-xh Reactant Contains A C-x-c Group Patents (Class 521/174)
  • Patent number: 7619014
    Abstract: A rigid polyurethane foam having lose density without an increased k-factor can be produced by adding small amounts of butyl alcohol to a polyurethane composition containing an isocyanate, at least one polyol, a catalyst and a gaseous blowing agent.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: November 17, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Steven L. Schilling, Edward E. Ball
  • Patent number: 7601762
    Abstract: The present invention provides a rigid polyurethane foam comprising the reaction product, at an isocyanate index of from about 90 to about 400, of a polyisocyanate and a polyol component comprising, about 20 wt. % to about 80 wt. %, based on the weight of the polyol component, of a double metal cyanide (DMC)-catalyzed polyether polyol having a number average molecular weight of greater than about 1,000 Daltons (Da), about 80 wt. % to about 20 wt. %, based on the weight of the polyol component, of a sucrose-based polyol having a functionality of from about 2.5 to about 6 and a number average molecular weight of from about 350 Da to less than about 1,000 Da, and about 0 wt. % to about 40 wt. %, based on the weight of the polyol component, of a low molecular weight organic compound having a number average molecular weight of less than about 600 Da in the presence of water, polyvinylchloride (PVC) particles having a diameter of from about 0.
    Type: Grant
    Filed: July 27, 2007
    Date of Patent: October 13, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Jan L. Clatty, Michael T. Wellman, Michael A. Masciantonio
  • Patent number: 7601761
    Abstract: The present invention provides a rigid polyurethane foam made from the reaction product, at an isocyanate index of from about 90 to about 400, of a polyisocyanate, and a polyol component containing about 20 to about 80 wt. %, based on the weight of the polyol component, of a double metal cyanide (DMC)-catalyzed polyether polyol having a number average molecular weight of greater than about 1000 Daltons (Da), about 80 to about 20 wt. %, based on the weight of the polyol component, of a sucrose-based polyol having a functionality of from about 2.5 to about 6 and a molecular weight of from about 350 to less than about 1,000, and about 0 to about 40 wt. %, based on the weight of the polyol component, of a low molecular weight organic compound having a number average molecular weight of less than about 600 Da, in the presence of water, polyvinylchloride (PVC) particles having a diameter of from about 0.
    Type: Grant
    Filed: February 26, 2007
    Date of Patent: October 13, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Jan L. Clatty, Timothy R. Whelan, Susanne Whelan, legal representative, Michael T. Wellman, John W. Liddle, Marie W. Urick
  • Patent number: 7588121
    Abstract: To provide a flexible polyurethane foam having improved sound absorbing properties in a low frequency region. A process for producing a flexible polyurethane foam which comprises foaming a starting material composition (E) comprising a high molecular weight polyoxyalkylene polyol (A), an organic polyisocyanate compound (B), a blowing agent (C) and a catalyst (D) in a closed mold, characterized in that at least a part of the high molecular weight polyoxyalkylene polyol (A) is a polyoxyalkylene polyol (p) having at least two hydroxyl groups on the average and having a molecular weight (Mc) per hydroxyl group of from 1,800 to 2,800 and a total unsaturation value (USV) of at most 0.08 meq/g, and that the air flowability of a flexible polyurethane foam obtained by foaming the starting material composition (E) in a thickness of 26 mm, is at most 0.085 m3/min.
    Type: Grant
    Filed: September 15, 2008
    Date of Patent: September 15, 2009
    Assignee: Asahi Glass Company, Limited
    Inventors: Takayuki Sasaki, Shigeo Hatano, Yoshinori Toyota, Katsuji Kuribayashi
  • Publication number: 20090215918
    Abstract: To provide a flexible polyurethane foam which is excellent in low resiliency and durability without using a plasticizer and which shows little change in hardness against a change in temperature and at the same time, has high air flow.
    Type: Application
    Filed: April 24, 2009
    Publication date: August 27, 2009
    Applicant: ASAHI GLASS COMPANY, LIMITED
    Inventors: Takayuki SASAKI, Daisuke Kaku, Takashi Ito, Naohiro Kumagai
  • Patent number: 7576137
    Abstract: A polyurethane molding is composed of at least two different polyurethane materials, namely of a polyurethane gel and a polyurethane foam. The foam and the gel are arranged in layers one above another so that both materials act together as spring or damping element with respect to a load in the transverse direction. These moldings may preferably be used as seat cushions.
    Type: Grant
    Filed: November 29, 2000
    Date of Patent: August 18, 2009
    Assignee: Technogel GmbH & Co. KG
    Inventors: Peter Gansen, Massimo Losio
  • Patent number: 7572837
    Abstract: Flexible polyurethane foams are produced by reacting a polyol and a polyisocyanate in the presence of a catalysts and other auxiliary agents, the process characterized in that a tin-based catalyst is not used. One process includes reacting a polyether polyol containing at least 5% by weight of an oxyethylene group in the chain and having a terminal secondary OH group, a toluene diisocyanate and/or a derivative, and one or more specified imidazole compounds, the process conducted in the absence of a tin-based catalyst.
