Abstract: Hydrophobic polyurethane compositions can be used to repair or fill-in surface defects in structural components. The hydrophobic composition can be packaged in two parts, a hydrophobic polyol part and a isocyanate part wherein the polyol part comprises a polyol and a coal tar or pitch composition and the isocyanate part comprises a reactive isocyanate compound. The parts of the composition can be mixed and applied to surface defects of structural members such as railroad ties and can rapidly form a hard, permanent, strongly bonded repair.

Abstract: An improved method and composition for repairing cementitious surfaces is provided. A polymerizable urethane composition having an excess of isocyanate groups to account for water present in the reaction environment is utilized. The method utilizes water, e.g. surface moisture, to foam the polymer and provide a long-lived repair of the surface. The method is particularly applicable in the repair of concrete roadways.

Abstract: The present invention is directed to 4,4'-diisocyanato phenylbenzylether, its method of production by reaction of the corresponding diamine with phosgene and the use of the diisocyanate for the production of polyisocyanate polyaddition products, preferably polyurethane plastics.

Abstract: The present invention is directed to a process for the production of matte, non-blocking, thin-walled molded articles, films or tubes from polyurethane elastomers prepared from high molecular weight polyols which contain dispersed polyadducts based on polyisocyanate polyaddition products. The use of these high molecular weight polyols contained dispersed polyadducts allows for the preparation of thin-walled, molded articles which have reduced surface tackiness. The present invention is additionally directed to the molded articles produced by this process and to their use for forming polyurethane foam composites.

Abstract: A resilient coat for a direct connection-type tie (Danchoku tie) which is composed of a concrete tie body and a microcellular polyurethane elastomer coating layer which adheres to and coats the lower portion of the tie body to form an integral body therewith, and said microcellular polyurethane elastomer having urethane bonds and a bulk density of 0.4-0.75 g/cm.sup.3 and being prepared from the starting foamable liquid of urethane elastomer composed substantially of (a) a polyether polyol having an average number of functional groups of 2.5-4.5 and a number average molecular weight of 2000-8500, (b) a vinyl monomer-grafted polyol having an average number of functional groups of 2.5-4.0, and the graft ratio of 4-20% by weight, (c) a liquid polybutadiene polyol having hydroxyl terminal group(s), an average number of functional groups of 2.0-3.

Abstract: Reaction injection molded polyurethanes prepared from a composition comprising (A) a relatively high molecular weight polyol, (B) a chain extender and (C) an aliphatic polyisocyanate or polyisothiocyanate are improved by replacing a portion of the relatively high molecular weight polyol with an aminated or partially aminated polyoxyalkylene material.

Abstract: Terephthalate polyester polyol blends comprising reaction products of a combination of polyethylene terephthalate, a polybasic carboxylic acid compound, a low molecular weight diol compound and a compatibilizer compound are compatible with fluorocarbon blowing agents. These polyol blends are produced by a simple heating process and are thereafter blendable with various conventional polyols and other additives to make resin prepolymer blends which can be catalytically reacted with organic isocyanates to produce cellular polyurethanes and polyurethane/polyisocyanurates.

Abstract: A thermoset polyurethane material which exhibits high, temperature-insensitive damping over a broad temperature range and has a tan .delta. (as hereinbefore defined) greater than 0.1 over the temperature range of from -40.degree. C. to 60.degree. C., a hardness in the range of from 0 to 90 Shore A, a compression set (as hereinbefore defined) of less than 15% and a tensile strength (as hereinbefore defined), of less than 30 kg/cm.sup.2, the polyurethane material being prepared by the reaction of(a) an essentially primary hydroxyl tipped polyol having a molecular weight in the range of from 2,500 to 8,000;(b) a polyhydric alcohol;(c) an aliphatic monohydric primary alcohol containing up to 10 carbon atoms; and(d) a polyisocyanate, the reaction being carried out at a isocyanate index of 1.0 or greater.

Abstract: Polyurethane can be made having improved heat stability, sufficient to withstand paint oven temperatures by mixing or dispersing about 0.5 to 10 parts or more of an organic monosulfide or disulfides, preferably where the organo radical is a hydroxyl phenyl or hydroxyl alkyl substituted phenyl radical per 100 parts of the polyurethane reactants and reacting to form the polyurethane.

