Molding, Coating, Shaping, Or Casting Of Superconducting Material Patents (Class 505/739)
  • Patent number: 8530391
    Abstract: A device for coating at least one substrate or for producing at least one molding by means of at least one cold gas spraying pistol, wherein the cold gas spraying pistol and the substrate or molding to be coated are arranged in a vacuum chamber, and also a method for cold gas spraying relating thereto in such a manner that while eliminating the wire production, the coil winding and also the cast in procedure, a thoroughly compact coil without a degree of freedom of movement (elimination of the quench risk) can be produced, it is suggested that the particles have at least to some extent an electrically conducting, in particular superconducting, property and at least to some extent an electrically poorly conducting or electrically insulating property.
    Type: Grant
    Filed: April 29, 2009
    Date of Patent: September 10, 2013
    Assignee: Linde Aktiengesellschaft
    Inventor: Matthias Bohn
  • Patent number: 7843292
    Abstract: The invention relates to a coil for producing a magnetic field having at least one winding (12), which is manufactured from a superconductor, is cast into a plastic and whose winding end (19) which is arranged at the circumference (13) of the winding (12) is used for making contact with an electrical conductor (15). In order to provide coils with windings (12) consisting of superconductors which make robust contact-making possible given simple production, an electrically conductive connection piece (30) with a base region (31), which is connected to the winding end (19), and a top region (32) for connecting the conductor (15) is provided for contact-making purposes, the base region (31) of said connection piece (30) being covered partially in the radial direction by a reinforcing insert (14), which is cast into the plastic (20) and at least partially surrounds the winding (12).
    Type: Grant
    Filed: October 18, 2006
    Date of Patent: November 30, 2010
    Assignee: Zenergy Power GmbH
    Inventors: Stefan Remke, Thomas Braun, Jan Wiezoreck
  • Patent number: 7566684
    Abstract: A superconductor coating inclusive, tape-like electrical conductor and windings using such conductor for magnets and electrical machines, etc. The described windings are suited for inclusion of successor superconductor materials such as yttrium barium copper oxide wherein magnetic flux related losses can potentially be excessive and preclude successful machine operation. Winding orientation and configuration of the conductor in an alternating current machine for lower losses are disclosed along with methods and apparatus for achieving the desired windings. Windings intended for differing locations within a machine of this type are made possible by the invention. Equations relating to magnetic losses incurred in such windings are also disclosed.
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: July 28, 2009
    Assignee: The United States of America as represented by the Secretary of the Air Force
    Inventors: George A. Levin, Paul N. Barnes
  • Patent number: 7309511
    Abstract: The present invention provides an oxide superconductor thick film which is formed on a substrate or a board and has a high Jc and Ic and a method for manufacturing the same. Predetermined amounts of materials containing elements of Bi, Pb, Sr, Ca and Cu are weighed, mixed and subjected to steps of calcining, milling, and drying, and thereafter an organic binder and an organic vehicle are added thereto to prepare a (Bi, Pb)2+aSr2Ca2Cu3O2 superconductive paste, which is applied to the surface of a substrate or a board in a thickness of 260 ?m or more and dried. Thereafter, the paste is first subjected to burning at temperatures of 835° C. to 840° C. for 100 hours, then pressurization, and further burning at temperatures of 835° C. to 840° C. for 100 hours, thereby preparing an oxide superconductor thick film having a film thickness of 130 ?m or more having a high Jc and Ic.
    Type: Grant
    Filed: May 20, 2005
    Date of Patent: December 18, 2007
    Assignees: Dowa Electronics Materials Co., Ltd, Central Research Institute of Electric Power Industry
    Inventors: Masahiro Kojima, Masakazu Kawahara, Michiharu Ichikawa, Hiroyuki Kado, Masatoyo Shibuya
  • Patent number: 6869916
    Abstract: The invention relates to a high-temperature superconductor component with a particular cross-sectional area, which has a current-carrying section, the current-carrying section being in contact with a safety conductor in such a way that the critical current flowing on transition of the superconductor to normal conduction can be taken up without damage by the safety conductor in at least 1 second and rerouted, as well as a process for its production.
    Type: Grant
    Filed: December 26, 2002
    Date of Patent: March 22, 2005
    Assignee: Nexans Superductors GmbH
    Inventors: Stephan Gauss, Joachim Bock, Johannes Holzem, Guenter Brommer, Markus Grom, Werner Horst
  • Patent number: 6694600
    Abstract: A method is described to prepare a highly textured oxide superconductor article in a single deformation-sinter process. A precursor article including a plurality of filaments comprising a precursor oxide having a dominant amount of a tetragonal BSCCO 2212 phase and a constraining member substantially surrounding each of the filaments is provided. Each of the filaments extends along the length of the article. The oxide article is subjected to a heat treatment at an oxygen partial pressure and temperature selected to convert a tetragonal BSCCO 2212 oxide into an orthorhombic BSCCO 2212 oxide and, thereafter, roll worked in a high reduction draft in a range of about 40% to 95% in thickness so that the filaments have a constraining dimension is substantially equivalent to a longest dimension of the oxide superconductor grains. The rolled article is sintered to obtain a BSCCO 2223 oxide superconductor.
