Ingredient Is Gaseous At Ambient Conditions, E.g., Air, Oxygen, Etc. Patents (Class 521/133)
  • Patent number: 10544252
    Abstract: There is provided a method that can realize the treatment of an amine compound, a deterioration product thereof and the like in a simple and a low-cost manner. The method includes treating a carbon dioxide absorbing agent, comprising a step in which at least one carbon dioxide absorbing agent represented by OH—R2—NR3—R4—OH or H—NR6—R7—NR8—H into contact with a compound containing two or more isocyanate groups in its molecule to produce a solid containing a urethane bond or a urea bond. In the above formula, R2, R3, R4, R6, R7, and R8 each independently represent CvHwOxNy wherein v, w, x, and y are 0?v?10, 0?w?22, 0?x?3, and 0?y?3, respectively.
    Type: Grant
    Filed: March 14, 2016
    Date of Patent: January 28, 2020
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Hiroko Watando, Takashi Kuboki, Satoshi Saito
  • Patent number: 9567414
    Abstract: From a view point of reduction in an out of spec product after surface crosslinking, particularly, when an alkylene carbonate compound is used as a surface crosslinking agent, influence by an air temperature is great, and it is necessary to reduce ethylene glycol which is produced as a byproduct, and there is provided a process for producing a polyacrylic acid (salt)-based water absorbent resin powder, comprising a step of polymerizing an aqueous acrylic acid (salt)-based monomer solution, a step of drying the resulting polymer, an optional grinding•classifying step, and a surface crosslinking step, wherein in the surface crosslinking step, (1) a surface crosslinking agent containing an alkylene carbonate compound and a polyhydric alcohol compound is mixed into a water absorbent resin powder, the mixture is heat-reacted and, further, simultaneously with, or separately from the mixing, an ion reactive surface crosslinking agent is mixed, and/or (2) mixing treatment of mixing a surface crosslinking agent sol
    Type: Grant
    Filed: January 30, 2012
    Date of Patent: February 14, 2017
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Kozo Nogi, Masatoshi Nakamura, Hirofumi Shibata, Koji Honda, Yusuke Watanabe, Satoshi Matsumoto, Reiko Nakatsuru, Kunihiko Ishizaki, Kazuki Kimura, Sayaka Machida
  • Patent number: 9334376
    Abstract: A process according to the present invention for production of water-absorbable polyacrylic acid resin powder, including: (a) polymerizing an acrylic acid-based monomer aqueous solution containing bubbles, and (b) drying a hydrogel crosslinked polymer thus obtained in the step of polymerizing, further includes (c) lowering solubility of dissolved gas in a monomer aqueous solution in the presence of a surfactant and/or a dispersing agent, so as to generate the bubbles in the acrylic acid-based monomer aqueous solution. With this arrangement, it is possible to provide white water-absorbable resin with better water absorbing rate, keeping or without significantly losing the other properties (permeability potential, bulk specific gravity, surface tension, absorbency against pressure, impact resistance, etc.
    Type: Grant
    Filed: December 23, 2010
    Date of Patent: May 10, 2016
    Assignee: NIPPON SHOKUBAI CO., LTD
    Inventors: Reiko Nakatsuru, Shigeru Sakamoto, Kazushi Torii, Toshihiro Takaai
  • Patent number: 8618183
    Abstract: A method of forming a porous composite material in which substantially all of the pores within the composite material are small having a diameter of about 5 nm or less and with a narrow PSD is provided. The porous composite material includes a first solid phase having a first characteristic dimension and a second phase comprised of pores having a second characteristic dimension, wherein the characteristic dimensions of at least one of said phases is controlled to a value of about 5 nm or less.
    Type: Grant
    Filed: September 1, 2012
    Date of Patent: December 31, 2013
    Assignee: International Business Machines Corporation
    Inventors: Stephen M. Gates, Alfred Grill, Deborah A. Neumayer, Son Nguyen, Vishnubhai V. Patel
  • Publication number: 20130289150
    Abstract: A viscoelastic foam is produced by reacting (a) an isocyanate component that includes at least 25% by weight of diphenylmethane diisocyanate having a monomeric content of from 50 to 90% by weight, (b) an isocyanate-reactive component, (c) at least one catalyst, (d) at least one surface active agent, and (e) liquid carbon dioxide. These foams are characterized by a ball rebound of less than 20%. Particularly preferred foams are characterized by a 95% height recovery time greater than 4 seconds.
    Type: Application
    Filed: April 26, 2012
    Publication date: October 31, 2013
    Applicants: Bayer MaterialScience AG, Bayer MaterialScience LLC
    Inventors: Stanley L. Hager, Susan McVey, Glenn Dephillipo, Matthaeus Gossner, Manfred Naujoks, Sven Meyer-Ahrens, Alan A.E. Marcinkowsky
  • Patent number: 8476330
    Abstract: The present invention relates to a composition and process for preparing fine-celled polyurethane foam obtained from frothing a polyurethane foam-forming composition possessing a synergistic combination of silicone surfactants.
    Type: Grant
    Filed: July 13, 2007
    Date of Patent: July 2, 2013
    Assignee: Momentive Performance Materials Inc.