Abstract: Polyethers which are polymers of C.sub.4 or higher oxiranes are used as cell openers in preparing flexible polymer foams. These cell openers provide processing advantages, do not bleed out of the forms, and are often effective at lower levels of use than conventional cell openers.

Abstract: The present invention relates to the use of non-floating, non-abrasive, highly-filled polyurethane (urea) compositions of high water-absorbability, which during their production contain no cells capable of growth as carriers for biomasses in the biological treatment of waste-containing liquids. These carriers have a filler content of greater than 15% by weight and less than 95% by weight (based on the moisture-free weight of the filler-containing polyurethanes). The fillers are selected from the group consisting of natural materials containing finely-divided fossil lignocelluloses or the secondary products thereof (e.g., peat, lignite, mineral coal or coke), active carbon, finely-divided distillation residues, inorganic fillers, homogeneous or cellular plastics particles (and more particularly polyurethane foam (waste) particles) and mixtures thereof. The polyurethane (urea) is a hydrophilic and/or hydrophobic polyurethane(urea), and preferably contains cationic groups.

Abstract: Rigid, closed-cell, flame-resistant polyurethane foams are produced by reacting a polyol mixture with a polyphenyl-polymethylene-polyisocyanate in the present of a catalyst system. The polyol mixture includes: (1) from 25 to 43 wt % flame proofing agent, (2) from 5 to 50 wt % sucrose polyether having an OH number of from 350 to 550, (3) from 0 to 30 wt % amine initiated polyethers having an OH number of from 400 to 800, (4) from 0 to 30 wt % other polyether or polyester having an OH number of from 150 to 600, (5) from 4 to 13 wt % glycerol, (6) from 0.5 to 3 wt % silicone stabilizer and (7) from 0.05 to 1.5 wt % water. The catalyst system is made up of at least two components selected from tertiary amines, alkali metal carboxylates, quaternary ammonium carboxylates and organic tin compounds. The reactants are employed in quantities such that the NCO to OH equivalent ratio is from 1.07 to 1.45 (the isocyanate-index is from 1.07 to 1.45).

Abstract: Polyurethane modified polyurea foams having a finer cell structure and an increased volume of finished product are prepared by reacting crude organic di- or polyisocyanates with a mixture of polyether polyols and an alkylene or dialkyl carbonate in the presence of a tertiary amine catalyst, a silicone surfactant and a blowing agent selected from water, which reacts with the di- or polyisocyanate to generate CO.sub.2, fluorocarbons having a boiling point below 60.degree. C. and mixed with water and methylene chloride mixed with water.

Abstract: Liquid dianhydrohexitol mixtures are prepared from diacylation products of hexitols and compounds such as organic carboxylic acids, carboxylic acid anhydrides, carboxylic acid halides, ketene and carbonic acid ester derivatives. More specifically, such diacylation products are simultaneously dehydrated and isomerized by subjecting them to a temperature of at least 130.degree. C. in the presence of a strong acid to yield diacylated dianhydro-hexitol isomer mixtures. These isomer mixtures are then converted to dianhydro-hexitol isomer mixtures by hydrolysis or transesterification. Suitable strong acids include proton acids, Lewis acids and heterogeneous acid catalysts (e.g., ion exchange resins). The mixtures of the present invention are characterized by a minimal tendency towards crystallization. These mixtures are particularly useful as chain extending agents in the production of polyurethanes.

Abstract: Compositions containing an organic polyisocyanate and a fatty polyol are provided. The fatty polyols may be derived from an epoxidized fatty alcohol that has been reacted with a polyfunctional-hydroxy compound. The compositions are preferably salt-free and are useful in preparing a variety polyurethane materials.

