Continuous Section Filling Space Between Modules Patents (Class 52/425)
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Patent number: 11512020Abstract: A composition for addition to a ceiling tile, flooring product, or other construction product may include microfibrillated cellulose and optionally an inorganic particulate material. The ceiling tile, flooring product, or other construction product may further include perlite, mineral wool, wood pulp, starch and other additives, where the wood pulp and other inorganic particulate materials are bonded to the microfibrillated cellulose. Methods of manufacturing the compound are also disclosed.Type: GrantFiled: April 22, 2020Date of Patent: November 29, 2022Assignee: FiberLean Technologies LimitedInventors: David Skuse, Jonathan Stuart Phipps, Sean Ireland, Yun Jin
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Patent number: 9169642Abstract: A free-standing wall includes concrete base blocks adjacent to each other forming a base course; a first set of concrete wall blocks stacked on the base course and on each other to form a first wall face; and a second set of concrete wall blocks stacked on the base course and on each other to form a second wall face that faces the opposite direction from the first wall face and that has the same number of courses as the first plurality of wall blocks. Methods of constructing the wall arrangement include laying the base blocks next to each other end to end; stacking individual blocks of a first set of blocks on the base course and then on each other to form a first wall face; stacking individual blocks of the second set of blocks on the base course and then on each other to form a second wall face that faces a direction opposite of the first wall face.Type: GrantFiled: December 20, 2013Date of Patent: October 27, 2015Assignee: Anchor Wall Systems, Inc.Inventors: Robert Joel Wolter, Robert B. Burnquist, Harrison John Brown, Dale A. Buker, Jay J. Johnson
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Patent number: 9085899Abstract: The present disclosure describes systems and methods for affixing one or more geomembrane sheets to a concrete slab. The systems and methods can include an affixing member that adheres to the one or more geomembrane sheets. The affixing member can further include gripping extensions that adhere to the concrete slab. The gripping extensions can include distal ends embedded into the concrete slab. The gripping extensions can be integral with the affixing member. The geomembrane sheets may be used in the construction of a building to prevent vapor transmission through a concrete foundation from the supporting substrate.Type: GrantFiled: July 14, 2014Date of Patent: July 21, 2015Assignee: Poly-America, L.P.Inventor: Anthony H Bertrand
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Publication number: 20150068146Abstract: A concrete wall pre fabrication for the easy assembly of walls for residential and commercial buildings. More specifically, there is an apparatus and method for enabling the outer form of a concrete wall to be more precisely assembled off site and then transported to the work site and assembled the wall in the proper place with appropriate rebar before filling the forms with cement or concrete material as disclosed in the specification and drawings of the invention and the related claims. Additionally, there is a need for a form spacer that efficiently attaches between the form walls with a more precise use of glue and stronger attachment to the form walls.Type: ApplicationFiled: May 29, 2014Publication date: March 12, 2015Applicant: Defender Technologies, LLCInventors: Riji Lamar Dixon, Michael W. Starkweather
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Publication number: 20150033655Abstract: A structural element (10) for use as a ceiling element or wall element. The structural element (10) has a facing shell (11) and a relatively thicker supporting shell (12). The facing shell (11) has a first concrete layer (14) with a textile reinforcement (15) arranged therein. The supporting shell (12) has a second concrete layer (16) and a supporting shell reinforcement (17) in the form of a box-grid structure from interconnected structural steel elements (18, 19, 20). The facing shell (11) is connected to the supporting shell (12) by a plurality of metal-free connecting bodies (24)in the form of a three-dimensional a textile grid structure (25). The textile grid structure can be produced as a woven fabric, a plait, a nonwoven fabric or a knit from carbon fibres and/or glass fibre threads that have a coating to produce the three-dimensional structure. Each connecting body (24) extends in at least two spatial planes.Type: ApplicationFiled: December 12, 2012Publication date: February 5, 2015Inventors: Hans Kromer, Roland Karle, Hans Pfaff
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Patent number: 8877329Abstract: The invention comprises a relatively lightweight cementitious-based material panel. The cementitious-based material panel comprises a foam insulating panel having a first surface and a second surface; a first structural layer of cementitious-based material formed on the first surface of the foam insulating panel and affixed thereto; and a second non-structural layer of cementitious-based material formed on the second surface of the foam insulating panel and affixed thereto. The second non-structural layer of cementitious-based material is substantially thinner than the first structural layer of concrete. The second non-structural layer of cementitious-based material is preferably formed from polymer modified concrete, plaster or mortar. A method of making the cementitious-based material panel is also disclosed.Type: GrantFiled: September 25, 2012Date of Patent: November 4, 2014Inventor: Romeo Ilarian Ciuperca
