Abstract: An acoustical panel formed from a fibrous, open-celled material comprised of up to about 50% by weight fibers, between about 3% and about 10% by weight binder, between about 20% and about 75% by weight filler and about 0.01% to about 2.0% by weight surfactant. Additionally, voids are formed within the panel having an average distribution size diameter of about 50 &mgr;m to about 250 &mgr;m. The acoustic panel achieves very high sound absorption properties without the need for additional surface perforations, while maintaining a very high surface hardness.

Abstract: A method of forming a cellular material or “core” by immersing the core in water until it is sufficiently flexible to be molded around a tool into the required shape and then drying the formed core such that the core then retains that shape.

Abstract: The present invention is a foam composite wood replacement material and a method for its manufacture. One embodiment of the present invention is a cellulosic/polymer foamable composite material. The composite material may include at least one cellulosic filler in the amount of about 20% to about 60% by weight and a plastic material in the amount of about 40% to about 80% by weight. The plastic material may include stabilizer(s) in an amount of about 1 to about 10 parts per 100 parts of a polymer resin, lubricant(s) in an amount of about 1 to about 12 parts per 100 parts of the polymer resin, process aid(s) in an amount of about 2 to about 15 parts per 100 parts of the polymer resin, and blowing agent(s) in amount of about 0.25 to about 5 parts per 100 parts of the polymer resin. Examples of the polymer resin are polyvinyl chloride and polypropylene. The foamable composite may be used to make structural components such as siding units.

Abstract: In a process for preparing expandable polymer beads based on a mixture made from A. a biodegradable aliphatic/aromatic copolyester and B. a biodegradable naturally occurring polymer, the mixture A+B is melted in an extruder, mixed with a volatile organic blowing agent, extruded and pelletized.

Abstract: A porous material suitable for use in a bearing rolling element. The porous material is obtained by a process which includes mixing degreased bran derived from rice bran with a thermosetting resin before kneading, subjecting a kneaded mixture to a primary firing in an inert gas at a temperature in a range of 700 to 100° C., pulverizing the kneaded mixture after the primary firing into carbonized powders sieved through a screen of 100-mesh, mixing the carbonized powders or the carbonized powders and ceramic powders with a thermosetting resin before kneading, pressure-forming a kneaded mixture thus obtained at a pressure in a range of 20 to 30 MPa, and applying a heat treatment again to a formed kneaded mixture in the inert gas at a temperature in a range of 100 to 1100° C.

Abstract: The present invention provides a method for preparing biodegradable porous polymer scaffolds for tissue engineering, comprising: a) fabricating a polymer sample from a polymer solution containing at least one biodegradable polymer and an effervescent mixture; b) effervescing the polymer sample in the presence of an effervescent medium such as an aqueous alcohol solution; and c) drying. The method for preparing biodegradable polymer scaffolds of the present invention has the advantages that the process is simple, that pore size can be easily controlled, that the problem caused by the secretion and existence of the toxic substance can be avoid by using a material harmless to human body, and that high efficiency can be achieved. In addition, biodegradable porous polymer scaffolds prepared by above method have the advantages that high porosity can be achieved and an open cell structure in which pores are interconnected is obtained.

Abstract: Porous polymers having a plurality of openings or chambers that are highly convoluted, with each chamber being defined by multiple, thin, flat partitions are produced by a new gel enhanced phase separation technique. In a preferred embodiment, a second solvent is added to a polymer solution, the second solvent causing the solution to gel. The gel can then be shaped as needed. Subsequent solvent extraction leaves the porous polymeric body of defined shape. The porous polymers have utility as medical prostheses, the porosity permitting ingrowth of neighboring tissue. The present technique also enhances shape-making capability, for example, of bifurcated vascular grafts, which feature a common entrance region but two or more exit regions.

Abstract: A material that is bio-degradable includes a mixture composed of 69.8% of Polyethylene, 30% of starch and 0.2% of foaming agent. The mixture is heated and foamed in a mold or is blown by a blowing molding machine to a desired shape. The material is bio-degradable.

Abstract: A synthetic aggregate having a multiplicity of uses such as for mixing with a cementing material to form concrete, mortar or plaster is disclosed. The aggregate includes crushed fragments of a size which are capable of passing through mesh screen having sieve openings ranging from between about 19 mm and 75 microns. The aggregate fragments are made by curing and then crushing a compressed product. The compressed product is made by compressing an aqueous cementitious mixture comprising cement and at least one member selected from the group consisting of bottom ash and non-cementitious fly ash. The compressed product is cured so that it has a compressive strength of at least 600 psi.

