Utilizing A Tubular Or Loop Reactor Patents (Class 525/52)
  • Patent number: 7863386
    Abstract: The instant invention is an improved low-density ethylenic polymer composition and method of making the same. The polymer composition according to instant invention includes a major component, and a minor component. The major component is an LDPE resin having a melt index (I2) in the range of about 0.01 dg/min to about 100 dg/min, a MW(abs)/MW(GPC) ratio of about 2.6 or less, and a melt strength of less than (14.0 e(?1.05*log 10(MI)))cN Jj16 mmor component is an LDPE resin having a melt index (I2) of less than about 5 dg/min, a molecular weight distribution of greater than about 7, and a MW(abs)/MW(GPC) ratio of at least 2.7. The polymer composition of the instant invention may further include additional components.
    Type: Grant
    Filed: March 3, 2006
    Date of Patent: January 4, 2011
    Assignee: Dow Global Technologies Inc.
    Inventors: Thomas Oswald, Christopher R. Eddy, Andrea M. Rhodius, Christopher W. Conrad
  • Publication number: 20100317798
    Abstract: The invention relates to a polyethylene composition with a bimodal molecular weight distribution and articles made therefrom, such as high topload blow moldings and transmission and distribution pipes. The composition comprises a low-molecular-weight (LMW) ethylene homopolymer component and a homogeneous, high-molecular-weight (HMW) ethylene interpolymer component, wherein the LMW component is characterized as having a molecular weight distribution, MWDL, of less than about 8. The composition is characterized as having a bimodal molecular weight distribution, and a ductile-brittle transition temperature, Tdb, of less than ?20° C. In some embodiments, the HMW component is characterized by a reverse comonomer distribution.
    Type: Application
    Filed: August 23, 2010
    Publication date: December 16, 2010
    Applicant: Dow Global Technologies Inc.
    Inventors: Jozef J. VanDun, Peter F.M. van den Berghe, Patrick J. Schouterden, Ruddy Nicasy, Johan Vanvoorden, Frederik E.I. Gemoets, Kalyan Sehanobish, Noorallah Jivraj, Ravi S. Dixit
  • Publication number: 20100285251
    Abstract: Polypropylene composition comprising a propylene homopolymer (A) and a random propylene-butene copolymer (B) or a random propylene-ethylene copolymer (B?) wherein the polypropylene composition is ?-nucleated.
    Type: Application
    Filed: June 30, 2008
    Publication date: November 11, 2010
    Inventors: Doris Machl, Bo Malm, Franz Ruemer, Klaus Bernreitner
  • Publication number: 20100267877
    Abstract: The present invention relates to a polymer composition, comprising (i) a polypropylene homopolymer, (ii) a polypropylene random copolymer, prepared by copolymerization of propylene with an olefin comonomer and having an amount of olefin comonomer units of 0.2 to 5 wt %, and (iii) an elastomeric copolymer of propylene and at least one olefin comonomer, the polymer composition having a tensile modulus, determined according to ISO 527-2/1B at 1 mm/min. and 23° C., of at least 1200 MPa.
    Type: Application
    Filed: July 1, 2010
    Publication date: October 21, 2010
    Inventors: Kauno Alastalo, Carl-Gustaf Ek, Bo Malm, Ulf Torgersen, Olli Tuominen
  • Patent number: 7816447
    Abstract: The invention relates to the production of polymers using polymerization processes and reactor systems including a plurality of multi-zone circulating reactors. In particular, the invention relates to the production of impact copolymers using reactor systems including a plurality of multi-zone circulating reactors.
    Type: Grant
    Filed: August 23, 2004
    Date of Patent: October 19, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Kevin Wayne Lawson, Lawrence Carl Smith, Randell Wayne Dickey, Robert Tan Li, Prasadarao Meka
  • Publication number: 20100261838
    Abstract: The present invention relates to a polymerisation reactor for continuous polymerisation, the reactor being constructed in two stages and comprising a prepolymerisation stage which is configured as a stirred vessel or as a loop-type bubble column and also a main polymerisation stage which is configured as a tubular reactor. Furthermore, the present invention relates to a method for the production of biodegradable polyester, in particular polylactide, the reactor according to the invention being used. Likewise, the invention relates to a polymerisation device which comprises further components in addition to the polymerisation reactor.
    Type: Application
    Filed: August 25, 2008
    Publication date: October 14, 2010
    Applicant: Unde Inventa-Fischer GmbH
    Inventors: Rainer Hagen, Udo Muhlbauer
  • Patent number: 7741415
    Abstract: The present invention relates to an ethylene homo or copolymer characterized as having long chain branching, and having a molecular weight distribution, Mw/Mn, and a GPC-LALLS CDF, which satisfies the following relationship: y?0.0663x?0.015, wherein y=GPC-LALLS CDF and x=Mw/Mn measured by conventional GPC, a line drawn from where the LS chromatogram intersects with molecular weight 350,000 and molecular weight 1,150,000 has a positive slope, preferably with a melt index between 0.15 and 2000 g/10 minutes and having long chain branching. In addition, the invention relates to a free radical initiation polymerization process for the preparation of ethylene polymers or copolymers, comprising reacting ethylene and optionally one or more comonomers at a high pressure, conveniently between 13,000 psig and 100,000 psig, and at reactor temperatures of 115° C. to 400° C., preferably 125-400° C., more preferably 140-350° C., especially 165-320° C.