Abstract: A non-yellowing, semi-rigid polyurethane foam is disclosed. The foam is prepared by mixing the following components (a), (b), (c) and (d) with a blowing agent and a catalyst, and pouring the mixture into a mold where it is allowed to foam and cure.(a) a polymer polyol having a molecular weight of 3,000 to 10,000 wherein a vinyl monomer is grafted to a polyether polyol;(b) a polyol having a molecular weight of 62 to 300;(c) an aliphatic or alicyclic isocyanate; and(d) at least one ultraviolet absorber and at least one antioxidant.

Abstract: Reaction injection molded polyurethanes prepared from a composition comprising (A) a relatively high molecular weight polyol, (B) a chain extender and (C) a polyisocyanate or polyisothiocyanate are improved by replacing a portion of the relatively high molecular weight polyol with an aminated or partially aminated polyoxyalkylene material.

Abstract: A flexible polyurethane foam composition characterized by high tensile or tear strength is prepared by reacting an MDI prepolymer, prepared by reacting a MDI having a low functionality with an ethylene oxide-capped polypropylene glycol polyol, with a small amount of a tetraethylene glycol as a cross-linking agent and an ethylene oxide-capped polypropylene glycol polyol, the reaction carried out in the presence of a blowing amount of a blowing agent, such as water or a halocarbon, and a catalytic amount of a polyurethane catalyst, such as a combination of an amine and tetravalent tin catalyst. The addition of a small amount of a chlorinated phosphate flame-retardant agent mixed with the reaction provides for a polyurethane foam composition of good fire retardancy and which when exposed to open flame does not melt, but chars. Further, the addition of a trimerization catalyst provides a foam composition with reduced shrinkage.

Abstract: In the production of polyether polyols, the neutralization of alkaline catalysts using formic acid such that no precipitate forms.

Abstract: Flexible polyurethane foams having improved properties and made from modified polyether polyols are described. The polyether polyols are modified with adducts of epoxy resins, such as the diglycidyl ether of Bisphenol A, and diamines, such a polyoxypropylenediamine. The resulting modified polyether polyols have a molecular weight of from about 2,000 to 7,000. The mole ratio of epoxy equivalents to amine equivalents in the adduct ranges from about 2/1 to 10/1.

Abstract: Enhanced load-bearing properties for flexible polyurethane foam can be achieved by employing a hydroxyl compound-modified benzyl ether-containing resole polyol as part of the polyol component (5 to 25 weight percent based on polyol) in the preparation of the foam.

Abstract: The present invention is directed to a polyol blend comprising a polyether polyol having at least two and no more than three hydroxyl groups and from about 5 to about 40 percent by weight based on the total weight of the two components of a dispersion of a polyurea and/or polyhydrazodicarbonamide in an organic compound containing at least one hydroxyl group, the solids content of said blend being from about 1 to about 8 percent by weight. The polyol blend is useful in the production of polyurethane products.

Abstract: Polyurethane elastomers are made by reacting organic polyisocyanates with compounds having at least two groups containing isocyanate-reactive hydrogen atoms and a molecular weight of from 400 to 10,000 and a 1,4-monoanhydro-tetritol in accordance with techniques known to those in the art. Known chain-lengthening agents, auxiliaries and additives may be included in the reaction mixture. The reaction mixtures employed in the process of the present invention have a longer pot life than prior art reaction mixtures. The elastomers produced by this process are shrink stable.

Abstract: For consolidation of geological formations and artificial beds of rock, earth, and coal by means of foaming and hardening polyisocyanate/polyol blends, diols with secondary hydroxyl functions of the OH number range 150-1000 are used as diol component. Preferably a crude polyisocyanate blend (MDI) obtained by phosgenation of aniline/formaldehyde condensates which at ambient temperature assumes a liquid state, and the liquid prepolymers of said crude MDI are used as isocyanate components.

Abstract: An improved, modified polyisocyanurate foam composition having improved compressive strength and good flame and smoke properties is prepared by the reaction of a methylene diisocyanate with a modifying amount of a hydroxyl compound, such as a hydroxyl-containing polyether or a saturated polyester, and with an alicyclic glycol, such as cyclohexane dimethanol, in the presence of a trimerization catalyst, a blowing amount of a blowing agent and a surfactant.

