Abstract: Polymeric compositions comprising as-received organic waste materials comprising an antioxidant component for enhanced thermal stability.

Abstract: The present invention relates to a filler material for a floor, comprising a natural base material and a mixture containing loess and a resin in powder or pellet form, as well as to a method for producing the filler material. The filler material of the present invention uses the natural base material and is thus environmentally-friendly and not harmful to the human body. Further, in the event rice husks are used as the natural base material, a person slipping on the floor is protected from burning caused by friction as the rice husks have a high moisture content. In addition, the loess contained in the filler material keeps the floor from becoming moldy and emits far infrared radiation, and therefore is beneficial to the human body. The resin emulsion of the filler material prevents the natural base material from generating dust, thus preventing dust from entering the human body via the respiratory organs of the human body.

Abstract: A heat protection material for a surface, made of a mixture comprising a resin, cork granules and refractory fibers, wherein the proportion of cork granules in the mixture is 50 to 80% by mass.

Abstract: The invention relates to a composite comprising a thermosetting resin with a hardness of at least 55 Shore D, wherein the resin essentially consists of an ethylene ?-olefin copolymer with a density of less than 880 kg/m3, which resin is crosslinked to a degree such that the volume swelling measured in decaline after 64 hours at 23° C. is less than 50% by volume on the composite and the composite contains at least 40% by volume of a reinforcing filler, wherein the vol % of the filler is related to the volume of the resin. The composite according to the invention is an excellent isolator when at least 100 phr cork are present in the composite. A composite according to the invention can be made by crosslinking of the copolymer in the presence of a high amount of peroxide in the presence of at least 40% by volume on the resin of a filler.

Abstract: An improved composite wood adhesive extender, a method of producing the extender, and an adhesive mixture including the extender are provided, wherein the extender has performance satisfactory to the manufacturing needs of composite and ply wood products, while also extending the adhesive at a reasonable cost. The adhesive mixture may comprise a primary and secondary extender. The primary extender is composed of a wood-based product. The secondary extender of the present invention is composed of an amylaceous material comprising 100% substantially uncooked flour or starch, or an amylaceous material comprising 100% substantially uncooked flour or starch blended with a high fiber by-product. Alternatively, the secondary extender is composed of pre-gelatinized flour or starch and a mixture of pre-gelatinized flour or starch with flour comprising an advantageous quantity of raw starch. The secondary extender may substitute for about 25-40% of the primary extender on about a 1:1 ratio basis.

Abstract: Provided is a polyalkylene carbonate resin composition for producing a decorating material and an environment-friendly polyalkylene carbonate resin decorating material produced therefrom, and more particularly to polyalkylene carbonate resin composition for producing a decorating material in which a polymer additive is input to impart heat resistance and shape stability of the decorating material, a crosslinker and a chain extender is input to improve the processability at a processing temperature, and a flame retardant agent is added to impart a flame retardant effect, and an environment-friendly polyalkylene carbonate resin decorating material produced therefrom. An environment-friendly polyalkylene carbonate resin decorating material having excellent thermal stability, processability, and dimensional stability can be produced by using the composition according to the present invention.

Abstract: The invention relates to a method for the production of a web composed essentially of a granulate and a polymer. In order for the web to have good suction against the substrate after it has been laid on a floor, the interstices between the granulate particles are not allowed to be filled with the polymer. According to the invention, this is brought about in that the polymer is applied to the top side of the granulate. After the polymer melts, the polymer seeps down through the granulate. By means of targeted control or regulation, this sinking process is influenced before the polymer reaches the underside of the web. The invention also comprises a sensor and the product as such.

Abstract: The present invention provides a copolymer obtainable by condensation of i) 90 to 99.5 mol %, based on components i to ii, of succinic acid; ii) 0.5 to 10 mol %, based on components i to ii, of one or more C2-C8 dicarboxylic acids; iii) 100 mol %, based on components i to ii, of 1,3-propanediol or 1,4-butanediol, and having a DIN 53728 viscosity number in the range from 100 to 450 mL/g. The invention further provides a process for producing the copolymers, polymer blends comprising these copolymers and also for the use of these copolymers.

