Utilizing A Tubular Or Loop Reactor Patents (Class 525/52)
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Patent number: 7863386Abstract: The instant invention is an improved low-density ethylenic polymer composition and method of making the same. The polymer composition according to instant invention includes a major component, and a minor component. The major component is an LDPE resin having a melt index (I2) in the range of about 0.01 dg/min to about 100 dg/min, a MW(abs)/MW(GPC) ratio of about 2.6 or less, and a melt strength of less than (14.0 e(?1.05*log 10(MI)))cN Jj16 mmor component is an LDPE resin having a melt index (I2) of less than about 5 dg/min, a molecular weight distribution of greater than about 7, and a MW(abs)/MW(GPC) ratio of at least 2.7. The polymer composition of the instant invention may further include additional components.Type: GrantFiled: March 3, 2006Date of Patent: January 4, 2011Assignee: Dow Global Technologies Inc.Inventors: Thomas Oswald, Christopher R. Eddy, Andrea M. Rhodius, Christopher W. Conrad
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Publication number: 20100317798Abstract: The invention relates to a polyethylene composition with a bimodal molecular weight distribution and articles made therefrom, such as high topload blow moldings and transmission and distribution pipes. The composition comprises a low-molecular-weight (LMW) ethylene homopolymer component and a homogeneous, high-molecular-weight (HMW) ethylene interpolymer component, wherein the LMW component is characterized as having a molecular weight distribution, MWDL, of less than about 8. The composition is characterized as having a bimodal molecular weight distribution, and a ductile-brittle transition temperature, Tdb, of less than ?20° C. In some embodiments, the HMW component is characterized by a reverse comonomer distribution.Type: ApplicationFiled: August 23, 2010Publication date: December 16, 2010Applicant: Dow Global Technologies Inc.Inventors: Jozef J. VanDun, Peter F.M. van den Berghe, Patrick J. Schouterden, Ruddy Nicasy, Johan Vanvoorden, Frederik E.I. Gemoets, Kalyan Sehanobish, Noorallah Jivraj, Ravi S. Dixit
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Publication number: 20100285251Abstract: Polypropylene composition comprising a propylene homopolymer (A) and a random propylene-butene copolymer (B) or a random propylene-ethylene copolymer (B?) wherein the polypropylene composition is ?-nucleated.Type: ApplicationFiled: June 30, 2008Publication date: November 11, 2010Inventors: Doris Machl, Bo Malm, Franz Ruemer, Klaus Bernreitner
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Publication number: 20100267877Abstract: The present invention relates to a polymer composition, comprising (i) a polypropylene homopolymer, (ii) a polypropylene random copolymer, prepared by copolymerization of propylene with an olefin comonomer and having an amount of olefin comonomer units of 0.2 to 5 wt %, and (iii) an elastomeric copolymer of propylene and at least one olefin comonomer, the polymer composition having a tensile modulus, determined according to ISO 527-2/1B at 1 mm/min. and 23° C., of at least 1200 MPa.Type: ApplicationFiled: July 1, 2010Publication date: October 21, 2010Inventors: Kauno Alastalo, Carl-Gustaf Ek, Bo Malm, Ulf Torgersen, Olli Tuominen
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Patent number: 7816447Abstract: The invention relates to the production of polymers using polymerization processes and reactor systems including a plurality of multi-zone circulating reactors. In particular, the invention relates to the production of impact copolymers using reactor systems including a plurality of multi-zone circulating reactors.Type: GrantFiled: August 23, 2004Date of Patent: October 19, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Kevin Wayne Lawson, Lawrence Carl Smith, Randell Wayne Dickey, Robert Tan Li, Prasadarao Meka
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Publication number: 20100261838Abstract: The present invention relates to a polymerisation reactor for continuous polymerisation, the reactor being constructed in two stages and comprising a prepolymerisation stage which is configured as a stirred vessel or as a loop-type bubble column and also a main polymerisation stage which is configured as a tubular reactor. Furthermore, the present invention relates to a method for the production of biodegradable polyester, in particular polylactide, the reactor according to the invention being used. Likewise, the invention relates to a polymerisation device which comprises further components in addition to the polymerisation reactor.Type: ApplicationFiled: August 25, 2008Publication date: October 14, 2010Applicant: Unde Inventa-Fischer GmbHInventors: Rainer Hagen, Udo Muhlbauer
