Abstract: An intumescent polymer is provided for molding fire-retardant structures. Expandable graphite is mixed in a polymer matrix to form the intumescent polymer. The expandable graphite is treated with silane to improve the strength of the polymer. Other ingredients may also be included within the polymer, including an acid source, blowing agent, char forming agent, an inorganic filler and a cross-linking agent.

Abstract: A resist underlayer film for lithography has high solubility in a resist solvent (solvent used in lithography) for expressing good coating film forming property and a smaller selection ratio of dry etching rate as compared with a resist. A resist underlayer film-forming composition containing a novolac resin containing a structure (C) obtained by a reaction of an aromatic ring of an aromatic compound (A) with a hydroxy group-containing aromatic methylol compound (B). The aromatic compound (A) may be a component constituting the structure (C) in the novolac resin. The hydroxy group-containing aromatic methylol compound (B) may be a compound of Formula (1): The hydroxy group-containing aromatic methylol compound (B) may be 2-hydroxybenzyl alcohol, 4-hydroxybenzyl alcohol, or 2,6-di-tert-butyl-4-hydroxymethyl phenol.

Abstract: The present invention relates to fire retardant compositions, and fire retardant objects formed therefrom comprising a preformed gas-producing material and a matrix, wherein, in use, the gas-producing material prevents, limits or reduces combustion of the matrix. Also disclosed are methods of producing fire retardant compositions, methods of making objects formed therefrom as well as structures having fire retardant properties.

Abstract: Provided is a flame-retardant foamable styrene resin composition having a high flame retardancy and thermal stability, and recyclable, with a small amount of a bromine-containing flame retardant added. A flame-retardant foamable styrene resin composition, containing (A) a styrene resin, (B) a bromine-containing organic compound, (C) zinc oxide, and (D) a foaming agent, in which an amount of (C) the zinc oxide added is less than 2 parts by weight per 100 parts by weight of (A) the styrene resin.

Abstract: The present invention relates to a process for the preparation of porous particles comprising at least one polyimide by reacting (A) at least one polyisocyanate having on average at least two isocyanate groups per molecule and (B) at least one polycarboxylic acid having at least two COOH groups per molecule or anhydride thereof, in the presence of at least one solvent, optionally at least one catalyst and optionally at least one further additive, to cause precipitation of a polyimide in the solvent to form the porous particles, to porous particles, obtained with this process, to parts, bodies, foams and/or material comprising these porous particles, and to the use of the porous particles or of the parts, bodies, foams and/or material as insulation material and in vacuum insulation.

Abstract: Provided are a rubber composition for tire tread, which exhibits excellent cut and chip resistance and also exhibits excellent abrasion resistance and heat generation resistance performances that are in a trade-off relationship with the cut and chip resistance, and a tire produced using the rubber composition. The rubber composition for tire tread has excellent abrasion resistance and cut and chip resistance, and thus a tire produced using the rubber composition for tire tread can be suitably used in buses or trucks.

Abstract: The present invention relates to a process for producing porous materials, which comprises reaction of at least one polyfunctional isocyanate with an amine component comprising at least one polyfunctional substituted aromatic amine and also water in the presence of a solvent. The invention further relates to the porous materials which can be obtained in this way and the use of the porous materials as insulation material and in vacuum insulation panels.

Abstract: A process for producing expandable styrene polymers via polymerization of at least one vinylaromatic monomer in aqueous suspension in the presence of at least one halogenated polymer as flame retardant, graphite, and blowing agent, which comprises the presence, in the aqueous suspension at the start of the polymerization reaction, of from 1 to 30% by weight of at least one styrene polymer, based on the entirety of monomers and styrene polymer, and likewise the presence of at least one halogenated polymer as flame retardant in the styrene polymer used at the start of the polymerization reaction.

Abstract: The invention provides a heat transfer composition comprising (i) from about 45 to about 75% by weight 2,3,3,3-tetrafluoropropene (R-1234yf); and (ii) from about 25 to about 55% by weight 1,1,1,2-tetrafluoroethane (R-134a). A heat transfer composition comprising, optionally consisting essentially of, (i) from about 20 to about 90% by weight R-1234yf; (ii) from about 10 to about 60% by weight R-134a; and (iii) from about 1 to about 20% by weight R-32 is also provided.