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Publication number: 20140298745Abstract: Methods of modular building construction are provided. One method includes (a) providing a first volumetric construction module comprising a frame, the frame including a first segment; (b) defining a volume of a composite segment and integrating the first segment with the volume; and (c) filling the volume with a curable material to cast the composite segment. Related methods, components, buildings incorporating such components, and methods of manufacture of components are also provided.Type: ApplicationFiled: December 14, 2012Publication date: October 9, 2014Inventors: William John Rechenmacher, Tsung Yuan Yang
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Patent number: 8789693Abstract: A metal implant, in particular a dental implant, with a hydrophilic surface for at least partial insertion into a bone, and a method for the production of said implant are described. A particularly advantageous hydrophilic surface for improved osteointegration properties is made available if it is briefly treated, at least in some areas, in a weakly alkaline solution. These excellent osteointegration properties can be achieved in a method in which, optionally after a preceding mechanical surface modification by material removal and/or chemical surface modification, at least the areas exposed of this surface exposed to bone and/or soft tissue are chemically modified in an alkaline solution.Type: GrantFiled: November 11, 2010Date of Patent: July 29, 2014Assignee: Thommen Medical AGInventors: Falko Schlottig, Daniel Snétivy
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Patent number: 8752355Abstract: A system and method of stabilizing and strengthening wall structures constructed with hollow core cementitious blocks that have not been filled with concrete. Relatively small ports are drilled at the grout line every 4-6 courses along the vertical plain of one hollow core and this and every second core is then filled with a high density expanding resin thus filling the core there by providing sufficient strength and rigidity, yet flexibility to the wall structure to withstand significant seismic activity.Type: GrantFiled: December 22, 2009Date of Patent: June 17, 2014Inventor: Casey Moroschan
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Patent number: 8713887Abstract: The present invention relates to a method and system for reinforcing building structural components. The system includes a rigid continuous stirrup elongated along a longitudinal axis. Portions of the stirrup may be inserted from a lateral direction into cells between webs of the building structural component in an unobstructed fashion. The system also includes at least one reinforcing member situated within a corridor along the length of the stirrup.Type: GrantFiled: January 18, 2008Date of Patent: May 6, 2014Assignee: Ideas Without Borders Inc.Inventors: Kenneth Richard Williams, Robert Drysdale, Cooper Stewart
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Patent number: 8707645Abstract: A method and apparatus using foam forms for poured concrete roof and floor decks for on-site concrete structural joists is shown that may be integrated into the concrete deck formed by the forms or otherwise used as structural supports. Greater joist strength results from providing a communication channel in the forms between an opening in C channel metal studs used in such panel forms and a space between piers that forms the main concrete beam portion of a finished concrete structural joist. By providing such flow of concrete, when the joist is completed, the concrete structural joint is stronger because the concrete is disposed inside of the C channel studs and continuously between the inside of the C channel studs and the main concrete beam portion. The concrete thereby interlocks the C channels to the main concrete portion of beam.Type: GrantFiled: October 29, 2013Date of Patent: April 29, 2014Inventor: Patrick E Boeshart
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Patent number: 8707652Abstract: The present invention relates to a building block serving as a mold when carrying out civil engineering and construction works and forming an external appearance of a structure, a building structure and a method of bricking a wall using the same. The building block comprises first and second exterior walls facing each other and spacing from each other in back and forth directions, and a connecting portion connecting the first and second exterior walls to each other and having an upper portion provided with a first mounting groove for mounting a width-directional reinforcing bar. Here, concavo-convex coupling portions are formed at inner peripheries of the first and second exterior walls, for concavo-convexly coupling to each adjacent block, and here, leakage preventing recesses are respectively formed at outer peripheries of the first and second exterior walls.Type: GrantFiled: March 28, 2008Date of Patent: April 29, 2014Inventors: Kyu-Hue Kim, Kang-Suck Kim