    Type: Grant
    Filed: November 21, 2001
    Date of Patent: February 24, 2004
    Assignee: American Superconductor Corporation
    Inventors: Qi Li, Eric R. Podtburg, Patrick John Walsh, William L. Carter, Gilbert N. Riley, Jr., Martin W. Rupich, Elliott Thompson, Alexander Otto
  • Patent number: 6670308
    Abstract: An epitaxial article and method for forming the same includes a substrate having a textured surface, and an electrochemically deposited substantially single orientation epitaxial layer disposed on and in contact with the textured surface. The epitaxial article can include an electromagnetically active layer and an epitaxial buffer layer. The electromagnetically active layer and epitaxial buffer layer can also be deposited electrochemically.
    Type: Grant
    Filed: March 19, 2002
    Date of Patent: December 30, 2003
    Assignee: UT-Battelle, LLC
    Inventor: Amit Goyal
  • Publication number: 20030173103
    Abstract: Electrical connection of superconducting lines can be achieved by using a low-melting point metal, by mechanical contact of superconducting lines or by welding. According to these methods, however, critical current and critical magnetic field at the connection point are low, and stable connection in a superconducting state has been difficult. The present invention solves these problems and provides a structure and method for connecting superconducting lines. The present invention provides high-performance, high-stability connection of superconducting lines through magnesium diboride (MgB2) powder arranged between superconducting lines.
    Type: Application
    Filed: March 14, 2003
    Publication date: September 18, 2003
    Applicant: Hitachi, Ltd.
    Inventors: Hiroshi Morita, Kazuhide Tanaka, Yasuo Suzuki, Michiya Okada
  • Patent number: 6617284
    Abstract: A superconductor composite material consists of sintering products of interaction of superconductor ceramics with silicone material. The superconductor composite material can also include at least one metal, metal oxide or halogen element dope that interacts with superconductor ceramics and silicone residuals at sintering high temperature. The suspension or slurry of superconductor ceramics, silicone and dope powders can be used for coating of the particular substrate. Such coating employs modified forming methods including dip coating, painting, slip casting, cladding, printing, and spraying in order to produce continuous superconductor filament, wire, tape, coil, large size screen, and small chip or electronic element. The condensed suspension is used for extrusion, injection molding, and pressing continuous and short superconductor tubes, rods, beams, rails as well as disks, rings and other bulk shaped materials.
    Type: Grant
    Filed: February 16, 2001
    Date of Patent: September 9, 2003
    Inventors: Anatoly Rokhvarger, Mikhail I. Topchiashvili
  • Patent number: 6574852
    Abstract: High-Tc superconducting ceramic oxide products and macroscopic and microscopic methods for making such high-Tc superconducting products. Completely sealed high-Tc superconducting ceramic oxide provides are made by a macroscopic process including the steps of pressing a superconducting ceramic oxide powder into a hollow body of a material inert to oxygen; heat treating the superconducting ceramic oxide powder packed body under conditions sufficient to sinter the ceramic oxide powder; and then sealing any openings of the body. Optionally, a waveform or multiple pulses of alternate magnetic filed can be applied during the heat treatment.
    Type: Grant
    Filed: October 29, 2001
    Date of Patent: June 10, 2003
    Inventor: Dawei Zhou
  • Patent number: 6559103
    Abstract: A process is provided for preparing solid superconducting mixed-metal oxides whereby the superconductor can be formed into any predetermined shape by way of viscous sol precursors. The superconductors are also formed by this process into homogeneous phases.
    Type: Grant
    Filed: March 17, 1989
    Date of Patent: May 6, 2003
    Assignee: The Boeing Company
    Inventors: Brad Lee Kirkwood, Thomas S. Luhman, Ronald Roy Stephenson, Michael Strasik
  • Patent number: 6471785
    Abstract: A process is disclosed for producing a strip-shaped superconductor with several conductor cores made of a high-Tc superconducting material and surrounded by a normal conducting material. A conductor blank (2a) produced from a fabricated conductor should be rolled flat at least once. For that purpose, the conductor blank is fed into the gap (7) between two rollers (8, 9) of which the rolling surfaces (8a, 9a) describe a concave, at least approximately elliptical contour at least in the rolling region (8a). The strip-shaped multi-core conductor produced in this way advantageously contains superconducting cores made of a bi-cuprate embedded in an Ag matrix.
    Type: Grant
    Filed: August 25, 2000
    Date of Patent: October 29, 2002
    Assignee: Vácuumschmelze GmbH
    Inventors: Bernhard Fischer, Helmut Helldoerfer, Stefan Kautz, Jens Mueller, Bernhard Roas
  • Patent number: 6451742
    Abstract: A high temperature superconducting composite conductor is provided including a high temperature superconducting material surrounded by a noble metal layer, the high temperature superconducting composite conductor characterized as having a fill factor of greater than about 40. Additionally, the conductor can be further characterized as containing multiple cores of high temperature superconducting material surrounded by a noble metal layer, said multiple cores characterized as having substantially uniform geometry in the cross-sectional dimensions. Processes of forming such a high temperature superconducting composite conductor are also provided.