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Patent number: 7741415Abstract: The present invention relates to an ethylene homo or copolymer characterized as having long chain branching, and having a molecular weight distribution, Mw/Mn, and a GPC-LALLS CDF, which satisfies the following relationship: y?0.0663x?0.015, wherein y=GPC-LALLS CDF and x=Mw/Mn measured by conventional GPC, a line drawn from where the LS chromatogram intersects with molecular weight 350,000 and molecular weight 1,150,000 has a positive slope, preferably with a melt index between 0.15 and 2000 g/10 minutes and having long chain branching. In addition, the invention relates to a free radical initiation polymerization process for the preparation of ethylene polymers or copolymers, comprising reacting ethylene and optionally one or more comonomers at a high pressure, conveniently between 13,000 psig and 100,000 psig, and at reactor temperatures of 115° C. to 400° C., preferably 125-400° C., more preferably 140-350° C., especially 165-320° C.Type: GrantFiled: October 4, 2005Date of Patent: June 22, 2010Assignee: Dow Global Technologies IncInventors: Christopher W. Conrad, David T. Gillespie, Christopher R. Eddy
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Publication number: 20100144968Abstract: A process for controlling a slurry phase (co-) polymerisation process in the presence of a polymerisation catalyst, which comprises maintaining the density SPAN of the polymer powder particles (defined as the absolute value of the density difference in g/cm3 between the average density of the polymer particles exiting the reactor with particle size above D90 and the average density of the material with particle size below D10) below 0.005, preferably below 0.003, more preferably below 0.0026, most preferably below 0.0023.Type: ApplicationFiled: November 20, 2009Publication date: June 10, 2010Applicant: Ineos Manufacturing Belgium NVInventors: Stephen Kevin Lee, Daniel Marissal, Brent R. Walworth
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Patent number: 7718732Abstract: Process for polymerising an olefin monomer in at least one continuous tubular loop reactor of a multiple reactor system, optionally together with an olefin comonomer, in the presence of a polymerisation catalyst in a diluent, to produce a slurry containing solid particulate olefin polymer and diluent. The average internal diameter of at least 50% of the total length of the continuous tubular loop reactor is at least 700 mm. A high molecular weight (HMW) polymer is made in a first reactor and a low molecular weight (LMW) polymer is made in a second reactor, the first (HMW) reactor having a space time yield (defined as production of polymer in kg/h per unit volume of reactor) greater than 100 kg/m3/h, and the ratio of space time yield in the first (HMW) reactor to the second (LMW) reactor is greater than 1.Type: GrantFiled: May 18, 2007Date of Patent: May 18, 2010Assignee: Ineos Manufacturing Belgium NVInventors: Stephen Kevin Lee, Daniel Marissal, Brent R Walworth
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Publication number: 20100113692Abstract: In one embodiment, an apparatus for continuous production of a partially polymerized composition comprises: a reactor for formation of monomer to be partially polymerized; and a polymerization reactor for continuously receiving the monomer to be partially polymerized from the reactor in which it is formed and partially polymerizing the monomer. In another embodiment, an apparatus for continuous production of a partially polymerized composition comprises: a polymerization reactor for continuously receiving monomer to be partially polymerized and for partially polymerizing the monomer therein, wherein the polymerization reactor comprises an essentially straight tube for a heating portion and wherein the heating portion is essentially free of internal mixing apparatus.Type: ApplicationFiled: November 4, 2008Publication date: May 6, 2010Inventors: James E. McGuire, JR., Andrew C. Strange, Daniel E. Lamone
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Publication number: 20100093932Abstract: Proposed is a process for the continuous hydrogenation of carbon-carbon double bonds in an unsaturated polymer based on a conjugated diolefin and at least one other copolymerizable monomer to produce a hydrogenated polymer, in the presence of a solvent and a homogeneous or heterogeneous catalyst, wherein said unsaturated polymer, said homogeneous or heterogeneous catalyst and hydrogen are passed through a reactor equipped with static internal elements.Type: ApplicationFiled: July 21, 2009Publication date: April 15, 2010Applicant: LANXESS INC.Inventors: GARRY REMPEL, QINMIN PAN, CHANDRA MOULI MADHURANTHAKAM
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Publication number: 20100093931Abstract: Proposed is a process for the continuous hydrogenation of carbon-carbon double bonds in an unsaturated polymer to produce a hydrogenated polymer, said unsaturated polymer being based on a conjugated diolefin and at least one other copolymerizable monomer, in the presence of a homogeneous or heterogeneous catalyst, wherein said unsaturated polymer, hydrogen and said homogeneous or heterogeneous catalyst is passed through a multistage agitated reactor, comprising a cylindrical, elongated shell having closed ends and separated by baffles into a multiplicity of discrete chambers with access from one chamber to another through concentric circular openings, axially centered with said baffles and a continuous rotatable shaft extending concentric with said baffles within said shell with at least one impeller attached thereto positioned in each chamber, said continuous rotatable shaft and said circular openings providing annular openings and said hydrogenated polymer being withdrawn at the opposite end of the multistaType: ApplicationFiled: July 21, 2009Publication date: April 15, 2010Applicant: LANXESS INC.Inventors: GARRY REMPEL, QINMIN PAN, LIFENG ZHANG