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Publication number: 20130318898Abstract: Multi-storey ICF building having concrete walls poured into insulated concrete forms with adjustments mounted between floors and an outside foam layer and guides for an inside for layer. ICF buildings can be constructed with greater than three stories and masonry or stucco exteriors without the use of supplementary forms.Type: ApplicationFiled: May 29, 2012Publication date: December 5, 2013Inventor: Alven J. Way
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Publication number: 20130291470Abstract: The invention concerns the field of a lightweight building structure produced by using a mortar containing foamed polystyrene and cement. It includes at least one layer of prefabricated foam concrete panel affixed to a reinforcing frame structure wherein interspaces between elements of the reinforcing frame structure are at least partially filled with a mortar providing a first surface contacting the foam concrete panel. The mortar includes granules of 0.5-10 mm size produced by grinding a pressed foamed concrete that has been allowed to mature, 50-200 kg of unbound, anhydrous cement, and 150-300 liters of water added before application per one cubic meter of ground material, respectively.Type: ApplicationFiled: July 1, 2013Publication date: November 7, 2013Inventor: ISTVÁN ANTEL
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Patent number: 8511037Abstract: An insulated concrete form structure is provided that includes a structure opening through the structure. The structure opening being defined by form edges and opening forms bonded to a concrete core of the structure. A method is provided that includes erecting a set of spaced apart forms on a base, positioning opening forms in the space between the forms around a form opening through the forms, securing the opening forms around the form opening, and pouring concrete to fill the space between the forms, around the opening forms, to a top portion of the forms, thus creating the concrete core of the structure.Type: GrantFiled: February 8, 2012Date of Patent: August 20, 2013Inventor: Alven J. Way
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Patent number: 8458973Abstract: Tie beam formation apparatus includes parallel opposed sidewalls defining a channel constructed to receive concrete for the formation of a tie beam. The sidewalls are disposed to become a fixed part of the tie beam. The apparatus further includes mounting structure attached to the sidewalls for holding the sidewalls in the channel defining position. The mounting structure is designed to hold the sidewalls on an upper surface of a block wall and to engage the sidewalls with the block wall at regular intervals. The mounting structure is further designed to allow a flow of concrete into openings in the block wall at spaced apart regular intervals.Type: GrantFiled: October 16, 2003Date of Patent: June 11, 2013Inventor: John Powers, Jr.
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Publication number: 20130081345Abstract: A method for forming a variably sized wall panel by supplying a face panel of a first material, the face panel having a front face and a back face, the back face having a plurality of crosspieces extending therefrom. The face panel is placed in a mold such that the front face of the face panel abuts a bottom of the mold and the back face of the face panel faces away from the bottom of the mold. A flowable second material is layered on top of the face panel and the flowable second material is allowed to harden such that the back face of the face panel and the crosspieces are frictionally bound to the hardened second material.Type: ApplicationFiled: September 24, 2012Publication date: April 4, 2013Applicant: EXTRUTECH PLASTICS, INC., D/B/A EPI 04 INC.Inventor: EXTRUTECH PLASTICS, INC., D/B/A EPI 04 INC.
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Patent number: 8322085Abstract: A structure to protect occupants from storm debris comprising components that are pre-fabricated and assembled on site. Upon assembly, the void cavities in the floor, walls and ceilings are pumped with concrete to increase the unit strength and stability.Type: GrantFiled: February 16, 2011Date of Patent: December 4, 2012Inventor: Roger Dale Plumley
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Patent number: 8276340Abstract: A concrete wall formwork module comprising a first side wall panel structure including a first grid and a first panel secured to the first grid, a second side wall panel structure including a second grid and a second panel secured to the second grid, and connecting rods having about a same length hingedly interconnecting the first and second side wall panel structures to allow movement thereof between a retracted parallel relationship to a spaced apart parallel relationship. A plurality of such concrete wall formwork modules allow assembling a formwork which is functionally similar to conventional formwork since the facing side wall panel structures are connected in a parallel relationship by the thin spacer connecting rods which allow concrete to freely travel within the formwork. When the first and second side wall panel structures are in the retracted parallel relationship, the concrete wall formwork module is more compact and therefore easier and less costly to transport.Type: GrantFiled: February 6, 2006Date of Patent: October 2, 2012Assignee: Polycrete International Inc.Inventors: Serge Meilleur, André Grenon
