Abstract: Flame-retardant polyurethane foam is produced by mixing and reacting a polyol, a phosphorus acid and a compound containing two or more isocyanate radicals. The flame-retardant polyurethane foam may be used for cushioning, sound and thermal insulation, coating agent, molding agent, or as a cavity filler.

Abstract: A water absorbent, relatively dimensionally stable foam is formed from a prepolymer prepared from a polyoxyethylene containing diol, a crosslinking agent and a polyisocyanate. The preferred polyisocyanate is methylene bis(cyclohexyl isocyanate). The foam also demonstrates the ability to hold substantial amounts of water, even under pressure, and can be used in various personal and medical care products such as diapers and surgical sponges.

Abstract: Flame retardant polyurethane foams are produced by mixing and reacting a polyol, a low molecular weight compound with 1 or more active hydrogen, an organic polyisocyanate and an acidic boron compound in the presence of an organo-metal urethane catalyst.The flame-retardant polyurethane foam may be used for thermal and sound insulation, for cushioning and for molding useful objects.

Abstract: Stable flame-retardant polyol-oxidated silicon-acidic boron emulsions are produced by mixing and reacting a liquid organic polyol, and oxidated silicon compound and an acidic boron compound. This flame-retardant emulsion is useful in the production of flame-retardant polyurethane, polyester and polyesteramide products.

Abstract: Polyurethane foams, varying in nature from soft to hard, tough skin and a process for their preparation comprising reacting approximately equal volumes of substantially liquid mixtures from a two part dispensing system, Part A comprising a substantially liquid, stable mixture of an isocyanate and an epoxide and Part B comprising a substantially liquid mixture of a polyether polyol, a catalyst and an accelerator.

Abstract: Active hydrogen-containing compositions having internal mold release components are used in a process in preparing molded polymeric products. In the process, the active hydrogen-containing composition contains (a) a primary or secondary amine, (b) a carboxylic acid or amido carboxylic acid salt of a group II metal or of aluminum, lithium, copper, iron, cobalt or nickel, and optionally (c) a carboxylic acid or amido carboxylic acid.

Abstract: Active hydrogen-containing compositions having internal mold release components for use in preparing molded polymeric products are disclosed which contain (a) a primary or secondary amine, (b) a carboxylic acid or amido carboxylic acid salt of a group II metal or of aluminum, lithium, copper, iron, cobalt or nickel, and optionally (c) a carboxylic acid or amido carboxylic acid.

Abstract: Certain dimethylamino alkyleneoxy isopropanols obtained by propoxylation of dimethylamino alkanols and ethers is used as a catalyst for preparing polyurethane foam.

Abstract: The present invention relates to the obtention of a rigid polyurethane compound, cellular or micro-cellular, reinforced or not, having a density ranging from 0.20 to 1.30 g/cm.sup.3 ; the formation of this compound happens through the mixing of a resin composed of a mixture of polyether and polyester polyols aminated or not, having a molecular weight ranging from 100 to 5000, employed at 5 to 100 parts by weight; surfactant based on dimethylpolysiloxane, employed at 0.1 to 5 parts by weight; amine catalysts of the tetramethylethylenediamine and dimethylcyclohexylamine type employed at 0.

Abstract: A flexible highly elastical polyurethane foam having a density ranging between 25 and 150 kg/m.sup.3 and a relatively high fire resistance obtained by the reaction of an isocyanate and/or a chemically modified derivate thereof with a highly molecular reactive polyol in presence of a catalytic agent, of a cross-linker, and/or an extender, of water as blast means and of a fire retardant, characterized in that said fire retardant comprises at least one of the following components: (1) linear urea-formol oligomer mixture having the general formula NH.sub.2 --CO--NH--[CH.sub.2 --NH--CO--NH].sub.n --CH.sub.2 --NH--CO--NH.sub.

