Tapered Patents (Class 52/560)
  • Patent number: 11261603
    Abstract: A metallic roof material 1 according to the present invention comprises: a front substrate 10 made of a metal sheet, the front substrate 10 comprising a body portion 100 formed into a box shape; a back substrate 11 arranged on a back side of the front substrate 10 so as to cover an opening of the body portion 100; and a core material 12 filled between the body portion 100 and the back substrate 11, the metallic roof material 1 being tightened to a roof base by driving at least one tightening member into the body portion 100, wherein a top plate portion 101 of the body portion 100 comprises at least one protruding rib 3 comprised of at least one protrusion 30 disposed along a side of a polygon or along a circle, and wherein the metallic roof material 1 is configured such that the tightening member is driven into an inner region 3a of the protruding rib 3.
    Type: Grant
    Filed: May 23, 2017
    Date of Patent: March 1, 2022
    Assignee: Nippon Steel Nisshin Co., Ltd.
    Inventors: Keiji Izumi, Yuugo Oota, Tomoyuki Nagatsu, Norimasa Miura, Katsunari Norita
  • Patent number: 11047133
    Abstract: In a roofing structure, two roof panels with different slopes and lengths are positioned back-to-back, the vertical back walls of the panels having a uniform height. The seam between the two differently-sloped panels are connected by a ridge cap set at a uniform height. The ridge cap covers the seam, extending on both sides to a distance from the back walls of the roof panels sufficient to create a capillary break therefrom (preventing moisture migration) and then downwards and slightly towards the back walls of the roof panels, thereby using gravity to direct the water into the downward sloping roof panels.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: June 29, 2021
    Assignee: Airbnb, Inc.
    Inventor: Christopher Perry Barton
  • Patent number: 10724242
    Abstract: The present invention relates to a metal roofing material 1 that is arranged on an eave-side metal roofing material in an eave-ridge direction 6 of a roof so as to overlap the metal roofing material and the eave-side metal roofing material. The metal roofing material includes a front substrate 2 made of a metal sheet and including a body portion 20 formed in a box shape; a back substrate 3 arranged on the back side of the front substrate 2 so as to cover an opening of the body portion 20; a core material 4 filled between the body portion 20 and the back substrate 3; and at least one plate reinforcing member 5 that is embedded in the core material 4 at a position closer to the back substrate 3 than a top plate of the body portion 20 or that is disposed in contact with the outer surface of the back substrate 3.
    Type: Grant
    Filed: July 11, 2016
    Date of Patent: July 28, 2020
    Assignee: Nisshin Steel Co., Ltd.
    Inventors: Kenichi Okubo, Motonori Kurotaki, Shuichi Sugita, Keiji Izumi, Tomoyuki Nagatsu, Yuugo Oota, Katsunari Norita, Keita Noguchi, Norimasa Miura
  • Patent number: 10604944
    Abstract: A method of making a siding product is disclosed and includes molding a panel, wherein the panel comprises a substantially rectangular structure having a simulated pattern on a front face thereof and a hollow back, and the panel comprises a single shake configuration that does not simulate more than one shake or more than one course of siding, wherein the panel comprises a plurality of recesses and fastener locations on the front face thereof, and the hollow back comprises a pad opposite each recess and fastener location, each recess and pad having a thickness in a depth direction, wherein the hollow back comprises a plurality of short ribs extending in the longitudinal direction, each short rib having a longitudinal length that is less than a length of the hollow back.
    Type: Grant
    Filed: January 29, 2019
    Date of Patent: March 31, 2020
    Assignee: CERTAINTEED CORPORATION
    Inventors: Stephen W. Steffes, Brian W. Kirn, David J. Stucky
  • Patent number: 10432134
    Abstract: A solar module (2) comprising; (a) an active portion (4) and (b) a support portion (6), wherein the support portion (8) includes a plurality of reinforcement ribs (20) in a series of interconnected or partially interconnected patterns. The solar module (2) may include an intermediate portion (6C) acting as a structural interface between the active portion (4) and the support portion (6). The intermediate portion (6C) may include one or more gate locations (10, 12). The plurality of reinforcement ribs (20) may extend at an angle along the support portion (6) so that an effective modulus of the support portion (6) along a width direction is substantially equal to an effective modulus of the support portion (6) along a length direction.
    Type: Grant
    Filed: April 7, 2014
    Date of Patent: October 1, 2019
    Assignee: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: James R. Keenihan, Leonardo C. Lopez, Kwanho Yang, Joseph A. Langmaid
  • Patent number: 10208482
    Abstract: A siding product may include a panel having a substantially rectangular structure with a simulated pattern on a front face thereof. The panel may be formed from a polymer and may include color variegation. The panel may have a hollow back and be a single shake configuration that does not simulate more than one shake or more than one course of siding. The siding product may include a panel having a front face with a simulated pattern. The panel can include a hollow back, a longitudinal length extending in an x-direction, a lateral width extending in a y-direction, and a transverse depth extending in a z-direction. The panel can have a plurality of reinforcement ribs on the hollow back that extend longitudinally in the x-direction and transversely in the z-direction. In a version, none of the reinforcement ribs extend laterally in the y-direction.
