Abstract: A robotic constructing system based on a cable-driven robot for constructing a structure formed by objects such as bricks is provided. The process of laying the bricks is performed by the cable-driven robot autonomously. The bricks are provided to the robotic constructing system by an external conveyor and a robot arm of the robotic constructing system is configured to pick up the bricks. The robot arm is then configured to place the bricks in a position to receive an adhesive from an adhesive dispenser of the robotic constructing system and further to load the bricks onto a linear rail. The linear rail can be configured to place the bricks within the proximity of the cable-driven robot. The cable-driven robot can be configured to pick up the bricks and lay the bricks in the designated position of a three-dimensional space.

Abstract: The invention relates to a device for adhering brick slips to a panel, which device comprises: —a horizontal transport surface with an infeed side and an outfeed side for transporting the panel from the infeed side, over the transport surface and to the outfeed side; —a buffer arranged adjacently of the transport surface for buffering at least one row of brick slips; —dispensing means for dispensing a layer of adhesive onto the panel; and —engaging means displaceable between a position above the buffer and a position above the transport surface for picking up from the buffer the at least one row of brick slips and placing the row of brick slips on the panel.

Abstract: A method for paving a surface includes identifying the location of a first paving machine in a stringless paving train relative to a reference point and sending instructions to the first paving machine according to a road profile. The method further includes identifying the location of a second paving machine in a stringless paving train relative to the reference point and sending instructions to the second paving machine according to the road profile.

Abstract: A brick laying system where an operator such as a mason works proximate a moveable platform having a robotic arm assembly, a mortar applicator with a mortar transfer device, and a brick transfer device to build structures. The robotically assisted brick laying system may also contain a stabilizer having a disturbance sensing and a disturbance correcting component that provides compensation for disturbances caused by load shifting, movement of the platform, wind, operator movement, and the like. In addition, the robotically assisted brick laying system has a sensing and positioning component for controlling placement of the moveable platform and robotic arm assembly. The interoperability of the system with a mason or skilled operator removes much of the manual labor component of brick laying, allowing the mason more time to focus on craftsmanship and quality, thus improving the end product and the overall working conditions of the mason.

Abstract: A brick laying system where an operator such as a mason works proximate a moveable platform having a robotic arm assembly, a mortar applicator with a mortar transfer device, and a brick transfer device to build structures. The robotically assisted brick laying system may also contain a stabilizer having a disturbance sensing and a disturbance correcting component that provides compensation for disturbances caused by load shifting, movement of the platform, wind, operator movement, and the like. In addition, the robotically assisted brick laying system has a sensing and positioning component for controlling placement of the moveable platform and robotic arm assembly. The interoperability of the system with a mason or skilled operator removes much of the manual labor component of brick laying, allowing the mason more time to focus on craftsmanship and quality, thus improving the end product and the overall working conditions of the mason.

Abstract: An automated block or brick construction apparatus is provided by adapting a base transport assembly with a specialized working platform for brick, block and mortar. The working platform houses at least one robotic arm to accurately position mortar and block or brick in place on a wall construction. The working platform is controlled by a 3-D stringless guidance system for positioning vertically, horizontally, and laterally. The robotic arms place and position a block or brick and stage the subsequent blocks or bricks for installation. A first robotic arm can apply mortar onto a wall while a second robotic arm places a concrete masonry unit accurately onto the mortar and also place blocks in position. Application and movement of mortar and blocks are controlled by a programmable central processing unit.

Abstract: An automated brick laying system (10) for constructing a building from a plurality of bricks (16) comprises a robot (12) provided with a brick laying and adhesive applying head (18), a measuring system (13), and a controller (14) that provides control data to the robot (12) to lay the bricks (16) at predetermined locations. The measuring system (13) measures in real time the position of the head (18) and produces position data for the controller (14). The controller (14) produces control data on the basis of a comparison between the position data and a predetermined or pre-programmed position of the head (18) to lay a brick (16) at a predetermined position for the building under construction. The controller (14) can control the robot (12) to construct the building in a course by course manner where the bricks (16) are laid sequentially at their respective predetermined positions and where a complete course of bricks for the entire building is laid prior to laying of the brick for the next course.

Abstract: Assembly for temporarily attaching a vertical masonry guide to an inner leaf of a cavity wall during laying of the bricks of an outer leaf of a cavity wall, comprising an inner leaf attaching part for attaching the assembly to the inner leaf, a masonry guide attaching part for attaching the assembly to the masonry guide, and a connecting part for mutually connecting the inner leaf attaching part and the masonry guide attaching part.

Abstract: A mortar applying machine incorporating housing, having a rotatable drive wheel mounted therein, the drive wheel adhered upon a pivot shaft located within the housing, and the drive wheel being disposed through the bottom of the housing for mortar and engagement with the surface of a row of blocks previously applied in the forming of a building wall. Fixedly mounted to the same shaft are a pair of paddles, formed of blades, which assure the proper shifting and movement of the fluid mortar into position within the housing, for passage out of its lower openings, and onto the transverse lands of the row of blocks as previously applied into the building wall. A diverter is provided within the housing to assure that the fluid mortar flows towards the front of the housing with respect to the direction of its movement when depositing a layer of mortar onto a previously laid row of blocks.