    Type: Grant
    Filed: June 5, 2000
    Date of Patent: September 17, 2002
    Assignee: The Regents of the University of California
    Inventors: Terry G. Holesinger, John F. Bingert
  • Patent number: 6387852
    Abstract: There is described a method of applying insulative coating on high temperature superconductors and low temperature superconductors from sol-gel solutions prepared from Zr, or Zr with one of Mg, Y, Ce, In and Sn based precursor materials. The solution is prepared with isopropanol as a solvent and acetyl acetone as a catalyst. The conductors are dipped into the solution and thereafter dried at a temperature effective to evaporate the solvent. Thereafter, heat treatment in the presence of oxygen is applied at a temperature sufficient to oxidize the precursors to result in a ceramic insulative coating on the conductor.
    Type: Grant
    Filed: October 9, 2001
    Date of Patent: May 14, 2002
    Assignee: Florida State University
    Inventors: Erdal Celik, Yusuf Hascicek, Ibrahim Mutlu
  • Patent number: 6335065
    Abstract: A process for centrifugal slip casting a textured hollow tube. A slip made up of a carrier fluid and a suspended powder is introduced into a porous mold which is rotated at a speed sufficient to create a centrifugal force that forces the slip radially outward toward the inner surface of the mold. The suspended powder, which is formed of particles having large dimensional aspect ratios such as particles of superconductive BSCCO, settles in a textured fashion radially outward toward the mold surface. The carrier fluid of the slip passes by capillary action radially outward around the settled particles and into the absorbent mold. A layer of mold release material is preferably centrifugally slip cast to cover the mold inner surface prior to the introduction of the BSCCO slip, and the mold release layer facilitates removal of the BSCCO greenbody from the mold without fracturing.
    Type: Grant
    Filed: November 10, 1999
    Date of Patent: January 1, 2002
    Assignee: Purdue Research Foundation
    Inventors: Greg A. Steinlage, Kevin P. Trumble, Keith J. Bowman
  • Patent number: 6311386
    Abstract: A novel process of the production and processing of high quality, high Tc (Bi,Pb)SCCO superconductors starts with fabrication of a precursor article including selected intermediate phases with desired chemical and structural properties. The precursor fabrication includes introducing the reacted mixture having a dominant amount of the tetragonal BSCCO phase into a metal sheath, and sealing the reacted mixture within said sheath, heating the mixture at a second selected processing temperature in an inert atmosphere with a second selected oxygen partial pressure for a second selected time period, the second processing temperature and the second oxygen partial pressure being cooperatively selected to form a dominant amount of an orthorhombic BSCCO phase in the reacted mixture.
    Type: Grant
    Filed: July 21, 1999
    Date of Patent: November 6, 2001
    Assignee: American Superconductor Corporation
    Inventors: Qi Li, Eric R. Podtburg, Patrick John Walsh, William L. Carter, Gilbert N. Riley, Jr., Martin W. Rupich, Elliott Thompson, Alexander Otto
  • Patent number: 6311384
    Abstract: An oxide superconducting wire is obtained by performing plastic working and heat treatment of a metal pipe which is filled up with raw material powder of an oxide superconductor. In the plastic working step, the metal pipe is subjected to flat working so that the raw material powder flows in the longitudinal direction as well as the cross direction in the metal pipe. In this case, a draft of at least 80% and not more than 98% is selected in the flat working step, to further promote the cross-directional flow of the raw material powder, thereby further improving density of the raw material powder. Thus, the as-formed oxide superconducting wire exhibits higher critical current density.
    Type: Grant
    Filed: October 20, 1997
    Date of Patent: November 6, 2001
    Inventor: Hidehito Mukai
  • Patent number: 6311385
    Abstract: A high temperature oxide superconducting wire is provided which is capable of preventing metal located on the outer periphery of the superconducting wire from diffusing into a superconductor to achieve restriction of reduction in the critical current density. The high temperature oxide superconducting wire includes a high temperature oxide superconductor 1, a sheathing body 2 formed of material containing silver for coating the high temperature oxide superconductor 1, a heat-resistant oxide ceramic material 3 for coating the sheathing body 2, and a coating body 4 mwhich is inactive relative to the heat-resistant oxide ceramic material 3 in a high temperature oxidative atmosphere.
    Type: Grant
    Filed: March 8, 1999
    Date of Patent: November 6, 2001
    Assignee: Sumitomo Electric Industries, Inc.
    Inventors: Munetsugu Ueyama, Kazuhiko Hayashi
  • Patent number: 6297199
    Abstract: There are disclosed an oxide superconductor which is made of an oxide superconductive bulk body (e.g. a rare earth element base copper-oxide superconductive bulk body) which has a resin impregnated layer (e.g. epoxy base resin impregnated layer), and, optionally, a proper amount of silver or a silver oxide; and a process for producing the above oxide superconductor which comprises impregnating a resin into an oxide superconductive bulk body by bringing the resin in liquid form into contact with the bulk body which is preserved in an atmosphere of reduced pressure. The above superconductor is capable of assuring a high trapped magnetic field and maintaining its performance for a long period of time without being affected by internal or external forces such as electromagnetic forces or thermal strains or by corrosive environments.