    Type: Grant
    Filed: October 4, 2005
    Date of Patent: June 22, 2010
    Assignee: Dow Global Technologies Inc
    Inventors: Christopher W. Conrad, David T. Gillespie, Christopher R. Eddy
  • Publication number: 20100144968
    Abstract: A process for controlling a slurry phase (co-) polymerisation process in the presence of a polymerisation catalyst, which comprises maintaining the density SPAN of the polymer powder particles (defined as the absolute value of the density difference in g/cm3 between the average density of the polymer particles exiting the reactor with particle size above D90 and the average density of the material with particle size below D10) below 0.005, preferably below 0.003, more preferably below 0.0026, most preferably below 0.0023.
    Type: Application
    Filed: November 20, 2009
    Publication date: June 10, 2010
    Applicant: Ineos Manufacturing Belgium NV
    Inventors: Stephen Kevin Lee, Daniel Marissal, Brent R. Walworth
  • Patent number: 7718732
    Abstract: Process for polymerising an olefin monomer in at least one continuous tubular loop reactor of a multiple reactor system, optionally together with an olefin comonomer, in the presence of a polymerisation catalyst in a diluent, to produce a slurry containing solid particulate olefin polymer and diluent. The average internal diameter of at least 50% of the total length of the continuous tubular loop reactor is at least 700 mm. A high molecular weight (HMW) polymer is made in a first reactor and a low molecular weight (LMW) polymer is made in a second reactor, the first (HMW) reactor having a space time yield (defined as production of polymer in kg/h per unit volume of reactor) greater than 100 kg/m3/h, and the ratio of space time yield in the first (HMW) reactor to the second (LMW) reactor is greater than 1.
    Type: Grant
    Filed: May 18, 2007
    Date of Patent: May 18, 2010
    Assignee: Ineos Manufacturing Belgium NV
    Inventors: Stephen Kevin Lee, Daniel Marissal, Brent R Walworth
  • Publication number: 20100113692
    Abstract: In one embodiment, an apparatus for continuous production of a partially polymerized composition comprises: a reactor for formation of monomer to be partially polymerized; and a polymerization reactor for continuously receiving the monomer to be partially polymerized from the reactor in which it is formed and partially polymerizing the monomer. In another embodiment, an apparatus for continuous production of a partially polymerized composition comprises: a polymerization reactor for continuously receiving monomer to be partially polymerized and for partially polymerizing the monomer therein, wherein the polymerization reactor comprises an essentially straight tube for a heating portion and wherein the heating portion is essentially free of internal mixing apparatus.
    Type: Application
    Filed: November 4, 2008
    Publication date: May 6, 2010
    Inventors: James E. McGuire, JR., Andrew C. Strange, Daniel E. Lamone
  • Publication number: 20100093932
    Abstract: Proposed is a process for the continuous hydrogenation of carbon-carbon double bonds in an unsaturated polymer based on a conjugated diolefin and at least one other copolymerizable monomer to produce a hydrogenated polymer, in the presence of a solvent and a homogeneous or heterogeneous catalyst, wherein said unsaturated polymer, said homogeneous or heterogeneous catalyst and hydrogen are passed through a reactor equipped with static internal elements.
    Type: Application
    Filed: July 21, 2009
    Publication date: April 15, 2010
    Applicant: LANXESS INC.
    Inventors: GARRY REMPEL, QINMIN PAN, CHANDRA MOULI MADHURANTHAKAM
  • Publication number: 20100093931
    Abstract: Proposed is a process for the continuous hydrogenation of carbon-carbon double bonds in an unsaturated polymer to produce a hydrogenated polymer, said unsaturated polymer being based on a conjugated diolefin and at least one other copolymerizable monomer, in the presence of a homogeneous or heterogeneous catalyst, wherein said unsaturated polymer, hydrogen and said homogeneous or heterogeneous catalyst is passed through a multistage agitated reactor, comprising a cylindrical, elongated shell having closed ends and separated by baffles into a multiplicity of discrete chambers with access from one chamber to another through concentric circular openings, axially centered with said baffles and a continuous rotatable shaft extending concentric with said baffles within said shell with at least one impeller attached thereto positioned in each chamber, said continuous rotatable shaft and said circular openings providing annular openings and said hydrogenated polymer being withdrawn at the opposite end of the multista
    Type: Application
    Filed: July 21, 2009
    Publication date: April 15, 2010
    Applicant: LANXESS INC.
