Abstract: Aspects of the present disclosure include devices, systems, methods, and control systems for processing waste into usable products, such as fuel stock, soil additives, and usable byproducts. Various system components may include: 1) a material loading area; 2) a pre-shredder; 3) a magnet based separator; 4) an eddy current separator; 5) additional sorting devices, such as a ballistic separator and/or an optical separator; 6) a mechanical pulverizer, such as a vertical shaft impactor (VSI); 7) a moisture separation device, such as a cyclone; 8) a compressor, such as a ram baler; 9) a packager, such as a bale wrapper; 10) analyzers, such as for moisture and caloric data analysis; 11) a thermal pressure chamber, such as a thermal screw; and 12) a control system to control operation of the system.

Abstract: A method of devulcanizing crosslinked rubber uses a planetary roller extruder with a central spindle, planetary spindles, a housing, and a feed part. The method includes feeding vulcanized rubber through the feed part into the housing, rotating the central spindle about its rotational axis and thereby causing the planetary spindles to rotate about their rotational axes and revolve about the central spindle. This generates mechanical and thermal stress on the vulcanized rubber by kneading and/or crushing of the vulcanized rubber, breaking or destroying the molecular chains or bonds of the vulcanized rubber. The method further includes at least one of (A) adding particles of the vulcanized rubber eccentrically to the center of the planetary roller extruder module between the planetary spindles and (B) mechanically pressing particles of the vulcanized rubber between the planetary spindles with a crammer feeder.

Abstract: The invention concerns a method of devulcanising vulcanised rubber which comprises the following steps: a) providing at least one vulcanised rubber composition; b) grinding the vulcanised rubber into chips or pellets; c) mixing the ground rubber obtained from step b) in such a way as to homogenise the form and temperature of same. d) carrying out a non-degrading mechanical treatment on the mixed rubber at the end of step c) to obtain a polymeric composite. The invention also concerns a thermoplastic material and an elastomeric mixture which comprise, in the formulation of same, at least one polymeric composite obtained by this method of devulcanisation.

Abstract: Method of devulcanizing rubber and/or elastomers without the need for a chemical agent, in which method the vulcanized rubber and/or elastomers are fed into a planetary roller extruder, which planetary roller extruder has a housing, a central spindle, two groups of planetary roller spindles, and a dispersion ring disposed about the central spindle and between the two groups of planetary spindles. Mechanical and thermal stress is generated on the vulcanized rubber and/or elastomers by kneading and/or crushing the vulcanized rubber and/or elastomers using the central spindle and the planetary spindles, and by forcing the vulcanized rubber and/or elastomers through the dispersion ring, which is designated to substantially restrict passage of the vulcanized rubber and/or elastomers therethrough. The mechanical and thermal stress alone is sufficient to break or destroy the molecular chains or bonds of the vulcanized rubber and/or elastomers.

Abstract: The present application provides a polymer composite comprising at least one polymer and a reclaimed pyrolyzed carbon black (pCB), wherein the pCB comprises less than about 10 ?g/g of polycyclic aromatic hydrocarbons (PAH). Also provided are polymer composite and consumer-ready formulations of the low PAH pCB and methods of manufacturing such composites and formulations.

Abstract: A method of processing waste carpet or matting material to separate constituent materials thereof, includes optionally drying the material and then cooling the material to a temperature at which at least one constituent material therein is embrittled. A mechanical force is applied to the cooled material causing the embrittled constituent material to break into fragments. Optionally, the material from the previous step is dried. The material is then separated to separate the fragments of constituent material from other constituent material. The carpet material can be initially shredded into coarse pieces. The procedure may be repeated optionally with different temperatures to selectively embrittle and fragment different components and facilitate their separation.

Abstract: Tire vulcanizing/retreading and de-vulcanization system including an autoclave and heating based on an induction system, which will lead to vulcanization or de-vulcanization of a tire.

Abstract: A process for forming a vulcanized elastomer composition. An alternating electric field is applied to a first composition comprising vulcanized crosslinked elastomer particles while the composition is compressed to thereby devulcanize the crosslinked elastomer particles and form a second composition comprising devulcanized elastomer particles A crosslinking agent is added to the second composition comprising the devulcanized elastomer particles. The second composition having the crosslinking agent is then vulcanized to form the vulcanized elastomer composition.