Abstract: The present invention relates to a filler material for a floor, comprising a natural base material and a mixture containing loess and a resin in powder or pellet form, as well as to a method for producing the filler material. The filler material of the present invention uses the natural base material and is thus environmentally-friendly and not harmful to the human body. Further, in the event rice husks are used as the natural base material, a person slipping on the floor is protected from burning caused by friction as the rice husks have a high moisture content. In addition, the loess contained in the filler material keeps the floor from becoming moldy and emits far infrared radiation, and therefore is beneficial to the human body. The resin emulsion of the filler material prevents the natural base material from generating dust, thus preventing dust from entering the human body via the respiratory organs of the human body.

Abstract: The present invention provides a method for production of a molded article comprising a plant-derived composite material in which a plant-derived material is evenly dispersed and a plant-derived composite material molded article prepared therewith, and a method for production of a plant-derived composite material in which a plant-derived material is evenly dispersed and a plant-derived composite material prepared therewith. The present method for production of a molded article is a method for producing a molded article composed of a plant-derived composite material comprising a plant-derived material (e.g., a kenaf core) and a thermoplastic resin (e.g.

Abstract: The invention relates to a composite comprising a thermosetting resin with a hardness of at least 55 Shore D, wherein the resin essentially consists of an ethylene ?-olefin copolymer with a density of less than 880 kg/m3, which resin is crosslinked to a degree such that the volume swelling measured in decaline after 64 hours at 23° C. is less than 50% by volume on the composite and the composite contains at least 40% by volume of a reinforcing filler, wherein the vol % of the filler is related to the volume of the resin. The composite according to the invention is an excellent isolator when at least 100 phr cork are present in the composite. A composite according to the invention can be made by crosslinking of the copolymer in the presence of a high amount of peroxide in the presence of at least 40% by volume on the resin of a filler.

Abstract: The invention provides methods of producing composite polymers by combining fillers with polymers in the presence of pre-formed high molecular weight polymer. Monomer polymerization can be initiated through the addition of initiators or by reactive chemical groups on the surface of the fibers. The composite materials formed possess superior mechanical properties compared to similar polymer composites made by either purely mechanical mixing or solely polymerization of monomers in the presence of the fillers.

Abstract: The present invention concerns a fire resistant composition particularly for a power and/or telecommunications cable, said composition comprising a polymer and a fire retardant filler. The invention is remarkable in that the polymer is thermoplastic in type and in that the fire retardant filler comprises cork.

Abstract: The present invention relates to a biodegradable composition for the preparation of table-ware, mulching film and package, which comprises: 2-6% by weight of starch; 35-45% by weight of plant powders; 20-30% by weight of calcium carbonate; 2-7% by weight of sorbitol; 7-13% by weight of polypropylene; 2-5% by weight of polyethylene; 2-6% by weight of coupling agent; 1-2% by weight of defoamer; 2-5% by weight of stearic acid; 2-6% by weight of stearate; 3-6% by weight of glycerine or epoxidized soybean oil; and 60-100 ppm photosensitizer. The present invention also relates to a method for preparing the composition, which comprises: treating a plant waste with a diluent acid, drying and pulverizing, then mixing it with starch, polypropylene, and polyethylene, sorbitol, defoamer, coupling agent, stearic acid, stearate, glycerine and photosensitizer homogeneously; and blending the mixture obtained in a double-screw extruder at a temperature of 160-180° C. to obtain the composition of the present invention.

Abstract: The present invention encompasses hydroseeding aqueous compositions comprising anionic water soluble polymers and organic materials such as cellulose, mulch and/or seed. The anionic polymeric materials are very lightly crosslinked thus giving anionic polymers which are substantially water soluble. The aqueous compositions may be may be applied to soil surfaces which compositions provide an improved soil protective layer from wind and water erosion.