    Inventor: Michael Angelo Dimitroff
  • Publication number: 20130059141
    Abstract: The present invention relates to foam layers based on a biodegradable polyester mixture PM, comprising: i) from 5 to 49% by weight, based on the total weight of components i to ii, of at least one polypropylene carbonate; ii) from 51 to 95% by weight, based on the total weight of components i to ii, of polylactic acid; iii) from 0 to 25% by weight, based on the total weight of components i to v, of a polyester composed of an (x1) aliphatic and/or (x2) aromatic dicarboxylic acid and of an (y) aliphatic diol; iv) from 0 to 5% by weight, based on the total weight of components i to v, of a copolymer which comprises epoxy groups and which is based on styrene, acrylate, and/or methacrylate; and v) from 0 to 15% by weight, based on the total weight of components i to v, of additives.
    Type: Application
    Filed: September 4, 2012
    Publication date: March 7, 2013
    Applicant: BASF SE
    Inventors: Andreas Füßl, Jan Kurt Walter Sandler, Sameer Nalawade, Tobias Heinz Steinke, Volker Warzelhan, Andreas Künkel, Klaus Hahn, Jerome Lohmann, Anna Katharina Brym
  • Publication number: 20130053463
    Abstract: A microcellular polyurethane or polyurethane-urea foam elastomer includes the reaction product of (A) with (B) and/or water, a blowing agent, a catalyst forming urethane and/or ureic groups wherein: (A) is a prepolymer having a —NCO free group content included between 2%-25% (% w/w), which includes the reaction product of (a1) one or more aliphatic, cycloaliphatic and/or aromatic diisocyanates excluding 3,3?-dimethyl-4,4?-diphenylene diisocyanate, or one or more polyisocyanates or mixture of diisocyanates and polyisocyanates; with (a2a) one or more polyester macrodiols, a number of —OH groups per molecule equal to about 2; (B) is a compound selected from (b1) a diol or polyol; (b2) a primary or secondary aliphatic, cycloaliphatic amine or aliphatic, cycloaliphatic aromatic disecondary diamine or a blocked amine; (b3) one or more polyester macrodiols having a number of —OH group per molecule equal to about 2; (b4) a mixture formed of two or more compounds (b1), (b2) and (b3).
    Type: Application
    Filed: August 9, 2012
    Publication date: February 28, 2013
    Applicant: TECNOELASTOMERI S.R.L.
    Inventors: Alessandro GRAMELLINI, Ermes GRAMELLINI
  • Patent number: 8362182
    Abstract: Strongly acidic cation exchangers with high mechanical, osmotic and oxidation stability can be prepared by sulfonating bead polymers formed from one or more vinylaromatic monomer(s), one or more crosslinker(s) and from 0.2 to 20% by weight of one or more vinyl ethers and/or vinyl esters.
    Type: Grant
    Filed: May 29, 2012
    Date of Patent: January 29, 2013
    Assignee: LANXESS Deutschland GmbH
    Inventors: Pierre Vanhoorne, Hans-Jurgen Wedemeyer
  • Patent number: 8318825
    Abstract: The invention provides a polishing pad by which optical materials such as lenses, reflecting mirrors etc., or materials requiring a high degree of surface planarity, as in the polishing of silicone wafers, glass substrates or aluminum substrates for hard disks, or general metal polishing, can be flattened with stability and high polishing efficiency. The invention also provides a polishing pad for semiconductor wafers, which is superior in planarizing characteristic, is free from scratches and can be produced at low cost. There is provided a polishing pad which is free from dechucking error so that neither damage to wafers nor decrease in operating efficiency occurs. There is provided a polishing pad which is satisfactory in planarity, within wafer uniformity, and polishing rate and produces less change in polishing rate. There is provided a polishing pad which can make planarity improvement and scratch decrease compatible.
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: November 27, 2012
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Tetsuo Shimomura, Masahiko Nakamori, Takatoshi Yamada, Takashi Masui, Shigeru Komai, Koichi Ono, Kazuyuki Ogawa, Atsushi Kazuno, Tsuyoshi Kimura
  • Patent number: 8299138
    Abstract: A process for producing a flexible polyurethane foam having a low transmissibility at resonance frequency, of which a rebound resilience can be suppressed, without using a foam stabilizer, is provided. In production of a flexible polyurethane foam; an isocyanate containing TDI as the main component is used as an isocyanate; and a polyol containing from 20 to 50 mass % of a polyol (A) having an oxyethylene group content of from 10 to 20 mass % and having a hydroxyl value of from 15 to 56 mgKOH/g, which is obtained by subjecting propylene oxide to ring opening addition polymerization to an initiator by using a double metal cyanide complex catalyst, and further subjecting ethylene oxide to ring opening addition polymerization by using an alkali metal compound catalyst or a phosphazenium catalyst, is used as a polyol.