    Type: Grant
    Filed: October 30, 2002
    Date of Patent: August 11, 2009
    Assignee: TOSOH Corporation
    Inventors: Hiroyuki Kometani, Yutaka Tamano
  • Patent number: 7538154
    Abstract: The invention provides aqueous preparations having soft-feel properties, foams obtainable by mechanically foaming these preparations, and soft-feel coatings based on the foams. The preparations comprise aqueous polyurethane-polyurea dispersions, hydroxy-functional, aqueous or water-dilutable binders, polyisocyanates which may have been hydrophilically modified, and foam stabilizers.
    Type: Grant
    Filed: October 6, 2005
    Date of Patent: May 26, 2009
    Assignee: Bayer MaterialScience AG
    Inventors: Torsten Pohl, Uwe Klippert, Thomas Münzmay, Frank Kobor
  • Patent number: 7511082
    Abstract: The invention provides a polyurethane foam manufactured from a polyisocyanate and a polycarbonate polyol. Moreover, the invention provides a method of manufacturing the polyurethane foam manufactured from a polyisocyanate and a polycarbonate polyol, comprising mixing the polyisocyanate and polycarbonate polyol together and foaming same.
    Type: Grant
    Filed: August 6, 2004
    Date of Patent: March 31, 2009
    Assignee: Yukigaya Chemical Industry Co., Ltd.
    Inventors: Keisuke Nakamura, Masaaki Takagi
  • Publication number: 20090062415
    Abstract: Methods comprising: providing an aromatic polyisocyanate and a polyol; and reacting the aromatic polyisocyanate and the polyol in the presence of a blowing agent and a catalyst to form a rigid polyurethane foam; wherein the blowing agent comprises water and a hydrocarbon having 3 to 8 carbon atoms; and wherein the polyol comprises a mixture of two or more polyether polyols according to formula (1): wherein each R independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms and n represents an integer of 0 to 5; the mixture of polyether polyols having a mean functionality of 4.5 or more; and wherein the mixture of polyether polyols comprises 50 to 70% by weight of a compound of formula (1) wherein n=0 is and 30 to 50% by weight of a compound of formula (1) wherein n?1; and wherein the mixture of polyether polyols comprises 2.5% by weight or more a compound of formula (1) wherein n=4, all percentages by weight based on the mixture of polyether polyol.
    Type: Application
    Filed: August 28, 2008
    Publication date: March 5, 2009
    Applicant: Bayer MaterialScience AG
    Inventors: Tomoaki Fukuba, Katsuki Kanoh, Teruo Hama, Yuudai Kashiwamoto, Atsushi Urano, Hirokazu Yoshihara
  • Publication number: 20090062416
    Abstract: A process for producing a flexible polyurethane foam, which comprises reacting a polyol mixture with a polyisocyanate compound in the presence of a urethane-forming catalyst and a blowing agent, characterized in that the polyol mixture comprises the following polyol (A) and the polyol (B), and the proportion of the polyisocyanate compound to the polyol mixture is at least 90 by isocyanate index, and the total amount of Zn and Co contained in the polyol mixture is from 0.1 to 200 ppm.
    Type: Application
    Filed: August 28, 2008
    Publication date: March 5, 2009
    Applicant: ASAHI GLASS CO., LTD.
    Inventors: Takayuki Sasaki, Daisuke Kaku, Naohiro Kumagai, Hideo Sakurai, Takashi Ito
  • Patent number: 7465757
    Abstract: The invention relates to a foamed isocyanate-based polymer derived from a reaction mixture comprising an isocyanate, an active hydrogen-containing compound, a blowing agent and a highly branched polysaccharide which is derivatized to provide a hydrophobicity which renders it compatible with a polyether polyol with which the underivatized polysaccharide is incompatible. Further the invention relates to a mix and a process for the production of isocyanate-based polymer. The mix for the production of a foamed isocyanate-based polymer comprises a mixture of the derivatized polysaccharide of the invention and an active hydrogen-containing compound. The process for producing a foamed isocyanate-based polymer comprises the steps of: contacting an isocyanate, an active hydrogen-containing compound, a derivatized highly branched polysaccharide and a blowing agent to form a reaction mixture and expanding the reaction mixture to produce the foamed isocyanate-based polymer.