    Type: Grant
    Filed: December 17, 1999
    Date of Patent: October 2, 2001
    Assignees: International Superconductvity Technology Center, Railway Technical Research Institute
    Inventors: Masaru Tomita, Masato Murakami
  • Patent number: 6291403
    Abstract: A high Tc superconducting ceramics material is produced by a method in which a mixture of chemicals in suitable amounts is compacted into a desired form. The compact mixture is then fired and, at the same time, a magnetic field is apilied to the compacted mixture in a predetermined direction. By virtue of the application of magnetic field during firing, the orderliness of molecular arrangement is enhanced and an elevated transition temperature Tc is obtained.
    Type: Grant
    Filed: March 23, 1988
    Date of Patent: September 18, 2001
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventor: Shunpei Yamazaki
  • Patent number: 6289576
    Abstract: Superconducting, oxidic ceramic materials are worked to filamentary conductors, in that they are filled into silver tubes (2), drawn with the latter to filamentary conductors and then sintered under flowing oxygen. So that such filamentary conductors can be produced industrially with an adequate quality, drawing speed and yield, the silver tube (2) as a sintered sleeve is brought into contact with the ceramic material (1) in a drawing sleeve (3), of soft annealed steel (35) and the resulting sleeve combination undergoes the drawing stages. After drawing the steel drawing sleeve is removed by etching. In a large number of drawing stages, it is necessary to remove the drawing sleeve which has become hard due to the cold working and to replace it by a new, soft annealed sleeve. Simultaneously the sintering sleeve can undergo soft annealing.
    Type: Grant
    Filed: May 3, 1999
    Date of Patent: September 18, 2001
    Assignee: VOCO Draht AG
    Inventors: Peter Wachter, Oscar Vogt, Rolf A. Gramm
  • Patent number: 6258753
    Abstract: The invention concerns a process for producing optimized melt-textured volume samples based on the high temperature superconductor YBa2Cu3O7 (YBCO) for use in contact-free self-stabilizing magnetic bearings. The object of the invention is to provide a process by which structured high-temperature superconductive materials of the initially mentioned composition can be mass-produced economically in an automated process while maintaining a high degree of dimensional accuracy.
    Type: Grant
    Filed: June 17, 1998
    Date of Patent: July 10, 2001
    Assignee: Forschungszentrum Karlsruhe GmbH
    Inventors: Hans-Jurgen Bornemann, Thomas Burghardt, Wolfgang Hennig
  • Patent number: 6010983
    Abstract: A high temperature superconductor composite material, which is suitable for production of filaments, wires, coils and other shaped products, has a ceramic powder of a material selected from the group consisting of, for example, YBa.sub.2 Cu.sub.3 O.sub.7-x and Bi.sub.2 Sr.sub.2 Ca.sub.2 Cu.sub.3 O.sub.10 ; a solution of a material selected from the group consisting of rubber silicone or lacquer silicone in a substance selected from the group consisting of toluene or acetone; and an ultra-fine silver powder dope, and is produced by using an emulsion mixture of the three major components with ultrasonic homogenization of the mixture, primer cladding of a glue-exterior layer on a silver core filament, high temperature superconductor coating of the silver core by chemical adhesion, and polymerization of the coating applied by low temperature heating, whereafter the composition is treated by magnetic treatment, gamma irradiation, and microwave supported fast heating.
    Type: Grant
    Filed: July 6, 1998
    Date of Patent: January 4, 2000
    Inventors: M. I. Topchiashvili, A. E. Rokhvarger
  • Patent number: 5932524
    Abstract: A high Tc superconducting ceramic material is produced by a method in which a mixture of chemicals in suitable amounts is compacted into a desired form. The compacted mixture is then fired and, at the same time, an electric current is caused to pass through the compacted mixture in a predetermined direction. By virtue of the passage of the current through the material during firing, the orderliness of the molecular arrangement is enhanced and an elevated transition temperature Tc is obtained.
    Type: Grant
    Filed: September 27, 1990
    Date of Patent: August 3, 1999
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventor: Shunpei Yamazaki
  • Patent number: 5929001
    Abstract: A method of preparing a high temperature superconductor. A method of preparing a superconductor includes providing a powdered high temperature superconductor and a nanophase material. These components are combined to form a solid compacted mass with the material disposed in the polycrystalline high temperature superconductor. This combined mixture is rapidly heated, forming a dispersion of nanophase size particles without a eutectic reaction. These nanophase particles can have a flat plate or columnar type morphology.
    Type: Grant
    Filed: October 11, 1995
    Date of Patent: July 27, 1999
    Assignee: University of Chicago
    Inventors: Kenneth C. Goretta, Michael T. Lanagan, Dean J. Miller, Suvankar Sengupta, John C. Parker, Jieguang Hu, Uthamalingam Balachandran, Richard W. Siegel, Donglu Shi
  • Patent number: 5898021
    Abstract: A superconductive composite member, which has a core composed of an oxide ceramic material which is surrounded by an envelope, has an increased core density in order to achieve a higher critical current density. The increased core density is obtained during a hot-shaping step of the core material in the envelope, wherein the composite is heated to a temperature wherein the superconductor material is present in either a molten or a partially molten state.