    Type: Grant
    Filed: May 17, 2007
    Date of Patent: October 30, 2012
    Assignee: Asahi Glass Company, Limited
    Inventors: Yuuji Kimura, Takayuki Sasaki
  • Patent number: 8268411
    Abstract: A method of forming a porous composite material in which substantially all of the pores within the composite material are small having a diameter of about 5 nm or less and with a narrow PSD is provided. The porous composite material includes a first solid phase having a first characteristic dimension and a second phase comprised of pores having a second characteristic dimension, wherein the characteristic dimensions of at least one of said phases is controlled to a value of about 5 nm or less.
    Type: Grant
    Filed: August 8, 2009
    Date of Patent: September 18, 2012
    Assignee: International Business Machines Corporation
    Inventors: Stephen M. Gates, Alfred Grill, Deborah A. Neumayer, Son Nguyen, Vishnubhai V. Patel
  • Publication number: 20120208913
    Abstract: Foamable polystyrene compositions with enhanced blowing agent solubility and methods of making such polystyrene compositions by incorporating a polar additive in styrenic polymer or copolymers.
    Type: Application
    Filed: January 11, 2012
    Publication date: August 16, 2012
    Applicant: FINA TECHNOLOGY, INC.
    Inventors: Wei Wang, Jose M. Sosa, David W. Knoeppel
  • Patent number: 8178591
    Abstract: Microcellular polyurethane flexible foams having densities no greater than 0.3 g/cc which are suitable for use as lightweight shoe sole components are produced with carbon dioxide in an amount such that the polyurethane-forming mixture has a free rise density of from about 0.03 to about 0.3 g/cc. At least a portion of that carbon dioxide is dissolved as a gas into one or both of the reaction components. The amount of dissolved carbon dioxide must be such that the froth density of the isocyanate and/or isocyanate-reactive component(s) in which the carbon dioxide is dissolved will be from about 0.1 to about 0.8 g/cc. Additional carbon dioxide may be formed by the reaction of water and isocyanate during the polyurethane-forming reaction but the total amount of CO2 present should be controlled to ensure that the polyurethane-forming mixture has a free rise density of from about 0.03 to 0.3 g/cc.
    Type: Grant
    Filed: January 19, 2010
    Date of Patent: May 15, 2012
    Assignees: Bayer MaterialScience LLC, Bayer MaterialScience AG
    Inventors: Usama E. Younes, David M. Baily, Charles R. Carpenter
  • Publication number: 20120101178
    Abstract: Crystalline foam and process for making it by first creating a crystalline arrangement of gas bubbles in curable composition and allowing this composition to cure subsequently.
    Type: Application
    Filed: June 15, 2010
    Publication date: April 26, 2012
    Applicant: Huntsman International LLC
    Inventor: Thomas Julien Joncheray
  • Patent number: 8148441
    Abstract: A method for manufacturing a polishing pad made from a polyurethane resin foam having very uniform, fine cells therein and a polishing pad obtained by that method provides a polishing pad having better polishing characteristics (especially, in planarization) while providing improved dressability while maintaining the planarization characteristics and polishing speed of a conventional polishing pad. The polyurethane resin foam is a cured product obtained by reacting an isocyanate-terminated prepolymer with an aromatic polyamine chain extender having a melting point of 70° C. or lower, for example.
    Type: Grant
    Filed: February 27, 2006
    Date of Patent: April 3, 2012
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Masato Doura, Takeshi Fukuda, Kazuyuki Ogawa, Atsushi Kazuno, Hiroshi Seyanagi, Masahiko Nakamori, Takatoshi Yamada, Tetsuo Shimomura
  • Patent number: 8097659
    Abstract: A flexible polyurethane foam is obtained by making a material containing polyols, a cross-linking agent and a polyisocyanate compound react in the presence of a catalyst, a blowing agent and an auxiliary blowing agent. At this time, the isocyanate index of the polyisocyanate compound is set to 110 to 120. Preferably, a polyol of which the hydroxyl value is 250 mg KOH/g to 650 mg KOH/g and of which the molecular weight is 150 to 500 is used as the cross-linking agent, and concretely, polyethylene glycol can be used. A liquefied carbon dioxide is used as the auxiliary blowing agent with an amount mixed in of 1.5 mass parts to 6.0 mass parts relative to 100 mass parts of the polyols. The load required for compressing to 25% of the initial thickness is 30 N to 70 N, and thus, the flexible polyurethane foam has a low hardness.
    Type: Grant
    Filed: January 19, 2007
    Date of Patent: January 17, 2012
    Assignee: Inoac Corporation
    Inventor: Fuminori Horio
  • Publication number: 20110152393
    Abstract: Disclosed is a method for synthesis of micro-porous triple-bond based polymer networks using acetylene gas. According to the disclosed methods for synthesis of micro-porous triple-bond based polymer networks, acetylene gas interconnects building units having iodine and/or bromine functional groups by coupling reactions to provide micro-porous triple-bond based polymer networks.
    Type: Application
    Filed: June 22, 2010
    Publication date: June 23, 2011
    Inventors: Jeung-Ku KANG, Jung-Hoon CHOI, Kyung-Min CHOI, Hyung-Joon JEON, Yoon-Jeong CHOI, Yeob LEE
  • Publication number: 20110015288
    Abstract: A process for producing polymer foams by precise control of their morphology through use of microfluidic processes, foams produced in this way and use thereof.
