Sectioned Imperforate Facing Within Perpheral Frame; E.g., Plural Panel Door Patents (Class 52/455)
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Publication number: 20040172906Abstract: A door structure utilizing a first skin having a surface. The first skin also includes an aperture through the same. A second skin is similarly constructed to the first skin such that the aperture of the second skin aligns at least partially with the aperture of the first skin. A panel is sandwiched between the first and second skin surfaces by first and second adhesive layers, respectively. The panel is positioned to at least partially occlude the apertures of the first and second skins.Type: ApplicationFiled: March 6, 2003Publication date: September 9, 2004Inventor: Mark Ballantyne
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Publication number: 20040163346Abstract: A panel pet door is an insert into a sliding glass door and has a panel door frame and a movable door flap assembly mounted on the panel door frame. The door flap assembly can slide vertically on the panel door frame along tracks in the vertical stiles of the panel door frame. A plurality of riser spacer panels are also mounted on the panel door frame and are also vertically slidable on the frame via the vertical tracks. The door flap assembly and spacers are selectively removable and replaceable to effect a change in the rise of the door flap assembly and the height of the door flap assembly.Type: ApplicationFiled: February 17, 2004Publication date: August 26, 2004Inventor: E. Alan Lethers
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Publication number: 20040134149Abstract: A sectional door (10) and an assembly method for attaching a component (40, 41, 90) to a panel (11) of the sectional door (10) including the steps of fabricating a panel (11) for the sectional door (10), preparing a component (40, 41, 90) for attachment to the panel (11), dispensing a first adhesive (71, 72) on a surface where the panel (11) and the component (40, 41, 90) are to be joined, locating the panel (11) and the component (40, 41, 90) in a predetermined relative attachment position, and dispensing a second adhesive (71, 72) along at least one surface where the panel (11) and the component (40, 41, 90) abut.Type: ApplicationFiled: January 13, 2003Publication date: July 15, 2004Applicant: WAYNE-DALTON CORP.Inventor: Willis J. Mullet
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Patent number: 6748711Abstract: A door for a housing containing electrical components, in particular a switchgear cabinet, having a door frame, which has two vertical profiled frame sections spaced parallel apart from each other and connected at their longitudinal ends by horizontal transverse stays. Vertical and/or horizontal profiled cover elements are applied on an outside of the door to the vertical profiled frame sections and/or the transverse stays. The vertical profiled frame sections have receivers into which at least one cover panel can be inserted, which at least partially covers a door panel area surrounded by the door frame. To be able to equip the door panel area modularly, the receivers of the vertical profiled frame sections are formed as grooves in which edges of the sheathing panels are held. On their longitudinal sides the transverse stays have shoulders, each of which supports at least one plug-in shoulder. The plug-in shoulders are fixed in plug-in receivers of the vertical profiled frame sections.Type: GrantFiled: September 26, 2001Date of Patent: June 15, 2004Assignee: Rittal GmbH & Co. KGInventor: Marc Hartel
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Publication number: 20040103615Abstract: A universal door skin blank comprises an exterior side and an interior side for securing to a frame member, first and second molded, spaced stiles, and a flat planar portion disposed between the stiles and lying on a plane spaced from the plane of the stiles. An interface portion is disposed between and contiguous with the stiles and the flat planar portion. The invention also relates to a door having at least one universal door skin blank, with at least two separately formed rails secured to the planar portion of the blank at opposite ends thereof.Type: ApplicationFiled: November 12, 2002Publication date: June 3, 2004Inventors: Steven K. Lynch, Bei-Hong Liang, Mark A. Ruggie, Jason Walsh, Henry Coghlan
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Patent number: 6735922Abstract: The glazing panel, conform the present invention, comprises a panel of thermoplastic material provided with a three-dimensional decorative pattern. The latter includes elevated portions projecting outwardly from the three-dimensional decorative pattern and also simulated joints dividing the three-dimensional decorative pattern into the elevated portions. Each simulated joint has a transversal profile shaped into a groove with a flat bottom. A peripheral flat flange surrounds the elevated portions and the simulated joints as well and is connected to both by an inclined portion. An elevation L1, measured between the elevated portions and the flat bottoms, is lesser than an overall height L2, measured between the elevated portions and the peripheral flat flange. The elevated portions the flat bottoms and the peripheral flat flange are parallel to each other. The insulated glazing panel comprises a pair of glazing panels.Type: GrantFiled: March 29, 2002Date of Patent: May 18, 2004Inventor: Peter Paffen
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Patent number: 6729095Abstract: The present invention relates to a refined assembly structure of hubbed door leaf installed with glass, which comprises a first door skin with an opening, a second door skin with an opening, a top lacing material, a bottom lacing material, a left lacing material, a right lacing material, a handle reinforcement member and the ejected frame with multiplayer glass hold-down. The door skin with opening can be manufactured to be various shapes such as square, rectangular, circle, ellipse, and semicircle depending on different mold. When assembled, the lacing materials are mounted to the edges of the first door skin by the adhesive. The left and the right lacing materials are position-bonded, by ribs, to the flush-sided door skin. The top and the bottom lacing materials are positioned through the milled notches at the top and the bottom ends of the left and the right lacing materials. A reinforcement member is disposed at the handle position to enhance the mechanical strength of the handle while locked.Type: GrantFiled: May 14, 2001Date of Patent: May 4, 2004Assignee: Nan Ya Plastics CorporationInventor: Kuei Yung Wang Chen