Abstract: At least certain embodiments of the present invention relate to polyurethane compositions for forming a layer of polyurethane on a textile, fabric or material, such as a flooring fabric or a non-flooring fabric. The compositions comprise the reaction product of castor oil having a water content of less than or equal to about 0.2% by weight; a monol, and an isocyanate, wherein the reactants have a soft segment functionality of about 2.0 to about 2.64. Methods of using the compositions and products including the compositions are also disclosed. At least selected embodiments may provide compositions for use in surface coverings such as floor coverings having a show surface such as a textile or fabric face material in contacting overlying relation to a polyurethane backing with or without additional structures, layers, backings, and/or the like, as well as apparatus, processes, and/or methods for making such surface coverings, uses for such surface coverings, and/or the like.

Abstract: Composite coated wood products, and methods to produce such products, are described by embodiments of the invention. Composite layers may comprise polymer and fillers, such as organic fillers and inorganic fillers. The composite layers may also be foamed in some embodiments of the invention. Such composite coated wood products may be structural or non-structural pieces that may provide safe, economical, easy to manufacture construction products that may be utilized with wood composites, and other plastic composites. Such products may also promote uniformity of appearance in objects constructed with the composite coated wood products in a variety of applications.

Abstract: Systems and methods for making a material composition are disclosed. The method includes mixing a thermoset polymer, a petroleum distillate, a release agent, and a catalyst to form an admixture. A cellulosic material is mixed with the admixture to form a generally homogenous furnish. The system includes a mixing chamber, a feeding chamber, and a die. The die includes a pressing chamber, which has a volume formed by first and second platens. The platens are in facing opposition to one another and have a length extending continuously from an entrance to an exit of the die. The platens have a plurality of orifices and heating elements disposed along the length. The platens are disposed in first and second positions. The first position forms a first volume and the second position forms a second volume.

Abstract: The invention relates to the use of waxes as modifiers for filled plastics.

Abstract: Composite coated wood products, and methods to produce such products, are described by embodiments of the invention. Composite layers may comprise polymer and fillers, such as organic fillers and inorganic fillers. The composite layers may also be foamed in some embodiments of the invention. Such composite coated wood products may be structural or non-structural pieces that may provide safe, economical, easy to manufacture construction products that may be utilized with wood composites, and other plastic composites. Such products may also promote uniformity of appearance in objects constructed with the composite coated wood products in a variety of applications.

Abstract: A polymer composition includes a first component being a hydroxy-functional polymer, a second component being a natural polymer and a third component being a thermoplastic polyester. The first component, second component and third component are compounded to form a polymer composition.

Abstract: Compositions and processes for preparing extrudable powder blends containing at least one vinyl chloride resin and a cellulosic material are provided. More specifically, compositions and processes for preparing extrudable free-flowing powder blends containing PVC and wood flour (WF) are also provided for preparing foamed or nonfoamed extrudates. The processes provided herein incorporate components which may contain up to a total of 25 weight percent water. Processes for preparing foamed extrudates are also provided wherein a cooling fluid is used to increase the expansion ratio of the foam. Finally provided are composites having an extrudable thermoplastic substrate and at least one capstock layer disposed thereon containing a PVC/WF composition.

Abstract: The present invention provides a method of forming a polymer-wood composite structure and additive systems for use therein. The method of the invention includes extruding a heated mixture that includes from about 20% to about 80% by weight of a thermoplastic polymer, from about 20% to about 80% by weight of a cellulosic filler material, and from about 0.1% to about 10% by weight of an additive system. The additive system according the invention includes a blend of from about 10% to about 90% by weight of a nonionic compatibilizer having an HLB value of from about 9 to about 19 and from about 10% to about 90% by weight of a lubricant. Use of the method and additive system according to the invention facilitates the production of highly filled polymer-wood composite structures at a very high output rate while maintaining commercially acceptable surface appearance.