Abstract: Polyurethane-type products are prepared by reacting a rigid diol such as a 1:4-3:6 dianhydrohexitol, such as isosorbide, with a polyisocyanate and, optionally, a polyahl. The high molecular weight polymers are easily prepared from renewable resources and exhibit good physical properties. The resulting polymer is suitably employed in the production of films, coatings, molded articles and foams.

Abstract: The present invention is directed to a process for the production of polyurethane elastomer moldings by reacting a reaction mixture in a closed mold, wherein said reaction mixture comprises:(a) an organic polyisocyanate;(b) an organic active hydrogen group-containing compound having a molecular weight of from 1800 to 12,000 and containing at least two active hydrogen groups;(c) 1,3,5-triethyl-2,6-diamino benzene and, optionally(d) a catalyst for the reaction between hydroxyl groups and isocyanate groups,wherein component (c) is present in an amount of from 25 to 35 percent by weight based on the combined weight of components (b) and (c), wherein the amounts of components (a), (b) and (c) are such that the isocyanate index of the reaction mixture is from about 90 to 110, and wherein all of said components are processed via a one-shot process whereby (a) is mixed simultaneously either with (b), (c) and (d) or with a non-reacted premixture of some or all of (b), (c) and (d).

Abstract: The invention is a polyurethane comprising the reaction product of(a) a 1,4-lactone of 3,6-anhydropentahydroxyhexanoic acid; and(b) an organic polyisocyanate.The polyurethanes of this invention are useful in coatings, compression moldings, control release systems, films, foams and the like.

Abstract: The invention relates to solutions of(A) from 3 to 60% by weight, based on the combined ether-polyol content, of separately prepared oligo-urethane ethers containing terminal OH.sup.- groups in the form of reaction products of(a) diisocyanates with(b) dialcohols having an average molecular weight of from 200 to 800, the stoichiometric ratio of (a) to (b) amounting to various values based on the average molecular weight of the dialcohols,in(B) polyether polyols containing at least 2 hydroxyl groups and having an average molecular weight of from 1000 to 12,000 and to their use in a proess for the production of polyurethane foams capable of being effectively flame-laminated and (high-frequency) welded without any adverse effect upon their other properties.

Abstract: A polyurethane RIM system has at least two molding stations. The reactants are brought to the mixheads as three separate streams. One stream contains the isocyanate, the second stream contains some of the polyol, the chain extender and crosslinker and a third stream contains additional amounts of the polyol, along with what additives might be desired. At each mixhead the proportions of ingredients are controlled to give an isocyanate index of about 100, but the ratio of one polyol stream to the other is regulated to control the flex modulus and other properties of the molded product as may be desired. In this way, one source of supply can be used to feed several molding stations, each of wich may produce a product of different physical properties and thus of different costs.

Abstract: Polyurethanes having a two phase morphology and characterized by high impact strength and, optionally, high modulus are obtained by reaction of 4,4'-methylenebis(phenyl isocyanate) and modified forms thereof with an aliphatic glycol extender and a blend of at least two polyoxypropylene-polyoxyethylene polyols both of which have average functionalities in the range of 2 to 4, one of which has a molecular weight in the range of about 3000 to 10,000 and contains at least 23 percent by weight of ethylene oxide residues and the other has a molecular weight in the range of about 750 to about 2000 and contains at least 45 percent by weight of ethylene oxide. The two or more such polyols are employed in proportions such that the aliphatic glycol extender is completely miscible with said polyols if blended together.

Abstract: A process for the preparation of homogeneous and cellular polyurethane plastics by the reaction of(a) organic polyisocyanates;(b) compounds containing at least 2 Zerewitinoff-active hydrogen atoms and having molecular weights of from 400 to 10,000;(c) chain extenders, and, optionally, additional(d) short-chained compounds containing at least 2 Zerewitinoff-active hydrogen atoms and having a molar mass of from 32 to 400, as well as, optionally,(e) catalysts, blowing agents and other known additives,is described, which is characterized in that 1,4-3,6-dianhydro-hexites, preferably 1,4-3,6-dianhydro-D-sorbitol and/or 1,4-3,6-dianhydro-D-mannitol, optionally mixed with lower molecular weight compounds, preferably with polyols having a molecular weight of from 62 to 400, particularly preferably butane diol-1,4 are used as the chain extenders. The new chain extenders produce high quality elastomers and foams.