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Publication number: 20120117907Abstract: An apparatus for casting concrete wall elements, which together form a wall, running along a curvature at least in sections, of a container, in particular of a fermenter for biogas plants, comprising a horizontal foundation, to which several horizontally extending bounding elements are attached, which between them form fields to be cast with concrete, several formwork elements, which are detachably secured to at least a few bounding elements, which form formwork surfaces, which are opposite each other in a field and which are aligned at an angle with respect to the vertical, which in the erected state form the face side surfaces of adjacent wall elements, that face each other, wherein the formwork elements each have at the formwork surfaces at least one receiving device, and wherein at least one end of at least one reinforcing element to be cast in the concrete is secured in each receiving device of formwork surfaces, which are opposite each other in a field.Type: ApplicationFiled: March 15, 2010Publication date: May 17, 2012Applicant: MT-ENERGIE GMBHInventors: Peter Maack, Christoph Martens
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Patent number: 8091311Abstract: A composite integrated module may be used in a method for constructing a building. The module includes at least a floor member, and can also include a sidewall members installed on the floor member, and a ceiling member installed on the sidewall members. The floor member, sidewall members, and ceiling member can be connected to each other form an internal space. The floor member, sidewall members, and ceiling member have a formwork facing the internal space. Anchor members are mounted on the outer side of at least one of the formworks so as not to project into the internal space. A structure may be disposed in the internal space and mounted to the formwork with the anchor members by connecting removable tightening apparatuses to the anchor members from the internal space.Type: GrantFiled: July 27, 2007Date of Patent: January 10, 2012Assignees: Hitachi, Ltd., Hitachi Plant Technologies, Ltd.Inventors: Kenji Akagi, Shinji Asakura, Susumu Futamura, Kouji Yashima, Yuuji Yasuda
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Patent number: 8042314Abstract: In a construction with walls, ceilings, and/or floors as parts of the building, especially for buildings protected against radiation, the parts of the building are made of reinforced concrete. One part of the building may be a sandwich design wherein one layer is made of a material that protects against radiation, and at least one layer is made of concrete.Type: GrantFiled: December 16, 2009Date of Patent: October 25, 2011Inventor: Jan Forster
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Patent number: 8029258Abstract: An apparatus may include a nozzle assembly configured to extrude material through an outlet; and a controllable robotic arm coupled to the nozzle assembly, the robotic arm having at one end a gripper configured to pick up an element and deposit the element at a desired position relative to the extruded material. The element may be one of: a reinforcement member for a structure being constructed; a segment of a plumbing pipe; an electric network component; and a tile.Type: GrantFiled: August 20, 2010Date of Patent: October 4, 2011Assignee: University of Southern CaliforniaInventor: Behrokh Khoshnevis
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Patent number: 7992359Abstract: An alignment brace for multi-level insulated concrete form walls that utilizes a cured base level wall for anchoring the brace that will be used to brace and align a succeeding wall level comprising, a bracing beam having first and second sections that are pivotally interconnected at a pivot point, an elongated adjustment beam disposed in spaced relation from the bracing beam and co-planar therewith where the adjustment beam is pivotally interconnected to the bracing beam at the pivot point and where the adjustment beam carries at its distal ends a jack screw assembly for expanding or contracting the spacing between the distal ends of the adjustment beam and the bracing beam.Type: GrantFiled: November 26, 2008Date of Patent: August 9, 2011Inventor: Glenn E. Sill
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Patent number: 7937895Abstract: An air chamber for the housing of air handling components including an interior shell surrounded by an exterior shell, the shells being separated by materials of relatively low thermal conductivity. The interior shell is peripherally mounted on an interior base. The interior base is disposed within an exterior base that supports the exterior shell. A structural thermal insulation material is disposed interstitially between the interior and exterior bases and the interior base and interior shell are thermally isolated from the exterior base and exterior shell.Type: GrantFiled: April 3, 2006Date of Patent: May 10, 2011Assignee: Concepts and Designs, Inc.Inventors: Troy M. Janka, Michael S. Peterson, Thomas R. Peterson