    Inventors: GARRY REMPEL, QINMIN PAN, LIFENG ZHANG
  • Patent number: 7696287
    Abstract: The present invention discloses an olefin polymerisation process carried out in the presence of a Ziegler-Natta catalyst in two liquid full loop reactors connected in series wherein different molecular weight fractions are produced to form a polyolefin, said process being characterized in that the Ziegler-Natta catalyst has a particle size distribution d50 of less than 20 ?m and greater that 5 ?m.
    Type: Grant
    Filed: February 8, 2005
    Date of Patent: April 13, 2010
    Assignee: Total Petrochemicals Research Feluy
    Inventors: Daniel Siraux, Etienne Laurent
  • Publication number: 20090253863
    Abstract: The present invention relates to a multimodal polyethylene composition wherein (i) the composition has an MFR2 of 0.1 to 100 g/10 min, (ii) the shear thinning index SHI(1,100) and the log MFR2 of the composition satisfy the following relation: SHI(1,100)??10.58 log MFR2 [g/10 min]/(g/10 min)+12.94, and (iii) the composition has an environmental stress crack resistance ESCR of 10 h or more. Furthermore, the present invention relates to a process for the production of said composition, an injection moulded article, in particular a cap or closure, comprising said composition and to the use of said composition for the production of an injection moulded article.
    Type: Application
    Filed: November 2, 2005
    Publication date: October 8, 2009
    Applicant: BOREALIS TECHNOLOGY OY
    Inventors: Katrin Nord-Varhaug, Svein Staal Eggen, Hans Joerg Fell
  • Publication number: 20090209702
    Abstract: A process comprising polymerising in a loop reactor of continuous tubular construction an olefin monomer optionally together with an olefin comonomer in the presence of a polymerisation catalyst in a diluent to produce a slurry comprising solid particulate olefin polymer and the diluent wherein the internal diameter of at least 50% of the total length of the reactor is at least 700 millimeters and the solids concentration in the reactor is at least 20 volume % is disclosed.
    Type: Application
    Filed: March 20, 2009
    Publication date: August 20, 2009
    Applicant: Ineos Manufacturing Belgium NV
    Inventors: Stephen Kevin Lee, Brent R. Walworth, Daniel Marissal
  • Publication number: 20090186983
    Abstract: A process for alkylating an aromatic compound comprising reacting (a) a first amount of at least one aromatic compound with a first amount of a mixture of olefins having from about 8 to about 100 carbon atoms, in the presence of a strong acid catalyst; and reacting the product of (a) with an additional amount of at least one aromatic compound and an additional amount of a strong acid catalyst, and optionally, with an additional amount of a mixture of olefins selected from olefins having from about 8 to about 100 carbon atoms, wherein the resulting product comprises at least about 80 weight percent of a 1,2,4 tri-alkylsubstituted aromatic compound.
    Type: Application
    Filed: January 14, 2009
    Publication date: July 23, 2009
    Inventors: Curt B. Campbell, Gilles Sinquin
  • Publication number: 20090131586
    Abstract: The present invention relates to a polymer composition, comprising (i) a polypropylene homopolymer, (ii) a polypropylene random copolymer, prepared by copolymerization of propylene with an olefin comonomer and having an amount of olefin comonomer units of 0.2 to 5 wt %, and (iii) an elastomeric copolymer of propylene and at least one olefin comonomer, the polymer composition having a tensile modulus, determined according to ISO 527-2/1 B at 1 mm/min. and 230 C, of at least 1200 MPa.
    Type: Application
    Filed: May 11, 2006
    Publication date: May 21, 2009
    Inventor: Kauno Alastalo
  • Patent number: 7511101
    Abstract: A plug flow reactor having an inner shell 27 surrounded by outer shell 21 and having at least one annular flow passage 35 therebetween can be used to prepare compositions, including polymers. The plug flow reactor also includes inlet port 36, an outlet port 37 and a plurality of exchanger tubes 26 wherein the exchanger tubes are in fluid communication to the at least one annular flow passage. Polystyrene and high impact polystyrene can be prepared using the reactor.
    Type: Grant
    Filed: May 13, 2005
    Date of Patent: March 31, 2009
    Assignee: Fina Technology, Inc.
    Inventors: Thanh T. Nguyen, Jay L. Reimers
  • Publication number: 20090062463
    Abstract: The application relates to a polyethylene composition having a base resin, the base resin comprising (A) a first polyethylene fraction, and (B) a second polyethylene fraction, wherein the melt flow rate MFR5/190° c. of the first fraction is higher than, the melt flow rate MFR5/190° c. of the second fraction, the flow rate ratio FRR21/5 of the polyethylene composition, defined as the ratio of melt flow rate MFR21-6/190° c. to melt flow rate MFR5/190° c., is within the range of 15-28, and 10 the melt flow rate MFR5/190° c. of the polyethylene composition is within the range of 0.5-1.1 g/10 min.