Abstract: An interconnected microcellular material, a method for preparing said material using low-value waste from the paper industry, such as industrial lignin, and the use thereof for the production of items such as catalysts, filters or absorbent elements.

Abstract: Use of at least one procyanidin- and/or prodelphinidin-type tannin, devoid of prorobinetidin- and/or profisetinidin-type tannin, in a mixture with furfuryl alcohol for the implementation of a polymerization reaction for the preparation of rigid foams, said procyanidin- and/or prodelphinidin-type tannin being in particular pine bark tannin.

Abstract: The use of at least one diphosphine of formula (I), wherein X is S or O; n is 0 or 1; R1, R2, R3, R4 are independently C1-C10-alkyl, C1-C10-hydroxyalkyl, C1-C10-alkoxy, C1-C10-hydroxyalkoxy, C3-C10-cycloalkyl, C3-C10-cycloalkoxy, C6-C10-aryl, C6-C10-aryloxy, C6-C10-aryl-C1-C4-alkyl, C6-C10-aryl-C1-C4-alkoxy, C6-C10-hydroxy-aryl, C6-C10-hydroxy-aryloxy, C1-C10-thioalkyl, C6-C10-thioaryl or C1-C4-thioalkyl-C6-C10-aryl, NR5R6, COR2, COOR5 or CONR5R6; R5, R6 are H, C1-C10-alkyl, C3-C10-cycloalkyl, C6-C10-aryl or C6-C10-aryl-C1-C4-alkyl; as a flame retardant in a polyurethane material is provided.

Abstract: The invention provides polyurethane and polyisocyanurate foams and methods for the preparation thereof. More particularly, the invention relates to closed-celled, polyurethane and polyisocyanurate foams and methods for their preparation. The foams are characterized by a fine uniform cell structure and little or no foam collapse. The foams are produced with a polyol premix composition which comprises a combination of a hydrohaloolefin blowing agent, a polyol, a silicone surfactant, and a precipitation-resistant metal-based catalyst used alone or in combination with an amine catalyst.

Abstract: Disclosed are polyol premix compositions, and foams formed therefrom, which comprise a combination of a hydrohaloolefin blowing agent, a polyol, a silicone surfactant, and a catalyst system that includes a bismuth-based metal catalyst. Such catalysts may be used alone or in combination with an amine catalyst and/or other non-amine catalysts.

Abstract: The invention relates to high-temperature-resistant foams having low thermal conductivity, to the production thereof from organic polyisocyanates and polyepoxides, and to the use of the foams.

Abstract: The invention relates to foams of high thermal stability, to the production thereof from organic polyisocyanates and polyepoxides, and to the use of the foams.

Abstract: Combinations of gelatinous elastomer and polyurethane foam may be made by introducing a plasticized triblock copolymer resin and/or a diblock copolymer resin at least partially cured into gel particles into a mixture of polyurethane foam forming components including a polyol and an isocyanate. The plasticized copolymer resin is polymerized to form a cured gelatinous elastomer or gel, which is then reduced in size, for instance to give an average particle size of 10 millimeters or less. Polymerizing the polyol and the isocyanate forms polyurethane foam. The polyurethane reaction is exothermic and can generate sufficient temperature to at least partially melt the styrene-portion of the triblock copolymer resin thereby extending the crosslinking and in some cases integrating the triblock copolymer within the polyurethane polymer matrix. The gel component has higher heat capacity than polyurethane foam and thus has good thermal conductivity and acts as a heat sink.

Abstract: A heat transfer composition comprising trans-1,3,3,3-tetrafluoropropene (R-1234ze(E)), difluoromethane (R-32) and 1,1-difluoroethane (R-152a).

Abstract: A bioresin composition is used to form a rigid polyurethane article that includes a first and a second biopolyol and is substantially free of aprotic solvents that chemically decompose in the presence of water. The first biopolyol includes a natural oil component. The second biopolyol includes the reaction product of a natural carbohydrate and an alkylene oxide. The rigid polyurethane foam article includes the reaction product of the bioresin composition and an isocyanate which are reacted in the presence of a chemical blowing agent.