Abstract: This invention relates to a process for the preparation of non-cellular or cellular polyurethane elastomers by the reaction of(a) an organic polyisocyanate, preferably in the form of NCO groups containing prepolymers and/or modified urethane group containing organic polyisocyanates with(b) a higher molecular weight compound having at least two reactive hydrogen atoms,(c) a polyester polyol containing tin and/or titanium compounds as catalysts, and optionally(d) a chain extending agent and/or crosslinking agent in the presence of(e) blowing agents,(f) auxiliaries and/or additiveswhereby from 0.1 to 10 parts by weight, based on 100 parts by weight of the (b) component, of a polyester polyol is used as a catalyst, which is prepared by the polycondensation of organic polycarboxylic acid with multivalent alcohols in the presence of from 0.002 to 5 weight percent, based on the weight of the polycondensation mixture, of a titanium and/or tin compound used as a catalyst at temperatures from 150.degree. to 200.degree.

Abstract: Open-cell structures are filled with polyimide foam formed in place by the use of a foam precursor in powdered form comprised of a combination of (a) the reaction product of an excess of organic polyisocyanate and a member selected from the group consisting of furfuryl alcohol and condensation products thereof, and (b) an organic polycarboxylic compound containing two carboxylic anhydride groups. The precursor is prepared by combining the species under conditions which favor the reaction of the furfuryl alcohol with the polyisocyanate, but not the polyimide-forming reaction. The polyimide-forming reaction itself is then performed by adding preselected amounts of the powdered precursor, depending on the desired ultimate density of the foam, to each cell of the open-cell structure, then heating to initiate the polyimide reaction, and permitting the carbon dioxide generated by the reaction to escape while confining the resulting foam to the cells.

Abstract: Open-cell structures are filled with polyimide foam formed in place by the use of a foam precursor in powdered form comprised of a combination of (a) the reaction product of an excess of organic polyisocyanate and a member selected from the group consisting of furfuryl alcohol and condensation products thereof, and (b) an organic polycarboxylic compound containing two carboxylic anhydride groups. The precursor is prepared by combining the species under conditions which favor the reaction of the furfuryl alcohol with the polyisocyanate, but not the polyimide-forming reaction. The polyimide-forming reaction itself is then performed by adding preselected amounts of the powdered precursor, depending on the desired ultimate density of the foam, to each cell of the open-cell structure, then heating to initiate the polyimide reaction, and permitting the carbon dioxide generated by the reaction to escape while confining the resulting foam to the cells.

Abstract: Open-cell structures are filled with polyimide foam formed in place by the use of a foam precursor in powdered form comprised of a combination of (a) the reaction product of an excess of organic polyisocyanate and a member selected from the group consisting of furfuryl alcohol and condensation products thereof, and (b) an organic polycarboxylic compound containing two carboxylic anhydride groups. The precursor is prepared by combining the species under conditions which favor the reaction of the furfuryl alcohol with the polyisocyanate, but not the polyimide-forming reaction. The polyimide-forming reaction itself is then performed by adding preselected amounts of the powdered precursor, depending on the desired ultimate density of the foam, to each cell of the open-cell structure, then heating to initiate the polyimide reaction, and permitting the carbon dioxide generated by the reaction to escape while confining the resulting foam to the cells.

Abstract: The present invention is directed to a process for the production of light-resistant, optionally foamed elastomeric molded polyurethanes by reacting(a) organic polyisocyanates which are either mixtures of isophorone diisocyanate with polyisocyanates containing isocyanurate groups and based on 1,6-diisocyanatohexane or mixtures of IPDI with polyisocyanates containing isocyanurate groups and based on 1,6-diisocyanato-hexane and IPDI with organic compounds containing isocyanate-reactive groups in the presence of catalysts, wherein the components are reacted together inside closed molds in an isocyanate index of about 70 to 130.The present invention is additionally directed to the elastomeric polyurethanes prepared by this process.