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Patent number: 7918056Abstract: A hole is drilled at a depth of about 5 to 6 m from the ground surface, a shelter outer shell floor slab 3 is provided, and a shelter inner shell 1 is provided thereon. Next, a load-bearing partition wall 6 is provided in the shelter inner shell 1, and thereafter a shelter outer shell 2 is provided and integrated. If required, a neutron beam-shielding shell 4 is provided at the outer surface-side of the wall section and the ceiling section of the shelter outer shell 2 or the shelter inner shell 1-side to subsequently backfill the beam-shielding shell 4.Type: GrantFiled: May 1, 2007Date of Patent: April 5, 2011Assignee: Nihon Shelter System Co., Ltd.Inventor: Tadamasa Yamaguchi
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Patent number: 7866106Abstract: A barrier comprising a body member. The body member has a first side, a second side, a front side, a rear side, and one or more cavities within the body member. The body member further has a first overlap portion and a second overlap portion. The first overlap portion extends from the first side adjacent to the front side and spaced apart from the rear side. The second overlap portion extends from the second side adjacent to the rear side and spaced apart from the second side. The second overlap portion is shaped to mate in an overlapping manner with the first overlap portion of an adjacent body member. A barrier wall comprising two or more barriers is also disclosed.Type: GrantFiled: February 25, 2008Date of Patent: January 11, 2011Inventor: Daniel S. Bowlware
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Patent number: 7818936Abstract: A set of extruded panels is provided for constructing a form-work for concrete. The set includes a plurality of first, second and connecting wall panels. The first wall panels are arranged edge to edge to form a first wall. The second wall panels are arranged edge to edge to form a second wall generally parallel to the first wall. The connecting wall panels are arranged to span transversely between the first and second walls. Each first wall panel incorporates an outer wall extending between first and second edges of the first wall panel, and an inner wall extending between first and second edges of the first wall panel, the inner wall spaced transversely from the outer wall and located relatively more proximate to the second wall panel. Each first wall panel incorporates a plurality of support walls extending transversely between the outer and inner walls.Type: GrantFiled: October 15, 2008Date of Patent: October 26, 2010Assignee: Octaform Systems Inc.Inventors: Cecil Morin, Clifford Rondin, Brian Reimer, Stanley Lachmansingh
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Patent number: 7810293Abstract: Multiple layers of polymer foam form structural concrete into a desired planar shape that retains a foam panel when flat or upright. The polymer foam has a planar shape and an exterior surface with multiple channels into the panel. The channels are generally wider at the bottom and narrower towards the top, preferably a trapezoidal shape. In use, the panel is placed flat within a forming frame, exterior surface upwards. Then concrete is poured upon the exterior surface and into the channels. The trapezoidal shape of the channel prevents removal of the panel from the concrete. The concrete panel can then be used flat or upright as specified for a construction project.Type: GrantFiled: August 15, 2006Date of Patent: October 12, 2010Inventors: James H. Gibbar, Faye F. Gibbar
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Patent number: 7765759Abstract: A concrete wall forming system including a plurality of mold units for forming a wall of concrete. The mold units include a bond beam form extending into the body lengthwise, defined by a first wall, a second wall, a bond beam form bottom, a first end and a second end where the first wall and second wall extend a depth defined by a portion of the distance from the top surface to the bottom surface and where the bond beam form does not touch the first side or the second side. First and second ledges extend lengthwise along the body from the first and second sides respectively to the first and second walls respectively of the bond beam form. The bond beam form bottom extends from the first wall to the second wall. At least two column forms extend from the bond beam form bottom to a bottom surface.Type: GrantFiled: November 8, 2006Date of Patent: August 3, 2010Assignee: NOVA Chemicals Inc.Inventors: Ginawati Au, Shawn P. Jarvie, Justin D. Rubb, Michael T. Williams, Daniel Araos, Blain Hileman
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Patent number: 7762033Abstract: A wall construction system includes a footer attached to a floor or footer; vertical reinforcing bars attached to the footer; horizontal reinforcing bars attached to vertical reinforcing bars at predetermined heights above the footer; blocks attached onto the footer, each layer including a row of blocks, each block including a pair of flat major surfaces and four contoured minor surfaces, and a plurality of longitudinal grooves parallel to the major surfaces and incorporated into the edges of the minor surfaces; a plurality of joining strips, the strips placed end to end and pressed into each longitudinal groove, with about half their width protruding from the longitudinal grooves; a plurality of lateral clips attached to pairs of joining strips across the top of the blocks, perpendicular to the longitudinal grooves; and a quantity of concrete in horizontal and vertical air gaps between adjacent blocks enveloping horizontal and vertical reinforcing bars.Type: GrantFiled: March 29, 2006Date of Patent: July 27, 2010Inventors: Robert E. Scott, Jason E. Scott