    Type: Grant
    Filed: February 19, 2016
    Date of Patent: February 19, 2019
    Assignee: CERTAINTEED CORPORATION
    Inventors: Stephen W. Steffes, Brian W. Kirn, David J. Stucky
  • Patent number: 9303410
    Abstract: A siding product may include a panel having a substantially rectangular structure with a simulated pattern on a front face thereof. The panel may be formed from a polymer and may include color variegation. The panel may have a hollow back and be a single shake configuration that does not simulate more than one shake or more than one course of siding. The siding product may include a panel having a front face with a simulated pattern. The panel can include a hollow back, a longitudinal length extending in an x-direction, a lateral width extending in a y-direction, and a transverse depth extending in a z-direction. The panel can have a plurality of reinforcement ribs on the hollow back that extend longitudinally in the x-direction and transversely in the z-direction. In a version, none of the reinforcement ribs extend laterally in the y-direction.
    Type: Grant
    Filed: December 18, 2014
    Date of Patent: April 5, 2016
    Assignee: CERTAINTEED CORPORATION
    Inventors: Stephen W. Steffes, Brian W. Kirn, David J. Stucky
  • Publication number: 20150143767
    Abstract: A tile for attachment to a mounting surface, with a fastener, includes a body defining a longitudinal length and a horizontal width. The body may be movable between an uninstalled position, which defines a first offset along the longitudinal length and a second offset along the transverse width, and an installed position, which substantially closes the first offset and the second offset. In the installed position, the body abuts the mounting surface and an underside of the body is substantially planar. The tile may also include a plurality of first-angle ribs and a plurality of second-angle ribs. The first-angle ribs are offset relative to a forward edge of the body. The second-angle ribs offset relative to the forward edge of the body and also to the first-angle ribs. Furthermore, the first-angle ribs and second-angle ribs do not have shared vertices.
    Type: Application
    Filed: November 26, 2014
    Publication date: May 28, 2015
    Inventors: Clyde G. Allen, James A. Caldwell, Nathan D. Greenway, Matt M. Jackson, Michael W. Maurer, Matthew Jason Michalski, Dennis J. Paliaga, Jonathan Wierengo
  • Patent number: 9010058
    Abstract: An impact resistant shingle is provided which includes an asphalt-coated substrate having a first surface and a second surface, the first surface having a headlap portion and an exposure portion. The headlap portion comprises a transition zone disposed at an edge region of the substrate distal to the exposure portion. The first surface of the substrate exclusive of the transition zone comprises granules, wherein the shingle has a smaller thickness dimension at the transition zone than a thickness dimension of a remaining area of the shingle.
    Type: Grant
    Filed: August 15, 2013
    Date of Patent: April 21, 2015
    Assignee: Building Materials Investment Corporation
    Inventors: Daniel C. DeJarnette, William B. Corley, Sr., Willie R. Grice, Skyler G. Hare, Mark T. Glover, Billy R. Brown, Sean C. Marren, Olan T. Leitch, Keith E. Stephens
  • Publication number: 20150047285
    Abstract: An impact resistant shingle is provided which includes an asphalt-coated substrate having a first surface and a second surface, the first surface having a headlap portion and an exposure portion. The headlap portion comprises a transition zone disposed at an edge region of the substrate distal to the exposure portion. The first surface of the substrate exclusive of the transition zone comprises granules, wherein the shingle has a smaller thickness dimension at the transition zone than a thickness dimension of a remaining area of the shingle.
    Type: Application
    Filed: August 15, 2013
    Publication date: February 19, 2015
    Inventors: Daniel C. DeJarnette, William B. Corley, Willie R. Grice, Skyler G. Hare, Mark T. Glover, Billy R. Brown, Sean C. Marren, Olan T. Leitch, Keith E. Stephens
  • Patent number: 8567147
    Abstract: A roof shingle assembly includes a panel that has a front edge, a rear edge, a first side edge and a second side edge. The panel has a first bend and a second bend therein each extending between the first and second side edges. The first and second bends defining a first section positioned between the first bend and the rear edge, a second section positioned between the second bend and the front edge and an intermediate section positioned between the first and second bends. The first and second sections extends away from the intermediate section in opposite directions with respect to each other. The first and second sections lie in planes orientated parallel to each other and vertically spaced from each other. The plane of the first section is positioned below a plane of the second section.