    Type: Grant
    Filed: February 27, 2006
    Date of Patent: December 16, 2008
    Assignee: Danisco A/S
    Inventors: James O'Connor, Charles Nichols, Kenneth Knoblock
  • Patent number: 7432312
    Abstract: The purpose of the present invention is to provide a polyurethane foam that is excellent in adsorption property of odor and humidity and antibacterial property. Further, the purpose of the present invention is to provide the polyurethane foam that a user can recognize compounding of added agent such as deodorant and antibacterial agent in the polyurethane foam. The polyurethane foam of the present invention has carbon powder and/or inorganic antibacterial agent in it. Low resilience polyurethane foam is suitable as the polyurethane foam.
    Type: Grant
    Filed: April 28, 2004
    Date of Patent: October 7, 2008
    Assignee: Takashima Co., Ltd (Japan Corp)
    Inventor: Hisato Takashima
  • Patent number: 7423069
    Abstract: Flame retardant flexible polyurethane foam compositions, methods of flame retarding flexible polyurethane foam compositions, articles made therefrom and flame retardants that comprise blends of tetrahalophthalate esters and phosphorus-containing flame retardant having at least about 5 wt. % phosphorus additives. The combined weight of the tetrahalophthalate ester and the phosphorus-containing flame retardant comprises about 5 to about 20% by weight of the flexible polyurethane foam compositions or reaction mixtures. The ratio of the tetrahalophthalate ester to the phosphorus-containing flame retardant is from about 80:20 to about 20:80 percent by weight and preferably from about 60:40 to about 40:60 percent by weight.
    Type: Grant
    Filed: May 5, 2003
    Date of Patent: September 9, 2008
    Assignee: Crompton Corporation
    Inventors: David Buszard, Matthew D. Phillips, Richard S. Rose, Stephen B. Falloon
  • Publication number: 20080207791
    Abstract: Mechanically compressible polyurethane foamed materials with low bulk density are produced by reacting a polyol component satisfying specified compositional requirements with an isocyanate component that includes a modified toluene diisocyanate. The polyurethane foamed materials produced are useful as acoustic and thermal insulation.
    Type: Application
    Filed: February 20, 2008
    Publication date: August 28, 2008
    Inventors: Bert Klesczewski, Manduela Otten, Bernd Dohmen
  • Patent number: 7414080
    Abstract: The polishing pad is suitable for planarizing at least one of semiconductor, optical and magnetic substrates. The polishing pad includes a cast polyurethane polymeric material formed with an isocyanate-terminated reaction product formed from a prepolymer reaction of a prepolymer polyol and a polyfunctional isocyanate. The isocyanate-terminated section product has 4.5 to 8.7 weight percent unreacted NCO; and the isocyanate-terminated reaction product is cured with a curative agent selected from the group comprising curative polyamines, curative polyols, curative alcoholamines and mixtures thereof. The polishing pad contains at least 0.1 volume percent filler or porosity.
    Type: Grant
    Filed: January 13, 2005
    Date of Patent: August 19, 2008
    Assignee: Materials CMP Holdings, Inc.
    Inventor: Mary Jo Kulp
  • Publication number: 20080161441
    Abstract: Provided by the present invention is a rigid polyurethane/polyisocyanurate foam board product. The board product is comprised of a castor oil based rigid polyurethane/polyisocyanurate foam. Preferably, the board product is based on a polyol mixture of a highly functional castor oil and a polyester and/or polyether polyol.
    Type: Application
    Filed: December 27, 2006
    Publication date: July 3, 2008
    Inventors: Lance Wang, Julian Eugene Duerr
  • Patent number: 7393465
    Abstract: A process for preparing hydrophobic polyols that includes reacting A) a mixture having an OH content of from 180 to 300 mg KOH/g, a viscosity at 23° C. of from 5000 to 20 000 mPas and an OH functionality of from 2.8 to 4.5 including from 5 to 20 wt. % of 3-pentadecadienylphenol, from 5 to 10 wt. % of 3-pentadecadienyl-recorcinol and from 1 to 5 wt. % of 2-methyl 3-pentadecadienylrecorcinol; with B) alkylene oxides (AO) with addition of the AO monomers onto the AO-reactive groups of component A); the ratio of the amounts of A) to B) being from 1:9 to 9:1; where the hydrophobic polyols have an OH number of from 140 to 220 mg KOH/g and a viscosity at 23° C. of from 1000 to 4000 mPas. The hydrophobic polyols can be used in polyurethane systems, in coatings, adhesive bonds, sealants or moulding compounds, which can be used to coat substrates.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: July 1, 2008
    Assignee: Bayer MaterialScience AG
    Inventors: Meike Niesten, Jack Reese, Joachim Simon, Gerhard Ruttmann
  • Patent number: 7393879
    Abstract: A method for producing a novel silicone foam by reaction of a polyisocyanate with a silicone oligomer having a plurality of functional end groups with active hydrogens, optionally in the presence of fire-retardants, under foam forming conditions which creates a new silicone foam for use in items such as residential upholstered furniture industry, seat cushions and bedding etc., and specifically for use in applications that require, high resilience and fire-retardant properties such as aircraft and surface transportation seat cushioning, military and shipboard mattresses etc.