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Patent number: 7696287Abstract: The present invention discloses an olefin polymerisation process carried out in the presence of a Ziegler-Natta catalyst in two liquid full loop reactors connected in series wherein different molecular weight fractions are produced to form a polyolefin, said process being characterized in that the Ziegler-Natta catalyst has a particle size distribution d50 of less than 20 ?m and greater that 5 ?m.Type: GrantFiled: February 8, 2005Date of Patent: April 13, 2010Assignee: Total Petrochemicals Research FeluyInventors: Daniel Siraux, Etienne Laurent
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Publication number: 20090253863Abstract: The present invention relates to a multimodal polyethylene composition wherein (i) the composition has an MFR2 of 0.1 to 100 g/10 min, (ii) the shear thinning index SHI(1,100) and the log MFR2 of the composition satisfy the following relation: SHI(1,100)??10.58 log MFR2 [g/10 min]/(g/10 min)+12.94, and (iii) the composition has an environmental stress crack resistance ESCR of 10 h or more. Furthermore, the present invention relates to a process for the production of said composition, an injection moulded article, in particular a cap or closure, comprising said composition and to the use of said composition for the production of an injection moulded article.Type: ApplicationFiled: November 2, 2005Publication date: October 8, 2009Applicant: BOREALIS TECHNOLOGY OYInventors: Katrin Nord-Varhaug, Svein Staal Eggen, Hans Joerg Fell
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Publication number: 20090209702Abstract: A process comprising polymerising in a loop reactor of continuous tubular construction an olefin monomer optionally together with an olefin comonomer in the presence of a polymerisation catalyst in a diluent to produce a slurry comprising solid particulate olefin polymer and the diluent wherein the internal diameter of at least 50% of the total length of the reactor is at least 700 millimeters and the solids concentration in the reactor is at least 20 volume % is disclosed.Type: ApplicationFiled: March 20, 2009Publication date: August 20, 2009Applicant: Ineos Manufacturing Belgium NVInventors: Stephen Kevin Lee, Brent R. Walworth, Daniel Marissal
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Publication number: 20090186983Abstract: A process for alkylating an aromatic compound comprising reacting (a) a first amount of at least one aromatic compound with a first amount of a mixture of olefins having from about 8 to about 100 carbon atoms, in the presence of a strong acid catalyst; and reacting the product of (a) with an additional amount of at least one aromatic compound and an additional amount of a strong acid catalyst, and optionally, with an additional amount of a mixture of olefins selected from olefins having from about 8 to about 100 carbon atoms, wherein the resulting product comprises at least about 80 weight percent of a 1,2,4 tri-alkylsubstituted aromatic compound.Type: ApplicationFiled: January 14, 2009Publication date: July 23, 2009Inventors: Curt B. Campbell, Gilles Sinquin
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Publication number: 20090131586Abstract: The present invention relates to a polymer composition, comprising (i) a polypropylene homopolymer, (ii) a polypropylene random copolymer, prepared by copolymerization of propylene with an olefin comonomer and having an amount of olefin comonomer units of 0.2 to 5 wt %, and (iii) an elastomeric copolymer of propylene and at least one olefin comonomer, the polymer composition having a tensile modulus, determined according to ISO 527-2/1 B at 1 mm/min. and 230 C, of at least 1200 MPa.Type: ApplicationFiled: May 11, 2006Publication date: May 21, 2009Inventor: Kauno Alastalo
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Patent number: 7511101Abstract: A plug flow reactor having an inner shell 27 surrounded by outer shell 21 and having at least one annular flow passage 35 therebetween can be used to prepare compositions, including polymers. The plug flow reactor also includes inlet port 36, an outlet port 37 and a plurality of exchanger tubes 26 wherein the exchanger tubes are in fluid communication to the at least one annular flow passage. Polystyrene and high impact polystyrene can be prepared using the reactor.Type: GrantFiled: May 13, 2005Date of Patent: March 31, 2009Assignee: Fina Technology, Inc.Inventors: Thanh T. Nguyen, Jay L. Reimers
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Publication number: 20090062463Abstract: The application relates to a polyethylene composition having a base resin, the base resin comprising (A) a first polyethylene fraction, and (B) a second polyethylene fraction, wherein the melt flow rate MFR5/190° c. of the first fraction is higher than, the melt flow rate MFR5/190° c. of the second fraction, the flow rate ratio FRR21/5 of the polyethylene composition, defined as the ratio of melt flow rate MFR21-6/190° c. to melt flow rate MFR5/190° c., is within the range of 15-28, and 10 the melt flow rate MFR5/190° c. of the polyethylene composition is within the range of 0.5-1.1 g/10 min.Type: ApplicationFiled: November 2, 2005Publication date: March 5, 2009Inventors: Mats Backmann, James McGoldrick, Bo Hovgard, Siegfried Liedauer, David Walton