Abstract: Polyurethane foam compositions and processes to make flexible polyurethane foams are disclosed. Polyurethane foam is produced in the presence of additives comprising guanidine derivatives. Improvements in physical properties such as air flow, dimensional stability, tensile, tear, elongation and foam hardness is observed when these additives are present in polyurethane formulations. In addition, these additives can minimize polymer degradation under humid ageing conditions resulting in foam products with better mechanical properties.

Abstract: Polyurethane foams which are highly flame resistant are described, as well as the production of such polyurethane foams by the reaction between a natural polyol, such as sucrose or a blend of mono- or disaccharides in place of the standard hydrocarbon-based polyol component, a polyisocyanate and water in the presence of a suitable polyurethane forming catalyst and a flame retardant, and optionally one or more components such as surfactants and/or emulsifiers. The resultant polyurethane foam has a bio-based solid content ranging from about 17% to 30%, may be formulated in a variety of foam densities for a variety of applications, and exhibits a high degree of fire and burn resistance, as exhibited by the flame spread index and the smoke spread values.

Abstract: Preparation and use of polyurethane foams with the use of foam stabilizers of the general formula (I)

Abstract: Disclosed are compositions-of-matter composed of a continuous elastomeric matrix and a liquid; the matrix entrapping the liquid therein in the form of closed-cell droplets dispersed throughout the matrix. The disclosed compositions-of-matter are characterized by a low tensile/compressive modulus and are capable of retaining the liquid for exceedingly long periods of time. Further disclosed are processes for forming the compositions-of-matter and uses thereof.

Abstract: A composition and process useful to make flexible polyurethane foams and in particular flexible molded polyurethane foams is disclosed. The usage of dipolar aprotic liquids such as DMSO, DMI, sulfolane, N-methyl-acetoacetamide, N,N-dimethylacetoacetamide as well as glycols containing hydroxyl numbers OH#?1100 as cell opening aides for 2-cyanoacetamide or other similar molecules containing active methylene or methine groups to make a polyurethane foam is also disclosed. The advantage of using cell opener aids results in a) no foam shrinkage; b) lower use levels of cell opener; c) foam performance reproducibility d) optimum physical properties. In addition, combining the acid blocked amine catalyst together with the cell opener and the cell opener aid results in a less corrosive mixture as well as provides a method that does not require mechanical crushing for cell opening.

Abstract: Porous three-dimensional networks of polyurea and porous three-dimensional networks of carbon and methods of their manufacture are described. In an example, polyurea aerogels are prepared by mixing an triisocyanate with water and a triethylamine to form a sol-gel material and supercritically drying the sol-gel material to form the polyurea aerogel. Subjecting the polyurea aerogel to a step of pyrolysis may result in a three dimensional network having a carbon skeleton, yielding a carbon aerogel. The density and morphology of polyurea aerogels can be controlled by varying the amount of isocyanate monomer in the initial reaction mixture. A lower density in the aerogel gives rise to a fibrous morphology, whereas a greater density in the aerogel results in a particulate morphology. Polyurea aerogels described herein may also exhibit a reduced flammability.

Abstract: An adhesive composition for use in the manufacture of wood-based boards, wherein the adhesive composition is foamable and comprises a resin, a filler and a foaming agent without any cationic acrylamide copolymer. According to the invention, the adhesive composition contains 40-80 wt % resin, 5-30 wt % filler, 0-40 wt % solvent, and 0.1-10 wt % foaming agent, which has been selected from organic and/or inorganic surface-active sulfate, sulfonate, phosphate or phosphonate compounds or their derivatives or mixtures.

Abstract: A flame retardant aqueous liquid composition containing water, guanidine sulfamate, a citric acid compound including a metal salt of citric acid, and a water soluble polymer. A flame retardant polyurethane foam is produced by a process including the steps of providing a mixture of the above flame retardant aqueous liquid composition with a polyol and an isocyanate, and reacting the mixture in the presence of a catalyst.

Abstract: The present invention relates to a novel method for manufacturing a cellular elastomeric polyurethane foam ball. The product polyurethane foam ball may be used as a core for a tennis ball which meets ITF specifications for tennis balls, including weight, diameter, bound, forward deformation and return deformation.