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Patent number: 7752819Abstract: This invention teaches inter alia a one-piece layered monolithic modulus of composite thermally-insulated concrete walls comprising a foundation; a concrete wall; a plurality of reinforcing steel plates; a pair of wall form panels; a slab; and optionally a plurality of slab-supporting bars; wherein the wall form panels having a plurality of steel plates distributed in uniform spacing and embedded vertically therein are made of polystyrene foam plastic; a plurality of teeth are vertically arranged on the two peripheral edges of the steel plate; a cavity is formed on each tooth; the teeth and the cavities protrude out of the inner surface of said wall form panels; a pair of channel-shaped steels with slots facing upwards are affixed horizontally on the foundation; the bottom surfaces of the wall form panels are affixed respectively into the slots of the channel-shaped steels; a plurality of welded steel fabrics are embedded in the spaces between the wall form panels; at least two wall form panels are interconneType: GrantFiled: October 17, 2006Date of Patent: July 13, 2010Inventor: Qinjiang Zhu
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Patent number: 7721505Abstract: The present invention discloses a novel way of building walls using lightweight lava blocks without mortar in a three step procedure, fabricating the light weight lava block, setting the block and then filling the block with a lava and cement mixture or slurry.Type: GrantFiled: February 18, 2006Date of Patent: May 25, 2010Inventor: Ken Detjen
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Patent number: 7617640Abstract: An insulated concrete form system having a pair of bottom U-shaped channels secured to a concrete slab that serve as a footprint for a concrete wall. Exterior and interior foam sheets are aligned within the bottom U-shaped channels that define the wall. Top U-shaped channels are slipped over a top edge of the foam sheets. A plurality of strongbacks are used to provide structural support for the foam sheets during a concrete pour of the wall. The strongbacks each have a pair of hangers adapted to be secured over the top U-shaped channels to secure the strongbacks to the foam sheets. A top wall spacer is used to join a strongback on one side of the wall cavity to a strongback on a second side of the cavity to resist pressure exerted outward on the foam sheets during a concrete pour to form the wall.Type: GrantFiled: March 13, 2008Date of Patent: November 17, 2009Inventor: Sabina Bradley
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Patent number: 7603823Abstract: A wall panel 100 has an elongate hollow body portion 102 having a storage cavity 103 provided therein for retaining water. The body portion 102 has a rectangular cross-section defined by an inner wall 104 and an outer wall 106 held in spaced apart relation by two side walls 108a and 108b. Each side wall 108 is adapted to be joined to the side wall 108 of an adjacent wall panel 100? so as to form a wall tank 110 for a building. Each wall panel 100 thus forms a structural component of the wall 110, which is sufficiently strong to support a roof structure 112 thereon. The side walls 108 are provided with an opening 120 therein, adapted to align with a matching opening 120? in the side wall 108? of an adjacent wall panel 100?, to permit the communication of water from the cavity 103 in one wall panel to the cavity 103? in the adjacent wall panel. The storage cavity 103 is bounded at the top by a lid 132 and at the bottom by a base tray 130.Type: GrantFiled: December 23, 2005Date of Patent: October 20, 2009Assignee: Superwall Systems Pty. Ltd.Inventor: Robert John Buckingham Cann
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Publication number: 20090229205Abstract: An insulated concrete form system having a pair of bottom U-shaped channels secured to a concrete slab that serve as a footprint for a concrete wall. Exterior and interior foam sheets are aligned within the bottom U-shaped channels that define the wall. Top U-shaped channels are slipped over a top edge of the foam sheets. A plurality of strongbacks are used to provide structural support for the foam sheets during a concrete pour of the wall. The strongbacks each have a pair of hangers adapted to be secured over the top U-shaped channels to secure the strongbacks to the foam sheets. A top wall spacer is used to join a strongback on one side of the wall cavity to a strongback on a second side of the cavity to resist pressure exerted outward on the foam sheets during a concrete pour to form the wall.Type: ApplicationFiled: March 13, 2008Publication date: September 17, 2009Inventor: Sabina BRADLEY
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Publication number: 20090183457Abstract: Described is a floor panel that is provided with a tread surface layer, a core containing at least two core layers made of a wood material and elements of a connector device, whereby these elements are arranged on at least two opposing sides. In order to equip such a floor panel with improved noise insulation in a simple and effective manner, it is proposed that the core layers be arranged so that they lie directly one on the other and that they be glued to each other.Type: ApplicationFiled: December 1, 2005Publication date: July 23, 2009Applicant: BERRY FINANCE NVInventor: Eddy Boucke