Abstract: Tire vulcanizing/retreading and de-vulcanization system including an autoclave and heating based on an induction system, which will lead to vulcanization or de-vulcanization of a tire.

Abstract: The present invention relates to processes for recycling articles made from butyl ionomers and processes for producing recycled butyl ionomers. The invention further relates to composites comprising recycled butyl ionomers and fillers and articles made from recycled butyl ionomers. The invention also relates to uncured filled articles made from butyl ionomers having certain physical properties. Exemplary fillers include silica, carbon black, talc and clay, particularly onium substituted high aspect ratio nanoclays.

Abstract: A process for producing a thermoplastic resin composition includes kneading a mixture obtained by combining a rubber component with a ground product, the ground product being formed by grinding a thermoplastic resin molded article having an alloy resin of a polycarbonate and an ABS, and then molding the mixture after kneading. The mixture has 0.5 wt % or more and 1.5 wt % or less of the rubber component based on 100 wt % of the mixture.

Abstract: There are disclosed a regenerated rubber, a method and apparatus for obtaining regenerated rubbers from vulcanized crumb rubber, such as rubber from scrap. The apparatus is a thermokinetic mixer having the particularity to have an air tight stationary chamber with inner non-uniform surface. The method comprises the steps of raising the speed of the rotor shaft in order to increase a temperature of a mixture made of vulcanized crumb rubber and a lubricant, such as oil, until a devulcanizing temperature is reached; and reducing the temperature of the mixture to a lower temperature during a second period of time. The method of the invention is environmentally friendly or “green”, since the regeneration method does not use chemicals, includes a shorter period of treatment at higher temperature avoiding the risks of rubber cracking and spontaneous combustion, and further allowing mass-production of regenerated rubber with lower energy consumption.

Abstract: Some embodiments provided herein relate to a thermoplastic material that can include a thermoplastic surface, a protective coating, and a degradable intermediate layer.

Abstract: A process for forming a vulcanized elastomer composition. An alternating electric field is applied to a first composition comprising vulcanized crosslinked elastomer particles while the composition is compressed to thereby devulcanize the crosslinked elastomer particles and form a second composition comprising devulcanized elastomer particles A crosslinking agent is added to the second composition comprising the devulcanized elastomer particles. The second composition having the crosslinking agent is then vulcanized to form the vulcanized elastomer composition.

Abstract: Partial oxidation of crumb rubber derived from environmental hazardous waste tires yields surface treated crumb rubber which are used as blending stocks for making rubberized concrete with substantially improved mechanical strength as compared to the conventional rubberized concrete. The chemically more active rubber surface becomes hydrophilic, so it interacts with the hydrophilic surface of surrounding cement matrix much stronger. The mechanically improved rubberized concrete is more versatile than conventional rubberized concrete.

Abstract: A process for recovering waste latex material from a manufacturing plant, treating the recovered waste latex material, and subsequently utilizing the recovered and treated waste latex material in a manufacturing plant. Waste latex material is recovered and treated to provide a fine, sand-like material that is suitable for reintroduction into a latex adhesive manufacturing process.

Abstract: The process for recycling and de-vulcanizing vulcanized rubber comprises the steps of: grinding said rubber in a mill in order to shred it into particles having a size substantially comprised between 5 and 15 mm; introducing the particles in an initial section of a two-screw co-rotating extruder having a length 64 times or more the external diameter of the screws, mixing the particles within the extruder, which is kept at a temperature comprised between 35 and 350° C., due to the screw rotation at a speed comprised between 15 and 300 rpm; and obtaining an extruded product formed by de-vulcanized rubber.

Abstract: There are disclosed a regenerated rubber, a method and apparatus for obtaining regenerated rubbers from vulcanized crumb rubber, such as rubber from scrap. The apparatus is a thermokinetic mixer having the particularity to have an air tight stationary chamber with inner non-uniform surface. The method comprises the steps of raising the speed of the rotor shaft in order to increase a temperature of a mixture made of vulcanized crumb rubber and a lubricant, such as oil, until a devulcanizing temperature is reached; and reducing the temperature of the mixture to a lower temperature during a second period of time. The method of the invention is environmentally friendly or “green”, since the regeneration method does not use chemicals, includes a shorter period of treatment at higher temperature avoiding the risks of rubber cracking and spontaneous combustion, and further allowing mass-production of regenerated rubber with lower energy consumption.