Abstract: This invention is directed to a new approach to form porous hydrogel materials by first creating gas pockets in the gel and then removing this gas. The removal of the gas creates a porous material, and the initial incorporation of sufficient gas allows one to create a material with an open, interconnected pore structure. Advantageous features of the resulting materials, in addition to their interconnected pore structure, may include that the pore structure is maintained over extended time periods and that the gels maintain a high mechanical integrity that allows seeding with cells and implantation without destruction or compression of the material.

Abstract: A water-swellable polymer gel prepared by reacting an ester of a carboxyl group-containing polysaccharide with a compound having at least two &agr;-amino groups, which is derived from a natural amino acid, and a foamed article thereof. The water-swellable polymer gel can be used in the fields such as industry, agriculture, food and medicine. The applications of the water-swellable gel in the medical field include wound dressings, adhesion-preventing materials, dialysis membranes, hemostatic materials, adhesive materials, sealants, contact lenses, materials for tissue regeneration, microcapsule materials and drug delivery systems.

Abstract: An improved material comprising the reaction product of an A-side having an isocyanate and a B-side having a cross-linker comprising a multifunctional alcohol, a vegetable oil, preferably a blown/oxidized vegetable oil, most preferably a blown/oxidized soybean oil, and a catalyst and the method of producing the same.

Abstract: There is provided a porous material suitable for use in a bearing rolling element, having such properties as a small contraction ratio of the dimensions of a formed workpiece formed thereof to those of a finished product, excellent hot oil resistance, small contraction change, insusceptibility to damage, light weight, a long service life, and ability to retain oil and grease for a long period of time.

Abstract: There is provided a porous material suitable for use in a bearing retainer, having such properties as a small contraction ratio of the dimensions of a formed workpiece to those of a finished product, excellent hot oil resistance, small contraction change, insusceptibility to damage, light weight, a long service life, and ability to retain oil and grease for a long period of time. The porous material suitable for use in the bearing retainer is obtained by a process comprising the steps of mixing degreased bran derived from rice bran with a thermosetting resin before kneading, subjecting a kneaded mixture to a primary firing in an inert gas at a temperature in a range of 700 to 1000° C.

Abstract: Structural members for doors and the like can be manufactured from plastic foamed composites containing wood flour by the steps of (1) dry mixing a blend of powders including PVC powder, wood flour, powdered thermal stabilizers, powdered foaming agent and a powdered gelatinization agent, (2) adding the mixed powder to a thermal stirring mixer to obtain a homogeneous dispersion of the several powders (3) transferring the homogeneous dispersion of powders to a cold stirring mixer and stirring at speeds sufficient to avoid agglomeration of the homogeneous dispersion of the several powders and (4) placing the non-agglomerated homogeneous dispersion of the several powders in a feeding hopper of an extrusion machine and extruding shapes for the desired components. The vacuum venting of the extrusion machine can be controlled to achieve components with more desirable surface features. Lubricants can be added to the homogeneous dispersions of the several powders to aid in the extrusion process.

Abstract: Structural members for doors and the like can be manufactured from plastic foamed composites containing wood flour by the steps of (1) dry mixing a blend of powders including PVC powder, wood flour, powdered thermal stabilizers, powdered foaming agent and a powdered gelatinization agent, (2) adding the mixed powder to a thermal stirring mixer to obtain a homogeneous dispersion of the several powders (3) transferring the homogeneous dispersion of powders to a cold stirring mixer and stirring at speeds sufficient to avoid agglomeration of the homogeneous dispersion of the several powders and (4) placing the non-agglomerated homogeneous dispersion of the several powders in a feeding hopper of an extrusion machine and extruding shapes for the desired components. The vacuum venting of the extrusion machine can be controlled to achieve components with more desirable surface features. Lubricants can be added to the homogeneous dispersions of the several powders to aid in the extrusion process.

Abstract: The present invention provides an improved lyophilization process for forming biocompatible foam structures. The process allows the foam structures to be tailored for specific end uses. The foams formed by this process are well suited to be used in medical applications such as tissue engineering.

Abstract: A sponge including an elastic material having a lipid, such as an oil, a fat, or a combination thereof, integrally formed therewith. The elastic material includes an amount from between 0.5 to 20 parts by weight of the lipid, and the lipid is selected from the group consisting of esters of fatty acids, alkanes, squalane and derivatives thereof squalene, bisabolol, animal hair oils and fats, wax, lanolin and combinations thereof to provide the sponge with a gentle feel. The sponge may also be made by first foam molding the sponge from an elastic material, impregnating the sponge with a water-dispersed lipid and allowing the sponge to dry for a predetermined amount of time so that the lipid is substantially inseparable from the elastic material.