Abstract: A phenolic foam is made by foaming and curing a formable phenolic resin composition that comprises a phenolic resin, a blowing agent, an acid catalyst and an inorganic filler. The blowing agent comprises a blend of chlorinated aliphatic hydrocarbon containing 2 to 5 carbon atoms and an aliphatic hydrocarbon containing from 3 to 6 carbon atoms mixed in a ratio of 60/40 to 95/5 parts by weight. The inorganic filler is at least one selected from a metal hydroxide, a metal oxide, a metal carbonate and metal powder. The phenolic foam has a pH of 5 or more and a water uptake less than 1 kg/m2. A phenolic foam with a higher pH value compared with conventional phenolic foam reduces corrosion risk when in contact with metallic materials. The phenolic foam maintains excellent long-term stable thermal insulation performance, low water uptake and fire resistance performance and by using the said blowing agent, does not harm the environment as an ozone or global warming depleting material.

Abstract: The object of the invention is a method for the production of foams on silicon basis from polymer mixtures (A) containing silicon, wherein at least one compound (V) is used that contributes to the formation of the polymer network, and which carries at least one alkoxy silyl group of the general formula [1a], [1b], or [1c] ?Si—O—(R1)(R2)(R3) [1a], ?Si(R5)—O—C(R1)(R2)(R3) [1b], ?Si—O—C(O)—U [1c], from which upon curing of the polymer mixtures (A) at least one molecule (XY) is split which is gaseous during processing and causes the formation of foam in the polymer mixture (A), and a catalyst (K) selected from a Brönstedt acid, Brönstedt base, Lewis acid, and Lewis base, where R1, R2, R3, R5, and U have the meanings as stated in claim 1, and where polymer mixtures (A) which form SiO2 during the cross-linking process are excluded.

Abstract: A subject-matter of the present invention is a blowing agent composition comprising an organic solvent with a boiling point, at atmospheric pressure, of greater than 0° C. and having a low GWP and at least one compound (C) chosen from haloketones, fluoroacids, fluoroesters, fluoroamines, (hydro)fluoroethers, (hydro) fluorothioethers, (hydro)fluoroolefins, cyclic (hydro)fluorocarbons and iodofluoro(hydro)carbons.

Abstract: The invention provides a method of preparing an aqueous dispersion of vesiculated polymer particles, the method comprising: preparing a dispersion of polymerisable particles within a continuous aqueous phase, the polymerisable particles having a structure that is defined by an outer organic phase that comprises one or more ethylenically unsaturated monomers and surrounds an inner aqueous phase, said inner aqueous phase defining a single void within the polymerisable particle, wherein a RAFT agent functions as a stabiliser for the outer organic phase within the continuous aqueous phase, and wherein a RAFT agent functions as a stabiliser for the inner aqueous phase within the outer organic phase; and polymerising the one or more ethylenically unsaturated monomers under the control of a RAFT agent functioning as said stabiliser to form the aqueous dispersion of vesiculated polymer particles.

Abstract: The invention provides polyurethane and polyisocyanurate foams and methods for the preparation thereof. More particularly, the invention relates to open-celled, polyurethane and polyisocyanurate foams and methods for their preparation. The foams are characterized by a fine uniform cell structure and little or no foam collapse. The foams are produced with a polyol premix composition which comprises a combination of a hydrohaloolefin blowing agent, a polyol, a surfactant component which comprises a non-silicone surfactant and is substantially absent of a silicone surfactant, and a tertiary amine catalyst.

Abstract: Catalysts contain, as structural units, at least one tertiary amino group and at least one group which, after its decomposition, is capable of complexing or protonating the tertiary amino group.

Abstract: The present invention is directed to a method for reducing waste accumulation by using an environmentally degradable disposable material. The disposable material, which includes a hydroxycarboxylic acid-containing polymer, degrades hydrolytically during operative and disposal stages in a controlled manner such that the disposal degradation rate of the material is accelerated relative to the operative degradation rate of the material.