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: October 29, 2013
    Inventor: Ryan J. Verhoef
  • Publication number: 20130031864
    Abstract: Provided is roofing tile system that includes a roofing tile having a substantially wedge shaped tile body. The tile body including a bottom surface to be disposed adjacent a roofing deck during use, a top surface angled relative to the bottom surface, such that a first end of the wedge shaped body has a first height and a second end of the tile body has a second height that is greater than the first height, and a recess extending into the bottom surface at the second end. The recess is shaped substantially complementary to the first end of the tile body.
    Type: Application
    Filed: August 4, 2011
    Publication date: February 7, 2013
    Inventors: Zachary S. Schools, Donald L. Schools, SR., Donald L. Schools, JR.
  • Patent number: 8061102
    Abstract: A starter block and a shingle are utilized to form courses that may be positioned in overlapping fashion on a roof to form a roofing covering system. The particular design of the starter block and shingle result in a roofing product that provides increased durability over previous designs. The starter block may be formed with top and bottom surfaces, opposite side surfaces with tapering heights, and a front surface having a greater height than a back surface of the starter block. When the starter block is coupled to a roof deck, a semi-rigid shingle having a generally planar bottom surface may be placed upon the starter block so that a portion of the shingle extends off of the starter block over the back surface thereof and onto the roof deck to facilitate contact between the shingle and the roof deck at a location more proximal to the starter block back surface than if the same back surface had the same height as the front surface.
    Type: Grant
    Filed: July 20, 2005
    Date of Patent: November 22, 2011
    Assignee: TAMKO Building Products, Inc.
    Inventors: Travis Turek, Adam Guenther
  • Publication number: 20110277408
    Abstract: A starter block and a shingle are utilized to form courses that may be positioned in overlapping fashion on a roof to form a roofing covering system. The particular design of the starter block and shingle result in a roofing product that provides increased durability over previous designs. The starter block may be formed with top and bottom surfaces, opposite side surfaces with tapering heights, and a front surface having a greater height than a back surface of the starter block. When the starter block is coupled to a roof deck, a semi-rigid shingle having a generally planar bottom surface may be placed upon the starter block so that a portion of the shingle extends off of the starter block over the back surface thereof and onto the roof deck to facilitate contact between the shingle and the roof deck at a location more proximal to the starter block back surface than if the same back surface had the same height as the front surface.
    Type: Application
    Filed: July 27, 2011
    Publication date: November 17, 2011
    Inventors: Travis TUREK, Adam Guenther
  • Patent number: 7827753
    Abstract: A roofing shingle comprising a mat having regions of various thicknesses. A layer of asphalt-based material coats the mat and a layer of granules is deposited on the asphalt-coated mat. The variations in the thickness of the regions of the mat give the shingle differences in thickness corresponding to the thickness variations in the regions of the mat, thereby giving the shingle an appearance of depth.
    Type: Grant
    Filed: December 30, 2006
    Date of Patent: November 9, 2010
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Venkata S. Nagarajan, Anthony L. Rockwell
  • Patent number: 7712277
    Abstract: Exterior building siding for aesthetic and protection of the building against wind, rain and solar energy that includes attaching each horizontal plank from the top of the wall downwardly that includes a starting strip where each plank is interlocked to the plank above it. Each of the horizontal planks includes a top wall portion that fits snuggly into an “L-shaped” groove above it so that the panels can be firmly locked together vertically in a downwardly fashion to prevent any wind uplift against the siding or moisture intrusion.
    Type: Grant
    Filed: July 6, 2007
    Date of Patent: May 11, 2010
    Inventor: Lief Eric Swanson
  • Patent number: 7665262
    Abstract: A plank is disclosed. The plank has a cellular thermoform plastic substrate, a groove formed in at least one planar surface of the cellular thermoform plastic substrate, and a fiber reinforced thermoset plastic backing on the at least one planar surface. The fiber reinforced thermoset plastic backing includes a fiber chord positioned in the groove, a fiber matt placed upon at least a portion of the one planar surface, and a cured strip thermoset resin on the one planar surface in which the fiber chord and the fiber matt are embedded. Planks for siding of buildings and a method of forming the plank are also disclosed.
    Type: Grant
    Filed: May 9, 2007
    Date of Patent: February 23, 2010
    Assignee: Integritect Consulting, Inc.
    Inventor: James Blahut
  • Patent number: 7222465
    Abstract: A board suitable for installation on the side of a building has a front surface suitable for exposure to the weather, a rear surface, an upper end and a lower end, wherein the board has a stacking foot at either the upper end or lower end of the board, and has a stacking notch at the other of the upper end or lower end, with the stacking notch and the stacking foot enabling two of the boards to be stacked together with the stacking foot of each of the boards nested in the stacking notch of the other board, thereby providing stability for the stacked boards.
    Type: Grant
    Filed: December 22, 2004
    Date of Patent: May 29, 2007
    Assignee: Owens-Corning Fiberglas Technology, Inc.