    Type: Application
    Filed: March 26, 2009
    Publication date: January 20, 2011
    Applicant: BASF SE
    Inventors: Meik Ranft, Armin Alteheld, Andre Guerin Moreira, Wiebke Drenckhan, Antje van der Net, Alexander Gryson, Florence Elias
  • Patent number: 7838567
    Abstract: Foams composed of water-absorbing basic polymers, obtainable by (I) foaming a crosslinkable aqueous mixture including (a) at least one basic polymer whose basic groups have optionally been neutralized, (b) at least one crosslinker, (c) at least one surfactant, (d) optionally at least one solubilizer, (e) optionally thickeners, foam stabilizers, fillers, fibers and/or cell nucleators, and (f) optionally particulate water-absorbing acidic polymers, by dissolving a gas which is inert toward free radicals in the crosslinkable aqueous mixture under a pressure from 2 to 400 bar and subsequently decompressing the crosslinkable aqueous mixture to atmospheric or by dispersing fine bubbles of a gas which is inert toward free radicals, and (II) crosslinking the foamed mixture to form a hydrogel foam and if applicable adjusting the water content of the polymer foam to 1-60% by weight.
    Type: Grant
    Filed: January 30, 2003
    Date of Patent: November 23, 2010
    Assignee: Basf Aktiengesellschaft
    Inventors: Samantha Champ, Hans-Joachim Hähnle, Martin Beck, Rüdiger Funk
  • Patent number: 7838568
    Abstract: A method of manufacturing a polyisocyanurate foam insulation board, the method comprising contacting a stream of reactants that comprise an isocyanate-reactive compound with a stream of reactants that include an isocyanate compound to form a reaction product, where the step of contacting takes place in the presence of a blowing agent and a low-boiling inert gas, and where the amount of low-boiling inert gas present at the time of the contacting is sufficient to result in frothing of the reaction product.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: November 23, 2010
    Inventors: John B. Letts, Wayne E. Laughlin, Bruce M. Miller
  • Patent number: 7825166
    Abstract: To provide a flexible polyurethane foam having good vibration characteristics and suitable particularly for a seat for an automobile. A flexible polyurethane foam obtained by reacting a high molecular weight polyoxyalkylene polyol or a polymer-dispersed polyol containing fine polymer particles in the high molecular weight polyoxyalkylene polyol, with a polyisocyanate compound, in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that an amino-modified silicone (F) having a silicon atom and a nitrogen atom in its molecule is used in an amount of from 0.00001 to 1 part by mass per 100 parts by mass of all active hydrogen compounds.
    Type: Grant
    Filed: November 26, 2007
    Date of Patent: November 2, 2010
    Assignee: Asahi Glass Company, Limited
    Inventors: Takayuki Sasaki, Takashi Ito, Yoshinori Toyota, Naohiro Kumagai
  • Patent number: 7759403
    Abstract: To provide a flexible polyurethane foam having good vibration characteristics and suitable particularly for a seat for an automobile. A flexible polyurethane foam obtainable by reacting a polyol composition with a polyisocyanate compound in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that the polyol composition comprises a high molecular weight polyoxyalkylene polyol (A1) and a polymer-dispersed polyol (A2) containing fine polymer particles in the high molecular weight polyoxyalkylene polyol (A1), and at least part of the fine polymer particles contained in the polymer-dispersed polyol (A2) are fine polymer particles having silicon atoms.
    Type: Grant
    Filed: November 26, 2007
    Date of Patent: July 20, 2010
    Assignee: Asahi Glass Company, Limited
    Inventors: Takayuki Sasaki, Takashi Ito, Chitoshi Suzuki, Tomohiro Hayashi
  • Patent number: 7718102
    Abstract: Foam for making pads and belts with controlled, reproducible microcellular structure and method of making such foam in a fast and efficient manner. Under constant pressure and temperature, a prepolymer is mixed with the nucleation surfactant in a tank in the presence of a frothing agent metered into the tank by way of a dip tube or sparge. The nitrogen gas is sheared into small bubbles and is drawn off from the headspace of the tank creating a continuous flow of nitrogen. The pressure of the tank may vary from any absolute pressure down to near complete vacuum, thereby all but eliminating the pressure requirement. The froth of the present invention has a more consistent cell structure and increased cell count.
    Type: Grant
    Filed: October 7, 2002
    Date of Patent: May 18, 2010
    Assignee: Praxair S.T. Technology, Inc.
    Inventors: Brian Lombardo, Jeffrey P. Otto
  • Patent number: 7670501
    Abstract: Microcellular polyurethane flexible foams having densities no greater than 0.3 g/cc which are suitable for use as lightweight shoe sole components are produced with carbon dioxide in an amount such that the polyurethane-forming mixture has a free rise density of from about 0.03 to about 0.3 g/cc. At least a portion of that carbon dioxide is dissolved as a gas into one or both of the reaction components. The amount of dissolved carbon dioxide must be such that the froth density of the isocyanate and/or isocyanate-reactive component(s) in which the carbon dioxide is dissolved will be from about 0.1 to about 0.8 g/cc. Additional carbon dioxide may be formed by the reaction of water and isocyanate during the polyurethane-forming reaction but the total amount of CO2 present should be controlled to ensure that the polyurethane-forming mixture has a free rise density of from about 0.03 to 0.3 g/cc.