Abstract: An automated brick laying system (10) for constructing a building from a plurality of bricks (16) comprises a robot (12) provided with a brick laying and adhesive applying head (18), a measuring system (13), and a controller (14) that provides control data to the robot (12) to lay the bricks (16) at predetermined locations. The measuring system (13) measures in real time the position of the head (18) and produces position data for the controller (14). The controller (14) produces control data on the basis of a comparison between the position data and a predetermined or pre-programmed position of the head (18) to lay a brick (16) at a predetermined position for the building under construction.

Abstract: A jig arrangement and method of using a jig arrangement for assisting a bricklayer in constructing a brick pillar or column in which the jig has two main subassemblies. The first of the subassemblies comprises four corner members alternately arranged with four side elements to form a square which can be adjusted in size to the size of the cross-section of the pillar for use in forming a perfect square from the base layer of bricks by defining the boundary of the square of bricks by simply locating the bricks within the square frame. The second subassembly is adjustable length extension members which are fitted to the square frame by adjustable legs at each corner for forming the boundary of the sides of the pillar as successive layers of bricks are layed.

Abstract: For producing wall panels (8) from bricks (1), a line-up path (4) on which bricks to be masoned are deposited in a row with a gripper, a transfer device (10) for transporting the brick row from the line-up path (4) to a bricklaying station (7) for masoning the wall panel, and a device for moving apart the bricks to form vertical joints (9) between the bricks (1) of the wall panel (8) are provided. The gripper depositing the bricks (1) on the line-up path (4) is formed by a depiling gripper (3) that depiles the bricks (1) of a pile (2) in rows with its two longitudinal grippers (13, 14). The device for moving apart the bricks (1) is formed by transverse grippers (21, 21a) disposed on the depiling gripper (3) between the longitudinal grippers (13, 14), said transverse grippers (21, 21a) individually holding the bricks (1) of the brick row depiled with the longitudinal grippers (13, 14) and being formed to be movable in the longitudinal direction of the depiling gripper (3).

Abstract: In a method for producing wall panels, bricks (9) are partly cut at a cutting station, conveyed to a line-up path (5) and then masoned into wall panels. Bricks (9) to be cut are gripped by a transport and holding device (12; 12a; 34; 49; 66), transported to the cutting station (19, 20; 24a; 50) and cut at the cutting station (19, 20; 24a; 50) in the required cutting planes in the state as clamped in the transport and holding device.

Abstract: A method of forming a composite panel with a facade comprising a planar arrangement of thin discrete facers on a body of structural backing material. The method comprises the steps of providing a horizontal casting bed, providing a plurality of facers each with chamfers at corners between side-rear and end-rear walls, arranging the facers in abutting relationship atop the casting bed and in a selected pattern in a face down planar configuration so that the chamfers on the facers open upwardly and define narrow elongated sealant channels at joints between contiguous facers. Depositing a sealant in the channels and pouring concrete as a structural backing material atop the facers, the rear surfaces of the facers and the concrete adhering to form a composite panel.

Abstract: For producing wall panels (8) from bricks (1), a line-up path (4) on which bricks to be masoned are deposited in a row with a gripper, a transfer device (10) for transporting the brick row from the line-up path (4) to a bricklaying station (7) for masoning the wall panel, and a device for moving apart the bricks to form vertical joints (9) between the bricks (1) of the wall panel (8) are provided. The gripper depositing the bricks (1) on the line-up path (4) is formed by a depiling gripper (3) that depiles the bricks (1) of a pile (2) in rows with its two longitudinal grippers (13, 14). The device for moving apart the bricks (1) is formed by transverse grippers (21, 21a) disposed on the depiling gripper (3) between the longitudinal grippers (13, 14), said transverse grippers (21, 21a) individually holding the bricks (1) of the brick row depiled with the longitudinal grippers (13, 14) and being formed to be movable in the longitudinal direction of the depiling gripper (3).

Abstract: An adjustable drywall support apparatus for holding a gypsum wallboard in place as it is being installed at ceiling level. The adjustable drywall support apparatus includes a support assembly including an elongate tubular member and a shaft member being telescopingly disposed in the elongate tubular member; and also includes a cross member assembly including a tubular main cross member being securely attached to the support assembly and being adapted to engage and support a drywall.

Abstract: The present invention is directed to a system and method for laying masonry blocks in multiple block units. The system comprises a mortar injection device, a block hoist apparatus and a mortar applying apparatus, The mortar injection device includes a mortar feed, mortar dispensing chutes and a block tamper. The mortar dispensing chutes are positioned to inject mortar into gaps between adjacent blocks in the multiple block unit, to create a mortar joint between each block. The block tamper comprises a vibratory roller and/or a series of vibrating pistons attached to the mortar injection device, and facilitates substantially uniform settling of the mortar in the block gaps.

Abstract: A wall panel lifting system used for forming multistory walls. The system includes a vertical wall panel lifting frame, a wall panel trolley frame and a wall panel. The wall panel lifting frame includes a plurality of vertical legs connected together using leg couplings, cross braces and angled lifting frame braces and a pair of vertical jacks. The lifting frame also includes a cable winch with a cable and pulleys. One end of the cable is attached to the trolley frame for lifting the trolley frame and attached wall panel as the building of the block or brick wall proceeds upwardly. The trolley frame is rides on wheels up and down inside a vertical groove in a front of the vertical legs of the lifting frame. The trolley frame includes a pair of vertical channel members. The channel members include a rear “U” shaped channel and a front “U” shaped channel.