    Inventors: Christine M. Watson, Brian J. Guhde, Donn R. Vermilion, Thomas E. Grace, Sr., Chris W. Cicenas, Joshua D. Dickman
  • Patent number: 7178301
    Abstract: A roof shake which simulates a conventional wooden shake includes an exposure portion, a toplap portion, a headlap portion, a butt end, an upper edge, an upper surface, and a lower surface. The shake tapers from the butt end to the upper edge. The exposure portion of the shake includes at least one cavity which functions as an insulative chamber and may be filled with insulative material.
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: February 20, 2007
    Inventor: Gary T. Albright
  • Patent number: 6972149
    Abstract: An artificial shingle adapted for mounting on substantially any roof surface (e.g., spaced slat- or solid sheathing-type construction) whereupon conventional shingles might alternatively be mounted, wherein the artificial shingle provides superior cost, wear, fire resistance, weight, or other characteristics while presenting a substantially realistic appearance and resemblance to a natural material (e.g., slate, cedar). The artificial shingle comprises a top surface and a bottom surface. A lower top exposure portion of the top surface and an upper bottom exposure portion of the bottom surface are both provided (e.g., stamped, molded, imprinted) with a relief or three-dimensional pattern substantially resembling the natural material of which conventional shingles are constructed. Other features include a midline groove with a cuttable end tab, and a portion of reduced thickness with strengthening corrugations.
    Type: Grant
    Filed: October 23, 2003
    Date of Patent: December 6, 2005
    Inventors: Charles Kuipers, Samuel Stoltzfus
  • Patent number: 6948288
    Abstract: A roof tile support element that fits between roof tiles and a roofing surface to provide support for the roof tiles, which is compatible with a broad range of roof tiles, is adjustable during installation, and that allows individuals to walk confidently on a tile roof without breaking tiles.
    Type: Grant
    Filed: October 19, 2000
    Date of Patent: September 27, 2005
    Inventor: Gary E. Smith
  • Patent number: 6933037
    Abstract: A three-layer asphalt composition shingle where the top layer is of a full width, a middle layer is less than the full width, and a bottom layer has a width shorter than the middle layer. The middle and top layers of the shingle have tabs and cutouts. The tabs of each such layer generally differ in some feature. Moreover, the corresponding tabs between the middle layer and top layer also differ with respect to some feature, such as a lengthwise size, a widthwise size, shape or in color. Each of the three layers includes color zones, and often plural color zones. The different tab features and the different color features of the various layers provide a high degree of randomness to enhance a visual appearance to a roof shingled with such type of shingles.
    Type: Grant
    Filed: September 18, 1997
    Date of Patent: August 23, 2005
    Assignee: Tamko Roofing Products
    Inventors: Leonard D. McCumber, Randal J. Jolitz, Virginia K. Coleman
  • Patent number: 6907702
    Abstract: Siding panels and intermediate articles of their manufacture are provided. The siding panels include a central portion including an aesthetic pattern and a pair of lateral edge portions which are molded while the polymeric material is still hot or molten. One exemplary aesthetic pattern provided is a cedar shake siding pattern. Adjacent cedar shake shingle impressions have substantially the same lengths, but a plurality of bottom edges of the individual shingle impressions are beveled to give the appearance of shingles having different lengths.
    Type: Grant
    Filed: March 15, 2004
    Date of Patent: June 21, 2005
    Assignee: Certainteed Corporation
    Inventors: Thomas Charles Gilbert, Kenneth David Bosler, Steven Craig Booz
  • Patent number: 6907701
    Abstract: A steel roofing panel support system is disclosed herein. The system generally includes a support element positioned on a roof surface, the support being configured to support at least a portion of a steel roof panel to be placed thereon. The support element may be cut from a block of expanded polystyrene such that the support is substantially wedge-shaped. A support element as disclosed herein may also be used in installations of steel panels over existing wood shakes or other roof surfaces.
    Type: Grant
    Filed: June 7, 2002
    Date of Patent: June 21, 2005
    Inventor: Gary Edward Smith
  • Patent number: 6813866
    Abstract: Laminated hip and ridge asphalt shingle having a first, a second and a third layer laminated together by a lamination adhesive. The first layer is of two L-shaped configurations, each having a horizontal head portion and a vertical butt portion. The horizontal head portions are superimposed on each other, while the vertical butt portions are placed adjacent to each other and form a gap which allows bending of the first layer thereby preventing stress and breaking. The second layer overlaps the firs layer. The third layer only overlaps the head portion of the second layer. The top surface of the shingle is coated with mineral granules, while portions of the undersurface of the shingle are coated with a self-seal adhesive to secure the shingle to the hip or ridge of a roof.