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Publication number: 20090062464Abstract: Methods, apparatuses, and systems for manufacturing a hot melt adhesive containing an adhesion promoter in a continuous mode include supplying a melted, hot melt adhesive to a mixing device at a first predetermined rate while simultaneously supplying an adhesion promoter to the same mixing device at a second predetermined rate to form a homogeneous admixture containing the hot melt adhesive and adhesion promoter. The hot melt adhesive/adhesion promoter mixture is subsequently reacted in at least one tubular reactor at a predetermined temperature for a predetermined residence time to allow the adhesion promoter to chemically bond with the hot melt adhesive and form an adhesive-promoter-treated hot melt adhesive. The adhesion-promoter-treated hot melt adhesive is collected in a product receiver and may be further processed.Type: ApplicationFiled: September 5, 2007Publication date: March 5, 2009Applicant: XEROX CORPORATIONInventors: Frank Ping-Hay LEE, Tie Hwee NG, Sheau Van KAO, Guiqin Song
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Publication number: 20090018267Abstract: The present invention concerns a polypropylene composition comprising a nucleated propylene homopolymer having improved optical properties.Type: ApplicationFiled: December 22, 2006Publication date: January 15, 2009Applicant: Borealis Technology OyInventors: Torvald Vestberg, Pirjo Jaeaeskelaeinen
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Publication number: 20080312375Abstract: This invention is directed to processes of making polymer in the presence of a fluorinated hydrocarbon and recovering the polymer. The processes provided enable polymerization processes to be practiced with minimal fouling in the reaction system, and allows for the recovery of the fluorinated hydrocarbon and other hydrocarbons such as hydrocarbons for re-use in the process or hydrocarbon by-products from the polymerization process. The invention is particularly beneficial in the production of propylene polymers and copolymes using bulky ligand metallocene-type catalyst systems.Type: ApplicationFiled: June 20, 2005Publication date: December 18, 2008Inventors: Robert O. Hagerty, Randall B. Laird, Michael A. Risch, Pradeep P. Shirodkar, Peijun Jiang
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Patent number: 7442743Abstract: The present invention relates to a process for the production of a propylene polymer in a multistage polymerization process comprising the polymerisation of propylene in the presence of a catalyst in a first reaction zone comprising at least one slurry reactor to give a first polymerisation product, transferring said first product to a second reaction zone comprising at least one gas phase reactor and continuing polymerisation of propylene in the gas phase in the presence of said first polymerisation product which is characterised in that the temperature in both the slurry and the gas phase reactor is at least 75° C. and the product of at least one reactor is having an ethylene content in the range of 0.05 to 0.5 wt %. Furthermore, the invention relates to a propylene polymer obtainable by the inventive process, to a propylene polymer which is characterised in that it comprises ethylene comonomer in an amount of 0.05 to 0.5 wt. %, is having a xylene solubles contents of 3.0 wt.Type: GrantFiled: June 26, 2002Date of Patent: October 28, 2008Assignee: Borealis Technology OyInventors: Pirjo Jääskeläinen, Marijke Verpoest, Bert Broeders, Helge Grande
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Publication number: 20080261064Abstract: A polymer composition for extrusion coating with good process properties comprising a multimodal high density polyethylene (A) and a low density polyethylene.Type: ApplicationFiled: July 1, 2005Publication date: October 23, 2008Applicant: Borealis Technology OYInventors: Erkki Laiho, Martti Vaehaelae, Markku Sainio
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Publication number: 20080255302Abstract: The instant invention is an improved low-density ethylenic polymer composition and method of making the same. The polymer composition according to instant invention includes a major component, and a minor component. The major component is an LDPE resin having a melt index (I2) in the range of about 0.01 dg/min to about 100 dg/min, a MW(abs)/MW(GPC) ratio of about 2.6 or less, and a melt strength of less than (14.0 e(?1.05*log 10(MI)))cN Jj16 mmor component is an LDPE resin having a melt index (I2) of less than about 5 dg/min, a molecular weight distribution of greater than about 7, and a MW(abs)/MW(GPC) ratio of at least 2.7. The polymer composition of the instant invention may further include additional components.Type: ApplicationFiled: March 3, 2006Publication date: October 16, 2008Inventors: Thomas Oswald, Christopher R. Eddy, Andrea M. Rhodius, Christopher W. Conrad
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Publication number: 20080200611Abstract: Polymer-modified asphalt compositions comprising an elastomeric ethylene copolymer and a low molecular weight plastomer and asphalt demonstrate excellent elasticity and stiffness.Type: ApplicationFiled: April 4, 2006Publication date: August 21, 2008Inventors: George Wyatt Prejean, Gregg Byron Babcock