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Patent number: 6725898Abstract: A door (10) made in accordance with the present invention includes a plurality of panels (20) with opposed stiles (24, 25) being positioned at the longitudinal edges of a faceplate (21) of each panel (20) and with opposed rails (26, 27) being positioned at the lateral edges of the faceplate (21) of each panel (20). An insulation assembly (30) includes a sheet of insulation material (31) and a backing sheet (32) which has edges (33) which overhang the lateral edges of the sheet of insulation material (31). The insulation assembly (30) is installed in the door (10) by engaging the stiles (24, 25) with the longitudinal edges of the sheet of insulation material (31) to flex the same until the edges are received in notches (34) formed in the stiles (24, 25). Then the overhanging edges (33) of the backing sheet (32) engage the rails (26, 27) and deform to press the sheet of insulation material (31) against the faceplate (21).Type: GrantFiled: April 17, 2002Date of Patent: April 27, 2004Assignee: Wayne-Dalton Corp.Inventors: Willis J. Mullet, Dewayne J. Davidson
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Publication number: 20040074186Abstract: A reverse molded wood composite door skin, comprises a molded wood composite panel having a first surface adapted to be exteriorly disposed and an opposite second surface adapted to be interiorly disposed in order to be adhesively secured to a surface. The panel comprises a major planar portion, at least one planar panel portion lying in a plane spaced from the plane of the major planar portion, and an outwardly extending contoured wall surrounding the planar panel portion and interconnecting and integral with the major planar portion and the at least one planar panel portion. The contoured wall extends outwardly from and relative to the first surface.Type: ApplicationFiled: October 4, 2002Publication date: April 22, 2004Inventors: Steven K. Lynch, Dale E. Schafernak, Karine Luetgert, Bei-Hong Liang, Lee Braddock
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Publication number: 20040068951Abstract: A washer door or lid as defined by a tempered glass panel bordered by an open frame-like encapsulation of one-piece injection molded polymeric/copolymeric synthetic plastic material. The latter material is preferably acrylonitrile/styrene/acrylate polymer blended with mica glass beads at a ratio of substantially 70%-30% to 90%-10% by weight, but preferably 80%-20% by weight. Further specifics of the washer lid include a relatively thick inner periphery of the encapsulation which securely grips and reinforces an outer peripheral edge of the tempered glass panel, a rigid outer peripheral skirt, an indiscrete handle, a reinforced hand corder for a switch actuator and opposite rear corners carrying hinges for securing the washer lid to an associated washer opening.Type: ApplicationFiled: September 29, 2003Publication date: April 15, 2004Inventors: Craig Bienick, Howard Daley
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Patent number: 6715245Abstract: An impact resistant laminated glass and plastic pane is provided for a hurricane resistant door light or similar opening. A glass pane is attached to a flexible plastic sheet that protrudes beyond the peripheral edge of the glass, preferably as an extension of the plastic laminate between outer glass laminate sheets. The pane body is mounted in a building structural part such as a door or wall, at an opening or at a recess, whereby the surface of the structural part extends up to a point adjacent to the pane. The flexible sheet that is attached to the pane, laps over the surface adjacent to the edge of the structural part around the pane. An elongated molding element that preferably frames the opening, is attached to the structural part so as to capture the flexible sheet between the molding element and the surface.Type: GrantFiled: April 3, 2002Date of Patent: April 6, 2004Assignee: Signature Door Co., Inc.Inventor: Bernd Lewkowitz
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Publication number: 20040050005Abstract: A reinforced fire retardant panel door that prevents buckling of the door during a fire. The reinforced fire retardant panel door includes a door member having at least one door panel and stiles and rails. The reinforced fire retardant panel door also includes at least four (4) steel washer inserts embedded within the door member for connecting at least one door panel to the stiles and rails. Further, the reinforced fire retardant panel door includes at least four (4) steel joint plates embedded within the door member for connecting said stiles and rails together more securely for providing increased structural strength and stiffness to the door in order to prevent buckling of the fire retardant panel door during a fire.Type: ApplicationFiled: September 13, 2002Publication date: March 18, 2004Inventor: Enrico Autovino
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Patent number: 6698145Abstract: A window assembly for garage doors having an opening with cooperative dimensions to receive a transparent panel with a reduced surface on one side and a peripheral flange making the outer surface larger than the internal surface. The underside of the peripheral flange member comes in abutting contact with the panel's external surface to which it is glued. An external frame member is mounted over the peripheral edge of the external side of the transparent panel. An internal frame member is mounted over the peripheral edge of internal surface. Fastening members are used to keep the transparent panel member in place.Type: GrantFiled: September 17, 2002Date of Patent: March 2, 2004Inventor: Allen Berger, Jr.