Abstract: A process for devulcanizing crosslinked elastomer particles comprising applying an alternating radio frequency dielectric field to a composition comprising crosslinked elastomer particles. The alternating radio frequency dielectric field preferably has a frequency between 1 and 100 MHz and a voltage between 1000 and 10,000 V.

Abstract: The present invention relates to a method for preferentially breaking cross-links in a vulcanised rubber, thereby de-vulcanising the rubber, by the use of a supercritical fluid, such as carbon dioxide. The supercritical fluid maintained at an appropriate solubility parameter, swells the vulcanised rubber to a state of equilibrium swell. The cross links (3) become fully extended and under strain to hold the internal pressures caused by the solvent swelling affect of the supercritical gas. When equilibrium swell has been achieved, the pressure within the processing vessel is rapidly dropped to a level of not less than 60% of the level at which saturation took place, causing a degassing and expansion of the supercritical fluid that has been absorbed within the vulcanised rubber. The resulting three dimensional separation of the rubber molecules will put a further rapid strain on the cross links, causing them to break (7), thereby giving the affect of de-vulcanization.

Abstract: The present invention provides methods of making composite materials comprising combining particles of crosslinked rubber with coagulated aqueous polymer dispersions to form a mixture in aqueous dispersion, and subjecting the aqueous dispersion mixture to solid state shear pulverization to form materials that can be processed as thermoplastics at crosslinked rubber concentrations of from 10 to as high as 95 wt. %, based on the total solids of the material. The method may further comprise kneading the pulverized product to form useful articles, such as roofing membranes and shoe soles.

Abstract: A process for recovering waste latex material from a manufacturing plant, treating the recovered waste latex material, and subsequently utilizing the recovered and treated waste latex material in a manufacturing plant. Waste latex material is recovered and treated to provide a fine, sand-like material that is suitable for reintroduction into a latex adhesive manufacturing process.

Abstract: The present invention relates to a method for preferentially breaking cross-links in a vulcanized rubber, thereby de-vulcanizing the rubber, by the use of a supercritical fluid, such as carbon dioxide. The supercritical fluid maintained at an appropriate solubility parameter, swells the vulcanized rubber to a state of equilibrium swell. The cross links become fully extended and under strain to hold the internal pressures caused by the solvent swelling affect of the supercritical gas. When equilibrium swell has been achieved, the pressure within the processing vessel is rapidly dropped to a predetermined level causing a degassing and expansion of the supercritical fluid that has been absorbed within the vulcanized rubber. The resulting three dimensional separation of the rubber molecules will put a further rapid strain on the cross links, causing them to break, thereby giving the affect of de-vulcanization.

Abstract: The present invention provides methods of making composite materials comprising combining particles of crosslinked rubber with one or more aqueous polymer dispersion of a suspension polymer to form a mixture in aqueous dispersion, and, optionally, subjecting the aqueous dispersion mixture to solid state shear pulverization to form materials that can be processed as thermoplastics at crosslinked rubber concentrations of from 10 to as high as 95 wt. %, based on the total solids of the material. The method may further comprise kneading and/or compression molding the pulverized product to form useful articles, such as roofing membranes and shoe soles.

Abstract: Methods and systems for processing waste materials and for manufacturing composite materials are disclosed herein. According to some embodiments, the heterogeneous waste includes a plastic component and a non-plastic component, and the non-plastic component includes a plurality of pieces of waste. The heterogeneous waste is heated to melt at least a portion of said plastic component and reducing a volume of said heterogeneous waste, and then mixed (e.g. by rotating a mixing chamber or by stirring) until at least some said pieces are each encapsulated by the melted plastic component. Upon cooling, the mixture optionally sets into a composite material. The presently disclosed invention does not require pre-sorting of the heterogeneous waste and is operative to process “as is” waste. Optionally, the waste is pre-sorted.