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Patent number: 7378472Abstract: The use of a multimodal polyethylene composition comprising as comonomers to ethylene at least two C4-12 alpha olefins in injection molding.Type: GrantFiled: July 16, 2004Date of Patent: May 27, 2008Assignee: Borealis Technology OyInventors: Hans Jörg Fell, Philipp Walter
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Patent number: 7365136Abstract: The present invention concerns a high melt strength propylene polymer or copolymer suitable for manufacturing foams and thermoformed product exhibiting a melt strength of at least 3 g and comprising a high molar mass portion and a low or medium molar mass portion. The polymers are produced by subjecting propylene and optionally other olefins to polymerization in a plurality of polymerization reactors connected in series, employing different amounts of hydrogen as a molar mass modifier in at least two of the reactors, and carrying out the polymerization reaction in the presence of a catalyst system capable of catalyzing the formation of a high molar mass polymerization product having a MFR2 of less than 0.1 g/10 min and a low or medium molar mass polymerization product having a MFR2 of more than 0.5 g/10 min.Type: GrantFiled: March 8, 2005Date of Patent: April 29, 2008Assignee: Borealis Technology OyInventors: Paivi Huovinen, Ali Harlin, Pirjo Jaaskelainen, Amir Karbasi, Nina Manner
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Patent number: 7247385Abstract: Branched copolymers of polypropylene (PP) and polysilanes are prepared by procedures involving melt phase hydrosilylation. Such branched copolymers may be formed in situ during the melt phase hydrosilylation or may be prepared by subsequent processing. The branched copolymers exhibit superior properties.Type: GrantFiled: August 11, 1999Date of Patent: July 24, 2007Assignee: University of WaterlooInventors: Costas Tzoganakis, Hauke Malz
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Patent number: 7115687Abstract: The present invention concerns a process and an apparatus for continuous polymerisation of olefin monomers in a cascade of polymerisation reactors. According to the process, an olefin monomer is polymerised first in slurry phase in an inert hydrocarbon diluent in at least one loop reactor and then, subsequently, in gas phase in at least one gas phase reactor. According to the invention, a polymer slurry is continuously withdrawn from the loop reactor and optionally concentrated. The concentrated slurry is conducted to a high pressure flash unit in order to remove the remaining fluid phase, and fed to the gas phase reactor. With the process described in this invention, it is possible to produce bimodal polyethylene with good properties. The operation of the process is stable because of the truly continuous operation.Type: GrantFiled: October 27, 2003Date of Patent: October 3, 2006Assignee: Borealis Technology OyInventors: Marianna Vuorikari, Esa Korhonen, Henrik Andtsjö, Samuli Zitting
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Patent number: 6552150Abstract: The present invention concerns a polyethylene composition particularly suitable for film blowing. The invention also concerns a process for the production thereof. The composition comprises a low molecular weight portion having a density of more than 960 kg/m3 and a high molecular weight portion. The polyethylene composition has a density of about 925-940 kg/m3 and a melt flow rate in the range of MFR21, from 5 to 40 g/10 min. A polyethylene film blown from the polyethylene composition exhibits a tensile strength at yield in transverse direction at least 15 MPa, a 1% secant modulus in machine direction at least 300 MPa and in transverse direction at least 400 MPa, and a dart drop of at least 5 g/&mgr;m.Type: GrantFiled: September 14, 2000Date of Patent: April 22, 2003Assignee: Borealis Technology OyInventors: Auli Nummila-Pakarinen, Ole Jan Myhre, Bjarne Jansen
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Publication number: 20020173588Abstract: The present invention discloses a process for manufacturing monovinylaromatic compounds containing an elastomer to provide increased toughness and strength. One particular embodiment of the invention discloses a process for manufacturing high impact polystyrene wherein styrene monomer containing a dissolved polybutadiene rubber is flowed into an elongated upflow stirred reactor containing three reaction zones, wherein the styrene and rubber are polymerized past the inversion point, then discharged to at least one additional reactor to continue their conversion to polymer.Type: ApplicationFiled: March 30, 2001Publication date: November 21, 2002Inventors: Jose M. Sosa, Billy Ellis