Abstract: An aliphatic, isocyanate-base, polyurethane polymer and a process for preparing the polymer. The process comprises reacting, such as by spraying onto a substrate or an open mold, a caprolactone polyol with an aliphatic isocyanate in the presence of a catalytic amount of a metallo catalyst, and also in the presence of a fast-curing amount of a curing agent comprising an amine, particularly a triethanol amine, to provide a fast-reaction aliphatic urethane polymer which is a clear, easily color-pigmented polymer.

Abstract: An aliphatic, isocyanate-base, polyurethane polymer and a process for preparing the polymer. The process comprises reacting, such as by spraying onto a substrate or an open mold, a caprolactone polyol with an aliphatic polyisocyanate in the presence of a catalytic amount of a metallo catalyst, and also in the presence of a fast-curing amount of a curing agent comprising an amine, particularly an aromatic diamine, such as diethyl toluene diamine, to provide a fast-reaction aliphatic polyurethane polymer.

Abstract: The specification is directed to polysiloxane foams. There are disclosed compositions capable of curing at room temperature which comprise a hydroxypolysiloxane, an alkylhydrogen polysiloxane, a tin compound as catalyst and finely divided filler. According to the invention storage stability of these foam forming polysiloxane compositions is improved by use as filler of silica which has been pretreated to render is hydrophobic. The subject compositions may comprise two components which do not require individual mixing prior to mixing together of the components. The compositions may be packaged in any convenient manner. The compositions may be used for a variety of purposes, for example to provide medical dressings.

Abstract: Fire retardant flexible polyurethane foams are prepared with reduced scorch and discoloration by the addition of a stabilizing amount of from about 1 to about 12 parts by weight of a cyclic alkylene carbonate to the formulation, based on the weight of the polyester polyol employed, without affecting the fire retardancy of the foam product.

Abstract: The preparation of isocyanurate foams from a recycled polyethylene terephthalate polyol modified with a polyethoxylated nonylphenol is disclosed. These modified foams exhibit improved fluorocarbon solubility. The foams may be used for building roofing and sheathing applications.

Abstract: The preparation of isocyanurate foams from a recycled polyethylene terephthalate polyol modified with aromatic amino polyols, sucrose polyols, ethoxylated alphamethyl glucosides, alkoxylated glycerine or alkoxylated sorbitol is disclosed. These modified foams exhibit improved fluorocarbon solubility. The foams may be used for building roofing and sheathing applications.

Abstract: Improved fluorocarbon blowing agents composed of blends of (a) CFC-11, trichlorofluoromethane, with (b) CFC-123 or CFC-123a, dichlorotrifluoroethane, have been found which impart significant improvement in the solubility characteristics of rigid urethane foam systems that contain significant amounts of aromatic polyester polyols. A substantial increase in the solubility of the CFC-11/CFC-123 or CFC-11/CFC-123a blends over CFC-11 alone in typical rigid urethane foam premix systems containing variable concentrations or aromatic polyester polyol is obtained. Preparation of rigid urethane foams have shown that improved solubility CFC-11 blends with CFC-123 or CFC-123a permit an increase in the amount of aromatic polyester polyol than can be used in the formulation without any significant differences in the physical characteristics of foams compared to those produced from CFC-11 without inclusion of aromatic polyester polyols.

Abstract: Fire retardant flexible polyurethane foams are prepared with reduced scorch and discoloration by the addition of a stabilizing amount of from about 1 to about 12 parts by weight of a cyclic alkylene carbonate to the formulation, based on the weight of the polyether polyol employed, without affecting the fire retardancy of the foam product.

Abstract: A catalyst composition is disclosed for polyurethane production by reaction between aliphatic hydroxyl-containing compounds and secondary or tertiary aliphatic isocyanate group-containing compounds, comprising (i) 1,8-diazabicyclo(5.4.0)-undecene-7, or a salt thereof; (ii) an organic tin compound and, optionally, (iii) an organic lead compound.