Abstract: The present invention relates to a method for preferentially breaking cross-links in a vulcanized rubber, thereby de-vulcanizing the rubber, by the use of a supercritical fluid, such as carbon dioxide The supercritical fluid causes swelling of the said vulcanized rubber material, wherein the time of swelling is not more than 50% of the time required for full volume equilibrium swelling of the rubber in said supercritical fluid and the swelling is followed by a rapid reduction of the supercritical fluid pressure The cross links (3) become fully extended and under strain to hold the internal pressures caused by the solvent swelling affect of the supercritical gas When equilibrium swell has been achieved, the pressure within the processing vessel is rapidly dropped to a predetermined level causing a degassing and expansion of the supercritical fluid that has been absorbed within the vulcanized rubber The resulting three dimensional separation of the rubber molecules will put a further rapid strain on the cross l

Abstract: A surfacing composition made of recycled paint, which requires no priming, has a non-reflective “flat” appearance, and is partially composed of dried paint. The composition provides a useful application for used or excess household paint, which would otherwise require special methods of disposal and potentially create future toxic cleanup problems. The composition is made of granular dried paint and a water-based sealer, which can be spread on a surface to repair imperfections. The surface can then be finished, and no priming is required. Due to the composition's flat appearance, the patch does not display any characteristic sheen where the repair has been made. The composition provides a simple means of recycling paint, and provides a simple and inexpensive means of repairing imperfections in walls and other surfaces while saving the step of priming the patch before painting or repainting.

Abstract: Tire vulcanizing/retreading and de-vulcanization system including an autoclave and heating based on an induction system, which will lead to vulcanization or de-vulcanization of a tire.

Abstract: The present invention relates to processes for recycling articles made from butyl ionomers and processes for producing recycled butyl ionomers. The invention further relates to composites comprising recycled butyl ionomers and fillers and articles made from recycled butyl ionomers. The invention also relates to uncured filled articles made from butyl ionomers having certain physical properties. Exemplary fillers include silica, carbon black, talc and clay, particularly onium substituted high aspect ratio nanoclays.

Abstract: Disclosed is a system to mechanically destroy printer toner cartridges and reclaim their constituent materials under a water shielded environment while providing a safer and more environmentally friendly recycling system. The present invention is an economical system that provides greater protection from possible fire or explosion and releases less irritating or possibly harmful airborne contamination than the currently available systems.

Abstract: A method for reprocessing used PET bottles having the steps of shredding the bottles to form plastic flakes, sorting the plastic flakes according to at least one criterion into at least two partial quantities, and performing an individual processing treatment including a decontamination treatment. The device permits performing the method whereby it is possible to separate the plastic flakes produced from the threaded part of a PET bottle, these flakes being more difficult to purify, from the lighter plastic flakes from the wall of the bottle, which have a thin wall and are easier to purify, and treating them further in separate reprocessing steps.

Abstract: The invention relates to recycled rubber produced by a process comprising the steps of: a) shredding cleaned rubber tires into shreds less than 2? long; b) pyrolyzing the shreds in a reaction chamber of a thermal processor in a first anaerobic environment to produce a char; c) drawing off volatile organics from the reaction chamber; c) removing the char from the reaction chamber; d) cooling the char in a second anaerobic environment; e) removing metal and textile components from the char to obtain pyrolytic carbon black; f) milling and sizing the pyrolytic carbon black so obtained into particles of 325 mesh size or smaller; and, g) utilizing the pyrolytic carbon black from the previous step in a polymerization process that produces said recycled rubber. It also relates to the high quality pyrolytic carbon black recovered from this process.

Abstract: A novel process is used to prepare synthetic rubbers (B) which feature very narrow molecular weight distribution and a correspondingly low value for the polydispersity index. The preparation process encompasses the treatment of a synthetic rubber with ultrasound, where the resultant synthetic rubber (B) has a lower weight-average molecular weight (Mw) than the synthetic rubber (A) used. The resultant synthetic rubbers (B) have excellent suitability for processing via extruder processes or injection-molding processes.