    Type: Application
    Filed: November 2, 2005
    Publication date: March 5, 2009
    Inventors: Mats Backmann, James McGoldrick, Bo Hovgard, Siegfried Liedauer, David Walton
  • Publication number: 20090062464
    Abstract: Methods, apparatuses, and systems for manufacturing a hot melt adhesive containing an adhesion promoter in a continuous mode include supplying a melted, hot melt adhesive to a mixing device at a first predetermined rate while simultaneously supplying an adhesion promoter to the same mixing device at a second predetermined rate to form a homogeneous admixture containing the hot melt adhesive and adhesion promoter. The hot melt adhesive/adhesion promoter mixture is subsequently reacted in at least one tubular reactor at a predetermined temperature for a predetermined residence time to allow the adhesion promoter to chemically bond with the hot melt adhesive and form an adhesive-promoter-treated hot melt adhesive. The adhesion-promoter-treated hot melt adhesive is collected in a product receiver and may be further processed.
    Type: Application
    Filed: September 5, 2007
    Publication date: March 5, 2009
    Applicant: XEROX CORPORATION
    Inventors: Frank Ping-Hay LEE, Tie Hwee NG, Sheau Van KAO, Guiqin Song
  • Publication number: 20090018267
    Abstract: The present invention concerns a polypropylene composition comprising a nucleated propylene homopolymer having improved optical properties.
    Type: Application
    Filed: December 22, 2006
    Publication date: January 15, 2009
    Applicant: Borealis Technology Oy
    Inventors: Torvald Vestberg, Pirjo Jaeaeskelaeinen
  • Publication number: 20080312375
    Abstract: This invention is directed to processes of making polymer in the presence of a fluorinated hydrocarbon and recovering the polymer. The processes provided enable polymerization processes to be practiced with minimal fouling in the reaction system, and allows for the recovery of the fluorinated hydrocarbon and other hydrocarbons such as hydrocarbons for re-use in the process or hydrocarbon by-products from the polymerization process. The invention is particularly beneficial in the production of propylene polymers and copolymes using bulky ligand metallocene-type catalyst systems.
    Type: Application
    Filed: June 20, 2005
    Publication date: December 18, 2008
    Inventors: Robert O. Hagerty, Randall B. Laird, Michael A. Risch, Pradeep P. Shirodkar, Peijun Jiang
  • Patent number: 7442743
    Abstract: The present invention relates to a process for the production of a propylene polymer in a multistage polymerization process comprising the polymerisation of propylene in the presence of a catalyst in a first reaction zone comprising at least one slurry reactor to give a first polymerisation product, transferring said first product to a second reaction zone comprising at least one gas phase reactor and continuing polymerisation of propylene in the gas phase in the presence of said first polymerisation product which is characterised in that the temperature in both the slurry and the gas phase reactor is at least 75° C. and the product of at least one reactor is having an ethylene content in the range of 0.05 to 0.5 wt %. Furthermore, the invention relates to a propylene polymer obtainable by the inventive process, to a propylene polymer which is characterised in that it comprises ethylene comonomer in an amount of 0.05 to 0.5 wt. %, is having a xylene solubles contents of 3.0 wt.
    Type: Grant
    Filed: June 26, 2002
    Date of Patent: October 28, 2008
    Assignee: Borealis Technology Oy
    Inventors: Pirjo Jääskeläinen, Marijke Verpoest, Bert Broeders, Helge Grande
  • Publication number: 20080261064
    Abstract: A polymer composition for extrusion coating with good process properties comprising a multimodal high density polyethylene (A) and a low density polyethylene.
    Type: Application
    Filed: July 1, 2005
    Publication date: October 23, 2008
    Applicant: Borealis Technology OY
    Inventors: Erkki Laiho, Martti Vaehaelae, Markku Sainio
  • Publication number: 20080255302
    Abstract: The instant invention is an improved low-density ethylenic polymer composition and method of making the same. The polymer composition according to instant invention includes a major component, and a minor component. The major component is an LDPE resin having a melt index (I2) in the range of about 0.01 dg/min to about 100 dg/min, a MW(abs)/MW(GPC) ratio of about 2.6 or less, and a melt strength of less than (14.0 e(?1.05*log 10(MI)))cN Jj16 mmor component is an LDPE resin having a melt index (I2) of less than about 5 dg/min, a molecular weight distribution of greater than about 7, and a MW(abs)/MW(GPC) ratio of at least 2.7. The polymer composition of the instant invention may further include additional components.
    Type: Application
    Filed: March 3, 2006
    Publication date: October 16, 2008
    Inventors: Thomas Oswald, Christopher R. Eddy, Andrea M. Rhodius, Christopher W. Conrad
  • Publication number: 20080200611
    Abstract: Polymer-modified asphalt compositions comprising an elastomeric ethylene copolymer and a low molecular weight plastomer and asphalt demonstrate excellent elasticity and stiffness.