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Patent number: 7559176Abstract: A formwork assembly is adapted to receive concrete to produce structures such as wall structures. The formwork includes PVC tubular form elements having recessed female engagement portions. The female engagement portions are adapted to receive respective male engagement portions. An octagonal form element has a female engagement portion positioned at each vertex between adjacent sides. A recessed female engagement portion is closed to the interior of the form element but open to the exterior of the form element. Thus, the form element includes a plurality of vertices open to the exterior. The form elements also include male engagement portions at an open side. Wall panels, corner panels, and joint connectors can also include male engagement portions. The male engagement portions and female engagement portions are adapted to mate to form a formwork arrangement having a substantially flat exterior wall.Type: GrantFiled: October 14, 2003Date of Patent: July 14, 2009Assignee: Polyone CorporationInventors: David S. Foell, William M. Bjerke
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Patent number: 7523591Abstract: A concrete building panel has a slab and a plurality of ribs and beams. A series of horizontal holes in the end ribs are spaced at a selected constant spacing such that adjacent panels may be fastened together through them. In one type of panel, the slab is separated from the ribs to provide an air gap. Connections between holes in two adjacent concrete wall panels are made by a hollow conduit having an abutment at either end to engage the concrete wall panels. Other connections between adjacent panels involve a stitch with legs which extend through holes in the beams. Other connections involve a space made by vertical channels of horizontally adjacent panels. A plate fitted into the space aligns the adjacent panels and may extend upwards to align upper panels. Load bearing horizontal holes through the ribs are reinforced with reinforcing bar in the concrete arranged in generally triangular shapes.Type: GrantFiled: March 27, 2006Date of Patent: April 28, 2009Assignee: Brentmuir Developments ( 1993) LimitedInventor: Nick Di Lorenzo
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Patent number: 7516589Abstract: The aim of this invention is to increase the rigidity of the integrated formworks at the time of their installation, to facilitate the work of the civil engineers if order to determine easily the contribution of the horizontal frameworks and to reduce manufacturing costs. This aim is reached by a formwork including two parallel formwork walls placed one facing the other provided with shaped bars forming the vertical stiffeners and connected by at least one articulated connection device allowing the maintenance of the formwork walls either at a distance defining a space to receive a filler such as concrete, or folded for storage and transport.Type: GrantFiled: November 26, 2003Date of Patent: April 14, 2009Assignee: Polyfinance Coffor Holding S.A.Inventors: Pierre Messiqua, Régis Messiqua
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Publication number: 20090064617Abstract: A system, method, and apparatus for forming insulated concrete structures, using a foam panel and lightweight cementious type of material as forms. The assembled forms are then preferably placed into position to form a wall and/or roof type of structure which then has concrete or another cementious type of material filled into at least some of the voids formed in the forms.Type: ApplicationFiled: June 12, 2008Publication date: March 12, 2009Applicant: MIGHTY WALL INDUSTRIES CORPORATIONInventors: Robert Montoya, Sammy Ciling
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Publication number: 20090031661Abstract: A prefabricated modular panel, comprising a framework that includes a plurality of lattices, with a lattice of the plurality of lattices comprising a first elongated member and a second elongated member that are spaced apart and juxtapose laterally parallel, forming an axial length of the lattice. Further included is a third member substantially transversally oriented at an angle along the axial length of the lattice, with the third member coupling the first elongated member with the second elongated member to form the lattice, with the plurality of lattices forming the framework. The plurality of lattices are coupled with one another in parallel by a solidified filler material forming a single piece, unitary modular panel.Type: ApplicationFiled: July 30, 2007Publication date: February 5, 2009Inventor: Khatchik Chris Khatchikian
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Patent number: 7452196Abstract: An apparatus may include a nozzle assembly configured to extrude material through an outlet; and a controllable robotic arm coupled to the nozzle assembly, the robotic arm having at one end a gripper configured to pick up an element and deposit the element at a desired position relative to the extruded material. The element may be one of: a reinforcement member for a structure being constructed; a segment of a plumbing pipe; an electric network component; and a tile.Type: GrantFiled: January 21, 2005Date of Patent: November 18, 2008Assignee: University of Southern CaliforniaInventor: Behrokh Khoshnevis