Abstract: A pulverized thermoplastic resin product such as a pulverized thermoplastic product containing a black pigment, a mixture of a pulverized thermoplastic product containing a colored pigment and a pulverized thermoplastic product containing a colored pigment, or a pulverized thermoplastic product containing two or more different colored pigments can be converted into colored reclaimed resin particles by a method comprising the steps of mixing the pulverized resin product with a white pigment and a black pigment, melting the resulting mixture, and converting the molten mixture into solid particles. The colored reclaimed resin products can be utilized in various field.

Abstract: Methods and systems for processing waste materials and for manufacturing composite materials are disclosed herein. According to some embodiments, the heterogeneous waste includes a plastic component and a non-plastic component, and the non-plastic component includes a plurality of pieces of waste. The heterogeneous waste is heated to melt at least a portion of said plastic component and reducing a volume of said heterogeneous waste, and then mixed (e.g. by rotating a mixing chamber or by stirring) until at least some said pieces are each encapsulated by the melted plastic component. Upon cooling, the mixture optionally sets into a composite material. The presently disclosed invention does not require pre-sorting of the heterogeneous waste and is operative to process “as is” waste. Optionally, the waste is pre-sorted.

Abstract: A concrete material is disclosed according to one embodiment. The concrete material may include a mixture of cement, granular rubber and boron in various forms and ratios. The boron may include boron carbide. The rubber may be recovered rubber from used automobile and/or truck tires. Various other components may be added to the cement, such as, for example, binders, water, sand, rock, or other aggregates. Embodiments described herein may be used in radiation shielding applications, such as, for example, nuclear waste facilities, nuclear storage and/or transportation casks, nuclear power plants, medical waste facilities, illicit drug detection facilities, linear accelerator facilities, etc.

Abstract: A novel process is used to prepare synthetic rubbers (B) which feature very narrow molecular weight distribution and a correspondingly low value for the polydispersity index. The preparation process encompasses the treatment of a synthetic rubber with ultrasound, where the resultant synthetic rubber (B) has a lower weight-average molecular weight (Mw) than the synthetic rubber (A) used. The resultant synthetic rubbers (B) have excellent suitability for processing via extruder processes or injection-moulding processes.

Abstract: The invention relates to a process for recycling fuel cell components containing fluorine-containing and precious metal-containing constituents: in this process, the fluorine-containing constituents are separated off from the precious metal-containing constituents by treatment with a medium present in the supercritical state. Preference is given to using water as supercritical medium. After the fluorine-containing constituents have been separated off, the precious metal-containing residues can be recovered in a recycling process without harmful fluorine or hydrogen fluoride emissions. The fluorine-containing constituents can likewise be recovered. The process is used in the recovery of precious metals and/or fluorine-containing constituents from membrane fuel cells, electrolysis cells, batteries, sensors and other electrochemical devices.

Abstract: A process for producing a rubber powder from a vulcanized rubber material by the steps of: a) feeding a grinding device with the vulcanized rubber material; b) contacting the vulcanized rubber material with at least one liquid coolant; c) introducing at least one grinding aid additive into the grinding device; d) operating the grinding device so as to grind the vulcanized rubber material to form a rubber powder, and e) discharging the rubber powder from the extruder.

Abstract: Recycled resin is produced by a method including a dismantling/recovery step of dismantling products containing resin moldings and recovering the resin moldings, a removal step of removing unwanted matter including metal components from the resin moldings, a sorting step of discriminating the materials of the resin moldings, and a crushing step of crushing the resin moldings. The method further includes, prior to the crushing step, detecting the metal components, and, after the crushing step, separating out and thus removing metal remaining in crushed material.

Abstract: A process for devulcanization of vulcanized rubber, comprising the steps of: (a) preparing a mixture comprising: between about 5% w/w and about 50% w/w of thermoplastic polymer, between about 49% w/w and about 94% w/w of waste vulcanized rubber, and between about 0.01% w/w and about 1.8% w/w of stabilizing agent; and (b) kneading and desulfurizing the mixture by means of a co-rotating twin screw extruder at an extrusion temperature of between 150° C. and 320° C. to obtain devulcanized rubber. The devulcanized rubber is water-cooled, ground and dried or is rolled into sheet. This process combines the devulcanization, milling process and filtrating rubber as one process, possesses a higher devulcanization efficiency, treatment capability and lower energy consumption. Through the present invention, a controllable devulcanization process and a higher performance of the reformed materials with reclaimed rubber are achieved.