    Type: Application
    Filed: April 4, 2006
    Publication date: August 21, 2008
    Inventors: George Wyatt Prejean, Gregg Byron Babcock
  • Patent number: 7378472
    Abstract: The use of a multimodal polyethylene composition comprising as comonomers to ethylene at least two C4-12 alpha olefins in injection molding.
    Type: Grant
    Filed: July 16, 2004
    Date of Patent: May 27, 2008
    Assignee: Borealis Technology Oy
    Inventors: Hans Jörg Fell, Philipp Walter
  • Patent number: 7365136
    Abstract: The present invention concerns a high melt strength propylene polymer or copolymer suitable for manufacturing foams and thermoformed product exhibiting a melt strength of at least 3 g and comprising a high molar mass portion and a low or medium molar mass portion. The polymers are produced by subjecting propylene and optionally other olefins to polymerization in a plurality of polymerization reactors connected in series, employing different amounts of hydrogen as a molar mass modifier in at least two of the reactors, and carrying out the polymerization reaction in the presence of a catalyst system capable of catalyzing the formation of a high molar mass polymerization product having a MFR2 of less than 0.1 g/10 min and a low or medium molar mass polymerization product having a MFR2 of more than 0.5 g/10 min.
    Type: Grant
    Filed: March 8, 2005
    Date of Patent: April 29, 2008
    Assignee: Borealis Technology Oy
    Inventors: Paivi Huovinen, Ali Harlin, Pirjo Jaaskelainen, Amir Karbasi, Nina Manner
  • Patent number: 7247385
    Abstract: Branched copolymers of polypropylene (PP) and polysilanes are prepared by procedures involving melt phase hydrosilylation. Such branched copolymers may be formed in situ during the melt phase hydrosilylation or may be prepared by subsequent processing. The branched copolymers exhibit superior properties.
    Type: Grant
    Filed: August 11, 1999
    Date of Patent: July 24, 2007
    Assignee: University of Waterloo
    Inventors: Costas Tzoganakis, Hauke Malz
  • Patent number: 7115687
    Abstract: The present invention concerns a process and an apparatus for continuous polymerisation of olefin monomers in a cascade of polymerisation reactors. According to the process, an olefin monomer is polymerised first in slurry phase in an inert hydrocarbon diluent in at least one loop reactor and then, subsequently, in gas phase in at least one gas phase reactor. According to the invention, a polymer slurry is continuously withdrawn from the loop reactor and optionally concentrated. The concentrated slurry is conducted to a high pressure flash unit in order to remove the remaining fluid phase, and fed to the gas phase reactor. With the process described in this invention, it is possible to produce bimodal polyethylene with good properties. The operation of the process is stable because of the truly continuous operation.
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: October 3, 2006
    Assignee: Borealis Technology Oy
    Inventors: Marianna Vuorikari, Esa Korhonen, Henrik Andtsjö, Samuli Zitting
  • Patent number: 6552150
    Abstract: The present invention concerns a polyethylene composition particularly suitable for film blowing. The invention also concerns a process for the production thereof. The composition comprises a low molecular weight portion having a density of more than 960 kg/m3 and a high molecular weight portion. The polyethylene composition has a density of about 925-940 kg/m3 and a melt flow rate in the range of MFR21, from 5 to 40 g/10 min. A polyethylene film blown from the polyethylene composition exhibits a tensile strength at yield in transverse direction at least 15 MPa, a 1% secant modulus in machine direction at least 300 MPa and in transverse direction at least 400 MPa, and a dart drop of at least 5 g/&mgr;m.
    Type: Grant
    Filed: September 14, 2000
    Date of Patent: April 22, 2003
    Assignee: Borealis Technology Oy
    Inventors: Auli Nummila-Pakarinen, Ole Jan Myhre, Bjarne Jansen
  • Publication number: 20020173588
    Abstract: The present invention discloses a process for manufacturing monovinylaromatic compounds containing an elastomer to provide increased toughness and strength. One particular embodiment of the invention discloses a process for manufacturing high impact polystyrene wherein styrene monomer containing a dissolved polybutadiene rubber is flowed into an elongated upflow stirred reactor containing three reaction zones, wherein the styrene and rubber are polymerized past the inversion point, then discharged to at least one additional reactor to continue their conversion to polymer.
    Type: Application
    Filed: March 30, 2001
    Publication date: November 21, 2002
    Inventors: Jose M. Sosa, Billy Ellis
  • Patent number: 6469110
    Abstract: Described herein is a process and an apparatus for polymerizing propylene. The process comprises carrying out the polymerization in at least one slurry reactor and at least one gas phase reactor without recycling unreacted monomers to the slurry reactor. A polymerization product containing unreacted monomers is recovered from the slurry reactor and volatile components are separated from the product in a separation unit. The polymerization product is recovered from the separation unit and conducted to a first gas phase reactor; and at least a part of the volatile components a recovered from the separation unit and conducted them to a gas phase reactor. At least 10% of the polymer product is produced in the gas phase reactor(s). The invention provides propylene homopolymers and alloys of propylene homopolymers and copolymers having good impact and creep properties.