Abstract: 3-D biodegradable porous, polymer (natural or synthetic) scaffolds with well-controlled, interconnected pores, and method for forming the porous materials. Hydrophilic and/or hydrophobic porogen materials were fabricated into 3-D negative replicas of the desired macroporous architectures. Biodegradable polymers (PLLA and PLGA) were dissolved in a solvent and cast onto the negative replica. After dissolving/leaching out the porogen materials, a porous polymer scaffold was formed. The skeletal structure of PLLA foams consisted of small platelets or nano-fibers, while PLGA foams had homogeneous skeletal structure. To improve the cell seeding, distribution, mass transport, and new tissue organization and vascularization, 3-D macroporous architectures are built in the nano-fibrous matrices. The method tailors polymer scaffolds for a variety of potential tissue engineering applications due to the well-controlled architecture, inter-pore connectivity, and mechanical properties.

Abstract: Biodegradable and biocompatible porous scaffolds characterized by a substantially continuous polymer phase, having a highly interconnected bimodal distribution of open pore sizes with rounded large pores of about 50 to about 500 microns in diameter and rounded small pores less than 20 microns in diameter, wherein the small pores are aligned in an orderly linear fashion within the walls of the large pores. Methods of preparing polymeric tissue scaffolds are also disclosed.

Abstract: The invention relates to a thermoplastic material made from (a) recycled rubber particles, (b) expandable microspheres and (c) a thermoplastic resin other than (b) or (c).

Abstract: A method and apparatus for producing superabsorbent foam wherein the method includes forming a reaction mixture comprising a superabsorbent foam forming composition, stirring, and applying mechanical waves to form a superabsorbent foam.

Abstract: The invention provides a sterile freeze-dried sponge, wherein at least 80% by weight of the sponge consists of collagen and oxidized regenerated cellulose in the weight ratio 60:40 to 40:60, wherein the sponge has a dry tensile strength of more than 3N and/or a wet tensile strength of more than 1 N. Preferably, the collagen has a degree of denaturation less than 20% and the sponge is substantially free of chemical cross-links. The invention also provides methods for the manufacture of sponges according to the invention.

Abstract: A biodegradable, water dispersible shaped core product useful in winding or rolling and storage of paper goods is provided by extruding starch which has a particle size of 800 to 1200 microns into an expanded, closed cell starch product.

Abstract: A water-swellable polymer gel prepared by reacting an ester of a carboxyl group-containing polysaccharide with a compound having at least two &agr;-amino groups, which is derived from a natural amino acid, and a foamed article thereof. The water-swellable polymer gel can be used in the fields such as industry, agriculture, food and medicine. The applications of the water-swellable gel in the medical field include wound dressings, adhesion-preventing materials, dialysis membranes, hemostatic materials, adhesive materials, sealants, contact lenses, materials for tissue regeneration, microcapsule materials and drug delivery systems.

Abstract: A process producing a foamed water-based adhesive is presented involving forming a foamable adhesive composition containing a polysaccharide modified with an alkyl succinic anhydride and then applying energy to said foamable adhesive composition to produce an adhesive foam.

Abstract: A sponge of decrystallized cellulose modified by an acetyl group content, where the average degree of substitution is 0.2 to 1.5. No organic or inorganic sulfur compounds are present in the sponge. The sponge is produced by treating pulp with sodium hydroxide solution, then treating it with acetylating substances, drying and dissolving in an organic solvent with the addition of a pore-forming salt, fibers and optionally pigment dyes, pressing the mixture into a perforated mold whose receiving volume corresponds to the dimensions of the sponge to be produced, then placing the mold with its contents in boiling water, and removing the sponge thus formed in the mold.

Abstract: A process for producing an aqueous-based foamed polysaccharide is presented. The process involves combining a polysaccharide, a foam generator and water, then applying energy to the combination to produce a foamed adhesive.

Abstract: A sponge cloth of decrystallized cellulose modified by the acetyl group content, where the average degree of substitution is 0.2 to 1.5. The cloth does not contain any organic or inorganic sulfur compounds. The sponge cloth is produced by treating wood pulp with sodium hydroxide solution, then treating it with acetylating substances, drying and dissolving in an organic solvent with the addition of a pore-forming salt, fibers and optionally pigment dyes and foaming agents, spreading the mixture on a web and boiling in water with subsequent drying to form a finished cloth.