Abstract: Polyurethane resins are described having high impact strength and other structural strength properties, and significantly improved resistance to deformation by heat. The properties of these materials are such as to make them comparable to engineering thermoplastics such as nylon and like materials commonly used to fabricate structural components such as automotive parts, equipment housing, sporting goods, furniture, toys, household and like consumer goods.The resins are prepared from organic polyisocyanates, an isocyanate-reactive material (polyol, polyamine, etc.) having an average functionality of at least 1.9, a Tg less than 20.degree. C. and molecular weight of 500-20,000, and one or more low molecular weight extenders the major distinguishing feature being the markedly lower proportion by weight (2 to 25 percent) in which the isocyanate-reactive material is employed as compared with polyurethane resins conventionally prepared in the art.

Abstract: An improvement is disclosed in the preparation of high resilience polyurethane foam. The improvement resides in the use of a select reaction mixture which includes a polyol containing an effectively dispersed finely divided solid particulate material and 1,4-cyclohexanedimethanol as a cross-linking agent to stabilize the reaction mixture.

Abstract: In the preparation of conventional or high resiliency flexible polyurethane flame retarded foams by reacting organic polyisocyanates with polyols containing vinylic polymers and employing flame retardant compounds, less flame retardant compound is required to pass the California Bulletin No. 117 flame test when the particle size of the vinylic polymers is greater than 0.5 microns.

Abstract: Novel, finely divided, redispersible dispersions of high melting polyesters in low melting polyhydroxyl compounds are disclosed. Disclosed also is a process for their preparation and their use as polyol components containing fillers in the production of cellular or non-cellular polyurethanes.

Abstract: A low fire hazard rigid urethane insulation foam having high compressive strength and low friability is disclosed. Rigid foam products of this invention have a Class I flame hazard rating according to the ASTM E-84 Steiner tunnel test. The urethane foam contains a halogenated base polyol and a modifying amount of a 2,5-bis-(hydroxymethyl) furan component.

Abstract: A thermal dimensionally stable RIM polyurethane elastomer prepared by reacting an organic polyisocyanate, a polyoxyalkylene polyether polyol, and ethylene glycol wherein the reactants have a free-water content of less than 0.10 percent based on 100 parts of polyol plus glycol.

Abstract: Interpolymerizate of polyurethane-forming ingredients (polyol, polyisocyanate) and free radical addition polymerizable monomers, at least one of which contains an hydroxyl group (e.g., styrene plus 2-hydroxyethyl methacrylate). The interpolymer is prepared in the presence of a catalyst for polyurethane formation and a free radical addition polymerization catalyst. Product is homogeneous and insoluble. System is useful in reaction injection molding processes.

Abstract: This invention relates to a process for preparing cellular polymers having urethane groups, isocyanurate groups, or both. The cellular polymers are prepared by reacting an organic polyisocyanate with certain polymer dispersions in the presence of a blowing agent.The polymer dispersions comprise(a) as a continuous phase, a polyol having a functionality of 2 to 8 and a hydroxyl number of 150 to 700; and(b) as a dispersed phase, an organic compound having(a) at least one Zerewitinoff active hydrogen atom,(b) a melting point of 30.degree. C. to 260.degree. C., and(c) a molecular weight of 178 to 100,000.

Abstract: A vibration isolator consisting essentially of a microcellular polyurethane elastomer having a bulk density of 0.3-0.9 g/cm.sup.3, said polyurethane elastomer obtained by reacting in the presence of water as the blowing agent (a) an organic polyisocyanate, (b) a polyether polyol having an average number of functional groups of 2.5-3.5 and a number average molecular weight of 4500-8500, and (c) a chain extender, in such a ratio that the NCO index is 90-110 and the concentration of the chain extender, based on the total weight of the three components (a), (b) and (c), is (0.4-2.0).times.10.sup.-3 equivalent/gram.