    Type: Grant
    Filed: February 19, 1993
    Date of Patent: April 27, 1999
    Assignee: Vacuumschmelze GmbH
    Inventors: Johannes Tenbrink, Paul Puniska, Volker Gluecklich, Klaus Heine
  • Patent number: 5821201
    Abstract: A (BiPb).sub.2 Sr.sub.2 Ca.sub.2 Cu.sub.3 O.sub.x (Bi223) superconductor with high J.sub.c, phase purity, density and mechanical strength is formed from Bi2223 powder which is synthesized from a mixture of Bi.sub.2 O.sub.3, PbO, SrCO.sub.3, CaCo.sub.3 and CuO. The mixture is milled, then dried and calcined to synthesize the Bi2223 powder with the desired phase purity. The calcination is performed by heating the dried mixture for 50 hours at 840.degree. C. The partially synthesized powder is then milled for 1-4 hours before calcining further for another 50 hours at 855.degree. C. to complete the synthesis. After calcination, the Bi2223 powder is cold pressed to a predetermined density and sinter forged under controlled temperature and time to form a Bi2223 superconductor with the desired superconducting properties.
    Type: Grant
    Filed: November 13, 1996
    Date of Patent: October 13, 1998
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Nan Chen, Kenneth C. Goretta, Michael T. Lanagan
  • Patent number: 5789348
    Abstract: A process for the preparation of a precursor metallic powder composition for use in the subsequent formation of a superconductor. The process comprises the steps of providing an electrodeposition bath comprising an electrolyte medium and a cathode substrate electrode, and providing to the bath one or more soluble salts of one or more respective metals which are capable of exhibiting superconductor properties upon subsequent appropriate treatment. The bath is continually energized to cause the metallic and/or reduced particles formed at the electrode to drop as a powder from the electrode into the bath, and this powder, which is a precursor powder for superconductor production, is recovered from the bath for subsequent treatment. The process permits direct inclusion of all metals in the preparation of the precursor powder, and yields an amorphous product mixed on an atomic scale to thereby impart inherent high reactivity.
    Type: Grant
    Filed: November 14, 1994
    Date of Patent: August 4, 1998
    Assignee: Midwest Research Institute
    Inventor: Raghunath Bhattacharya
  • Patent number: 5786305
    Abstract: A process for manufacturing a wire made of oxide which is applicable for manufacturing a superconducting coil or the like. The process includes steps comprising preparing a mass of oxide having superconductivity from powder material, covering the mass of oxide with a metal pipe, and then reducing the diameter of the metal pipe containing the mass of oxide therein into a wire form by such plastic deformation that exert mainly compressive strain upon the metal pipe. The mass of oxide may be a compound oxide having Perovskite-type crystal structure exhibiting superconductivity. The metal pipe may be made of a metal selected from a group comprising Cu, Al, Nb, V, Mo, Ta, and Ag and of an alloy including these metals as the base. The mass of oxide may be produced by steps including extruding a powder material into a rod shape and then sintering the molded rod at a temperature ranging from 700.degree. to 1,000.degree. C.
    Type: Grant
    Filed: May 4, 1993
    Date of Patent: July 28, 1998
    Assignee: Sumitomo Electric Industries Ltd.
    Inventor: Kazuhiko Hayashi
  • Patent number: 5747425
    Abstract: High T.sub.c superconducting magnetic shields are provided, together with a method of fabricating such shields, wherein the shields exhibit very high critical applied magnetic field values of at least about 50 Gauss at 77 K. In fabrication procedures, a particulate superconducting ceramic oxide (24) (e.g., thallium 2223) is placed within an uniaxial die assembly (10) and subjected to compression while the die is heated via an external heating jacket (26). After formation of a self-sustaining body (24a), the die (10) is additionally heated via the jacket (26). External heating of the die (10) with the superconducting material therein reduces internal stresses within the shield body.
    Type: Grant
    Filed: October 7, 1996
    Date of Patent: May 5, 1998
    Assignee: Midwest Superconductivity Inc.
    Inventors: Ying Xin, Wangsong He, Michael S. P. Lucas, Xin Fei, Yi-Han Kao
  • Patent number: 5716909
    Abstract: Process for increasing the pinning force of superconducting Bi-Sr-Ca-Cu-O ceramic moldings, which comprises heating the pure-phase 2212 phase of a Bi-Sr-Ca-Cu-O ceramic molding under pure oxygen or an oxygen-containing gas for from 1 to 40 minutes to a temperature of from 825.degree. to 900.degree. C. and generating secondary-phase precipitates in the process.
    Type: Grant
    Filed: October 1, 1996
    Date of Patent: February 10, 1998
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Peter Majewski, Guenter Petzow, Fritz Aldinger, Bernhard Hettich, Steffen Elschner
  • Patent number: 5698496
    Abstract: In accordance with the invention, a high density z-direction interconnection medium is made by the steps of providing a non-conductive membrane having z-direction channels, filling the channels with liquid precursor of conductive material, converting the trapped precursor into conductive material within the channels, and, advantageously, forming solder bumps in contact with the conductive material in the channels. The method is particularly useful for forming hollow tubular or porous conductive pathways having enhanced resistance to thermal and mechanical stress.
    Type: Grant
    Filed: February 10, 1995
    Date of Patent: December 16, 1997
    Assignee: Lucent Technologies Inc.