    Type: Grant
    Filed: February 14, 2000
    Date of Patent: October 22, 2002
    Assignee: Borealis Technology Oy
    Inventors: Ali Harlin, Kauno Alastalo, Jouni Kivelä, Esa Korhonen
  • Patent number: 6455643
    Abstract: Described herein is a process and an apparatus for preparing propylene homopolymers and copolymers, which comprises polymerizing propylene optionally with comonomers in the presence of a catalyst at elevated temperature and pressure in at least one slurry reactor and at least one gas phase reactor, the polymerization product of at least one slurry reactor, containing unreacted monomers, being conducted to a first gas phase reactor essentially without recycling of the unreacted monomers to the slurry reactor. The invention provides for fast start-ups because the gas phase bed material is available directly from the loop reactor.
    Type: Grant
    Filed: June 24, 1998
    Date of Patent: September 24, 2002
    Assignee: Borealis Technology Oy
    Inventors: Ali Harlin, Kauno Alastalo, Esa Korhonen, Jouni Kivelä
  • Patent number: 6399711
    Abstract: The present invention relates to a process for producing a rubber reinforced styrene-based resin, using a polymerization apparatus comprising: a prepolymerizer; mixing means and a circulating reactor connected with a circulation line; and a plug-flow type reactor, which process comprises: continuously feeding a stock solution into the prepolymerizer; feeding the prepolymerized liquid into the mixer; in this mixer, mixing the prepolymer liquid with circulated liquid that is circulated from the circulating reactor at a flow amount of from 0.5 to 3 times (circulation flow ratio: volume ratio) the flow amount of the prepolymer liquid fed from prepolymerizer into the mixing means; particulating and dispersing the rubbery polymer in the mixed liquid by mechanical shear force; and then feeding the polymer liquid into the plug-flow type reactor, to thereby effect a polymerization.
    Type: Grant
    Filed: June 2, 2000
    Date of Patent: June 4, 2002
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Toshiharu Kawasaki, Susumu Tanji
  • Patent number: 6391965
    Abstract: A process is disclosed for the continuous production of an ABS resin. The polymerization step comprises at least two substeps, one being a first-stage substep of forming particles of the rubbery polymer and the other a second-stage substep of adjusting the particle sizes of the particles. The first-stage substep is conducted in a polymerization system making use of a plug flow reactor or a batch polymerization reactor, and conducts polymerization at least until the particles are formed in the polymerization mixture. The second-stage substep increases a converted amount of the monomer component into the polymer compared with that in the particle forming substep and makes the particles smaller. A polycarbonate-ABS resin composition is also disclosed.
    Type: Grant
    Filed: May 22, 1997
    Date of Patent: May 21, 2002
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Takashi Koura, Mune Iwamoto, Ryuichi Sugimoto, Takayasu Ikeda, Koji Kawano, Shiro Otsuzuki
  • Patent number: 6365682
    Abstract: A process for producing terpolymers of propylene, comprising a) feeding into a slurry reactor a reaction mixture containing 50-85 w-% of propylene, 1-10 w-% of ethylene, 15-40 w-% of another C4-C8 alpha-olefin, a catalyst system maintaining olefin polymerization at said temperature conditions, and optionally hydrogen, b) polymerizing said reaction mixture at a temperature of lower than 70° C. a sufficient time to obtain a propylene terpolymer amounting to 50-99 w-% of the end product, c) transferring said reaction mixture into a gas phase reactor operating at a pressure of higher than 5 bars, preferably higher than 10 bars, optionally adding 0-30 w-% of ethylene, 0-10 w-% of another C4-C8 alpha-olefin, 0-40 w-% of propylene and optionally hydrogen, and d) continuing polymerization in said gas phase reactor for obtaining a propylene terpolymer amounting to 1-50 wt-% of the end product. The terpolymer has a melting temperature a less than 135° C., preferably less than 132° C.
    Type: Grant
    Filed: February 22, 2000
    Date of Patent: April 2, 2002
    Assignee: Borealis Technology Oy
    Inventors: Kauno Alastalo, Bo Malm, Päivi Pitkänen, Mika Meller, Anne Britt Bjåland, Nina Ackermans, Kshama Motha
  • Patent number: 6355725
    Abstract: A propylene-ethylene block copolymer composition is disclosed which comprises 0.01 to 10% by weight of an A-B type propylene-ethylene block copolymer (C) consisting essentially of a polypropylene segment (A) and an ethylene-propylene random copolymer segment (B), and 99.99 to 90% by weight of a propylene polymer (D), wherein the A-B type propylene-ethylene block copolymer (C) comprises 5 to 80% by weight of the ethylene-propylene random copolymer segment (B) having an ethylene content of 10 to 90% by weight and the propylene polymer (D) comprises 60 to 95% by weight of a homopolymer of propylene or a copolymer of propylene containing a copolymerizable monomer therewith (D1) and 40 to 5% by weight of an ethylene-propylene random copolymer (D2).