Abstract: Foam forming techniques are capable of permitting foaming of biodegradable resin to be positively and uniformly accomplished to provide a biodegradable resin foam with satisfactory quality. The biodegradable resin foam is made of biodegradable resin a main biodegradable resin ingredient of 100° C. or more in melting point and a low-melting biodegradable resin ingredient of 100° C. or less in melting point. The biodegradable resin foam is produced by placing a starting material of at least biodegradable resin and a substantial amount of moisture in a heated and pressurized environment, releasing the starting material from the environment to foam the biodegradable resin, and subjecting the foamed resin to forming by a forming mold. An apparatus for producing the foamed biodegradable resin foam includes a pressure adjusting chamber, an air-permeable forming mold, a pressure reducing tank and an injection machine.

Abstract: An improved microbiological fire-fighting foam which comprises a bioremediating component, surfactants, foaming agents, and inorganic nutrients, the bioremediating component consisting substantially of sporulating bacteria which are tolerant of the surfactants used, the surfactants selected being innocuous to the bioremediating component used both when the microbes are in a spore state and when activated, and the selected surfactants further being biodegradable by the microbes of the microbial solution. Alternative embodiments of the invention include formulations which comprise perfumes and/or preservatives in addition to the constituents mentioned above. The improved formulation enables microbiological digestion to inert volatile organic compounds and hydrocarbons which may indeed be ablaze when applied.

Abstract: A biodegradable cellulose acetate foam with a foam cell size of 0.001-0.8 mm and an apparent density of 0.01-0.27 g/cm3, and a biodegradable cellulose acetate foam wherein the foam is treated with a weak alkali solution, and has an acetylation degree of 45-60% and no acetic acid odor.

Abstract: The present invention involves the synthesis of a series of amylose (starch) derivatives with various degrees of substitution and amylose/amylopectin ratios. These chains are chemically crosslinked and then mechanically deformed (stretched) to produce a biodegradable and mechanically superior material. Specifically, the process consists of chemically modifying starch into starch derivatives such as starch ethers, starch esters and starch carbamates. The polymers have a percentage degree of substitution of from about 35% to about 95% (degree of substitution is from about 1.05 to about 2.85) and preferably have a percentage degree of substitution of from about 65% to about 90% (degree of substitution is from about 1.95 to about 2.70). The starch derivatives are crosslinked to obtain crosslinked chains and processed into sheets, films, fibers, threads or other articles as known in the art.

Abstract: Biological oils, conjugated biological oils, and metathesized or cometathesized biological oils are polymerized or co-polymerized faith divinylbenzene, norboradiene and dicyclopentadiene using a BF3.OEt2 initiator to provide plastics from renewable resources. The products are thermosetting polymers having highly crosslinked structures, room temperature modulus of about 109 Pa, and excellent thermal stability, making the products useful for applications where current biodegradable plastics are not useable.

Abstract: An EVA-based foamable composition contains an EVA resin, a foaming agent, a cross-linking agent, a lubricant, a filler, and a plant material selected from a group consisting of a starchy material, powdered grain husks, and wood shavings.

Abstract: Expanded cellular structures are formed from dense nonporous cellulose paper with an air permeance of less than 30 ml/min which cellular structure is provided with a shape retention of at least 90%. The shape stability is obtained by forming the cellular structure, spraying with an aqueous liquid and heating, the amount of liquid, time and temperature of heating being selected and sufficient to provide the desired shape retention. The minimum amount of water is at least 30 weight % of dry paper more usually at least 75% with minimum heating of 1 minute at 100° C.

Abstract: A composition comprising a vinyl acetate acrylic copolymer or a carboxylated acrylic copolymer with or without additional latices, about 1 to 6 parts of a non-ionic surfactant, from 0 to 4 parts of a coalescing agent and from 0 to 5 parts of a co-surfactant, with about 15 to 100 parts of starch, and a propellant in the amount of from about 2% to 10% by weight of the entire composition. The composition is preferably contained under pressure in an aerosol can.

Abstract: A foam that is the extrudate of a mixture of a biodegradable polymer, starch, talc, and a blowing agent is provided. This foam is made by extruding a mixture of the above-listed components. This foam is water-resistant and in some variations waterproof making it an effective packing material. Still further, this foam is biodegradable, and thus, it can be disposed without creating environmental waste. In addition, the foam may be extruded into sheets and then thermoformed to form various articles.

Abstract: An improved cellular plastic material comprises a urethane foam that is the reaction product of soy oil, an isocyanate, and a cross linker. The soy oil replaces the polyol typically generally required in the production of urethanes. Because the replaced polyol is a petrochemical, use of a renewable and environmentally friendly material such as soy oil is most advantageous. Further, plastic materials of many final qualities may be formed using a single vegetable oil. In addition to cellular foams, solid plastic elastomers may be formed.