Abstract: A method of making a molecularly imprinted porous structure makes use of a surfactant analog of the molecule to be imprinted that has the imprint molecule portion serving as the surfactant headgroup. The surfactant analog is allowed to self-assemble in a mixture to create at least one supramolecular structure having exposed imprint groups. The imprinted porous structure is formed by adding reactive monomers to the mixture and allowing the monomers to polymerize, with the supramolecular structure serving as a template. The resulting solid structure has a shape that is complementary to the shape of the supramolecular structure and has cavities that are the mirror image of the imprint group. Similarly, molecularly imprinted particles may be made by using the surfactant to create a water-in-oil microemulsion wherein the imprint groups are exposed to the water phase.

Abstract: A method of making a molecularly imprinted porous structure makes use of a surfactant analog of the molecule to be imprinted that has the imprint molecule portion serving as the surfactant headgroup. The surfactant analog is allowed to self-assemble in a mixture to create at least one supramolecular structure having exposed imprint groups. The imprinted porous structure is formed by adding reactive monomers to the mixture and allowing the monomers to polymerize, with the supramolecular structure serving as a template. The resulting solid structure has a shape that is complementary to the shape of the supramolecular structure and has cavities that are the mirror image of the imprint group. Similarly, molecularly imprinted particles may be made by using the surfactant to create a water-in-oil microemulsion wherein the imprint groups are exposed to the water phase.

Abstract: Polyol blend comprising a polyester polyol, a tertiary amine catalyst and an organic carboxylic acid wherein said carboxylic acid contains at least one OH, SH, NH2 or NHR functional group, wherein R is an alkyl, cycloalkyl or aryl group and the use of said polyol blend in the manufacture of rigid polyurethane foams.

Abstract: The present invention is a puff heat transfer, a puff transfer composition, and a method of making a puff transfer composition. The puff transfer composition, i.e., ink, is actually loaded with the color. In particular, the transfer composition comprises effective amounts of a transfer base material, at least one pigment concentrate, and a puff base material. The transfer base material and the pigment concentrate may be mixed together and then loaded into the puff base material to form the transfer composition. The transfer composition may be deposited on a transfer sheet to make the heat transfer. The transfer sheet may be a substrate that is treated with quillon. By using a substrate sheet that is treated with quillon, the puff of the present invention has an improved, velvet-like feel when the transfer sheet is removed.

Abstract: Polyol blend comprising a polyester polyol, a tertiary amine catalyst and an organic carboxylic acid wherein said carboxylic acid contains at least one OH, SH, NH2 or NHR functional group, wherein R is an alkyl, cycloalkyl or aryl group and the use of said polyol blend in the manufacture of rigid polyurethane foams.

Abstract: A method of making a molecularly imprinted porous structure makes use of a surfactant analog of the molecule to be imprinted that has the imprint molecule portion serving as the surfactant headgroup. The surfactant analog is allowed to self-assemble in a mixture to create at least one supramolecular structure having exposed imprint groups. The imprinted porous structure is formed by adding reactive monomers to the mixture and allowing the monomers to polymerize, with the supramolecular structure serving as a template. The resulting solid structure has a shape that is complementary to the shape of the supramolecular structure and has cavities that are the mirror image of the imprint group. Similarly, molecularly imprinted particles may be made by using the surfactant to create a water-in-oil microemulsion wherein the imprint groups are exposed to the water phase.

Abstract: A method of making a molecularly imprinted porous structure makes use of a surfactant analog of the molecule to be imprinted that has the imprint molecule portion serving as the surfactant headgroup. The surfactant analog is allowed to self-assemble in a mixture to create at least one supramolecular structure having exposed imprint groups. The imprinted porous structure is formed by adding reactive monomers to the mixture and allowing the monomers to polymerize, with the supramolecular structure serving as a template. The resulting solid structure has a shape that is complementary to the shape of the supramolecular structure and has cavities that are the mirror image of the imprint group. Similarly, molecularly imprinted particles may be made by using the surfactant to create a water-in-oil microemulsion wherein the imprint groups are exposed to the water phase.

Abstract: A polyurethane composition for fabricating antimicrobial based products such as polyurethane foam carpet backing materials and carpets having a polyurethane foam carpet backing material. The polyurethane composition includes a plurality of particles comprising an antimicrobial agent which are at least partially encapsulated by a plasticizer material before being dispersed within a polyurethane.

Abstract: A process for producing an urea preparation of reduced particle-size and narrow particle-size distribution by using an air milling process is provided. Also provided is an urea preparation of reduced particle-size, narrow particle-size distribution, and high purity.