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Patent number: 6469110Abstract: Described herein is a process and an apparatus for polymerizing propylene. The process comprises carrying out the polymerization in at least one slurry reactor and at least one gas phase reactor without recycling unreacted monomers to the slurry reactor. A polymerization product containing unreacted monomers is recovered from the slurry reactor and volatile components are separated from the product in a separation unit. The polymerization product is recovered from the separation unit and conducted to a first gas phase reactor; and at least a part of the volatile components a recovered from the separation unit and conducted them to a gas phase reactor. At least 10% of the polymer product is produced in the gas phase reactor(s). The invention provides propylene homopolymers and alloys of propylene homopolymers and copolymers having good impact and creep properties.Type: GrantFiled: February 14, 2000Date of Patent: October 22, 2002Assignee: Borealis Technology OyInventors: Ali Harlin, Kauno Alastalo, Jouni Kivelä, Esa Korhonen
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Patent number: 6455643Abstract: Described herein is a process and an apparatus for preparing propylene homopolymers and copolymers, which comprises polymerizing propylene optionally with comonomers in the presence of a catalyst at elevated temperature and pressure in at least one slurry reactor and at least one gas phase reactor, the polymerization product of at least one slurry reactor, containing unreacted monomers, being conducted to a first gas phase reactor essentially without recycling of the unreacted monomers to the slurry reactor. The invention provides for fast start-ups because the gas phase bed material is available directly from the loop reactor.Type: GrantFiled: June 24, 1998Date of Patent: September 24, 2002Assignee: Borealis Technology OyInventors: Ali Harlin, Kauno Alastalo, Esa Korhonen, Jouni Kivelä
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Patent number: 6399711Abstract: The present invention relates to a process for producing a rubber reinforced styrene-based resin, using a polymerization apparatus comprising: a prepolymerizer; mixing means and a circulating reactor connected with a circulation line; and a plug-flow type reactor, which process comprises: continuously feeding a stock solution into the prepolymerizer; feeding the prepolymerized liquid into the mixer; in this mixer, mixing the prepolymer liquid with circulated liquid that is circulated from the circulating reactor at a flow amount of from 0.5 to 3 times (circulation flow ratio: volume ratio) the flow amount of the prepolymer liquid fed from prepolymerizer into the mixing means; particulating and dispersing the rubbery polymer in the mixed liquid by mechanical shear force; and then feeding the polymer liquid into the plug-flow type reactor, to thereby effect a polymerization.Type: GrantFiled: June 2, 2000Date of Patent: June 4, 2002Assignee: Asahi Kasei Kabushiki KaishaInventors: Toshiharu Kawasaki, Susumu Tanji
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Patent number: 6391965Abstract: A process is disclosed for the continuous production of an ABS resin. The polymerization step comprises at least two substeps, one being a first-stage substep of forming particles of the rubbery polymer and the other a second-stage substep of adjusting the particle sizes of the particles. The first-stage substep is conducted in a polymerization system making use of a plug flow reactor or a batch polymerization reactor, and conducts polymerization at least until the particles are formed in the polymerization mixture. The second-stage substep increases a converted amount of the monomer component into the polymer compared with that in the particle forming substep and makes the particles smaller. A polycarbonate-ABS resin composition is also disclosed.Type: GrantFiled: May 22, 1997Date of Patent: May 21, 2002Assignee: Mitsui Chemicals, Inc.Inventors: Takashi Koura, Mune Iwamoto, Ryuichi Sugimoto, Takayasu Ikeda, Koji Kawano, Shiro Otsuzuki
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Patent number: 6365682Abstract: A process for producing terpolymers of propylene, comprising a) feeding into a slurry reactor a reaction mixture containing 50-85 w-% of propylene, 1-10 w-% of ethylene, 15-40 w-% of another C4-C8 alpha-olefin, a catalyst system maintaining olefin polymerization at said temperature conditions, and optionally hydrogen, b) polymerizing said reaction mixture at a temperature of lower than 70° C. a sufficient time to obtain a propylene terpolymer amounting to 50-99 w-% of the end product, c) transferring said reaction mixture into a gas phase reactor operating at a pressure of higher than 5 bars, preferably higher than 10 bars, optionally adding 0-30 w-% of ethylene, 0-10 w-% of another C4-C8 alpha-olefin, 0-40 w-% of propylene and optionally hydrogen, and d) continuing polymerization in said gas phase reactor for obtaining a propylene terpolymer amounting to 1-50 wt-% of the end product. The terpolymer has a melting temperature a less than 135° C., preferably less than 132° C.Type: GrantFiled: February 22, 2000Date of Patent: April 2, 2002Assignee: Borealis Technology OyInventors: Kauno Alastalo, Bo Malm, Päivi Pitkänen, Mika Meller, Anne Britt Bjåland, Nina Ackermans, Kshama Motha
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Patent number: 6355725Abstract: A propylene-ethylene block copolymer composition is disclosed which comprises 0.01 to 10% by weight of an A-B type propylene-ethylene block copolymer (C) consisting essentially of a polypropylene segment (A) and an ethylene-propylene random copolymer segment (B), and 99.99 to 90% by weight of a propylene polymer (D), wherein the A-B type propylene-ethylene block copolymer (C) comprises 5 to 80% by weight of the ethylene-propylene random copolymer segment (B) having an ethylene content of 10 to 90% by weight and the propylene polymer (D) comprises 60 to 95% by weight of a homopolymer of propylene or a copolymer of propylene containing a copolymerizable monomer therewith (D1) and 40 to 5% by weight of an ethylene-propylene random copolymer (D2).Type: GrantFiled: January 19, 2001Date of Patent: March 12, 2002Assignees: Chisso Corporation, Chisso Petrochemical CorporationInventors: Minoru Terano, Takahiro Oka, Nobutoshi Komori, Tetsuya Matsukawa