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Publication number: 20040035070Abstract: Improved synthetic doors having high impact resistance employ SMC skins having a layer of reinforcing extending throughout each skin, which skins are glued to rectangular frame forming the rails and stiles of said door and the cavity between the skins filled and a plastic foam. The process of making the doors include the steps of placing a layer of SMC in a compression mold, placing a flexible reinforcing sheet over this layer of SMC so that it covers the entire skin area, placing a second layer of SMC over said reinforcing sheet and curing said layers under heat and pressure in such mold to form the impact resistant skin.Type: ApplicationFiled: June 19, 2003Publication date: February 26, 2004Inventor: Kuei Yung Wang Chen
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Publication number: 20040035085Abstract: A hollow core door comprises a perimeter frame, and first and second molded skins. Each skin has an exterior surface and an interior surface secured to opposing sides of the frame. At least one of the skins has an outer planar area, an inner planar area, and an asymmetric profile surrounding the inner planar area and interconnecting and integral with the outer planar area and the inner planar area. The asymmetric profile area has a convex portion extending outwardly from and relative to the plane of the outer planar area.Type: ApplicationFiled: June 9, 2003Publication date: February 26, 2004Inventor: Jerry G. Crittenden
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Patent number: 6694701Abstract: In a door constructed of spaced apart skins mounted on a rectangular frame and reinforced with the core between the skins filled with a plastic foam, a window or door light frame system consists of a two part frame system with a window light permanently installed in one part of the system and the other part releasably adapted to register with the frame part with the window light installed during shipping and rotated when installed to bring the locking elements of the several parts into registry to permanently lock the frame system in an aperture formed in a door with stop means in the locking arrangements to prevent damage to the frame system or the door on which the frame system is installed from excessive compressive forces on the frame parts.Type: GrantFiled: September 14, 2001Date of Patent: February 24, 2004Assignee: Plastpro 2000, Inc.Inventors: Shirley Wang, Pao Tu An, Wen Hsian Chen
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Patent number: 6691483Abstract: A panel pet door is an insert into a sliding glass door and has a panel door frame and a movable door flap assembly mounted on the panel door frame. The door flap assembly can slide vertically on the panel door frame along tracks in the vertical stiles of the panel door frame. A plurality of riser spacer panels are also mounted on the panel door frame and are also vertically slidable on the frame via the vertical tracks. The door flap assembly and spacers are selectively removable and replaceable to effect a change in the rise of the door flap assembly and the height of the door flap assembly.Type: GrantFiled: June 21, 2002Date of Patent: February 17, 2004Inventor: E. Alan Lethers
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Patent number: 6688063Abstract: A storm door construction includes an internal rectangular frame providing a pane opening, the frame including left and right vertical members, a head panel and a base panel. One of the left and right vertical members comprises upper and lower vertical stile pieces and a mortise box located between the upper and lower vertical stile pieces. The mortise box has an opening sized to receive a mortise lock therein. Inside and outside skin panels shaped to cover both sides of said rectangular frame and having rectangular openings substantially in registry with said rectangular pane opening are laminated onto the frame. Both vertical members can include mortise boxes for alternate left or right side mounting of the door in an external doorframe. Each mortise box can comprise upper and lower tongues, and each upper and lower vertical stile pieces can comprise a groove that is sized and shaped to engage a respective tongue of the mortise box.Type: GrantFiled: July 24, 2001Date of Patent: February 10, 2004Assignee: Larson Manufacturing CompanyInventors: Allen E. Lee, Bryan P. Zacher, Brian R. Way
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Patent number: 6688064Abstract: A break resistant glass door assembly, includes a door having an opening therein; a glass assembly including a laminate safety glass assembly formed by a clear plastic sheet sandwiched between first and second panes of glass; inner and outer trim members which clamp the safety glass assembly and door at the opening, to hold the safety glass assembly in the opening of the door; and a rigid U-shaped cap secured to the door around the opening.Type: GrantFiled: May 31, 2002Date of Patent: February 10, 2004Assignee: Taylor Building Products, Inc.Inventor: John V. Swanick