    Inventors: Richard Alan Fastnacht, Sungho Jin, Wei Zhu
  • Patent number: 5697044
    Abstract: A high-temperature YBa.sub.2 Cu.sub.3 O.sub.x superconducting sintered body is produced through wet grain-coating process in which starting grains are soaked in SnI.sub.4 solution, pressed after the removal of solvent and then sintered at a given temperature, and has a critical current density of at least 500 A/cm.sup.2 at 77 K.
    Type: Grant
    Filed: July 24, 1996
    Date of Patent: December 9, 1997
    Assignee: Kyushu University
    Inventors: Hisao Kuriyaki, Kazuyoshi Hirakawa, Xuguang Zheng
  • Patent number: 5674814
    Abstract: The present invention is directed to a process for producing high temperature superconducting ceramic materials. More particularly, the present invention is directed to a process that enhances the densification of Bi.sub.1.8 Pb.sub.0.4 Sr.sub.2 Ca.sub.2 Cu.sub.3 O.sub.10 "BSCCO" ceramics.
    Type: Grant
    Filed: November 14, 1994
    Date of Patent: October 7, 1997
    Assignee: University of Chicago
    Inventors: Michael T. Lanagan, John J. Picciolo, Stephen E. Dorris
  • Patent number: 5643857
    Abstract: A ceramic superconductive material (1) including a compound containing oxygen and at least two types of metal elements and having layer structure is molten in a vessel (2), at least an inner surface (3) of which is formed of a solid solution alloy having a base of gold or silver. Preferably the alloy is prepared from Au--5 to 40 wt. % Pd or Ag--5 to 40 wt. % Pd.
    Type: Grant
    Filed: May 8, 1991
    Date of Patent: July 1, 1997
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventor: Kazuhiko Hayashi
  • Patent number: 5635456
    Abstract: A method for preparing an oxide superconductor article includes exposing the article after deformation of the article to a final heat treatment having the steps of (a) heating the article at a temperature sufficient to partially melt the article, such that a liquid phase co-exists with the desired oxide superconductor phase; and (b) cooling to and holding the article at a temperature sufficient to transform the liquid phase into the desired oxide superconductor, where no deformation occurs after the final heat treatment. The liquid phase of step (a) wets surfaces of a defect contained within the mixed phase, whereby upon transformation of the liquid in step (b) to the desired oxide superconductor, the defect is healed.
    Type: Grant
    Filed: April 1, 1993
    Date of Patent: June 3, 1997
    Assignee: American Superconductor Corporation
    Inventors: Gilbert N. Riley, Jr., Alexander Otto, William L. Carter
  • Patent number: 5597782
    Abstract: A method for improving the phase purity of a multiphase ceramic high temperature superconductor by selective microwave heating of undesired phases in a multiphase material to cause a phase transformation of the undesired phase to the desired phase. The selective microwave heating may be employed during initial firing and sintering of the ceramic superconductor compound or as a subsequent annealing step. Plane polarized microwave energy may be employed to enhance the two dimensional anisotropy of the compound by similar selective heating.
    Type: Grant
    Filed: January 9, 1995
    Date of Patent: January 28, 1997
    Inventor: David L. Henty
  • Patent number: 5583094
    Abstract: A tubular metal pipe and a solidified melt of a precursor of oxide superconducting material which is placed in contact with the metal pipe are subjected to heat treatment in an oxidizing atmosphere and at a temperature above the partial fusion temperature of the solidified melt to oxidize the metal pipe from its inside and outside and, as the oxidation proceeds, a melt of the solidified melt is effused through the tubular metal oxide layer to form a superconducting layer on its surface. This makes it possible to easily obtain a hollow oxide superconductor wherein a superconducting material layer is formed outside the metal oxide layer.
    Type: Grant
    Filed: September 28, 1994
    Date of Patent: December 10, 1996
    Assignees: Chubu Electric Power Company, Inc., Yoshihiro Abe, Showa Electric Wire & Cable Co., Ltd.
    Inventors: Yoshihiro Abe, Toshihiro Kasuga, Koichi Nakamura, Eikichi Inukai
  • Patent number: 5583096
    Abstract: A process of manufacturing a superconducting compound including mixing stoichiometric amounts of a metallic oxide, copper oxide and a metallic carbonate wherein the metal of the metallic oxide is one other than yttrium and is selected and identified by its intrinsic massivity which is close in value to the intrinsic massivity of yttrium and wherein the interplanar distance on the C axis between Cu--O planes that exchange electrons through the electron-hopping mechanism in the ceramic perovskite is within the range of 1.97 .ANG. and 1.01 .ANG.. The mixture is subjected to pressure to form pellets and the pellets are then heated in forming the compound. The compound produced by the process and ceramic compositions having the formulas Mn Sr.sub.2 Cu.sub.3 O.sub.7-x and Mn.sub.2 Sr.sub.2 Cu.sub.3 O.sub.7-x.
    Type: Grant
    Filed: February 22, 1995
    Date of Patent: December 10, 1996
    Inventor: Ramon G. Cavazos
  • Patent number: 5541154
    Abstract: Process for preparing a high-T.sub.c superconductor as a precursor material for the oxide-powder-in-tube method (OPIT). The present invention relates to a process for preparing a high-T.sub.c superconductor as a precursor material for the oxide-powder-in-tube method, which involves mixing the oxides of the elements Bi, Sr, Ca and Cu and completely melting them at temperatures of .gtoreq.1000.degree. C., then casting the melt onto a substrate which is kept at room temperature, and disintegrating the cooled melt block and grinding it into a powder.