    Type: Grant
    Filed: May 27, 2005
    Date of Patent: March 2, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Usama E. Younes, David M. Baily, Charles R. Carpenter
  • Patent number: 7635724
    Abstract: To provide a flexible polyurethane foam having good vibration characteristics and suitable particularly for a seat for an automobile. A flexible polyurethane foam obtained by reacting a polyol composition with a polyisocyanate compound in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that the polyol composition comprises a high molecular weight polyoxyalkylene polyol (A) and a polymer-dispersed polyol (C) containing fine polymer particles in a high molecular weight polyoxyalkylene polyol (B), and at least part of the fine polymer particles are fine polymer particles obtained by polymerizing a monomer containing a fluorinated acrylate or a fluorinated methacrylate.
    Type: Grant
    Filed: November 26, 2007
    Date of Patent: December 22, 2009
    Assignee: Asahi Glass Company, Limited
    Inventors: Takayuki Sasaki, Takashi Ito, Chitoshi Suzuki, Tomohiro Hayashi
  • Publication number: 20090159178
    Abstract: The present invention relates to a one-component, moisture-curing foam consisting of 10 to 60% by volume of at least one gas and of a one-component, moisture-curing composition Z comprising at least one polymer P having isocycanate groups and/or alkoxysilane groups and 5 to 50% by weight of carbon black, based on the total weight of the one-component, moisture-curing foam. Such foams are suitable as adhesives or sealants, for the production of coatings or for the film-filling of hollow structures, in particular in vehicle construction.
    Type: Application
    Filed: November 18, 2008
    Publication date: June 25, 2009
    Applicant: SIKA TECHNOLOGY AG
    Inventors: Sabine Erdelt, Roberto Cutri, Urs Jager
  • Publication number: 20080255260
    Abstract: A composition including an effective amount of trans-1,3,3,3-tetrafluoropropene component combined with an effective amount of an alcohol selected from the group of methanol, ethanol, propanol, isopropanol, tert-butanol, isobutanol, 2-ethyl hexanol and any combination thereof, where the composition has azeotropic properties.
    Type: Application
    Filed: April 16, 2007
    Publication date: October 16, 2008
    Inventors: Jim M. Bowman, David J. Williams, Rajiv R. Singh, Hang T. Pham, Justin L. Becker
  • Patent number: 7378454
    Abstract: A polyurethane composition containing solid beads dispersed therein, is formed of a microcellular polyurethane foam, and the composition has a storage modulus of elasticity at 40° C. of 270 MPa or more as measured by means of a dynamic elasticity measuring device. Another polyurethane composition of this invention contains solid beads dispersed therein, that are capable of swelling with or are soluble in an aqueous medium. The former composition has excellent flattening capability, and the latter composition can provide a polished surface which combines good flatness and good uniformity and can also reduce scratches on the surface.
    Type: Grant
    Filed: April 4, 2002
    Date of Patent: May 27, 2008
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Takashi Masui, Masahiko Nakamori, Takatoshi Yamada, Koichi Ono, Kazuyuki Ogawa, Atsushi Kazuno, Hiroshi Seyanagi
  • Patent number: 7288211
    Abstract: The invention relates to the addition of ?-methyl styrene, isobutanol and/or isopropanol to reduce vapor pressure, improve k-factor, enhance the solubility of the blowing agent in the premix and/or improve the processing characteristics of polyurethane and polyisocyanurate closed-cell foams prepared with a blowing agent comprising a hydrofluorocarbon selected from the group consisting of 1,1,1,3,3-pentafluoropropane, 1,1,1,2-tetrafluoroethane, 1,1,2,2-tetrafluoroethane, and mixtures thereof.
    Type: Grant
    Filed: January 24, 2003
    Date of Patent: October 30, 2007
    Assignee: Honeywell International Inc.
    Inventors: Mary Charlotte Bogdan, Leslie Bruce Bement, Barbara Ruth Decaire, Dennis Paul Konopa, Harold John Kieta, Rajiv Ratna Singh
  • Patent number: 7098255
    Abstract: A process for producing a finely cellular polyurethane foam by mixing a first ingredient comprising an isocyanate compound and a second ingredient comprising a compound containing an active hydrogen group, characterized by comprising adding a nonionic silicone surfactant containing no hydroxyl group to at least one of the first ingredient and the second ingredient in an amount of 0.1 to 5 wt %, excluding 5 wt %, based on the total amount of the first ingredient and the second ingredient, subsequently agitating the surfactant containing ingredient together with an unreactive gas, which has no reactivity to isocyanate group or active hydrogen group, to disperse the unreactive gas as fine bubbles to prepare a bubble dispersion and then mixing the bubble dispersion with the remaining ingredient to cure the resultant mixture and forming finely cellular structure into the resultant polyurethane foam by the fine bubbles of the bubble dispersion.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: August 29, 2006
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Hiroshi Seyanagi, Kaoru Inoue, Kazuyuki Ogawa, Takashi Masui, Koichi Ono
  • Publication number: 20040249007
    Abstract: This invention provides azeotrope-like compositions of 1,1,1,3,3-pentafluoropropane and 2-chloropropane that are environmentally desirable for use as refrigerants, aerosol propellants, metered dose inhalers, blowing agents for polymer foam, heat transfer media, and gaseous dielectrics.