Abstract: In accordance with the present invention, a material for use in a thermal protection system contains a silicone resin binder, a silicone catalyst, ground cork, glass ecospheres, and a silicone solvent. In a preferred embodiment, the material consists of from 65.3 wt % to 72.3 wt % silicone resin, from 6.5 wt % to 7.25 wt % silicone catalyst, from 7.22 wt % to 7.98 wt % ground cork, from 8.36 wt % to 9.24 wt % glass ecospheres, and the balance silicone solvent.

Abstract: Novel window and patio door frame members are formed by an extrusion process that provide these members with at least one channel and with an outer weather resistant surface and an internal imitation wood surface together with integrated sealing strips formed in the channels for the doors, these components being fully integrated. The process is carried out by extruding a foamed profile with a channel through a first die therein having reduced dimensions where a protective shell is desired, co-extruding a plastic with said foamed profile in a second die to form a protective shell where the reduced dimensions occur, passing the co-extrusion though a calibration die, and then heating the co-extrusion at selected location where weather stripping is desired and then passing the co-extrusion through a final die where plastic weather stripping is extruded therewith and then cooling the integrated member.

Abstract: Disclosed is a process for modifying cashew nut shell liquid (CNSL) which involves the steps of subjecting the CNSL to ozonolysis to form ozonolysis reaction products, followed by reduction of the ozonolysis reaction products to give a mixture of phenolic components and aldehydes. In a preferred embodiment, the process involves reacting CNSL with ozone to form a mixture containing ozonolysis reaction products, and then treating the mixture under reducing conditions to form a further mixture containing phenolic components with an eight carbon chain having a terminal —CHO group and alkyl components of varying lengths with either one or two terminal —CHO groups. The resulting CNSL aldehydes may be used to form adhesives for use in the manufacture of composites such as wood particle board.

Abstract: This invention relates to novel composites comprising plastic and plant material derived from members of Parthenium spp. and, in particular, Parthenium argentatum (also known as guayule), Parthenium tomentosum or Parthenium incanum. The invention is also directed to composites that possess insect, fungal, and microbial resistance. Products made from composites of the instant invention are useful to make numerous items, particularly those used for construction such as lumber, plywood, particleboard, fiberboard, poles, railroad crossties, or the like.

Abstract: Compositions and processes for preparing extrudable powder blends containing at least one vinyl chloride resin and a cellulosic material are provided. More specifically, compositions and processes for preparing extrudable free-flowing powder blends containing PVC and wood flour (WF) are also provided for preparing foamed or nonfoamed extrudates. The processes provided herein incorporate components which may contain up to a total of 25 weight percent water. Processes for preparing foamed extrudates are also provided wherein a cooling fluid is used to increase the expansion ratio of the foam. Finally provided are composites having an extrudable thermoplastic substrate and at least one capstock layer disposed thereon containing a PVC/WF composition.

Abstract: Particulate materials are cold molded by preheating a binder and the material to be bound to a temperature of from 160 to 240° C., and then press molding at a temperature less than 80° C. and at a pressure of from 1 to 120 bar to give a molding, wherein the binder contains a polymer powder or aqueous polymer dispersion thereof, the polymer having a glass transition temperature Tg greater than 80° C. and a complex viscosity less than 15,000 Pa·s at 190° C., and derived from one or more comonomer units from the group of vinyl esters of optionally branched C1-18 alkylcarboxylic acids, (meth)acrylic esters of optionally branched C1-15 alcohols, dienes, olefins, vinylaromatics, and vinyl halides. The moldings exhibit excellent properties including resistance to sagging at elevated temperatures, and are recyclable.

Abstract: The present invention relates to the use of compositions comprising reaction products of low molecular mass dicarboxylic or tricarboxylic acids with ammonia to produce moldings comprising finely divided materials.

