular ethylene and propylene and BTX aromatics. The hybrid catalysts of this invention contain a chemically treated microporous crystalline silicate such as the pentasil-type silicalite, a mesoporous silica-alumina or zirconium oxide co-catalyst, into which may be incorporated aluminum oxide, molybdenum oxide, lanthanum oxide, cerium oxide or a mixture of aluminum and molybdenum oxides, and an inorganic binder such as bentonite clay.
    Type: Application
    Filed: January 28, 2003
    Publication date: January 22, 2004
    Applicant: Concordia University
    Inventor: Raymond Le Van Mao
  • Patent number: 6667265
    Abstract: A method for producing a zeolite composite membrane in which a zeolite membrane is formed on a porous substrate includes the steps of: coating a zeolite membrane on a porous substrate made of zeolite having the same or a similar composition as the zeolite membrane and containing the same template as the zeolite membrane; and calcining the porous substrate having the zeolite membrane thereon to remove the template from the zeolite membrane and the porous substrate at once. A zeolite composite membrane that does not have cracks can be obtained by almost equalizing thermal expansion coefficients of the porous substrate and the zeolite membrane.
    Type: Grant
    Filed: April 3, 2001
    Date of Patent: December 23, 2003
    Assignee: NGK Insulators, Ltd.
    Inventors: Toshihiro Tomita, Kunio Nakayama
  • Patent number: 6667266
    Abstract: Method for impregnating a Group VIII metal on a molecular sieve-binder extrudate wherein the binder comprises a low acidity refractory oxide binder material, which is essentially free of alumina, by a) contacting the molecular sieve-binder extrudate with an aqueous solution of a corresponding Group VIII metal nitrate salt having a pH of below 8, wherein the molar ratio between the Group VIII metal cations in the solution and the number of sorption sites present in the extrudate is equal to or larger than 1, and b) drying the molecular sieve-binder extrudate obtained from step a).
    Type: Grant
    Filed: July 27, 2000
    Date of Patent: December 23, 2003
    Assignee: Shell Oil Company
    Inventors: Thomas Joris Remans, Ingrid Maria Van Vegchel
  • Patent number: 6660675
    Abstract: A hydrogenation catalyst of the general formula AB(y)C(z) wherein A is a support comprising of a salt of a Group II A metal or zeolite, B is a noble metal selected from Pt or Pd, y=0.2 to 10%, C is nickel and z=0 to 15.0%, with the proviso that when B is Pt, z=0.
    Type: Grant
    Filed: August 28, 2001
    Date of Patent: December 9, 2003
    Assignee: Council of Scientific and Industrial Research
    Inventors: Raghunath Vitthal Chaudhari, Chandrashekhar Vasant Rode, Rengaswamy Jaganathan, Manisha Madhukar Telkar, Vilas Hari Rane
  • Patent number: 6645898
    Abstract: A method and composition for the removal of contaminants in a gas stream used in the contamination sensitive processes of photolithography and metrology are described. The synergistic effect of a combination of an electropositive metal component, a high silica zeolite, and a late transition metal compound effects removal or reduction of the contaminates in the gas which interfere with light transmittance to the ppb or ppt levels necessary for the gas to be suitable for these uses. The removal of neutral polar molecules, neutral polar aprotic molecules, protic and aprotic alkaline molecules, acidic polar species, and neutral non-polar aprotic molecules is accomplished with the claimed composition. Depending on the type of contaminant, the composition components are each varied from 10 to 80 parts by volume, with the total composition limited to 100 parts by volume.
    Type: Grant
    Filed: February 19, 2002
    Date of Patent: November 11, 2003
    Assignee: Aeronex, Inc.
    Inventors: Daniel Alvarez, Jr., Jeffrey J. Spiegelman
  • Patent number: 6645899
    Abstract: The present invention relates to a method for the removal of the templating agent from synthetic zeolites in general and in particular from silicalite, titanium silicalite and from composite materials containing zeolites and for their activation as catalysts. The method consists in treating the above materials with solvents in vapor phase and at a low temperature.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: November 11, 2003
    Assignee: Enichem S.p.A.
    Inventors: Stefano Palmery, Fausto Genoni, Guido Spano′, Leonardo Dalloro, Alberto Cesana, Roberto Buzzoni