    Type: Application
    Filed: July 6, 2004
    Publication date: December 9, 2004
    Applicant: Honeywell International, Inc.
    Inventors: Hang T. Pham, Gary Knopeck, Ronald Riegal, Mary C. Bogdan, Leslie Bement, David J. Williams
  • Patent number: 6797736
    Abstract: The subject invention provides a method of forming high resilience slabstock polyurethane foam having random cell structures to produce latex-like feel and characteristics. The method includes the first step of providing an isocyanate-reactive component and an isocyanate component to react with the isocyanate-reactive component. A first nucleation gas is provided under low pressure and is added into at least one of the isocyanate-reactive component and the isocyanate component to produce a first cell structure in the polyurethane foam. A second nucleation gas is provided under low pressure, being different than the first nucleation gas, and is added into at least one of the isocyanate-reactive component and the isocyanate component to produce a second cell structure in the polyurethane foam that is different than the first cell structure.
    Type: Grant
    Filed: March 19, 2003
    Date of Patent: September 28, 2004
    Assignee: BASF Corporation
    Inventors: Theodore M. Smiecinski, Wassana Apichatachutapan, Todd J. Green, Thomas R. Benevenuti
  • Patent number: 6784218
    Abstract: The subject invention provides a method of forming high resilience slabstock polyurethane foam having random cell structures and displaying latex-like feel and characteristics with superior physical performance to latex foam, including complying with California Technical Bulletin 117 and British Standard 5852:Crib 5 flame tests. The method includes the first step of providing an isocyanate-reactive component and an isocyanate component substantially free of toluene diisocyanate comprising diphenylmethane-2,4′-diisocyanate present in an amount of from 15 parts by weight to 55 parts by weight based on 100 parts by weight of the isocyanate component and diphenylmethane-4,4′-diisocyanate present in an amount from 45 parts by weight to 85 parts by weight based on 100 parts by weight of the isocyanate component to react with the isocyanate-reactive component.
    Type: Grant
    Filed: March 19, 2003
    Date of Patent: August 31, 2004
    Assignee: BASF Corporation
    Inventors: Wassana Apichatachutapan, Todd J. Green, James A. Mullins, Theodore M. Smiecinski
  • Patent number: 6784217
    Abstract: A prepolymer process for preparing a high resilience flexible polyurethane foam by reacting a polyisocyanate composition comprising at least 80% by weight of 4,4′-MDI and having an NCO value below 20% with a polyol composition comprising b1) an EO-rich polyol; b2) a polyol with an EO content between 20-50% and a primary hydroxy content of at least 50%; and b3) a polyol with an EO content between 10-20% and a primary hydroxy content of at least 50%; according to the following proportions: b1: 40-90 wt %, b2: 5-60 wt %, b3: 0-20 wt %. The invention also relates to reaction systems comprising the above components.
    Type: Grant
    Filed: June 11, 2003
    Date of Patent: August 31, 2004
    Assignee: Huntsman International LLC
    Inventors: Alain Parfondry, Jianming Yu
  • Patent number: 6780895
    Abstract: Improvements in tuft bind and/or elongation of tufted carpet may be achieved by selecting, as components of a tuft bind adhesive, one or more of: i) a polyol component comprising a low or ultra-low unsaturation polyoxypropylene polyol optionally containing up to 30 weight percent oxyethylene moieties, and ii) a chain extender component comprising 2-methyl-1,3-propanediol.
    Type: Grant
    Filed: August 14, 2002
    Date of Patent: August 24, 2004
    Assignee: Bayer Antwerp, N.V.
    Inventors: Ulrich B. Holechovsky, David Gibala, Jeffrey L. Robbins, Robert D. Duffy
  • Patent number: 6777455
    Abstract: A process for producing a finely cellular polyurethane foam by mixing a first ingredient comprising an isocyanate compound and a second ingredient comprising a compound containing an active hydrogen group, characterized by comprising adding a nonionic silicone surfactant containing no hydroxyl group to at least one of the first ingredient and the second ingredient in an amount of 0.1 to 5 wt %, excluding 5 wt %, based on the total amount of the first ingredient and the second ingredient, subsequently agitating the surfactant containing ingredient together with an unreactive gas, which has no reactivity to isocyanate group or active hydrogen group, to disperse the unreactive gas as fine bubbles to prepare a bubble dispersion and then mixing the bubble dispersion with the remaining ingredient to cure the resultant mixture and forming finely cellular structure into the resultant polyurethane foam by the fine bubbles of the bubble dispersion.