    Type: Grant
    Filed: June 6, 2002
    Date of Patent: July 1, 2008
    Assignee: Chestnut Ridge Foam, Inc.
    Inventors: Jiri E. Kresta, David Munoz Rojas, Ramon Moliner, Chandrasiri Jayakody, Dan Myers
  • Patent number: 7390839
    Abstract: Flame retardant flexible polyurethane foam compositions, methods of flame retarding flexible polyurethane foam compositions, articles made therefrom and flame retardants that comprise blends of (alkyl substituted) triaryl phosphate ester and phosphorus-containing flame retardant having at least about 5 wt. % phosphorus additives. The combined weight of the (alkyl substituted) triaryl phosphate ester and the phosphorus-containing flame retardant comprises about 5 to about 40% by weight of the flexible polyurethane foam compositions or reaction mixtures. The ratio of the (alkyl substituted) triaryl phosphate ester to the phosphorus-containing flame retardant is from about 95:5 to about 50:50 percent by weight.
    Type: Grant
    Filed: January 17, 2006
    Date of Patent: June 24, 2008
    Assignee: Great Lakes Chemical Corporation
    Inventors: Matthew D Phillips, Richard S Rose, Stephen B Falloon
  • Patent number: 7390867
    Abstract: The invention relates to isocyanate adducts which can be prepared by reacting at least one polyisocyanate with compounds having at least two hydrogen atoms which are reactive toward isocyanate groups and have a crystalline content of less than 10 J/g determined by differential scanning calorimetry in accordance with DIN 51 004 at 20 K/min from room temperature to 250° C. using a nitrogen flow of 3 l/h as carrier gas and an aromatics content reported as carbon atoms in aromatic rings of less than 31% by weight, based on the total weight of the isocyanate adducts.
    Type: Grant
    Filed: December 12, 2003
    Date of Patent: June 24, 2008
    Assignee: BASF SE
    Inventors: Marion Heinz, Udo Rotermund, Peter Huntemann, Udo Schilling
  • Patent number: 7388037
    Abstract: A flexible polyurethane foam whereby exceedingly low resilience can be obtained without using a plasticizer and the hardness change due to a temperature change is little; and a process for its production, are provided. The flexible polyurethane foam is characterized by having a core resilience of 30% or lower and a glass transition point within a range of from ?80° C. to ?60° C. The process for producing a flexible polyurethane foam comprises reacting a polyol with a polyisocyanate compound in the presence of a catalyst, a foam stabilizer, and a blowing agent, and is characterized by using as the polyol a polyol(l) having a hydroxyl value of from 5 to 15 mgKOH/g.
    Type: Grant
    Filed: March 22, 2006
    Date of Patent: June 17, 2008
    Assignee: Asahi Glass Company, Limited
    Inventors: Takayuki Sasaki, Yuuji Kimura, Katsuji Kuribayashi
  • Patent number: 7388036
    Abstract: A novel flexible polyurethane foam having good vibration characteristics and being excellent in occupant posture stability, is provided. A flexible polyurethane foam obtainable by reacting a high molecular weight polyoxyalkylene polyol or a polymer-dispersed polyol containing fine polymer particles in the high molecular weight polyoxyalkylene polyol, with a polyisocyanate compound in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that as at least a part of the foam stabilizer, the following fluorinated compound (F) is used in an amount of from 0.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: June 17, 2008
    Assignees: Asahi Glass Company, Limited, NHK Spring Co., Ltd.
    Inventors: Takayuki Sasaki, Yoshinori Toyota, Akio Horie, Takashi Ito, Satoru Hashimoto, Kunio Asobe
  • Publication number: 20080139685
    Abstract: This invention relates to novel polyether polyols which are prepared by alkoxylation of renewable resource materials, and particularly cashew nutshell liquid (CNSL), and to a process for the preparation of these novel polyether polyols. This invention also relates to flexible polyurethane foams prepared from these long chain polyether polyols, and to a process for the production of these flexible polyurethane foams.
    Type: Application
    Filed: December 8, 2006
    Publication date: June 12, 2008
    Inventors: Jack R. Reese, Micah N. Moore, Don S. Wardius, Stanley L. Hager
  • Patent number: 7378454
    Abstract: A polyurethane composition containing solid beads dispersed therein, is formed of a microcellular polyurethane foam, and the composition has a storage modulus of elasticity at 40° C. of 270 MPa or more as measured by means of a dynamic elasticity measuring device. Another polyurethane composition of this invention contains solid beads dispersed therein, that are capable of swelling with or are soluble in an aqueous medium. The former composition has excellent flattening capability, and the latter composition can provide a polished surface which combines good flatness and good uniformity and can also reduce scratches on the surface.