    Type: Grant
    Filed: April 17, 2002
    Date of Patent: November 9, 2004
    Assignee: Building Materials Investment Corporation
    Inventor: Michael P. Naipawer, III
  • Patent number: 6609337
    Abstract: A tile for a pitched roof. The tile includes a body that overlies the pitched roof and a plurality of protrusions that stick outwardly from the body and function as heat sinks that sluff-off heat and impede thermal energy from being transmitted to the pitched roof. The body includes a lower portion that is made of a thermal insulating material and an upper portion that is a metallic plate. The metallic plate extends past the lower portion of the body so as to form an overhang that defines an undercut. The undercut of one tile receives a portion of a next lowest tile, and in so doing, interlocks the one tile and the next lowest tile, and in so doing, allows the metallic plate of the one tile to directly contact, and be continuous with, the metallic plate of the next lowest tile for improved heat transfer.
    Type: Grant
    Filed: August 9, 2001
    Date of Patent: August 26, 2003
    Inventor: Rosemary T. O'Connell
  • Publication number: 20030115819
    Abstract: An extruded concrete interlocking roof tile has upper and under surfaces, upper and lower edges, two opposite side edges, with the upper surface having a recess extending transversely between the two opposite side edges adjacent the upper edge for receiving a lower edge region of an adjacent tile in overlapping relationship, and in that integral spacer means acts between the recess floor and the undersurface of the adjacent tile.
    Type: Application
    Filed: November 21, 2002
    Publication date: June 26, 2003
    Inventor: John Fifield
  • Patent number: 6546687
    Abstract: An improved waterproofing system for the concrete slab of a flat roof on a building is disclosed. The waterproofing system uses hollow plastic panels of designed size, different thickness, and groove and tongue joints for interconnecting the panels. A supplementary waterproofing layer may be installed using sheet membrane materials such as asphalt sheet, metal sheet and other sheets on vertical surfaces, especially the parapet of the roof. The invention further concerns a construction method for applying a fiber mesh reinforcement on the connection joint and for applying fluid-applied materials on the substrate with sheet membrane layers on vertical surfaces. The waterproofing layer of sloped step type, hollow plastic panels of different thickness, permits fast drainage of stagnant water, which inhibits weather damage to the waterproofing layer.
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: April 15, 2003
    Inventors: Sang Keun Oh, Sung Min Choi, Ki Sun Bae
  • Patent number: 6530189
    Abstract: There is provided a hip, ridge, or rake shingle, which includes a shingle panel and at least one rigid back member. The shingle panel has a substantially planar lower surface. The at least one rigid back member has a length substantially the same as or greater than the length of the shingle panel. The rigid back member is attached to the substantially planar lower surface of the shingle panel. The rigid back member includes a step in thickness in a cross-sectional plane perpendicular to the substantially planar lower surface and parallel to the longitudinal axis of the rigid back member. In addition, the thickness of the rigid back member at the high level of the step is greater than the thickness of the rigid back member at one of its ends. There is also provided an asphaltic adhesive including from about 62% to about 99% by weight of an asphalt cement; from about 0.5% to about 15% by weight of a first thermoplastic having a glass-transition temperature in the range from about 190° F.
    Type: Grant
    Filed: May 4, 2001
    Date of Patent: March 11, 2003
    Assignee: Elk Premium Building Products, Inc.
    Inventors: John G. Freshwater, Willard Calvin Hudson, Jr., Clark Daniel Maytubby, Larry Scott Reed, Frank Clydean Richey, Younger Ahluwalia
  • Patent number: 6526718
    Abstract: The present invention comprises a siding unit which is adapted for installation. An exemplary embodiment of the siding unit has at least 1.5 courses of vinyl siding. The courses of vinyl siding are preferably formed by one or more facing panels which are comprised of polyvinyl chloride. A reinforcing panel is glued or otherwise laminated to the inside of each course of vinyl siding. The reinforcing panel is preferably comprised of expanded or extruded polystyrene.
    Type: Grant
    Filed: November 21, 2001
    Date of Patent: March 4, 2003
    Assignee: Crane Plastics Company LLC
    Inventors: John M. Manning, Michael K. Scott
  • Patent number: 6428876
    Abstract: Laminated siding pieces and a method of producing them. A laminated siding work piece is provided including a substantially flat piece of display material having a first major surface that is laminated to a beveled piece of support material. The substantially flat piece of display material is cut through to form a laminated siding piece having a flat piece of display material, possessing a freshly cut major surface, laminated to a beveled piece of support material.
    Type: Grant
    Filed: August 17, 2000
    Date of Patent: August 6, 2002
    Assignee: Joined Products, Inc.