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Patent number: 6681541Abstract: A fireproof door assembly structure includes two molded door panels of compression molded skins having outer surfaces of a wood-grain appearance and flat edges around their four sides. These molded door panels are overlaid with each other to form a door with a hollow core. A rectangular frame seals the door panels and coincides with the flat edges of the door panels. A reinforcing part is provided between the panels in an area for attaching a handle to the door panels. A fireproof material core is formed between the door panels to produce the fireproof door, and top, left, and right edges of the rectangular frame have a groove for receiving a fireproof strip therein.Type: GrantFiled: July 9, 2001Date of Patent: January 27, 2004Assignee: Nan Ya Plastics CorporationInventor: Kuei Yung Wang Chen
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Patent number: 6679019Abstract: A door assembly is disclosed that includes a latch-side stile with bores for accommodating one or more bolts that extend through the stile and into an adjacent doorjamb to secure door with respect to the doorjamb. A reinforcing plate is mounted on the inner edge of the latch-side stile with flared flanges extending into the stile bores to hold the plate in place and to make it more difficult to force the door open by kicking the door in the area of its latch and lock. A method of assembling a door including such a reinforcing plate is also disclosed.Type: GrantFiled: January 11, 2002Date of Patent: January 20, 2004Assignee: Rochman Universal Doors, Inc.Inventor: Oded E. Rochman
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Publication number: 20040003560Abstract: A reverse molded, plant-on decorative panel component comprises a panel portion lying on a first plane, a skirt portion, and a contoured portion. The skirt portion has a first surface adapted to be exteriorly disposed and an opposite second surface adapted to be interiorly disposed in order to be adhesively secured to a planar surface. The contoured portion extends outwardly from and surrounds the panel portion and interconnects and is integral with the panel portion and the skirt portion. The skirt portion extends peripherally about the contoured portion.Type: ApplicationFiled: March 28, 2003Publication date: January 8, 2004Inventors: Steven K. Lynch, Dale E. Schafernak, Karine Luetgert, Bei-Hong Liang, Lee Braddock
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Publication number: 20040000120Abstract: A method of forming a composite door is disclosed. The method comprises: mixing together a thermoplastic polymer with an organic fibrous material in a ratio such that the organic fibrous material constitutes 40 to 60 percent by weight of the mixture; extruding the mixture under heat and pressure to create a thin sheet form; cutting the sheet to a predetermined size; removing material from at least one surface of the sheet to create a homogeneous appearance devoid of obvious fibrous particles; thermoforming the sheet to impart to the at least one surface an exterior three dimensional door surface to create a thin door facing; and assembling two of the thermoformed thin door facings, a peripheral frame and a core material into a door.Type: ApplicationFiled: June 28, 2002Publication date: January 1, 2004Inventors: Gary Fagan, Richard H. Kon
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Publication number: 20030226328Abstract: A door member comprising a frame having a first side and a second side, opposite the first side, a core positioned within the frame, and a molded skin attached to the first side of the frame. The skin is prepared from a molding compound which, when molded, has a shrinkage of between about −0.0003 to about +0.0015. The molding compound comprises a resin system comprising a curable polyester resin, a co-curable unsaturated monomer, and at least two low profile additives. The molding compound also comprises at least about 30 percent by weight, based on the weight of the molding compound, of filler material, and fibrous reinforcement in an amount of less than about 35 weight percent, based on the weight of the molding compound.Type: ApplicationFiled: March 31, 2003Publication date: December 11, 2003Applicant: TT Technologies, Inc.Inventors: Kenneth J. West, G. Daniel Templeton
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Patent number: 6643991Abstract: The invention is directed to a fire door having a core, stiles, and rails formed of resin bonded exfoliated vermiculite, wherein the core has a density which exceeds that of the stiles and rails. The invention is also directed to such a fire door additionally having an intumescent material placed on some or all of the exposed edges of the stiles and rails.Type: GrantFiled: October 2, 2001Date of Patent: November 11, 2003Assignee: Premdor International, Inc.Inventor: Hartley Moyes
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Publication number: 20030205015Abstract: The invention involves a rail and stile door panel of the type typically used for kitchen cabinets or utility storage cupboards. The door system includes a rail and stile framework in which a panel is mounted. The panel is held in place by a panel recess in one of the frame members and at least one key received in another of the frame members. The key has a tang which fits in a keyway. The panel is received in a panel recess comprised of horizontal and vertical abutment faces.Type: ApplicationFiled: May 2, 2002Publication date: November 6, 2003Inventors: Bill Birmingham, Paul Brown