    Type: Grant
    Filed: April 4, 2002
    Date of Patent: May 27, 2008
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Takashi Masui, Masahiko Nakamori, Takatoshi Yamada, Koichi Ono, Kazuyuki Ogawa, Atsushi Kazuno, Hiroshi Seyanagi
  • Publication number: 20080114088
    Abstract: To provide a flexible polyurethane foam which is excellent in low resiliency and durability without using a plasticizer and which shows little change in hardness against a change in temperature and at the same time, has high air permeability. A process for producing a flexible polyurethane foam, which comprises reacting a polyol mixture comprising polyol (A), polyol (B) and monool (D) with a polyisocyanate compound in the presence of a blowing agent etc. at an isocyanate index of at least 90. Polyol (A) is a polyether polyol having an average of 2-3 hydroxyl groups and a hydroxyl value of from 10 to 90 mgKOH/g, obtained by ring-opening addition polymerization of an alkylene oxide to an initiator using a double metal cyanide complex catalyst; Polyol (B) is a polyether polyol having an average of 2-3 hydroxyl groups and a hydroxyl value of from 15 to 250 mgKOH/g, other than the polyol (A); and Monool (D) is a polyether monool having a hydroxyl value of from 10 to 200 mgKOH/g.
    Type: Application
    Filed: October 22, 2007
    Publication date: May 15, 2008
    Applicant: ASAHI GLASS COMPANY, LIMITED
    Inventors: Takayuki SASAKI, Takashi Ito
  • Patent number: 7361695
    Abstract: The present invention is to the production of flexible polyurethane foam in the absence of an amine catalyst. The reactivity of the foam forming system can be controlled by the addition of an autocatalytic polyol containing a tertiary amine where the amount of autocatalytic polyol comprises less than 5 percent by weight of the total polyol.
    Type: Grant
    Filed: August 15, 2002
    Date of Patent: April 22, 2008
    Assignee: Dow Global Technologies Inc.
    Inventors: Johnson Tu, Lance A. Cooper, Francois M. Casati, Jean-Marie L. Sooney
  • Patent number: 7338983
    Abstract: A method for producing a cured, low-density polyurethane foam, the method comprises frothing a reactive polyurethane-forming composition comprising an isocyanate-containing component, an active hydrogen-containing component reactive with the isocyanate-containing component, a blowing agent, a surfactant, and catalyst system, wherein the catalyst system provides for a delayed curing of the foam; casting the frothed reactive polyurethane-forming composition onto a first carrier; placing a second carrier on a side of the cast foam opposite the first carrier; blowing the froth with the second carrier in place; and curing the blown froth so as to provide a polyurethane foam layer having a density of about 50 to about 400 kg/m3 and a thickness of about 0.3 to about 13 mm. The foams are useful as sealing members.
    Type: Grant
    Filed: August 9, 2005
    Date of Patent: March 4, 2008
    Assignee: World Properties, Inc.
    Inventors: Scott S. Simpson, Tadashi Sato
  • Patent number: 7326362
    Abstract: In the present invention, a rigid polyurethane foam or polyisocyanurate foam is prepared by mixing an isocyanate with a premix of a polyol, a blowing agent, a reaction catalyst, a foam stabilizer and other additives, in which 1,1,1,3,3-pentafluoropropane is used as the blowing agent in combination with a vapor pressure depressant therefor that includes at least one compound compatible with 1,1,1,3,3-pentafluoropropane.
    Type: Grant
    Filed: September 17, 2002
    Date of Patent: February 5, 2008
    Assignee: Central Glass Company, Limited
    Inventors: Yasuo Hibino, Toshio Hesaka, Naoto Takada
  • Patent number: 7326738
    Abstract: The subject invention provides a composition and a process for forming a flexible polyurethane foam sealing device having improved compression set properties at increased temperatures. The sealing device is formed without the use of chemical blowing agents. The composition includes an isocyanate component for reaction with a resin component comprising an isocyanate-reactive component having a functionality of least four and a hydroxyl number of less than 40, a graft dispersion, and a physical blowing agent. The most preferred physical blowing agent is HFC-245 fa or 1,1,1,3,3-pentafluoropropane.
    Type: Grant
    Filed: July 29, 2004
    Date of Patent: February 5, 2008
    Assignee: BASF Corporation
    Inventors: Robert B. Stearns, John P. Erickson, Steven Hicks, John Cook, Raghuram Gummaraju
  • Patent number: 7307136
    Abstract: A polyisocyanate-based elastomer having a ratio of the storage modulus (E?) at 20° C. and the storage modulus (E?) at 120° C. of between 0.75 and 1.5, a tan ? at 100° C. of less than 0.1 and a maximum value of the tan ? of more than 0.8, the tan ? being the ratio of the loss modulus (E?) and the storage modulus (E?).