Abstract: The invention relates to a process for converting an elastomer from scrap to a regenerated elastomer which comprises the steps of: (a) introducing the elastomer from scrap into a vessel; (b) agitating the elastomer from scrap; (c) heating the elastomer from scrap to a temperature below a temperature where the elastomer begins to degrade; (d) introducing an oil into the vessel and admixing together the elastomer from scrap and the oil; and (e) cooling down the so formed regenerated elastomer, whereby the regenerated elastomer has properties similar to a corresponding virgin elastomer. Steps (b) and (c) are carried out simultaneously or separatelty and steps (c) and (d) are carried out simultaneously or separately. A regenerated elastomer and its use are also disclosed.

Abstract: Composite mixture materials made of recycled plastic, glass and rubber, and optionally, sand, gravel, coal combustion by-product and metal, and containing no petroleum distillates (unless a fire retardant or recycled asphalt pavement is used) are disclosed. Methods of using the composite mixture materials include making expansion joints in pavement, filling manhole cover recesses, filling potholes in pavement, making new pavements, and making panels, walls, blocks, impact protection walls, and other such structures. Methods of making the composite mixture materials include heating the components of the material in an inert gas environmentally friendly manner.

Abstract: A method of separating at least one polymer from a mixture of polymers. The method includes adjusting the temperature of the mixture, either by heating or cooling, to bring the temperature to a temperature at which decombination of the polymer mixture occurs. Mechanical energy is also imparted to the mixture, before, during or after temperature adjustment. The temperature adjustment and application of mechanical energy enable at least one polymer to be separated from the other polymers in the mixture.

Abstract: Process for recycling a plastic, according to which the plastic is brought into contact with a solvent capable of dissolving the same and the plastic dissolved in the solvent is precipitated using a non-solvent in the presence of a phase-separating agent, in which the phase-separating agent is compatible with the solvent and incompatible with the non-solvent, and is also present when the plastic is brought into contact with the solvent, and improves the dissolution of the plastic by the solvent.

Abstract: Fiber reinforced composite plastic materials for use in injection and compression molding and extrusion processing produced from waste materials, the composite material includes an effective amount of high melting point polymer fiber material and a sufficient amount of low melting point plastic material to coat and bind the high melting point fiber material together and method of producing same.

Abstract: Composite mixture materials made of recycled plastic, glass and rubber, and optionally, sand, gravel, coal combustion by-product and metal, and containing no petroleum distillates (unless a fire retardant or recycled asphalt pavement is used) are disclosed. Methods of using the composite mixture materials include making expansion joints in pavement, filling manhole cover recesses, filling potholes in pavement, making new pavements, and making panels, walls, blocks, impact protection walls, and other such structures. Methods of making the composite mixture materials include heating the components of the material in an inert gas environmentally friendly manner.

Abstract: A recycled plastic material is made from laser-engraved thermoplastic, metal-containing thermoplastic, thermoplastic used in an inkjet apparatus, or thermoplastic to which an ink or its composition have stuck. This recycled plastic material is manufactured by pulverizing any of these thermoplastics, cleaning the pulverized thermoplastic, removing a cleaning solution from the cleaned thermoplastic to dry it, and removing the dried thermoplastic solid matter other than the thermoplastic.

Abstract: A method of recycling a molded resin consisting mainly of a thermoplastic resin which comprising adding as a recycle aid agent a rubber-like material (material) which is compatible with the thermoplastic resin as the main component of the molded resin, is moldable after having been mixed with the resin, and has the property of improving impact strength. By this method, impact strength and flame retardancy are recovered or improved.

Abstract: The object of the present invention is to provide a method of reclaiming crosslinked rubber wherein a reduction of qualities due to generation of decomposed products hardly occurs, and a molding of reclaimed rubber. In a reclamation step of reclaiming crosslinked rubber 10 by applying shear stress thereto and/or in a subsequent step in the present invention, a degasification carrier is introduced and decomposed products in the crosslinked rubber 10 are removed together with the degasification carrier. Also the disclosed is a molding of reclaimed rubber prepared by re-crosslinking reclaimed rubber obtained by this method.