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Publication number: 20030188498Abstract: An impact resistant laminated glass and plastic pane is provided for a hurricane resistant door light or similar opening. A glass pane is attached to a flexible plastic sheet that protrudes beyond the peripheral edge of the glass, preferably as an extension of the plastic laminate between outer glass laminate sheets. The pane body is mounted in a building structural part such as a door or wall, at an opening or at a recess, whereby the surface of the structural part extends up to a point adjacent to the pane. According to an inventive aspect, the flexible sheet that is attached to the pane, e.g., laminated into the pane body or otherwise attached and protruding, laps over the surface adjacent to the edge of the structural part around the pane. An elongated molding element that preferably frames the opening, is attached to the structural part so as to capture the flexible sheet between the molding element and the surface.Type: ApplicationFiled: April 3, 2002Publication date: October 9, 2003Inventor: Bernd Lewkowitz
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Publication number: 20030182896Abstract: A peripherally encapsulated product, such as an oven door outer shell, is molded in accordance with this invention by placing a piece of glass between mold clamping portions of relatively movable closed bodies when the latter are in an open position. Preferably both bodies are heated and thermosetting polymeric material (SMC or BMC) is placed upon selected areas of one of the mold bodies within and about an area corresponding to an annular mold cavity and outboard of a peripheral edge of a piece of glass. The glass is clamped between mold clamping portions of the mold bodies which are then progressively closed creating compression forces which extrude the thermosetting polymeric material into the annular cavity and into complete encapsulation of the continuous peripheral edge of the piece of glass. The thermosetting polymeric material is cured, the mold bodies are opened and the product is removed therefrom.Type: ApplicationFiled: March 25, 2003Publication date: October 2, 2003Inventors: Craig Bienick, Bob Herrmann, Howard Daley
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Patent number: 6622449Abstract: A door panel is disclosed that includes first and second doorskins each formed from two metal stile elements including a longitudinal flange and two rail elements including a pair of U-shaped projections defining narrow grooves, wherein the rail elements are connected to the stile elements by placing the stile element flanges into the rail element grooves and, piercing the U-shaped projections to form a permanent mechanical bond between the stile and rail elements. A method of forming such a door panel is also disclosed.Type: GrantFiled: January 29, 2002Date of Patent: September 23, 2003Assignee: MDF, Inc.Inventors: Richard D. Smith, Eugene R. Vogler
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Patent number: 6618998Abstract: An exterior door incorporates at least one moving glass insert or sash slidable in first and second spaced apart tracks. An end of the insert is coupled to an end of a spring biased rolled screen. As the insert moves from the roll, the screen is extracted therefrom providing a continuously variable screened region in the door. The insert can be positioned using a counterbalance or spaced apart latchable locations in the door.Type: GrantFiled: August 5, 2002Date of Patent: September 16, 2003Assignee: Larson Manufacturing CompanyInventors: Bruce E. Thomas, Kelly D. Nordgaard, Bryan P. Zacher, Alan M. Dixon, Allen E. Lee
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Patent number: 6619003Abstract: A method of assembling a frame assembly for a partition system is disclosed. The frame assembly includes a partition panel, a fabric covering the panel, and a frame component. The frame component automatically and evenly tensions the fabric about the panel. The frame component provided according to this method includes a support element, a lockable element, and an integral hinge defined between the support and lockable elements. The support element defines a cavity for receiving and supporting the panel. The lockable element extends from and is moveable relative to the support element. The panel is inserted into the cavity, and the fabric is mounted to the lockable element. Next, the lockable element is moved about the integral hinge such that the fabric mounted to the lockable element is automatically and evenly tensioned about the panel. A backing strip may be mounted to the frame component to protect the fabric from the integral hinge.Type: GrantFiled: January 23, 2002Date of Patent: September 16, 2003Assignee: Quanex CorporationInventors: John Paul Von Arx, Charles Joseph Librande
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Patent number: 6619005Abstract: An improved molded door having provisions for glass insert comprising at least 50% of said door's exterior surface includes a quadrilateral frame formed of a top rail, a bottom rail, a right stile and a left stile joined together, two sheets of molded door skins, each skin having a large central opening with an inwardly directed flange extending normal to its planer surface and around its respective opening, which flanges interlock when assembled on frame and form secondary frame for receiving a glass insert, means operable to join the skins to the quadrilateral frame, means operable to join the integral flanges of the skins in an interlocked relationship around their respective openings thereby forming an interlocked secondary frame for receiving a glass insert, a secondary left stile located between the joined flanges and the left stile with this stile joined to the skins and a secondary right stile located between the joined flanges and the right stile with this stile joined to said skins whereby theType: GrantFiled: April 16, 2002Date of Patent: September 16, 2003Inventor: Kuei Yung Wang Chen