Abstract: A treated wood-based composite is formed by treating a green wood furnish with an amount of a treating agent effective to increase the value of the resulting wood-based composite. The treating agent can be, for example, a fire retardant, a wood preservative, a dye, a pigment, a stain, bleach, a water repellant, a drying oil, or a combination thereof. The treated green wood furnish is blended with a binder and then bound, as by pressing the furnish, to form a non-leaching fire-retardant wood based composite. Another aspect of the invention is the product formed according to the preceding process. The addition of the treating agent to green wood chips, without the need to dry them to low moisture content, is believed to be novel.

Abstract: The specification describes preserved solid wood or wood composites including a copper ammonium acetate complex wood preservative and a drying oil. The wood preservative is present in the wood in an amount effective to improve the resistance of the treated wood to at least one type of decomposition, such as decay or insect attack. The drying oil is present in the wood in an effective amount to accomplish at least one useful end, such as reducing the water absorption or thickness swell of the treated wood or increasing its mechanical strength, even in a wood composite made using less binding resin than usual. Yet another aspect of the invention is a method of making the treated wood from green wood in solid or flaked form. A copper ammonium acetate complex wood preservative and optionally a drying oil are added to the green wood.

Abstract: There is provided a wet friction material excellent in heat resistance and durability, high in friction coefficient, small in initial fluctuation of the friction coefficient, excellent in heat spot resistance and superior in physical strength to a wet friction material using a phenol resin as a binder. In the wet friction material composed of a fiber base material, a filler, a friction adjustor, and a binder, the binder is a hardened substance of a hydrolyzed solution of a silane coupling agent represented by the following formula (1) (R1)(R2)nSi(OR3)3−n  (1) in which R1 represents an alkylamino group containing primary amine at a terminal, each of R2 and R3 represents an alkyl group containing 1 to 3 carbon atoms, and n represents an integer of 0 or 1.

Abstract: A fire and flame retardant composition is provided by mixing brazing flux, baking soda, lime and redwood bark to form the basis of the material composition. The basic material is then readily combined with other materials including flammable items such as silicone, epoxy glue, or the like to produce a composite material which remains resistant or impervious to fire and flame. The basic material composition is further combined with a suitable binder such as silicone to form a coating mixture which, when layered upon a fabric such as cotton fabric, produces a fire and flame retardant garment which also produces improved insulation and protective characteristics while remaining flexible.

Abstract: A polymer composition capable of depleting oxygen from adjacent spaces is disclosed. One or more botanical extracts, either naturally occurring or synthetic, that contain proanthocyanidin or its derivatives are added to a base polymer or polymer blend prior to processing to provide the polymer with oxygen-scavenging benefits without adverse effect to the characteristics of the base polymer or polymer blend.

Abstract: A cellulose/polyolefin pellet comprising polyolefin material and cellulosic material. The pellet may be concentrated such that it contains less than about 20% by weight of the polyolefin material and at least about 55% by weight of the cellulosic material. The pellet may be shipped to a remote manufacturing location where it may be blended with additional polyolefin material to make a synthetic wood component.

Abstract: A polymer composition includes a first component being a hydroxy-functional polymer, a second component being a natural polymer and a third component being a thermoplastic polyester. The first component, second component and third component are compounded to form a polymer composition.

Abstract: The present invention relates to elastomeric compostions and methods including compositions and methods involving the use of aromatic alcohols. The present invention further relates to elastomeric compositions that can include ground reclaimed elastomeric particles. Compositions of the present invention are usable in numerous elastomeric applications including interior and exterior vehicle parts, roofing, asphalt, and any other applications that employ an elastomer as an ingredient thereof, particularly those utilizing rubber or a similar elastomer.

Abstract: There is disclosed a plant fiber composite material that is environmentally benign. There is also disclosed products of the plant fiber composite material, a processing method for the plant fiber composite material, and extruded or molded products using the plant fiber composite material.

Abstract: A flexible wood composition comprising at least one cellulosic filler and a material selected from the group consisting of thermoplastic elastomers and melt-processible rubbers. Additionally, the composition may include other ingredients including, but not limited to, a stabilizer, a lubricant, and a fatty acid. The composition can be used to make a variety of components such as flooring, gaskets, stair treads, weather stripping, hinges, sound absorption components, trim, seals, grips, surface treatment for various surfaces, bumpers, toys, buttons, and tubing.