    Type: Grant
    Filed: February 16, 1994
    Date of Patent: July 30, 1996
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Marc Neubacher, Joachim Bock, Christoph Lang, Eberhard Preisler, Helga Weis
  • Patent number: 5534490
    Abstract: Provided is an Hg-Ba-Ca-Cu-O oxide superconductor having a high superconductivity transition temperature Tc and a method which can prepare the same in excellent reproducibility. This oxide superconductor consists essentially of Hg, Ba, Ca, Cu and O, and is expressed in a chemical formula (Hg.sub.1-X Cu.sub.X)Ba.sub.2 Ca.sub.2 Cu.sub.3 O.sub.Y, wherein X=0.05 to 0.7 and Y=8 to 8.75. A method of preparing the oxide superconductor comprises a step of mixing raw materials of Hg, Ba, Ca and Cu with each other so that (Hg+Ba):Ca:Cu=b:1:C and Hg:Ba=(1-a):a, wherein 0.625.ltoreq.a.ltoreq.0.714, 1.ltoreq.b.ltoreq.3 and 1.667.ltoreq.c.ltoreq.3.444, in mole ratio, and compression-molding the mixture, and a step of heat treating a compact obtained by the compression molding. This oxide superconductor has a superconductivity transition temperature Tc of 134 K., which is the highest at present.
    Type: Grant
    Filed: June 23, 1994
    Date of Patent: July 9, 1996
    Assignees: Sumitomo Electric Industries, Ltd., Tohoku Electric Power Co., Inc., Matsushita Electric Industrial Co., Ltd., International Superconductivity Technology Center
    Inventors: Makoto Itoh, Ayako Yamamoto, Kazuyuki Isawa, Seiji Adachi, Hisao Yamauchi, Shoji Tanaka
  • Patent number: 5506199
    Abstract: The invention relates to solid bodies made of high-temperature superconducting material to which contact is made by solid, compact metallic conductors.To produce said solid bodies, high-temperature superconducting material is either melted completely or a melt is obtained from the oxides of bismuth, strontium, calcium and copper, and, optionally, of antimony and lead. The solid, compact metallic conductors made of silver, gold, a platinum metal or an alloy containing said metals are then partially encased in the melt and the melt is allowed to solidify. Finally, the solid body obtained is annealed together with the conductors in a first stage at temperatures of from 710.degree. to 810.degree. C. and in a second stage in an oxygen-containing atmosphere at temperatures of from 750.degree. to 880.degree. C.
    Type: Grant
    Filed: November 15, 1994
    Date of Patent: April 9, 1996
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Joachim Bock, Eberhard Preisler, Steffen Elschner
  • Patent number: 5492885
    Abstract: Mercury-thallium based superconductors with the formula Hg.sub.1-x Tl.sub.x Ba.sub.2 (Ca.sub.1-y Sr.sub.y).sub.2 Cu.sub.3 O.sub.8+.delta. ; change "their preparing method, in particular characterized in that it" to and a method for preparing them. The new superconductors are prepared by reacting respective ternary oxides, such as Ba.sub.2 CuO.sub.3+x and Ca.sub.1-y Sr.sub.y CuO.sub.2, to reduce the formation of an impure phase and by substituting thallium (Ti) a portion of the mercury (Hg) conventionally used in mercury-based superconductors of similar structure, in order to thermally stabilize the superconductor and provide it with a high critical current density characteristic.
    Type: Grant
    Filed: August 17, 1994
    Date of Patent: February 20, 1996
    Assignee: Korea Research Institute of Standards and Science
    Inventors: Yong H. Hur, Yong K. Park, Jong C. Park
  • Patent number: 5478801
    Abstract: The invention relates to a process for producing cylindrical or round parts of high-T.sub.c superconductor material comprising bismuth, strontium, calcium, copper and oxygen. In this process, a pre-prepared finely-divided oxide mixture with organic additives is first introduced at room temperature into a casting mold. The shaped mixture is then converted into the superconducting shaped part by subsequent thermal treatment.
    Type: Grant
    Filed: June 21, 1994
    Date of Patent: December 26, 1995
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Christoph Lang, Iris Kullmer, Joachim Bock
  • Patent number: 5455223
    Abstract: In one aspect, the present invention is a precursor powder to an oxide superconductor, namely a coated particle comprising a metal oxide particle core (including a mixed metal oxide, e.g., BSCCO-2212 or YBCO-123) on which is deposited a secondary metal oxide coating (e.g., M.sub.n CuO.sub.x or CuO). The metal oxide particle and secondary metal oxide coating together comprise metallic elements having a stoichiometry appropriate for the formation of a desired oxide superconductor. The metal oxide reacts with the secondary metal oxide under suitable conditions (e.g., heating) to form the desired oxide superconductor (e.g., BSCCO-2223 or YBCO-124). In another aspect, the invention is a method for preparing such a coated particle, comprising: preparing a precursor solution comprising a metal .mu.