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Patent number: 6615558Abstract: Signature entryway units combine common non-circular elements to form an entryway unit that suggests a circle. The entryway unit can include a door and one or more sidelight panels. The non-circular elements can include glazing units.Type: GrantFiled: July 11, 2001Date of Patent: September 9, 2003Assignee: Andersen CorporationInventors: James Brian Libby, Casey L. Carlson
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Publication number: 20030159386Abstract: A decorative door molding includes an elongated panel having a contoured top surface. The contoured top surface has at least a first and second raised portion extending along the top surface. The first and second raised portions have a first and a second predetermined height and form a recessed portion. A raised decorative portion is formed on at least a portion of the recessed portion and has a height that is less than the smaller of the first and second predetermined heights. A decorative door is also provided that includes a generally rectangular frame and an interior panel connected to the frame. The frame includes at least one panel having the contoured surface. The contoured surface has first and second raised portions having first and second predetermined heights. The first and second raised portions form a recessed portion. A raised decorative portion is formed on at least a portion of the recessed portion and has a height that is less than the smaller of the first and second predetermined heights.Type: ApplicationFiled: January 24, 2003Publication date: August 28, 2003Inventor: Jean T. McGregor
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Publication number: 20030140587Abstract: A door panel is disclosed that includes first and second doorskins each formed from two metal stile elements including a longitudinal flange and two rail elements including a pair of U-shaped projections defining narrow grooves, wherein the rail elements are connected to the stile elements by placing the stile element flanges into the rail element grooves and piercing the U-shaped projections to form a permanent mechanical bond between the stile and rail elements. A method of forming such a door panel is also disclosed.Type: ApplicationFiled: January 29, 2002Publication date: July 31, 2003Inventors: Richard D. Smith, Eugene R. Vogler
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Patent number: 6588162Abstract: A reverse molded fiberboard panel; a wainscot kit comprising a plurality of differently sized reverse molded panels, and a planar finishing or spacer panel, adapted to completely cover any size wall between a wall base board and a wall chair rail; and a method of reverse molding a loose cellulosic mat, in a single pressing step, to provide one or more relatively high density, raised panels without requiring preliminary pressing, or other pre-shaping step, such as scalping. The reverse-molded panels are molded in a conventional, multi-opening fiberboard press, in a single pressing step process, while achieving excellent transfer of mold detail (embossing fidelity) without visually noticeable fiber fracture.Type: GrantFiled: January 16, 2001Date of Patent: July 8, 2003Assignee: Masonite CorporationInventors: Steven K. Lynch, Dale E. Schafernak, Karine Luetgert, Bei-Hong Liang, Lee Braddock
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Patent number: 6584667Abstract: A panel door construction and a method of making it are disclosed, and the method relates to the provision of a generally rectangular board and cutting panel receiving openings in it. Beading strips are then secured to both faces of the board surrounding the openings, for clamping the marginal edges of a set of panels therebetween within the respective openings.Type: GrantFiled: July 25, 2000Date of Patent: July 1, 2003Inventor: Gregory Frumkin
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Publication number: 20030115817Abstract: A shutter for placement on the outside of a house or building is disclosed. The shutter is primarily made from a structural polymeric material, such as an expanded polyvinyl chloride. The shutter includes a decorative face panel that is attached to a back section. In order to consolidate the shutter, metallic channel members are placed along the vertical edges of the shutter. Once constructed, the entire shutter is then painted, which gives the shutter the appearance of a conventionally made wood shutter.Type: ApplicationFiled: June 22, 2001Publication date: June 26, 2003Applicant: New Horizons Shutters, Inc.Inventors: Grover Blackwell, Jeffrey Fuquay