Abstract: Modified benzyl ether-containing resole polyols derived from a phenolic component, a non-aqueous aldehyde, and a halogen-containing aliphatic hydroxyl component are prepared using a metal derivative as a catalyst. These polyols react with organic polyisocyanates to yield closed cell, low friability, low combustibility, rigid polyurethane foams without the need for post curing at elevated temperature. They are also useful in the preparation of modified rigid polyisocyanurate foams.

Abstract: A catalyst composition is disclosed for polyurethane production by reaction between aliphatic hydroxyl-containing compounds and secondary or tertiary aliphatic isocyanate group-containing compounds, comprising (i) 1,8-diazabicyclo(5.4.0)-undecene-7, or a salt thereof; (ii) an organic tin compound and, optionally, (iii) an organic lead compound.

Abstract: Polyorganosiloxane foams are obtained by blending, dispensing and curing two-part polyorganosiloxane compositions comprising a liquid hydroxyl endblocked polydimethylsiloxane, a liquid alkyl orthosilicate as the curing agent, a catalytically effective amount of a tin compound, a blowing agent and, as a foam stablilizer, a resinous organosiloxane copolymer comprising trimethylsiloxy units, SiO.sub.4/2 units and a specified class of fluorine-containing organosiloxane units.

Abstract: The present invention is directed to a process for the production of a flexible polyurethane foam comprising reacting(a) an organic polyisocyanate, and(b) a coupled polyol which consists essentially of the reaction product of an organic polyisocyanate and an organic compound having a hydroxy functionality of at least 2 and a primary hydroxy group content of at least 30%, the ratio of hydroxyl groups in said organic compound to isocyanate groups being greater than 1,(c) in the presence of(i) a blowing agent,(ii) a catalyst, and(iii) a foam stabilizer, said foam stabilizer being capable of producing a flexible polyurethane foam meeting the standard specifications for high resilience polyurethane foam as set forth in ASTM D-3770-79, when used in a foam formulation based on toluene diisocyanate and either (A) a polymer polyol prepared by polymerizing one or more ethylenically unsaturated monomers in a polyether polyol, or (B) a dispersion of polyurea and/or polyhydrazodicarbonamide in a hydroxyl group containing

Abstract: The present invention is directed to a polyol blend comprising:(a) from about 30 to about 90 percent by weight of a polyester diol having an OH number of from about 50 to about 500 and having the structure: ##STR1## wherein each R may be the same or different and represents a radical of the formula: ##STR2## where R" represents H or CH.sub.3 with the proviso that both R"s cannot be CH.sub.

Abstract: Sprayable urethane resin compositions and a process for preparing the sprayable resin compositions particularly with reinforcing materials such as chopped fiberglass, which process comprises reacting generally equal volumes of A and B side mixtures in a sprayable reaction to form a fast reacting, fast curing urethane resin, the A side mixture comprising an MDI or an MDI prepolymer prepared by reacting an MDI with a triol and a B side mixture comprising an auto catalytic, aromatic amine polyol having a hydroxyl number ranging from about 300 to 600, a viscosity reducing amount of a tetraethylene glycol and a catalyst to affect the rapid reaction and cure of the A and B side mixtures on spraying, the process may optionally include the incorporation of reinforcing materials, such as glass fibers and optionally may include the use of blowing agents to provide a lower density reinforced cured product.

Abstract: This invention comprises a process of making a polyurethane foam from polyisocyanates and polyols in the presence of bivalent tin carboxylate catalyst. The procedure consists of a novel method of preparation and hydrolysis of the tin catalyst. Stannous chloride prepared in the presence of at least 10% and up to 50% excess tin is used to prepare a desirable low viscosity stannous carboxylate.