    Inventor: Robert J. Peterman
  • Patent number: 6418692
    Abstract: There is provided a hip, ridge, or rake shingle, which includes a shingle panel and at least one rigid back member. The shingle panel has a substantially planar lower surface. The at least one rigid back member has a length substantially the same as or greater than the length of the shingle panel. The rigid back member is attached to the substantially planar lower surface of the shingle panel. the rigid back member includes a step in thickness in a cross-sectional plane perpendicular to the substantially planar lower surface and parallel to the longitudinal axis of the rigid back member. In addition, the thickness of the rigid back member at the high level of the step is greater than the thickness of the rigid back member at one of its ends. There is also provided an asphaltic adhesive including from about 62% to about 99% by weight of an asphalt cement; from about 0.5% to about 15% by weight of a first thermoplastic having a glass-transition temperature in the range from about 190° F.
    Type: Grant
    Filed: December 6, 2001
    Date of Patent: July 16, 2002
    Assignee: Elk Corporation of Dallas
    Inventors: John G. Freshwater, Willard Calvin Hudson, Jr., Clark Daniel Maytubby, Larry Scott Reed, Frank Clydean Richey, Younger Ahluwalia
  • Publication number: 20020078651
    Abstract: There is provided a hip, ridge, or rake shingle, which includes a shingle panel and at least one rigid back member. The shingle panel has a substantially planar lower surface. The at least one rigid back member has a length substantially the same as or greater than the length of the shingle panel. The rigid back member is attached to the substantially planar lower surface of the shingle panel. The rigid back member includes a step in thickness in a cross-sectional plane perpendicular to the substantially planar lower surface and parallel to the longitudinal axis of the rigid back member. In addition, the thickness of the rigid back member at the high level of the step is greater than the thickness of the rigid back member at one of its ends. There is also provided an asphaltic adhesive including from about 62% to about 99% by weight of an asphalt cement; from about 0.5% to about 15% by weight of a first thermoplastic having a glass-transition temperature in the range from about 190° F.
    Type: Application
    Filed: December 6, 2001
    Publication date: June 27, 2002
    Applicant: ELK Corporation of Dallas
    Inventors: John G. Freshwater, Willard Calvin Hudson, Clark Daniel Maytubby, Larry Scott Reed, Frank Clydean Richey, Younger Ahluwalia
  • Patent number: 6397546
    Abstract: Laminated shingles are manufactured from roll stock roofing material that is wider than that used to make similar laminated shingles. The roll stock includes longitudinal edge strips having a reduced thickness. The roll stock is cut into strips of tabbed top sheets and backing sheets. The strips of material used for the backing sheets are at once wider than commonly used in the industry, and include the longitudinal edge strips of reduced-thickness material. Because the backing sheet is wider two rain seal strips are laid down on the backing sheet prior to being laminated to the tabbed top sheet. The backing sheets are laminated to the tabbed top sheets with the longitudinal edges aligned. The wider backing sheet provides a substantially wider nail zone. In addition, since it allows for a second rain seal strip, provides somewhat more protection against leakage. The portion of the backing sheet that comprises the added width is relatively thinner than the remaining portions of the sheet.
    Type: Grant
    Filed: August 16, 2000
    Date of Patent: June 4, 2002
    Assignee: Herbert Malarkey Roofing Co.
    Inventors: Gregory Malarkey, William Allinger
  • Publication number: 20020053177
    Abstract: The present disclosure is directed toward unitary modular shake panels, and methods for making and using such shake panels. In one aspect of the invention, a unitary modular shake panel includes an interconnecting section composed of a siding material and several integral shake sections projecting from the interconnecting section. The panel preferably has a quadrilateral shape with first and second edges along a longitudinal dimension that are separated from each other by a width of the panel along a transverse dimension. Additionally, the shake sections are separated from one another by slots extending from the second edge to an intermediate width in the panel. In a preferred embodiment, the panel is composed of a unitary piece of fiber-cement siding with a simulated wood grain running along the transverse dimension.
    Type: Application
    Filed: August 21, 2001
    Publication date: May 9, 2002
    Inventors: Kurt Waggoner, Scott Fladgard, Lloyd Fladgard
  • Publication number: 20010054267
    Abstract: The roof shingle system of the present invention includes rows of shingle elements having parallel, slanting lower edges that are aligned to divert the flow of water away from areas where high flow volumes are not desired toward areas where high flow volumes will not cause harm. Because water flowing down a surface will tend to adhere to that surface, the water flowing down the surface of the shingle system of the present invention will tend to follow the slanting lower edges of the shingle elements in the direction of the slanted edges so as to provide a way to control the flow of water on the surface of a roof.
    Type: Application
    Filed: February 22, 2001
    Publication date: December 27, 2001
    Inventor: Joseph Mitchell Pilcher
  • Patent number: 6321500
    Abstract: The present invention is a siding unit which is adapted for installation. The siding unit has at least two courses of vinyl siding. The courses of vinyl siding are preferably formed by one or more facing panels which are made of polyvinyl chloride. A reinforcing panel is glued or otherwise laminated to the inside of each course of vinyl siding. The reinforcing panel is preferably made of expanded or extruded polystyrene.