    Type: Grant
    Filed: February 4, 2002
    Date of Patent: December 11, 2007
    Assignee: Huntsman International LLC
    Inventors: Gerhard Jozef Bleys, Alan James Hamilton, Jan Willem Leenslag
  • Patent number: 7300961
    Abstract: The present invention relates to polyol compositions which can be used to produce dimensionally stable, low density water-blown rigid foams which have acceptable compressive strengths and acceptable k-factors. In one embodiment of the present invention, the polyol compositions are composed of at least one aromatic amine-initiated polyether polyol and at least one polyether polyol having a functionality greater than or equal to 2.5 in which at least 50% by weight of the polyol composition is aromatic amine-initiated polyether polyol and in which no more than 50% by weight of the polyol composition is polyether polyol having a functionality greater than or equal to 2.5.
    Type: Grant
    Filed: June 24, 2002
    Date of Patent: November 27, 2007
    Assignee: Bayer MaterialScience LLC
    Inventors: Karl W. Haider, David D. Steppan, Michael E. McGregor, Kerry A. Ingold, Vincent M. Mautino, Michael A. Dobransky
  • Patent number: 7285577
    Abstract: A method to produce a rigid polyurethane foam includes emulsifying a nucleating agent by mixing the nucleating agent with a polyol and a foam stabilizer, preparing a polyol mixture by mixing water, a catalyst, and a blowing agent at one of: before the emulsifying, during the emulsifying and after the emulsifying, and reacting the polyol mixture with a polyisocyanate.
    Type: Grant
    Filed: October 7, 2004
    Date of Patent: October 23, 2007
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Sang-jo Suck, Bong-ku Kim, Jang-su An, Hyo-seob Kim, Dae-sung Yang, Seong-ho Ahn, Hong-gi Kim, Suk-jo Lee, Jeong-hon Kim
  • Patent number: 7268170
    Abstract: This invention relates to novel foam modifiers which can be used to prepare flexible foams. These novel foam modifiers provide improved processability and improved properties of the resultant flexible foams. The present invention also relates to the process of preparing these flexible foams and to the resultant foams.
    Type: Grant
    Filed: October 13, 2004
    Date of Patent: September 11, 2007
    Assignee: Bayer MaterialScience LLC
    Inventors: Nathan L. Anderson, Veril C. Jividen, Stanley L. Hager
  • Patent number: 7262227
    Abstract: The present invention relates to a process for producing a synthetic resin foam which comprises reacting at least one polyol with at least one polyisocyanate compound in the presence of an organic blowing agent, wherein the organic blowing agent is a blowing agent for synthetic resin foams which is characterized by being a mixture comprising 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and at least one halogen-containing compound and optionally containing at least one member selected from the group consisting of glycol compounds and amide compounds. Also provided are: a premix comprising the blowing agent and a polyol mixture; and a process for producing a synthetic resin foam from these.
    Type: Grant
    Filed: April 25, 2003
    Date of Patent: August 28, 2007
    Assignee: Daikin Industries, Ltd.
    Inventors: Takashi Shibanuma, Noriaki Shibata
  • Patent number: 7244772
    Abstract: We describe a process for the preparation of polyurethane polyol from CARDANOL 3-(8pentadecenyl)phenol, derived from cashew nut shell liquid (CNSL), a renewable resource material. The polyol is made by oxidation with peroxy acid generated in situ to give epoxidised CARDANOL 3-(8-pentadecenyl)phenol and the epoxy derivative is converted to the polyol in the presence of the organic acid. The cardanol-based polyol may be reacted with isocyanate to form polyurethane. Alternatively blowing agents are included with the cardanol-based polyol before it is reacted with the isocyanate. These polyols are especially suitable for making rigid foams of very low density and high compressive strength.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: July 17, 2007
    Assignee: Council of Scientific and Industrial Research
    Inventors: Suresh Kattimuttathu Ittara, Kishanprasad Vadi Sarangapani
  • Patent number: 7238730
    Abstract: The subject invention provides a viscoelastic polyurethane foam being flame retardant and having a density of greater than two and a half pounds per cubic foot that comprises a reaction product of an isocyanate component, an isocyanate-reactive blend, and a chain extender. The isocyanate-reactive blend includes a first isocyanate-reactive component and a second isocyanate-reactive component. The first isocyanate-reactive component includes at least 60 parts by weight of ethylene oxide (EO) based on 100 parts by weight of the first isocyanate-reactive component and the second isocyanate-reactive component includes at most 30 parts by weight of EO based on 100 parts by weight of the second isocyanate-reactive component. The chain extender is reactive with the isocyanate component and has a backbone chain with from two to eight carbon atoms and is present in an amount of from 5 to 50 parts by weight based on 100 parts by weight of the foam.