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Patent number: 6346361Abstract: A method of coupling a diazonium salt with an organic polymer comprising, on order, the steps of: providing a polymer in one liquid phase; providing an diazonium salt in a separate liquid phase; contacting the separate phases, and thereby reacting the polymer and the diazonium salt.Type: GrantFiled: October 6, 1999Date of Patent: February 12, 2002Assignee: Clariant Finance (BVI) LimitedInventors: Jianhui Shan, Shuji Ding, Eleazar B. Gonzalez, Dinesh N. Khanna
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Patent number: 6169148Abstract: A process for preparing oxidized polyolefin waxes by reacting polyolefin waxes with oxygen or oxygen-containing gases at from 140 to 200° C. and at pressures of from 5 to 200 bar involves conducting the oxidation reaction continuously in a tube reactor but excludes the reaction of polyolefins prepared by metallocene catalysis.Type: GrantFiled: January 8, 1998Date of Patent: January 2, 2001Assignee: BASF AktiengesellschaftInventors: Andreas Deckers, Wilhelm Weber, Dietmar Ebisch
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Patent number: 5985995Abstract: Process for producing hydrogenated rubbers which allows an easy and effective deactivation of the living polymer before the hydrogenation step. The deactivation of living polymer is carried out using compounds with very good solubility in water of formula R--OH, R--COOH or compound of type R'.sub.n --Si--Cl.sub.4-n, R'.sub.n --Sn--Cl.sub.4-n, with n comprised between 0 and 3, extremes included; wherein R is a C.sub.2 -C.sub.20 alkyl group optionally containing one or more polar functional groups selected from C--OH, COOH, and R' is a C.sub.1 -C.sub.20 alkyl or C.sub.6 -C.sub.20 aryl. The catalysts used in the hydrogenation of the deactivated polymer are titanocene compounds, being the most preferred those of formula Cp.sub.2 Ti (PhOCH.sub.3).sub.2 and Cp.sub.2 Ti (CH.sub.2 PPh.sub.2).sub.2.Type: GrantFiled: June 20, 1997Date of Patent: November 16, 1999Assignee: REPSOL QUIMICA, S.A.Inventors: Juan Antonio Barrio Calle, Maria Dolores Parellada Ferrer, Maria Jose Espinosa Soriano
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Patent number: 5973079Abstract: Impact modified styrenic polymers having a discontinuous rubber phase having a particle size of at least 4 micrometers may be polymerized in continuous stirred tank reactors, stirred plug flow reactors and continuous stirred loop reactors using an auger agitator.Type: GrantFiled: February 6, 1998Date of Patent: October 26, 1999Assignee: NOVA Chemicals (International ) S.A.Inventor: Thomas R. Doyle
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Patent number: 5942575Abstract: Process for manufacturing vinyl-aromatic polymers reinforced with rubber and with bimodal morphology of the rubber phase, which process comprises:blending a first stream of a first vinyl-aromatic prepolymer, containing a fine-particle rubber phase prepared in a reactor of PFR type, with a second stream consisting of a larger-particle prepolymer, prepared in a CFSTR (Continuous Flow Stirred Tank Reactor);completing the polymerization until a rubber-reinforced vinyl-aromatic polymer with bimodal morphology is obtained, which is characterized by a considerable improvement in mechanical synergism associated with excellent aesthetic properties.Type: GrantFiled: September 24, 1997Date of Patent: August 24, 1999Assignee: Enichem S.p.A.Inventors: Luca Monti, Giuseppe Romagnoli
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Patent number: 5929205Abstract: A method of dissolving a rubber continuously to form a raw material for the production of rubber-modified polymer, by dissolving a rubber in a monomer liquid dissolving the rubber and capable of reacting with the rubber in the presence or absence of a solvent. Pieces of rubber are fed continuously to a dissolution tank to allow the dissolved rubber and the undissolved rubber to coexist in the dissolution tank, wherein the concentration of the dissolved rubber is the concentration at which the feeding to the reactor is made, and the quantity of the undissolved rubber present in the dissolution tank is at most the quantity that prevents pieces of the undissolved rubber from sticking to one another to form larger rubber masses. The time required for dissolution can be shortened, and the size of a dissolution tank can be made smaller, compared with the conventional methods.Type: GrantFiled: April 7, 1998Date of Patent: July 27, 1999Assignee: Toyo Engineering CorporationInventors: Kenichiro Matsuba, Katsuhisa Arai, Tetsuo Maeda