    Type: Grant
    Filed: January 19, 2001
    Date of Patent: March 12, 2002
    Assignees: Chisso Corporation, Chisso Petrochemical Corporation
    Inventors: Minoru Terano, Takahiro Oka, Nobutoshi Komori, Tetsuya Matsukawa
  • Patent number: 6346361
    Abstract: A method of coupling a diazonium salt with an organic polymer comprising, on order, the steps of: providing a polymer in one liquid phase; providing an diazonium salt in a separate liquid phase; contacting the separate phases, and thereby reacting the polymer and the diazonium salt.
    Type: Grant
    Filed: October 6, 1999
    Date of Patent: February 12, 2002
    Assignee: Clariant Finance (BVI) Limited
    Inventors: Jianhui Shan, Shuji Ding, Eleazar B. Gonzalez, Dinesh N. Khanna
  • Patent number: 6169148
    Abstract: A process for preparing oxidized polyolefin waxes by reacting polyolefin waxes with oxygen or oxygen-containing gases at from 140 to 200° C. and at pressures of from 5 to 200 bar involves conducting the oxidation reaction continuously in a tube reactor but excludes the reaction of polyolefins prepared by metallocene catalysis.
    Type: Grant
    Filed: January 8, 1998
    Date of Patent: January 2, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Andreas Deckers, Wilhelm Weber, Dietmar Ebisch
  • Patent number: 5985995
    Abstract: Process for producing hydrogenated rubbers which allows an easy and effective deactivation of the living polymer before the hydrogenation step. The deactivation of living polymer is carried out using compounds with very good solubility in water of formula R--OH, R--COOH or compound of type R'.sub.n --Si--Cl.sub.4-n, R'.sub.n --Sn--Cl.sub.4-n, with n comprised between 0 and 3, extremes included; wherein R is a C.sub.2 -C.sub.20 alkyl group optionally containing one or more polar functional groups selected from C--OH, COOH, and R' is a C.sub.1 -C.sub.20 alkyl or C.sub.6 -C.sub.20 aryl. The catalysts used in the hydrogenation of the deactivated polymer are titanocene compounds, being the most preferred those of formula Cp.sub.2 Ti (PhOCH.sub.3).sub.2 and Cp.sub.2 Ti (CH.sub.2 PPh.sub.2).sub.2.
    Type: Grant
    Filed: June 20, 1997
    Date of Patent: November 16, 1999
    Assignee: REPSOL QUIMICA, S.A.
    Inventors: Juan Antonio Barrio Calle, Maria Dolores Parellada Ferrer, Maria Jose Espinosa Soriano
  • Patent number: 5973079
    Abstract: Impact modified styrenic polymers having a discontinuous rubber phase having a particle size of at least 4 micrometers may be polymerized in continuous stirred tank reactors, stirred plug flow reactors and continuous stirred loop reactors using an auger agitator.
    Type: Grant
    Filed: February 6, 1998
    Date of Patent: October 26, 1999
    Assignee: NOVA Chemicals (International ) S.A.
    Inventor: Thomas R. Doyle
  • Patent number: 5942575
    Abstract: Process for manufacturing vinyl-aromatic polymers reinforced with rubber and with bimodal morphology of the rubber phase, which process comprises:blending a first stream of a first vinyl-aromatic prepolymer, containing a fine-particle rubber phase prepared in a reactor of PFR type, with a second stream consisting of a larger-particle prepolymer, prepared in a CFSTR (Continuous Flow Stirred Tank Reactor);completing the polymerization until a rubber-reinforced vinyl-aromatic polymer with bimodal morphology is obtained, which is characterized by a considerable improvement in mechanical synergism associated with excellent aesthetic properties.
    Type: Grant
    Filed: September 24, 1997
    Date of Patent: August 24, 1999
    Assignee: Enichem S.p.A.
    Inventors: Luca Monti, Giuseppe Romagnoli
  • Patent number: 5929205
    Abstract: A method of dissolving a rubber continuously to form a raw material for the production of rubber-modified polymer, by dissolving a rubber in a monomer liquid dissolving the rubber and capable of reacting with the rubber in the presence or absence of a solvent. Pieces of rubber are fed continuously to a dissolution tank to allow the dissolved rubber and the undissolved rubber to coexist in the dissolution tank, wherein the concentration of the dissolved rubber is the concentration at which the feeding to the reactor is made, and the quantity of the undissolved rubber present in the dissolution tank is at most the quantity that prevents pieces of the undissolved rubber from sticking to one another to form larger rubber masses. The time required for dissolution can be shortened, and the size of a dissolution tank can be made smaller, compared with the conventional methods.