    Type: Grant
    Filed: April 25, 2002
    Date of Patent: August 17, 2004
    Assignees: Toyo Tire & Rubber Co., Ltd., Toyo Boseki Kabushiki Kaisha
    Inventors: Hiroshi Seyanagi, Kaoru Inoue, Kazuyuki Ogawa, Takashi Masui, Koichi Ono
  • Patent number: 6774153
    Abstract: Process for making free rise or slabstock flexible polyurethane foams with high resilience using diphenylmethane diisocyanate and a polyol composition comprising: (a) a polyoxyethylene-polyoxypropylene-polyol, having an average nominal hydroxyl functionality of 2-8, an average equivalent weight of 1000-4000 and containing 10-25% by weight of oxyethylene groups; (b) 3 to 8 parts by weight of water as the sole blowing agent or optionally together with CO2 as the sole blowing agents; and (c) 2 to 20, preferably 2 to 10 parts by weight of a polyether polyol having an average nominal hydroxyl functionality of 2-6, an average equivalent weight of 200-600 and containing at least 60% by weight of oxyethylene groups; and optionally (d) up to 30 and preferably 2-25 parts by weight of particulate material which is dispersed in said polyol composition; the amounts of (b)(ii) to (b)(iv) being calculated per 100 parts by weight of (b)(i); and optionally (e) auxiliaries and additives.
    Type: Grant
    Filed: July 1, 2002
    Date of Patent: August 10, 2004
    Assignee: Huntsman International LLC
    Inventors: Alain Parfondry, Jianming Yu
  • Patent number: 6653362
    Abstract: A process for producing a flexible polyurethane foam satisfying low resilience, high vibration absorption and high durability, is presented. A mixture comprising from 95 to 50 mass % of a polyoxyalkylene polyol produced by means of an alkali metal catalyst and from 5 to 50 mass % of a polyoxyalkylene polyol produced by means of a double metal cyanide complex catalyst, is reacted with a polyisocyanate compound in the presence of a catalyst and a blowing agent, to produce a flexible polyurethane foam having a resonance frequency of at most 3.7 Hz, a resonance ratio of at most 3.5 and an impact resilience of at most 70%.
    Type: Grant
    Filed: October 8, 2002
    Date of Patent: November 25, 2003
    Assignee: Asahi Glass Company, Limited
    Inventors: Yoshinori Toyota, Hiroshi Wada, Takayuki Sasaki, Akio Horie, Kayoko Sugiyama, Hiromitsu Takeyasu
  • Patent number: 6617369
    Abstract: The invention relates to a one-shot or prepolymer process for preparing a visco-elastic polyurethane foam by reacting a polyisocyanate composition with a polyol composition comprising b1) an EO-rich polyol; b2) a polyol with an EO content between 20-50% and a primary hydroxy content of at least 50%; b3) a polyol with an EO content between 10-20% and a primary hydroxy content of at least 50%; and b4) a polyalkyleneglycol; according to the following proportions: b1: 30-85 wt %, b2: 5-65 wt %, b3: 5-40 wt %, b4: 0-50 wt %. The invention also relates to reaction systems comprising the above components and to the polyol composition.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: September 9, 2003
    Assignee: Huntsman International LLC
    Inventors: Alain Parfondry, Jianming Yu
  • Patent number: 6593387
    Abstract: The invention relates to a prepolymer process for preparing a high resilience flexible polyurethane foam by reacting a polyisocyanate composition comprising at least 80% by weight of 4,4′-MDI and having an NCO value below 20% with a polyol composition comprising b1) an EO-rich polyol; b2) a polyol with an EO content between 20-50% and a primary hydroxy content of at least 50%; and b3) a polyol with an EO content between 10-20% and a primary hydroxy content of at least 50%; according to the following proportions: b1:40-90 wt %, b2:5-60 wt %, b3:0-20 wt %. The invention also relates to reaction systems comprising the above components.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: July 15, 2003
    Assignee: Huntsman International LLC
    Inventors: Alain Parfondry, Jianming Yu
  • Patent number: 6552097
    Abstract: A prepolymer composition for producing polyurethane insulating foams from pressure tanks which consists of a prepolymer component with at least one PU prepolymer with a content of NCO groups of 4 to 20 wt % and usual additives, as well as a propellant component, wherein a polyisocyanate with a content of less than 2 wt %, based on the prepolymer component, of monomeric isocyanate is used.
    Type: Grant
    Filed: May 15, 2000
    Date of Patent: April 22, 2003
    Assignee: Rathor AG
    Inventors: Mathias Pauls, Rene Schumacher
  • Patent number: 6545063
    Abstract: The invention relates to the addition of &agr;-methyl styrene, isobutanol and/or isopropanol to reduce vapor pressure, improve k-factor, enhance the solubility of the blowing agent in the premix and/or improve the processing characteristics of polyurethane and polyisocyanurate closed-cell foams prepared with a blowing agent comprising a hydrofluorocarbon selected from the group consisting of 1,1,1,3,3-pentafluoropropane, 1,1,1,2-tetrafluoroethane, 1,1,2,2-tetrafluoroethane, and mixtures thereof.
    Type: Grant
    Filed: September 10, 1999
    Date of Patent: April 8, 2003
    Assignee: AlliedSignal Inc.
    Inventors: Mary Charlotte Bogdan, Leslie Bruce Bement, Barbara Ruth Decaire, Dennis Paul Konopa, Harold John Kieta, Rajiv Ratna Singh
  • Patent number: 6417241
    Abstract: Process for making molded flexible polyurethane foams MDI-based foams with high resilience using MDI and a polyol composition.