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Patent number: 5648422Abstract: Multistage process for the polymerization of one or more olefins of the formula CH.sub.2 .dbd.CHR, in which R is hydrogen or an alkyl, cycloalkyl or aryl group having from 1 to 10 carbon atoms, comprising:(A) a first stage of polymerization, in which a first olefin polymer is prepared in the presence of titanium catalyst or vanadium catalyst;(B) a treatment stage in which the catalyst used previously is deactivated and in which a metallocene compound is supported on the olefin polymer produced in stage (A); and(C) a second stage of polymerization in which one or more olefins are polymerized in the presence of the product obtained from stage (B).Type: GrantFiled: June 5, 1995Date of Patent: July 15, 1997Assignee: Montell Technology Company bvInventors: Gianni Collina, Tiziano Dall'Occo, Maurizio Galimberti, Enrico Albizzati, Luciano Noristi
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Patent number: 5624999Abstract: A functionalised polymer, especially an ashless dispersant or a viscosity index improver dispersant, suitable for use as a lubricating or fuel oil additive, or as an intermediate for use in the manufacture of such an additive, is prepared from reactants in different phases by reacting the reactants in a reaction region defined by adjacent surfaces between which there is relative movement or in a thin film on a surface over which they move.Type: GrantFiled: May 12, 1995Date of Patent: April 29, 1997Assignee: Exxon Chemical Patents Inc.Inventors: Alessandro Lombardi, Geraldo Barini, Carmine D'Antonio, Stefano Gusi
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Patent number: 5589549Abstract: Multistage process for the polymerization of olefins CH.sub.2 .dbd.CHR, where R is hydrogen or an alkyl, cycloalkyl or aryl radical with 1-10 carbon atoms, comprising two stages of polymerization. In a first stage, in the presence of a titanium or a vanadium catalyst and working in one or more reactors, an olefinic polymer with particular values of porosity is prepared; in a second stage, in the presence of the said porous polymer and a metallocene compound and/or their reaction products, one or more olefins, that are equal to or different from those polymerized in the first stage, are polymerized in one or more reactors.Type: GrantFiled: June 5, 1995Date of Patent: December 31, 1996Assignee: Montell Technology Company bvInventors: Gabriele Govoni, Mario Sacchetti, Stefano Pasquali
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Patent number: 5587423Abstract: In a process for preparing block copolymers of styrene or its equivalents on the one hand and of butadiene or its equivalents on the other hand by sequential anionic polymerization, in which a first monomer and the organometallic compound serving as initiator are first of all combined to form a reaction mixture and the reaction is continued until at least part of the first monomer has been consumed, and then at least one further monomer is added and is in each case partially or completely reacted, the polymerization is carried out continuously in a conventional manner in a tubular reactor, the reaction of in each case one monomer being carried out in each case in one reactor section and at least two reactor sections being separated by a mixing stretch.Type: GrantFiled: October 13, 1993Date of Patent: December 24, 1996Assignee: BASF AktiengesellschaftInventors: Franz Brandstetter, Hermann Gausepohl, Reiner Thiele
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Patent number: 5569709Abstract: A method is provided for continuous mass polymerization of acrylonitrile-butadiene-styrene type thermoplastics. The method involves charging a liquid feed comprising a vinylidene aromatic monomer, an unsaturated vinyl nitrile monomer and a synthetic butadiene polymer dissolved therein into a grafting reactor to prereact the liquid mass to form grafted rubber continuous phase polymeric product. The product from the grafting reactor is then charged to a phase inversion reactor where free rigid copolymer in monomer is the only continuous phase, and where dispersed particles of grafted rubber with occluded rigid copolymer and monomer are immediately formed from the product of the grafting reactor. The second polymerization product, which is coming out from the phase inversion reactor, is then charged to a finishing reactor wherein the material is further polymerized to form a third polymerization product which then can be devolatilized to provide a final thermoplastic composition.Type: GrantFiled: December 27, 1994Date of Patent: October 29, 1996Assignee: General Electric CompanyInventors: Chen-Youn Sue, Robert Koch, John E. Pace, Gregory R. Prince
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Patent number: 5550186Abstract: The volume average diameter of relatively large rubber-like composite particles dispersed through out a continuous resin phase may be reduced by subjecting the syrup to a shear field. The application of a uniform shear field generator to the relatively large rubber-like composite particle syrup is particularly desirable since it gives a high degree of control over the size and distribution of the dispersed rubber-like composite phase. As a result it is possible to optimize the particle size distribution in an impact modified thermoplastic and obtain better or a better balance of properties.Type: GrantFiled: April 17, 1995Date of Patent: August 27, 1996Assignee: Novacor Chemicals (International) S.A.Inventors: James E. Cantrill, Thomas R. Doyle