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Patent number: 6574935Abstract: A door assembly structure with glass according to this invention is formed from one door leaf, which is rectangular shape with an opening for glass installed therein; two identical glass injected-frames, which is provided with inside frame and outside frame which is at a position bevel to inside frame, and which outside frame has a flat surface inside on which has a recess, and at inside frame an inner rib with flat surface is formed along its inner edge and a middle rib with flat surface is also formed at a distance parallel to inner rib so that a recess formed in between inner rib and middle rib and a space formed beside middle rib, wherein at a certain distance to middle rib several tenons and several slot mortises in interval with symmetrical position is formed so that by tenon and slot mortise joint one of two identical glass injected-frames may be jointed to the other which is turned in half circle; and at least one piece of glass, which size is smaller than opening of said door leaf and which appearancType: GrantFiled: July 25, 2001Date of Patent: June 10, 2003Assignee: Nan Ya Plastics CorporationInventor: Kuei Yung Wang Chen
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Patent number: 6553735Abstract: An improved assembly structure of a door leaf with glass, with a halving structure of two halving injected frames having the same structure with glass, includes, at the reverse side of the halving injected frames with glass having a male tenon reinforcing rib with a plurality of female tenons mutually in symmetrical arrangement. That is, both are disposed correspondingly with each other top-to-bottom and left-to-right. Therefore, two identical halving injected frames (having the same structure) are capably halved each other by correspondingly relative male tenons inserted into relative female respectively. The structure is without need of joint members to quickly assemble a door leaf with glass when the two identical halving injected frames are held on a door leaf to further fix a multiple-layer glass therein. This saves assembling time and decreases cost.Type: GrantFiled: November 6, 2001Date of Patent: April 29, 2003Assignee: Nan Ya Plastics CorporationInventor: Kuei Yung Wang Chen
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Patent number: 6550204Abstract: A composite door construction for exterior doors having one or more transparent panels is described. The doors include top and bottom rails and first and second side stiles. Each component includes an exterior cap of weather-resistant material. The caps are formed with a C-shaped cross-section yielding an interior cavity and include a supporting ledge extending from the innermost portion of the cap. An interior trim portion is shaped to fit into the C-shaped cross-section and an interior cavity. In doors having multiple transparent panels, one or more muntin bars support the inner edges of the panels. The muntin bars include an exterior cap with supporting ledges of weather-resistant material, an interior trim portion attached to a central groove in the exterior cap, and have drainage and sealant grooves. The outer portions and surfaces of the side stiles meet at an angle over ninety degrees to reduce binding between mating doors.Type: GrantFiled: January 7, 2002Date of Patent: April 22, 2003Assignee: The Door Project, LLCInventors: Steve G. Herrera, Richard Harry Pangburn, Alex D. Herrera
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Patent number: 6546682Abstract: A penetration resistant doorlight including a frame and a laminated window assembly. The window assembly includes a glass panel laminated to a security film such as P.E.T. The security film extends beyond the perimeter edge of the window assembly to overlap the door. The film is secured both to the frame and to the door. In the preferred embodiment, a reinforcing insert is included in the frame and overlaps all of the window, the door, and the film.Type: GrantFiled: October 10, 2001Date of Patent: April 15, 2003Assignee: ODL, IncorporatedInventors: David A. DeBlock, Michael S. Eveland
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Publication number: 20030066256Abstract: A penetration resistant doorlight including a frame and a laminated window assembly. The window assembly includes a glass panel laminated to a security film such as P.E.T. The security film extends beyond the perimeter edge of the window assembly to overlap the door. The film is secured both to the frame and to the door. In the preferred embodiment, a reinforcing insert is included in the frame and overlaps all of the window, the door, and the film.Type: ApplicationFiled: October 10, 2001Publication date: April 10, 2003Inventors: David A. DeBlock, Michael S. Eveland
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Publication number: 20030066257Abstract: A solid core door with architectural features, such as raised panels, comprises a solid core door having planar opposed major surfaces. A groove is cut in at least one of the major surfaces. The groove has a bottom surface and side walls extending at an obtuse angle relative to the bottom surface. The groove may also extend arcuately from the bottom surface. In either case, the portion of the groove opening on the associated major surface has a dimension exceeding the corresponding dimension of the groove bottom surface. A trim piece is secured within the groove, which may overlie the edges of a veneer surface at the groove opening on the associated major surface.Type: ApplicationFiled: October 3, 2002Publication date: April 10, 2003Inventor: Barry Shovlin