    Type: Grant
    Filed: June 26, 2003
    Date of Patent: July 3, 2007
    Assignee: BASF Corporation
    Inventors: Wassana Apichatachutapan, Raymond Neff, James Mullins, Theodore M. Smiecinski, Thomas B. Lee
  • Patent number: 7230037
    Abstract: The present invention relates to a method for the continuous mixing of at least one polyol component and at least one isocyanate component and optionally additives to form a polyurethane reaction mixture in a stirrer mixer with an axially conveying stirrer.
    Type: Grant
    Filed: September 5, 2003
    Date of Patent: June 12, 2007
    Assignee: Hennecke GmbH
    Inventors: Hans-Michael Sulzbach, Reiner Raffel, Jürgen Wirth, Wolfgang Pawlik, Florian Thiebes, Lothar Röhrig
  • Patent number: 7230036
    Abstract: A polyurethane and/or polyisocyanurate foam is made using expandable microspheres which encapsulate a primary blowing agent. By expanding during the foam making process, the microspheres function as a blowing agent. The foam preferably has at least 10% by weight expandable micro spheres which encapsulate a non-halogenated hydrocarbon chemical or a non-halogenated hydrocarbon chemical blend and less than 2% by weight of any non-encapsulated blowing agents.
    Type: Grant
    Filed: May 24, 2002
    Date of Patent: June 12, 2007
    Assignee: IP Rights, LLC
    Inventors: Sammie J. (Joey) Glorioso, Jr., James H. Burgess, Jiansheng Tang
  • Patent number: 7223801
    Abstract: A composition and method for protecting pipeline joints is disclosed. A mold covers the exposed pipeline joint. A reaction composition including a polyol, an isocyanate, and an ester, preferably 2,2,4-trimethyl-1,2-pentanediol diisobutyrate, is added to the mold and allowed to react to form a polymer.
    Type: Grant
    Filed: March 5, 2004
    Date of Patent: May 29, 2007
    Assignee: Baysystems North America LLC
    Inventor: Scott A Brown
  • Patent number: 7214294
    Abstract: This invention provides azeotrope-like compositions of 1,1,1,3,3-pentafluoropropane and water that are environmentally desirable for use as refrigerants, aerosol propellants, metered dose inhalers, blowing agents for polymer foam, heat transfer media, and gaseous dielectrics.
    Type: Grant
    Filed: September 16, 2004
    Date of Patent: May 8, 2007
    Assignee: Honeywell International Inc.
    Inventors: Leslie Bruce Bement, Mary Charlotte Bogdan, Clayton Herbert Carson, Peter Brian Logsdon, Hang Thanh Pham, Rajiv Ratna Singh, Hsueh Sung Tung, Ronald Riegal, David John Williams, Kevin Donald Uhrich
  • Patent number: 7208531
    Abstract: The subject invention provides a viscoelastic polyurethane foam having a density of from one to twenty pounds per cubic foot. The foam is formed from a composition that is a reaction product of an isocyanate component (A), a first polyether polyol (B), a second polyether polyol (C), and a chain extender (D). The chain extender (D) has a backbone chain with from two to eight carbon atoms and has a weight-average molecular weight of less than 1,000 and is present in an amount of from 5 to 50 parts by weight based on 100 parts by weight of the composition. The viscoelastic polyurethane foam a first glass transition temperature greater than zero and a second glass transition temperature less than zero and having a tan delta peak ratio of the first glass transition temperature to the second glass transition temperature less than 2.2.
    Type: Grant
    Filed: August 11, 2004
    Date of Patent: April 24, 2007
    Assignee: BASF Corporation
    Inventors: Raymond A. Neff, Suzanne Dakin
  • Patent number: 7202284
    Abstract: Process for the preparation of foamed thermoplastic polyurethanes characterized in that the foaming of the thermoplastic polyurethane is carried out in the presence of thermally expandable microspheres.
    Type: Grant
    Filed: January 5, 2000
    Date of Patent: April 10, 2007
    Assignee: Huntsman International LLC
    Inventors: Dominicus Limerkens, Johan Van Dijck, Bart Van Edom, Rhona Watson
  • Patent number: 7199164
    Abstract: Black polyurethane foams that exhibit higher strength black colorations without the need for concomitant increases in black colorants therein are provided. Such a resultant jetter black foam article is possible through the unexpectedly effective introduction of small amounts of certain toner compounds or combinations that exhibit specific measurable appearance characteristics. Such toners exhibit at least one absorption peak within a specific range of wavelengths (e.g., from about 560 to 610 nm) and specific ranges of half-height bandwidths (from 40 to 130 nm). Furthermore, such a compound or combination of compounds, is preferably liquid in nature (at room temperature) or in dispersion form and may thus be easily incorporated within target polyurethane precursor compositions for admixture with either black pigments (or dispersions thereof), black polymeric (liquid) colorants, or both.