Abstract: A superporous hydrogel composite is formed by polymerizing one or more ethylenically-unsaturated monomers, and a multiolefinic crosslinking agent, in the presence of particles of a disintegrant and a blowing agent. The disintegrant, which rapidly absorbs water, serves to greatly increase the mechanical strength of the superporous hydrogel and significantly shorten the time required to absorb water and swell. Superporous hydrogel composites prepared by this method have an average pore size in the range of 10 &mgr;m to 3,000 &mgr;m. Preferred particles of disintegrant include natural and synthetic charged polymers, such as crosslinked sodium carboxymethylcellulose, crosslinked sodium starch glycolate, and crosslinked polyvinylpyrrolidone. The blowing agent is preferably a compound that releases gas bubbles upon acidification, such as NaHCO3. Improved hydrogel composites formed without a blowing agent are also provided.

Abstract: The present invention includes new compositions for making polyurethane and polyurethane foam compositions. These compositions comprise the reaction product of an isocyanate A-Side and a B-Side comprising: (i) a polyol having a molecular weight of about 1000 g/mol or more, and having an average functionality of 2.0 or greater; (ii) a polyol having a Tg of about −80° C. or less, and having a molecular weight of about 1000 g/mol or more, and having an average functionality of 2.0 or greater; and(iii) a polyhydric alcohol having a molecular weight of about 90 g/mol or more, and having an average functionality of 3.0 or more. In the case of polyurethane foam compositions, the system also comprises water. The invention also includes processes for making the polyurethane and polyurethane foam compositions, as well as methods of adhering the same to cosmetic layers comprising thermoplastic, acrylic, and gel coat materials. The invention also includes articles made from these reinforced cosmetic layers.

Abstract: Process for making rigid polyurethane or urethane-modified polyisocyanurate foams comprising the step of reacting an organic polyisocyanate composition with an isocyanate-reactive composition comprising a polyester polyol in the presence of an amine catalyst characterized in that the pKa of the conjugated ammonium salt of said amine is less than 12.

Abstract: In a process for producing self-releasing, compact or cellular moldings which comprise polyisocyanate polyaddition products and may contain reinforcing material by reacting a) organic and/or modified organic polyisocyanates with b) at least one compound containing at least two reactive hydrogen atoms and having a molecular weight of from 62 to 10,000 and, if desired, c) chain extenders and/or crosslinkers in the presence of d) internal mold release agents and in the presence of or absence of e) catalysts, f) blowing agents, g) reinforcing materials and h) auxiliaries in an open or closed mold, the internal mold release agents (d) used are diesters and/or monoesters of alkylsuccinic acids and/or diesters and/or monoesters of alkenylsuccinic acids.

Abstract: In a process for producing polyurethane foams, preferably semirigid polyurethane foams and flexible, semirigid and rigid polyurethane integral foams,a) at least one modified or unmodified organic polyisocyanate is reacted withb) at least one relatively high molecular weight compound containing at least two reactive hydrogens and, if desired,c) low molecular weight chain extenders and/or crosslinkers in the presence ofd) blowing agents, preferably water and/or (cyclo)alkanes,e) a catalyst mixture comprising, according to the invention,e') from 35 to 65 parts by weight of di-n-octyltin bis(2-ethylhexyl thioglycolate) ande") from 65 to 35 parts by weight of mono-n-octyltin tris(2-ethylhexyl thioglycolate) and also, if desired,e'") cocatalysts selected from the group of tertiary amines, alkali metal and alkaline earth metal salts of monocarboxylic acids having from 1 to 20 carbon atoms andf) if desired, additives,with the reaction for forming the polyurethane integral foams being carried out in a closed mold with

Abstract: A method of providing for manufacturing a colored polymer resin having the steps of:(a) blending a disazo colorant into a mixture of monomers, the colorant having a poly(oxyalkylene) substituent comprising from 2 to 200 alkylene oxide residues, bonded to each end of the disazo chromophore, the poly(oxyalkylene) substituent having a nucleophilic terminal group which is capable of reacting with at least a portion of the monomers;(b) providing conditions under which the monomers and disazo colorant polymerize to form a colored polymer resin.