Abstract: A method for manufacturing a phenolic resin foam is provided which comprises the steps of mixing a composition consisting of 100 parts by weight of a resol-type phenol-formaldehyde resin, 5 to 40 parts by weight of a curing agent consisting of an acid, and a foaming agent consisting of an isocyanate or a mixture thereof with water, and heating the composition for foaming, an amount of the isocyanate being 5 to 30 parts by weight if the foaming agent is the isocyanate alone, and the amount of the isocyanate being not less than its equivalent weight and an amount of water being 5 to 30 parts by weight if the foaming agent is the mixture of the isocyanate with water. If 100 parts by weight of a urethane-modified phenol-formaldehyde resin are used in place of 100 parts by weight of the resol-type phenol-formaldehyde resin, 0.1 to 1.5 parts by weight of a curing agent consisting of a tin compound are used in place of the acid curing agent.

Abstract: Reaction injection moldings (RIM) having increased heat resistance are provided by employing a thiapolycyclic polyahl such as dimethyl-9-thiabicyclononane diamine as a chain extender in an otherwise conventional RIM formulation.

Abstract: A stable copolymer dispersion is prepared by addition copolymerization of (1) a monomeric adduct of an active hydrogen compound, e.g., a polyether polyol or polyether monool, and an ethylenically unsaturated haloformate compound such as acryloxyethylchloroformate with (2) ethylenically unsaturated monomer(s), e.g., styrene or a mixture thereof with acrylonitrile, while (1) and (2) are dispersed or dissolved in an excess of an active hydrogen polyfunctional compound such as a polyether polyol. The molar ratio of haloformate moiety to active hydrogen compound is preferably less than about 0.1:1. The resulting dispersion has a controlled particle size and a viscosity such that it is suitably employed in the production of polyurethane foams.

Abstract: Modified benzyl ether-containing resole polyols derived from phenol, paraformaldehyde and an aliphatic hydroxyl compound are prepared using a metal derivative as a catalyst. These polyols react with organic polyisocyanates to yield closed cell, low friability, low combustibility, rigid polyurethane foams without the need for post curing at elevated temperature. They are also useful in the preparation of modified rigid polyisocyanurate foams.

Abstract: The invention is a method for making reaction injection molded polyurethane of improved properties and decreased catalyst usage. The product is formulated by placing the tin catalyst in the A-component (isocyanate component) rather than in the B-component (polyol side). Reaction injection molded elastomers are useful as molded articles of commerce including, but not limited to, vehicle body parts.

Abstract: Disclosed is a method of producing a porous material having open pores, comprising the steps of preparing a slurry from a mixture comprising a bisphenol-type epoxy resin, a specific mixture amide compound as a hardener, a filler and water, casting the slurry in a water-impermeable mold, hardening the slurry while it contains the water and dehydrating the hardened body.

Abstract: A method for making polyurethanes in a mold that is cooler than usual; i.e., at a temperature less than 120.degree. F., is described. Normally, polyurethanes made in relatively "cold" molds contain numerous surface voids. However, N-alkylmorpholines have been discovered to be effective "cold sink" catalyst additives which permit void-free polyurethane formation even in cooler than average molds. The additive should comprise from about 10 to about 30 wt. % of the entire catalyst portion of the polyurethane formulation.

Abstract: A simplified method of manufacturing a silicone elastomeric foam comprises mechanically generating a stable froth of an aqueous emulsion, while adding surfactant and thickener, then exposing the stable froth to microwave energy to remove the water. The emulsion consists essentially of anionically stabilized hydroxyl endblocked polydiorganosiloxane, colloidal silica, an organic tin compound, and water, the emulsion having a pH in the range of 9 to 11.5 inclusive. The dried froth is an elastomeric, cellular structure possessing typical silicone elastomer heat stability and long-term aging stability.

Abstract: Polyurethane foams with excellent physical properties are obtained by using a catalyst composition of a tertiary amine and 2-ethylhexanoic acid.

Abstract: Mixtures of aromatic polyols containing ester functionalities suitable for use in rigid foams prepared by reacting a dimethyl terephthalate waste stream containing methyl p-formylbenzoate over a metal alkoxide catalyst and subsequently transesterifying the product with a polyalkylene glycol in the presence of heat are described. These novel polyols may be blended with conventional polyols to yield excellent rigid foams, thus serving as useful polyol extenders. These low hydroxyl number extender polyols unexpectedly have a low relative viscosity.