    Type: Grant
    Filed: July 6, 1998
    Date of Patent: November 27, 2001
    Assignee: Crane Plastics Siding LLC
    Inventors: John M. Manning, Michael K. Scott
  • Patent number: 6164034
    Abstract: The present invention is directed to a molded roofing unit formed of a fiber-reinforced plastic composition configured to simulate the appearance of a conventional roofing product, such as a cedar shake, slate, or tile roofing product. The roofing product is configured to provide consistent results in the molding process, low material and production costs, high rigidity and strength, impact resistance, stability in high wind conditions, and ease of installation. In a preferred embodiment, the fiber-reinforced plastic composition is comprised of a polyolefin plastic compounded with at least partially delignified agricultural our forestry fibers. The roofing units possess high impact resistance, wind resistance and at least a Class C residential fire rating.
    Type: Grant
    Filed: August 31, 1998
    Date of Patent: December 26, 2000
    Assignee: Poly Proximates, Inc.
    Inventors: Joseph C. Roetheli, Tony J. Evans, D. Kevin Pratt, Robert Joseph Alexander
  • Patent number: 6145265
    Abstract: Laminated shingles are manufactured from roll stock roofing material that is wider than that used to make similar laminated shingles. The roll stock includes longitudinal edge strips having a reduced thickness. The roll stock is cut into strips of tabbed top sheets and backing sheets. The strips of material used for the backing sheets are at once wider than commonly used in the industry, and include the longitudinal edge strips of reduced-thickness material. Because the backing sheet is wider two rain seal strips are laid down on the backing sheet prior to being laminated to the tabbed top sheet. The backing sheets are laminated to the tabbed top sheets with the longitudinal edges aligned. The wider backing sheet provides a substantially wider nail zone. In addition, since it allows for a second rain seal strip, provides somewhat more protection against leakage. The portion of the backing sheet that comprises the added width is relatively thinner than the remaining portions of the sheet.
    Type: Grant
    Filed: February 17, 1999
    Date of Patent: November 14, 2000
    Assignee: Herbert Malarkey Roofing Company
    Inventors: Gregory Malarkey, William Allinger
  • Patent number: 6125602
    Abstract: An asphalt composition ridge cover providing a three dimensional character to a roof. The ridge covers are manufactured and packaged in an approximately 90 degree "V" shape so as to require very little bending during installation. Adhesive holds the angle formed during manufacture. The ridge cover may have a thickening member or members thereunder giving the ridge covers a tapered thickness which, when installed, gives the resulting roof a pronounced three dimensional appearance.
    Type: Grant
    Filed: May 20, 1998
    Date of Patent: October 3, 2000
    Assignee: The Dorothy and Ben Freiborg 1980 Trust
    Inventors: Mark Freiborg, Ben Freiborg
  • Patent number: 6112492
    Abstract: A roofing shingle includes organic, resinous material and an inorganic filler material, the single having a top surface, two side surfaces, an upper end, and a lower or butt end, defining a cavity on the underside of the shingle, with ribs positioned within the cavity. When applied to a roof, the shingle has the appearance of wooden shake shingle and provides a Class A fire barrier when tested according to ASTM test E108-93 for flame spread, burning brand and intermittent flame.
    Type: Grant
    Filed: April 30, 1998
    Date of Patent: September 5, 2000
    Assignee: Owens Corning Fiberglas Technology, Inc.
    Inventors: James R. Wells, James C. Wintgens, Roger A. McFarland
  • Patent number: 6042680
    Abstract: Laminated siding pieces and a method of producing them. A laminated siding workpiece is provided including a substantially flat piece of display material having a first major surface that is laminated to a bevelled piece of support material. The substantially flat piece of display material is cut through to form a laminated siding piece having a flat piece of display material, possessing a freshly cut major surface, laminated to a bevelled piece of support material.
    Type: Grant
    Filed: April 8, 1998
    Date of Patent: March 28, 2000
    Assignee: Joined Products, Inc.
    Inventor: Robert J. Peterman
  • Patent number: 6021611
    Abstract: A roofing shingle includes organic, resinous material and an inorganic filler material, the single having a top surface, two side surfaces, an upper end, and a lower or butt end, defining a cavity on the underside of the shingle, with ribs positioned within the cavity. When applied to a roof, the shingle has the appearance of wooden shake shingle and provides a Class A fire barrier when tested according to ASTM test E108-93 for flame spread, burning brand and intermittent flame.