    Type: Grant
    Filed: August 6, 1999
    Date of Patent: July 9, 2002
    Assignee: Huntsman ICI Chemicals LLC
    Inventors: Eric Huygens, Herman Eugene Germain Moureau, Jianming Yu
  • Patent number: 6414045
    Abstract: A one-component polyurethane foam composition is described, which contains at least one prepolymer (isocyanate prepolymer), which has isocyanate groups, at least one blowing agent and known auxiliary and additive materials containing at least one ester, free of reactive hydrogens, of a polycarboxylic C2 to C7 acid and a monohydric C1 to C7 alcohol and/or a monocarboxylic C1 to C7 acid with a multihydric C2 to C7 alcohol as means for improving the complete and embrittlement-free curing even at low temperatures and/or low ambient humidities, as well as the use of these esters, which are free of reactive hydrogen atoms, for improving the embrittlement-free curing of such one-component polyurethane foam compositions under unfavorable conditions (low temperature and little available ambient humidity).
    Type: Grant
    Filed: June 8, 2000
    Date of Patent: July 2, 2002
    Assignee: Hilti Aktiengesellschaft
    Inventors: Franz Heimpel, Silvia Huber, Peter Vogel
  • Publication number: 20020045672
    Abstract: The invention is directed to a process for preparing porous polymer materials by a combination of gas foaming and particulate leaching steps. The invention is also directed to porous polymer material prepared by the process, particularly having a characteristic interconnected pore structure, and to methods for using such porous polymer material, particularly for tissue engineering.
    Type: Application
    Filed: August 28, 2001
    Publication date: April 18, 2002
    Applicant: The Regents Of The University Of Michigan
    Inventors: Leatrese J. Harris, David J. Mooney, Lonnie Shea
  • Patent number: 6372810
    Abstract: The present invention is a low density polyurethane foam cushion useful as an attached carpet cushion or as a detached carpet underlay. The low density foams of the present invention are prepared by a process wherein a polyurethane foam formulation is blown by both mechanical and chemical processes.
    Type: Grant
    Filed: December 5, 2000
    Date of Patent: April 16, 2002
    Assignee: The Dow Chemical Company
    Inventors: Daniel W. Kazmierski, Randall C. Jenkines
  • Patent number: 6303667
    Abstract: A blowing agent composition includes a blowing agent consisting of liquified carbon dioxide and 1,1-difluoroethane, or a mixture consisting of liquid carbon dioxide and at least one other liquid or pressure-liquified component selected from the group consisting of ethers with a total of 2 to 4 carbon atoms; ketones with 3 to 5 carbon atoms; alcohols with 1 to 5 carbon atoms; aliphatic hydrocarbons selected from the group consisting of propane, butane, pentane, hexane, heptane; cyclic hydrocarbons with 3 to 12 carbon atoms; fluorohydrocarbons selected from the group consisting of trifluoromethane, 1,1,1-trifluoroethane, 1,1,2-trifluoroethane, 1,1,2,2-tetrafluoroethane, 1,1,1,2-tetrafluoroethane, 1,1,1,3,3-pentafluoropropane and 1,1,1,3,3-pentafluorobutane; phosphate esters and phosphonate esters containing three C1-C4-alkyl groups optionally substituted by one or more halogen atoms. The composition comprises 5 to 50% by weight of liquid carbon dioxide.
    Type: Grant
    Filed: May 2, 1997
    Date of Patent: October 16, 2001
    Assignee: Solvay Fluor und Derivate
    Inventor: Werner Kruecke
  • Patent number: 6271275
    Abstract: A method and apparatus are disclosed for producing polyurethane foam without the assistance of any through-flow mixing device for the precursor components. Air or other safe gas is mixed with a polyol-containing precursor to form a froth, and the froth is directed in a stream via a dispenser into a free space at a first predetermined rate of flow. Liquid isocyanate-containing precursor is directed in a stream via a dispenser at a second predetermined rate of flow into the free space so as to contact and mingle with the stream of froth. The mixed components then fall together into a container where they react to form polyurethane foam. Mixing of the streams is facilitated by a target upon which the two streams impinge in close proximity to each other.
    Type: Grant
    Filed: August 17, 1998
    Date of Patent: August 7, 2001
    Assignee: Sealed Air Corp. (US)
    Inventor: Nelson E. Malwitz
  • Patent number: 6271276
    Abstract: The present invention is polyurethane dispersion composition that can be mechanically frothed to yield a foam that has good resiliency. Frothed foams of the present invention can be useful in cushioned flooring applications such as attached cushion broadloom, carpet tiles, carpet underlay, or vinyl flooring. Frothed foams of the present invention can also be useful as coatings for various textiles and for diapers.
    Type: Grant
    Filed: December 16, 1999
    Date of Patent: August 7, 2001
    Assignee: The Dow Chemical Company
    Inventors: Michael Y. Gribble, Rick L. Tabor, James J. Jakubowski, Alan K. Schrock, Paulus C. J. M. Van Bellegem, James G. Kennedy