Abstract: The invention relates to reaction injection molded elastomers containing a major amount of polyurea linkages derived from high molecular weight amine terminated polyethers, an aromatic diamine chain extender and a polyisocyanate. The reaction injection molded (RIM) elastomers of this invention are useful, for example, as automobile body parts.

Abstract: Polyurethane foams with excellent physical properties can be obtained by using a partial salt between N,N-dimethylaminopropane-1,3-diamine (DMAPA) and phenol.

Abstract: Polyurethane foams with excellent physical properties can be obtained by using a partial salt between N,N-dimethylaminopropane-1,3-diamine (DMAPA) and a branched octanoic acid.

Abstract: A method of preparing a flame-retardant benzylic-ether phenolic modified foam product and the resulting foam product produced thereby, which method comprises reacting and mixing benzylic-ether phenol-formaldehyde resin, having a hydroxyl number of from about 400 to 600, with from about 50 to 150 parts by weight of a boric-acid catalyst to each 100 parts of the resin, optionally in the presence of melamine, to form a resin prepolymer, and, thereafter, reacting the prepolymer so formed, in the presence of a blowing agent and an organometal catalyst, with a methylene diisocyanate in an exothermic reaction, to provide a nonfriable, substantially closed-cell, flame-retardant benzylic-ether phenolic modified foam product characterized by substantially acid methylene linkages in the resulting thermosetting foam product.

Abstract: A flame-retardant, rigid, thermosetting foam product is prepared by reacting, in the presence of a blowing agent and a catalyst, particularly an organic metal catalyst, a furfural alcohol polymer, a phenol-formaldehyde resin, a melamine and methylene diphenyl isocyanate, which reaction provides for a rigid foam characterized by low friability and good heat- and flame-resistant properties.

Abstract: There is provided a process for preparing a microcellular foam with improved green strength properties comprising the step of reacting an organic polyisocyanate with polyalkylene ether polyol and from 1 to about 35 parts (by weight, per hundred parts of said polyol) of a chain extender in the presence of from about 0.1 to about 10.0 parts (by weight, per hundred parts of said polyol) of a compound selected from the group consisting of: ##STR1## wherein: (a) said polyol has an average functionality of from about 2 to about 8 and an average equivalent weight of from about 1000 to about 2700, and from about 0.8 to about 1.2 equivalents of said polyol are reacted per equivalent of isocyanate;(b) R is a divalent alkylene radical containing from about 1 to about 4 carbon atoms; and(c) R.sup.1, R.sup.2, R.sup.3, and R.sup.4 are independently selected from the group consisting of hydroxyalkyl containing from about 1 to about 4 carbon atoms and from about 1 to about 2 hydroxyl groups.

Abstract: Methods of sealing particular areas, including subterranean well formations, are provided wherein the methods utilize an isocyanate polymer suitable as a sealing agent having a controllable gelation time in the presence of water without formation of excess foam by using one or more typical di- or polyisocyanates with one or more alcoholic or acidic compounds and a particular catalyst namely, triethylene-diamine, Groups 3 and 4 metal-organic compounds or mixtures thereof. A particularly useful catalyst is tributyl titanate.

Abstract: The invention is a method for making reaction injection molded polyurethane of improved properties. The product comprises the reaction product of a high molecular weight amine based polyol, a low molecular weight active hydrogen containing compound of at least two functionality, a polyisocyanate and suitable additional catalysts. Reaction injection molded elastomers are useful as molded articles of commerce including, but not limited to, vehicle body parts.

Abstract: Poly (polyisocyanate-polyol-alkali metal silicate) solid or foamed products are produced by mixing a dry granular alkali metal silicate with a polyol while heating to form an emulsion which is then reacted with an organic polyisocyanate.