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Patent number: 7444788Abstract: A set of extruded panels is provided which can be assembled on site to create a permanent form-work for concrete. The set includes inside and outside extruded side wall panels which are arranged to be connected edge to edge to form inside and outside walls. Longitudinally spaced connecting wall panels span between the inside and outside walls at spaced positions across the width of the walls to hold the walls apart and define a hollow interior therebetween including a plurality of interconnected cells with a plurality of holes for communication of concrete and reinforcing bars between each cell and the next. Each connecting wall panel has T-shaped connectors at each edge for attachment to corresponding C-shaped receptacles on the side wall panels. Rigid foam insulation is inserted at the outside wall.Type: GrantFiled: March 15, 2002Date of Patent: November 4, 2008Inventors: Cecil Morin, Clifford Rondin, Brian Reimer, Stanley Lachmansingh
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Publication number: 20080120942Abstract: Concrete lumber replacement can be made to exact measurements and cuts. Once placed in the structure, it would make the structure more durable under severe weather conditions. It also deters insects that can destroy the structure over time. Concrete is a fire retardant. If a fire happens, the foundation and frame will still be intact. To date, concrete has never been used in framing. In return, it will conserve trees and lower the overall cost to build the structure.Type: ApplicationFiled: November 24, 2006Publication date: May 29, 2008Inventors: Linda Joyce Franklin, E. Christopher Brooks
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Publication number: 20080104906Abstract: A first load bearing component is adapted to provide load bearing strength when the modular building block is used in a building panel. A second load bearing component is coupled to the first load bearing component via a first coupling arrangement and is adapted to provide load bearing strength when the modular building block is used in the building panel. A building services component is positioned between the first load bearing component and the second load bearing component for providing a conduit for at least one building service. The first and second load bearing components and the building services component are adapted to be configurable in a plurality of positions relative to the other.Type: ApplicationFiled: November 8, 2006Publication date: May 8, 2008Inventor: John M. Pyo
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Patent number: 7337591Abstract: A structural forming assembly comprises wall molding panels for forming laterally spaced, opposed molding surfaces that define a wall mold cavity for forming a wall structure. The wall panels are vertically disposed and laterally spaced to provide the molding surfaces along opposed sides of the wall mold cavity. Reinforcement rod suspending grid elements attached to the opposed wall forming panels are for freely positioning and retaining horizontally and freely disposed reinforcement rods at a preselected horizontal location spaced inwardly from each opposed molding surface within the mold cavity, and at spaced preselected vertical locations between the molding surfaces. The rod suspending elements are effective to retain reinforcement rods in place at the preselected horizontal and vertical locations while the hardenable material is being poured into an upwardly directed top mold opening and allowed to harden within the wall mold cavity.Type: GrantFiled: November 28, 2001Date of Patent: March 4, 2008Assignee: Inteplast Group, Ltd.Inventor: Enrique Molina
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Patent number: 7254925Abstract: A concrete form panel has a plurality of studs. A first and second panel are fastened to the studs to define concrete receiving cavities between the first panel and the second panel. A fastening strip attaches the panels to the stud and is vertically oriented. In addition, a netting may span the studs. An opening extending from panel to panel may create a concrete-to-concrete interface between concrete in the form panel and a concrete footing. A column may be formed in this fashion. Moreover, ports, such as windows and door, may be provided in wall assembly. The assembly may be attached by a truss anchor to a truss for a roof.Type: GrantFiled: July 21, 2003Date of Patent: August 14, 2007Assignee: Efficient Building Systems, L.L.C.Inventors: Oscar Stefanutti, Timothy Alvaro, Paul Stefanutti, John Willwerth
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Patent number: 7206726Abstract: A method for calculating using a digital computer an approximation of properties of a concrete sandwich panel. The method allows for a manufacturer of concrete sandwich panels to design sandwich panels using a range of available components to meet architectural specifications.Type: GrantFiled: March 14, 2003Date of Patent: April 17, 2007Assignee: Composite Technologies, CorporationInventors: Kim E. Seeber, Rex C. Donahey
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Patent number: 7185467Abstract: A permanent form building assembly includes one or more GRC forms having a one or more open cavities and a reinforcement structure. The GRC forms are designed and configured for a predetermined application. The reinforcement structure is inserted within the open cavities of the GRC forms prior to filling with concrete.Type: GrantFiled: October 6, 2003Date of Patent: March 6, 2007Inventor: Oscar Marty