    Type: Grant
    Filed: February 24, 1993
    Date of Patent: October 3, 1995
    Assignee: American Superconductor Corporation
    Inventors: Martin Rupich, Gilbert N. Riley, Jr., William L. Carter
  • Patent number: 5444039
    Abstract: The oxide superconductor according to the present invention is represented by (Hg.sub.1-x Pb.sub.x)Ba.sub.2 Ca.sub.2 Cu.sub.3 O.sub..delta. (0.08.ltoreq.x.ltoreq.0.41, 7.625.ltoreq..delta..ltoreq.9.15), and has a crystal structure in which a lamination unit of (Hg, Pb)O.sub.z -BaO-CuO.sub.2 -Ca-CuO.sub.2 -Ca-CuO.sub.2 -BaO is laminated in a c-axial direction of the crystal structure (0.625.ltoreq.z.ltoreq.2.15). Further, the method of manufacturing an oxide superconductor, according to the present invention, includes the steps of: mixing material powders of HgO, PbO, BaO, CaO and CuO at a mole ratio of (Hg.sub.1-x Pb.sub.x):Ba:Ca:Cu=a:2:b:c (1.ltoreq.a.ltoreq.2.5, 2.ltoreq.b.ltoreq.3, 2.5.ltoreq.c.ltoreq.4) and compression-molding the mixture powder into a compact; and subjecting the compact to a thermal treatment at 600.degree.-750.degree. C.
    Type: Grant
    Filed: September 12, 1994
    Date of Patent: August 22, 1995
    Assignees: Tohoku Electric Power Copany, Incorporated, Sumitomo Electric Industries, Ltd., Matsushita Electric Industrial Co., Ltd., International Superconductivity Technology Center
    Inventors: Kazuyuki Isawa, Ayako Yamamoto, Makoto Itoh, Seiji Adachi, Hisao Yamauchi
  • Patent number: 5413987
    Abstract: A process for the preparation of a precursor metallic powder composition for use in the subsequent formation of a superconductor. The process comprises the steps of providing an electrodeposition bath comprising an electrolyte medium and a cathode substrate electrode, and providing to the bath one or more soluble salts of one or more respective metals, such as nitrate salts of thallium, barium, calcium, and copper, which are capable of exhibiting superconductor properties upon subsequent appropriate treatment. The bath is continually energized to cause the metallic particles formed at the electrode to drop as a powder from the electrode into the bath, and this powder, which is a precursor powder for superconductor production, is recovered from the bath for subsequent treatment. The process permits direct inclusion of thallium in the preparation of the precursor powder, and yields an amorphous product mixed on an atomic scale to thereby impart inherent high reactivity.
    Type: Grant
    Filed: January 24, 1994
    Date of Patent: May 9, 1995
    Assignee: Midwest Research Institute
    Inventors: Raghunath Bhattacharya, Richard D. Blaugher
  • Patent number: 5409888
    Abstract: To produce a high-temperature superconductor of the composition Bi.sub.2 (Sr,Ca).sub.3 Cu.sub.2 O.sub.8+x having a strontium to calcium ratio of 5:1 to 2:1 and a value of x between 0 and 2, the oxides and/or carbonates of bismuth, strontium, calcium and copper are vigorously mixed in a stoichiometric ratio. The mixture is heated at a temperature of 870.degree. to 1100.degree. C. until a homogeneous melt is obtained. The melt is poured into mold and allowed to solidify in them. The cast bodies removed from the molds are annealed for 6 to 30 hours at 780.degree. to 850.degree. C. Finally, the annealed cast bodies are treated for at least 6 hours at temperatures of 600.degree. to 820.degree. C. in an oxygen atmosphere. The cast bodies can be converted into shaped bodies of the desired sizes by mechanical processes before they are annealed. The shape and size of the shaped bodies may also be determined by the shape and dimensioning of the mold used in producing the cast bodies.
    Type: Grant
    Filed: January 11, 1994
    Date of Patent: April 25, 1995
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Joachim Bock, Eberhard Preisler
  • Patent number: 5380702
    Abstract: A method for improving the phase purity of a multiphase ceramic high temperature superconductor by selective microwave heating of undesired phases in a multiphase material to cause a phase transformation of the undesired phase to the desired phase. The selective microwave heating may be employed during initial firing and sintering of the ceramic superconductor compound or as a subsequent annealing step. Plane polarized microwave energy may be employed to enhance the two dimensional anisotropy of the compound by similar selective heating.
    Type: Grant
    Filed: June 4, 1990
    Date of Patent: January 10, 1995
    Inventor: David L. Henty
  • Patent number: 5356869
    Abstract: Powder of a ceramic superconducting material is synthesized such that each particle of the powder is a single crystal having a flake-like, nonsymmetric morphology such that the c-axis is aligned parallel to the short dimension of the flake. Nonflake powder is synthesized by the normal methods and is pressed into pellets or other shapes and fired for excessive times to produce a coarse grained structure. The fired products are then crushed and ground producing the flake-like powder particles which exhibit superconducting characteristics when aligned with the crystal lattice.
    Type: Grant
    Filed: December 17, 1990
    Date of Patent: October 18, 1994
    Assignee: Arch Development Corporation
    Inventors: Donald W. Capone, Joseph Dusek