    Type: Grant
    Filed: July 2, 1997
    Date of Patent: February 8, 2000
    Inventors: James R. Wells, James C. Wintgens, Roger A. McFarland
  • Patent number: 5711126
    Abstract: An angled roofing shingle for a roof ridge line is made from an organic, resinous material and a filler material. The shingle has a first elongated portion and a separable, second elongated portion. These two portions each have a longitudinal edge provided with a mating edge surface and are joined together at an angle less than 180 degrees so that the shingle can cover and conform to the ridge line. Means are included for moving the first and second elongated portions relative to each other to change the angle of the shingle to accommodate a variety of angles of ridge lines.
    Type: Grant
    Filed: May 13, 1996
    Date of Patent: January 27, 1998
    Assignee: Owens-Corning Fiberglass Technology, Inc.
    Inventor: James Randolph Wells
  • Patent number: 5615523
    Abstract: A roof includes a roof deck and a plurality of roofing shingles where the roofing shingles have the appearance of a wooden shake shingle and comprise organic, resinous material in, preferably a plastic material, an amount within the range of from about 16 to about 24 percent by weight, and a filler material in an amount within the range of from about 76 to about 84 percent by weight. The roof provides a Class A fire barrier when tested according to ASTM test E108-93 for flame spread, burning brand and intermittent flame.
    Type: Grant
    Filed: April 24, 1995
    Date of Patent: April 1, 1997
    Assignee: Owens-Corning Fiberglas Technology, Inc.
    Inventors: James R. Wells, Denise A. McLaine, James C. Wintgens, Roger A. McFarland, Arthur Blinkhorn
  • Patent number: 5502940
    Abstract: A composite roofing element comprises a first layer of aggregate based material, a second layer of material having a density less than that of the first layer and has a wedge shaped region depending from its underside. The wedge shaped region is preferably integral with the second layer which can be made of an expanded polymer, expanded polystyrene being particularly suitable. Overlapping structure on the side edges and a recess in the thick end of the wedge enable adjacent elements to interlock with each other. By using such lightweight roofing elements the requirement for a substantial load bearing supporting structure is reduced.
    Type: Grant
    Filed: August 17, 1993
    Date of Patent: April 2, 1996
    Assignee: Oldcastle, Inc.
    Inventor: John A. Fifield
  • Patent number: 5471801
    Abstract: The present invention provides a composition ridge or hip covering which creates an appearance similar to that of a wood shake or slate roof. The covering may be easily installed, requires no trimming or folding during installation and may be manufactured with no significant waste of starting material. The covering is accomplished by forming an unfolded sheet of roofing material into a fish-like shape having three distinct portions: a front portion, a body (middle) portion and an end portion. Each portion is tapered and each portion has a specially defined length and taper angle depending upon the shape of the shingle desired. Two thickened multilayers are formed in the body portion by folding the unfolded sheet, one being at the wide end edge of the shingle and the other in the main part of the body portion. The taper angles and lengths of the front portion and end portion are essentially the same.
    Type: Grant
    Filed: September 1, 1994
    Date of Patent: December 5, 1995
    Assignee: GS Roofing Products Company, Inc.
    Inventors: Stephen J. Kupczyk, Dominic C. Quartier
  • Patent number: 5377459
    Abstract: A ridge cover also useable as a shingle having a three dimensional appearance much like shake, together with methods of making and using the same are disclosed. In one embodiment, right isosceles triangular pieces of asphalt composition roofing material are cut. Thereafter, the material on each side of the center line bisecting the right angle is folded under the top surface of the asphalt composition material a plurality of times in a Z-fold manner along lines approximately parallel to the center line to effectively progressively thicken the material at the respective side of the center line, the folding pattern for the two sides being symmetrical with each other.
    Type: Grant
    Filed: July 29, 1993
    Date of Patent: January 3, 1995
    Inventor: Bennie Freiborg
  • Patent number: 5375388
    Abstract: A ridge shingle unit is disclosed which provides for multilayer coverage of a ridge or hip of a structure. A single sheet of roofing material is cut to a shape having end portions, tapered portions, and a center portion. The sheet is folded back on itself three times in the center portion to provide a multilayered, folded ridge shingle unit. The ridge shingle units are then applied overlappingly to the ridge or hip of a structure.
    Type: Grant
    Filed: August 20, 1993
    Date of Patent: December 27, 1994
    Inventor: James E. Poplin
  • Patent number: 5305569
    Abstract: A series of roofing shingles (200, 240, 260, 280) are disclosed which have multiple tabs across the exposed width of the shingle. A polymer foam layer is bonded to an asphalt shingle material to form the roofing shingle. The polymer foam is thicker at certain of the tabs than others to provide a pleasing layered appearance to the roof. The tabs can also be varied in width and length relative to adjacent tabs.
    Type: Grant
    Filed: November 18, 1992
    Date of Patent: April 26, 1994
    Assignee: Elk Corporation of Dallas
    Inventors: Alfred B. Malmquist, Matti Kiik