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Patent number: 6513558Abstract: A method of manufacturing carved wooden doors includes the steps of forming wooden blocks with different width but same height and joining them together at a vertical lateral side thereof, joining said wooden blocks together to form a rectangular member for carving, carving desired patterns on said rectangular member, and carving a transverse recess on said rectangular member and affixing a panel in said transverse recess to form a complete carved wooden door, whereby carved wooden doors can be manufactured at a faster speed than the conventional and joint connections of said wooden doors can be prevented from becoming loose thereby prolonging service life thereof.Type: GrantFiled: August 8, 2001Date of Patent: February 4, 2003Assignee: Cheng Ta Wood Industry, Ltd.Inventor: Wen Tsen Chen
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Publication number: 20030019178Abstract: A door assembly structure with glass according to this invention is formed from one door leaf, which is rectangular shape with an opening for glass installed therein; two identical glass injected-frames, which is provided with inside frame and outside frame which is at a position bevel to inside frame, and which outside frame has a flat surface inside on which has a recess, and at inside frame an inner rib with flat surface is formed along its inner edge and a middle rib with flat surface is also formed at a distance parallel to inner rib so that a recess formed in between inner rib and middle rib and a space formed beside middle rib, wherein at a certain distance to middle rib several tenons and several slot mortises in interval with symmetrical position is formed so that by tenon and slot mortise joint one of two identical glass injected-frames may be jointed to the other which is turned in half circle; and at least one piece of glass, which size is smaller than opening of said door leaf and which appearancType: ApplicationFiled: July 25, 2001Publication date: January 30, 2003Inventor: Kuei Yung Wang Chen
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Patent number: 6510661Abstract: The plastic back-up shear plate is laterally disposed with a spring fit into the outwardly facing mouth of a metal window frame. The mouth is defined by the window frame. The shear plate has laterally disposed opposite outer edge portions which are interlockable on corresponding outer wall elements of hollow body metal window frame. In a perpendicular direction, the back-up shear plate has opposing edge portions which interlock on window frame mouths having a slightly different dimension. The shear plate is constructed and arranged to fit, with appropriate change in orientation, window frames of two different mouth openings. Multiple window frame mouths, on different window frames, are accommodated by a multiple sided back-up plate.Type: GrantFiled: April 10, 2001Date of Patent: January 28, 2003Assignee: Store Front Supplies, Inc.Inventor: Christopher A. Gorman
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Publication number: 20030014932Abstract: A type of relief engraved doorplate, comprising an inside plate that is composed of a first Bakelite layer and a second Bakelite layer, said first Bakelite layer and second Bakelite layer being composed of coarse wood dust and fine wood powder respectively, the second Bakelite layer enveloping the exterior of the first Bakelite layer before they are subjected to heated compression molding to obtain the relief engraved pattern on the top and bottom panels of the inside plate; and, at least one pair of outside decorative plates, including at least a layer of thin wood plate and a layer of water-resistant paper, the water-resistant paper being glued onto the thin wood plate and put in a compression mold with a pattern that is opposite to that of the inside plate, to obtain a depressed pattern on one side of the outside decorative plate, which is opposite to the relief engraved pattern on the inside plate, and then it is fitted to the top and bottom panels of the inside plate and subjected to compression moldingType: ApplicationFiled: July 17, 2001Publication date: January 23, 2003Inventors: Martin Wang, Chi-Sui Wang, Jui-Shih Lin, Tzu Chin Lin
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Publication number: 20030009976Abstract: A decorative structure having the aesthetic advantages of a wooden raised panel-style appearance, which can be efficiently and accurately produced, and which includes metal layers to increase durability, security, fire-resistance, sound and thermal insulation and to decrease warpage. The structure comprises an innermost layer of a rigid material, a metal layer, preferably of aluminum, fixedly attached to each side of the innermost layer, and an outer wooden layer fixedly attached to the outer surface of each metal layer. One or both of the metal layers are at least partially exposed by patterned cutting of channels in one or both of the outer wooden layers using a standard router having a cutting bit, according to a desired pattern. The channels may be in the form of straight lines, curves, numbers, letters or specific designs. In a preferred embodiment, the structure comprises a door. Alternative embodiments include wall panels, table tops and other furniture items.Type: ApplicationFiled: July 10, 2001Publication date: January 16, 2003Inventors: Maurizio Hauser, Alberto Manevich
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Publication number: 20030009968Abstract: Signature entryway units combine common non-circular elements to form an entryway unit that suggests a circle. The entryway unit can include a door and one or more sidelight panels. The non-circular elements can include glazing units.Type: ApplicationFiled: July 11, 2001Publication date: January 16, 2003Inventors: James Brian Libby, Casey L. Carlson