    Type: Grant
    Filed: April 7, 1998
    Date of Patent: July 27, 1999
    Assignee: Toyo Engineering Corporation
    Inventors: Kenichiro Matsuba, Katsuhisa Arai, Tetsuo Maeda
  • Patent number: 5648422
    Abstract: Multistage process for the polymerization of one or more olefins of the formula CH.sub.2 .dbd.CHR, in which R is hydrogen or an alkyl, cycloalkyl or aryl group having from 1 to 10 carbon atoms, comprising:(A) a first stage of polymerization, in which a first olefin polymer is prepared in the presence of titanium catalyst or vanadium catalyst;(B) a treatment stage in which the catalyst used previously is deactivated and in which a metallocene compound is supported on the olefin polymer produced in stage (A); and(C) a second stage of polymerization in which one or more olefins are polymerized in the presence of the product obtained from stage (B).
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: July 15, 1997
    Assignee: Montell Technology Company bv
    Inventors: Gianni Collina, Tiziano Dall'Occo, Maurizio Galimberti, Enrico Albizzati, Luciano Noristi
  • Patent number: 5624999
    Abstract: A functionalised polymer, especially an ashless dispersant or a viscosity index improver dispersant, suitable for use as a lubricating or fuel oil additive, or as an intermediate for use in the manufacture of such an additive, is prepared from reactants in different phases by reacting the reactants in a reaction region defined by adjacent surfaces between which there is relative movement or in a thin film on a surface over which they move.
    Type: Grant
    Filed: May 12, 1995
    Date of Patent: April 29, 1997
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Alessandro Lombardi, Geraldo Barini, Carmine D'Antonio, Stefano Gusi
  • Patent number: 5589549
    Abstract: Multistage process for the polymerization of olefins CH.sub.2 .dbd.CHR, where R is hydrogen or an alkyl, cycloalkyl or aryl radical with 1-10 carbon atoms, comprising two stages of polymerization. In a first stage, in the presence of a titanium or a vanadium catalyst and working in one or more reactors, an olefinic polymer with particular values of porosity is prepared; in a second stage, in the presence of the said porous polymer and a metallocene compound and/or their reaction products, one or more olefins, that are equal to or different from those polymerized in the first stage, are polymerized in one or more reactors.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: December 31, 1996
    Assignee: Montell Technology Company bv
    Inventors: Gabriele Govoni, Mario Sacchetti, Stefano Pasquali
  • Patent number: 5587423
    Abstract: In a process for preparing block copolymers of styrene or its equivalents on the one hand and of butadiene or its equivalents on the other hand by sequential anionic polymerization, in which a first monomer and the organometallic compound serving as initiator are first of all combined to form a reaction mixture and the reaction is continued until at least part of the first monomer has been consumed, and then at least one further monomer is added and is in each case partially or completely reacted, the polymerization is carried out continuously in a conventional manner in a tubular reactor, the reaction of in each case one monomer being carried out in each case in one reactor section and at least two reactor sections being separated by a mixing stretch.
    Type: Grant
    Filed: October 13, 1993
    Date of Patent: December 24, 1996
    Assignee: BASF Aktiengesellschaft
    Inventors: Franz Brandstetter, Hermann Gausepohl, Reiner Thiele
  • Patent number: 5569709
    Abstract: A method is provided for continuous mass polymerization of acrylonitrile-butadiene-styrene type thermoplastics. The method involves charging a liquid feed comprising a vinylidene aromatic monomer, an unsaturated vinyl nitrile monomer and a synthetic butadiene polymer dissolved therein into a grafting reactor to prereact the liquid mass to form grafted rubber continuous phase polymeric product. The product from the grafting reactor is then charged to a phase inversion reactor where free rigid copolymer in monomer is the only continuous phase, and where dispersed particles of grafted rubber with occluded rigid copolymer and monomer are immediately formed from the product of the grafting reactor. The second polymerization product, which is coming out from the phase inversion reactor, is then charged to a finishing reactor wherein the material is further polymerized to form a third polymerization product which then can be devolatilized to provide a final thermoplastic composition.
    Type: Grant
    Filed: December 27, 1994
    Date of Patent: October 29, 1996
    Assignee: General Electric Company
    Inventors: Chen-Youn Sue, Robert Koch, John E. Pace, Gregory R. Prince
  • Patent number: 5550186
    Abstract: The volume average diameter of relatively large rubber-like composite particles dispersed through out a continuous resin phase may be reduced by subjecting the syrup to a shear field. The application of a uniform shear field generator to the relatively large rubber-like composite particle syrup is particularly desirable since it gives a high degree of control over the size and distribution of the dispersed rubber-like composite phase. As a result it is possible to optimize the particle size distribution in an impact modified thermoplastic and obtain better or a better balance of properties.
    Type: Grant
    Filed: April 17, 1995
    Date of Patent: August 27, 1996
    Assignee: Novacor Chemicals (International) S.A.
    Inventors: James E. Cantrill, Thomas R. Doyle