Abstract: A method of preparing wood and plastic to produce a composite material.

Abstract: New wood-synthetic resin composite products and methods of forming these products are provided. The products comprise a cellulosic or fibrous material and polypropylene (preferably reactor flake polypropylene). The products are formed by passing ingredients including the fibrous material and polypropylene through an extruder (preferably a twin screw extruder) at temperatures of from about 150-260° C. The extruded composite products have physical properties very similar to those of natural wood, including high tensile strengths, high compressive strengths, and high densities.

Abstract: Reactive hot-melt adhesive with a softening-point between 90° C. and 160° C.—in particular reactive polyurethane hot-melt adhesives—are suitable for the adhesion bonding of mouldings made of agglomerated cork to discs made of natural cork. In this way it is possible for high-quality cork-stopper composites for the sealing of beverage bottles to be produced in very efficient and cost-effective manner.

Abstract: The invention is a wood composite including wood particles, a binder, at least one wood stabilizer, and optionally other ingredients. Examples of the wood stabilizer are an ammoniacal wood stabilizer or ammoniacal copper dimethyl glyoxime. The wood stabilizer is present in an amount effective to reduce the swelling value of the wood composite to less than that of an analogous wood composite not treated with the wood stabilizer. A method for making wood composites and the product of that method are also disclosed. The method includes providing green wood particles and applying to them a wood stabilizer as described above, preferably without an intervening drying step. It is contemplated that the wood stabilizer can be applied in an amount effective to at least substantially preserve the resulting wood composite against at least one of rot, termites, and carpenter ants. While or after applying the stabilizer, a water repellant material is applied to the wood particles.

Abstract: A method of preparing a cohesive product having a density of from 250 kg/m3 to 900 kg/m3 from a low density feedstock, such as a milled thermoset resin foam, includes the steps of providing the feedstock in the form of substantially dry finely divided particles or fibres, mixing the feedstock with a suitable amount of a thermosetting resin in finely divided dry powder form and a suitable amount of a hydraulic binder in finely divided dry powder form, to give a dry starting material having a compression ratio of at least 2:1, and forming the starting material into a mat and pressing the mat at suitable conditions of temperature and pressure to compress the mat and to cause the thermosetting resin to set to form the cohesive product. Thereafter, there may be provided to the cohesive product water in an amount sufficient for the hydration of the hydraulic binder so that the hydraulic binder sets to form a finished product.

Abstract: A composition and process of manufacture for a stopper for use in bottling still wines comprised of ligneous plant matter—preferably natural cork granules, a light thermoplastic resin and two hydrocarbon blowing agents either alone or in combination, such that when a reasonable amount of heat is applied, a product of suitable compressibility and impermeability to gases is produced.

Abstract: A polymer composition includes a first component being a hydroxy-functional polymer, a second component being a natural polymer and a third component being a thermoplastic polyester. The first component, second component and third component are compounded to form a polymer composition.

Abstract: A mixture of a binder and a particle material, the mixture having 50 to 90 volume percent of the particle material. The binder is curable in a temperature range of 50° F. to 90° F. The volume percent of the present composition provides an inherent permeability in any conventional application method. It can be sprayed or applied by hand and yet it still maintains an intrinsic permeability.

Abstract: A mixture of a binder and a particle material, the mixture having 50 to 90 volume percent of the particle material. The binder is curable in a temperature range of 50° F. to 90° F. The volume percent of the present composition provides an inherent permeability in any conventional application method. It can be sprayed or applied by hand and yet it still maintains an intrinsic permeability.

Abstract: A wet friction material contains a fibrous base, a filler, a friction adjuster and a binder. The binder contains a material having siloxane bond. For example, the binder is a product of hardening of a hydrolytic solution of a silicon alkoxide.