    Type: Grant
    Filed: March 27, 2003
    Date of Patent: April 3, 2007
    Assignee: Milliken & Company
    Inventors: Jusong Xia, Rajnish Batlaw
  • Patent number: 7183331
    Abstract: A method for producing a rigid polyurethane foam, which comprises reacting a polyol with a polyisocyanate in the presence of an amine catalyst and a blowing agent, wherein as the amine catalyst, at least one amine compound having at least one type of substituent selected from the group consisting of a hydroxyl group, a primary amino group and a secondary amino group in its molecule, or N-(2-dimethylaminoethyl)-N?-methylpiperazine, is used, and as the blowing agent, 1,1,1,3,3-pentafluoropropane (HFC-245fa) and/or 1,1,1,3,3-pentafluorobutane (HFC-365mfc) is used.
    Type: Grant
    Filed: February 19, 2004
    Date of Patent: February 27, 2007
    Assignee: Tosoh Corporation
    Inventors: Hiroyuki Kiso, Katsumi Tokumoto, Yutaka Tamano
  • Patent number: 7183330
    Abstract: A method for making a rigid polyurethane foam by reacting a polyisocyanate and a polyol in the presence of a urethane catalyst, a blowing agent and a silicone surfactant characterized by employing a blowing agent comprising a C4 or C5 hydrocarbon, or mixtures thereof, with an average molecular weight of ?72 g/mole and a boiling point in the range of 27.8 to 50° C., and a silicone surfactant comprising a polyether-polysiloxane copolymer represented by the following formula: (CH3)3—Si—O—(Si(CH3)2—O)x—(Si(CH3)(R)O)y—Si(CH3)3 where R=(CH2)3—O—(—CH2—CH2—O)a—(CH2—CH(CH3)—O)b—R?, and where R? is H, (CH2)zCH3, or C(O)CH3; x+y+2 is 60–130; x/y is 5–14; z is 0–4; the total surfactant molecular weight, based on the formula, is 7000–30,000 g/mole, the wt % siloxane in the surfactant is 32–70 wt %, the blend average molecular weight (BAMW) of the polyether portion is 450–1000 g/mole, and the mole % of ethylene oxide in the polyether portion is 70–100 mole %.
    Type: Grant
    Filed: December 15, 2003
    Date of Patent: February 27, 2007
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Wayne Robert Furlan, Mark Leo Listemann, Joan Sudbury-Holtschlag, Thomas John Markley, Gary Dale Andrew
  • Patent number: 7179845
    Abstract: The invention relates generally to a stable flexible latex foam. The latex foam will contain at least one polymer having a plurality of hard domains and a plurality of soft domains, a micelle forming agent, a hydrocarbon propellant substantially free of dimethyl ether, and an agent which is a solvent for said micelle forming agent and an emulsifier for said hydrocarbon propellant.
    Type: Grant
    Filed: January 10, 2003
    Date of Patent: February 20, 2007
    Assignee: Fomo Products, Inc.
    Inventor: Anthony Taylor
  • Patent number: 7169824
    Abstract: Process for preparing flexible polyurethane foam by reacting an MDI-based polyisocyanate and a polyether polyol with a high oxyethylene content in a mold.
    Type: Grant
    Filed: July 24, 2002
    Date of Patent: January 30, 2007
    Assignee: Huntsman International LLC
    Inventors: Gerhard Jozef Bleys, Eric Huygens, Jan-Willem Leenslag, Herman Eugene Germain Moureau
  • Patent number: 7141613
    Abstract: The invention relates to flame resistant rigid foams and formulations useful for the production thereof. The polyol formulation must include at least one substance which is inert with respect to isocyanates, does not deplete the ozone layer and has a boiling point below 55° C. and a reaction product of at least one compound with an aromatic ring, at least one aldehyde or ketone and at least one primary or secondary amine. This polyol formulation is reacted with an isocyanate, optionally with other commonly used additives, to produce rigid flame resistant foams.
    Type: Grant
    Filed: March 10, 2003
    Date of Patent: November 28, 2006
    Assignee: Bayer Aktiengesellschaft
    Inventors: Rolf Albach, Michael Brockelt, Juan Cirujeda-Ranzenberger
  • Patent number: 7129279
    Abstract: A polyurethane-polymer composition suitable for preparing a lightweight tire support includes at least one isocyanate, at least one polyol, and at least one chain extender. A polyurethane-polymer composition can also include an additive such as a catalyst, a filler, a surfactant, a colorant, and a mold-release agent. A lightweight tire support can be prepared from a polyurethane-polymer composition by, for example, reaction injection molding. Such a tire support desirably has temperature stability and load-bearing capability.
    Type: Grant
    Filed: September 16, 2004
    Date of Patent: October 31, 2006
    Assignee: Dow Global Technologies Inc.
    Inventors: Alan K. Schrock, Ralph D. Priester, Jr., Wayne R. Willkom, Robert E. O'Neill, Martin C. Cornell, Christopher P. Christenson