Abstract: The invention covers a method for making reaction injection molded polyurethanes of improved properties. The elastomeric products having superior heat distortion and tear properties comprise the reaction product of an aromatic polyisocyanate, a high molecular weight polyol and a chain extending agent. Said polyol providing said improved properties is a poly(oxybutyleneoxyethylene) glycol having a molecular weight range of about 2,000-6,000. The polyurethane elastomer is prepared by injecting the above three agents through a RIM head into a mold cavity of the desired configuration. Reaction injection molded elastomers are useful as molded articles of commerce including, but not limited to, vehicle body parts.

Abstract: High-density polyisocyanurate resins having improved rigidity, heat resistance and/or impact resistance can be obtained by reacting a polyisocyanate with a polymer polyol derived from a polyol having a molecular weight of at least 4500, and optionally a crosslinker, in the presence of trimerization catalyst, using isocyanate index of 200-5000.

Abstract: A process for preparing an integral-skinned polyurethane foam wherein a foamable composition for formation of polyurethane which comprises a polyol, polyisocyanate, cross-linking agent, catalyst, and blowing agent is reacted and expanded in a mold, characterized in that(a) said polyol is a polyether polyol having a terminal ethylene oxide adduct rate of at least 60%, an OH number of 20 to 100 and a functionality of 4 to 8, or a polyester polyol having a functionality of 4 to 8;(b) said polyisocyanate is a non-aromatic polyisocyanate having an isocyanate index of 90 to 130;(c) said cross-linking agent is diethanolamine and ranges from 0.5 to 20 parts by weight based on 100 parts by weight of said polyol;(d) said catalyst is an organometallic salt; and(e) said blowing agent is a halogenated hydrocarbon of a low boiling point.

Abstract: The reaction of isocyanates with substances containing isocyanate groups or active hydrogen groups, such as hydroxyl groups, amino groups and the like, are initiated by sulfonium zwitterions such as the ar-cyclic sulfonium areneoxides. Accordingly, partially trimerized isocyanates, polyurethanes and other useful materials can be made.

Abstract: The invention is directed to a process for the production of highly elastic, open-celled foams containing urethane groups by reacting polyether polyols with modified polyisocyanates in the presence of cross-linking agents and water characterized in that the reaction is carried out in the presence of 0.5 to 10 g/100 g of the polyether of a cross-linking mixture corresponding to the general formulaC.sub.n H.sub.2n+2 O.sub.nwherein n=2 to 10,which has a statistical average of at least four hydroxyl groups per molecule.

Abstract: Reaction injection molded polyurethanes are prepared employing a mixture of chain extenders, at least one of which is a hydroxyl-containing compound free of aliphatic amine hydrogen atoms such as, for example, ethylene glycol, or an aromatic amine hydrogen-containing compound which is free of aliphatic amine and at least one of which is an aliphatic amine-containing compound which contains at least one primary amine group such as an aminated polyoxypropylene glycol.

Abstract: A process for producing flexible polyurethane foams having improved load bearing properties which process includes the step of reaction of a polyisocyanate with a polymeric polyol in the presence of a catalyst, a blowing agent and a chain extender consisting of 1,2-diaminocyclohexane.

Abstract: A polyurethane foamable composition comprising a brominated diol and three polyols is disclosed. The resulting foam formed by reacting these polyols and a diol with an isocyanate has a flame spread of 25 or less and contains a smaller quantity of halogen compounds than usually contained in polyurethane foamable compositions. This combination of polyols and flame retardant shows improved physical strengths and adhesion to primed tank substrates between temperatures of 100.degree. to 160.degree. F.

Abstract: A method of producing flameproof polyisocyanurate foams is disclosed. When the foam is produced by reacting an organic polyisocyanate with polyols as a modifying agent in the presence of an isocyanate trimerization catalyst, a blowing agent and other additives, a combination of particular low molecular weight diols with particular high molecular weight polyether polyols is used as the polyol in a special weight ratio and a special total amount per 100 parts by weight of the organic polyisocyanate in the presence of special combination of an alkali metal salt of a carboxylic acid and a tertiary amine compound as the catalyst.