Powdered Coating Composition Patents (Class 525/934)
  • Patent number: 5705597
    Abstract: Ketone-aldehyde resins with wide compatibility, process for their preparation, and their use. The invention relates to ketone-aldehyde resins with wide compatibility comprising cycloaliphatic ketones and, in particular, formaldehyde and, if desired, further monomers, to a process for their preparation and to their use as hard resin in paints, printing inks and other coatings, especially in pigment preparations.
    Type: Grant
    Filed: February 14, 1995
    Date of Patent: January 6, 1998
    Assignee: Huels Aktiengesellschaft
    Inventors: Martina Ortelt, Werner Freitag, Christina Machate
  • Patent number: 5698292
    Abstract: The use of an amine salt of trifluoromethanesulfonic acid as a catalyst for the curing of hydroxyl-functional resins provides a wrinkle finish. The hydroxy-function may be present in polyesters, epoxies, and acrylate or methacrylate resins, among others. The polyester resins which are able to provide such a finish have a hot plate melt flow of at least about 50 mm but if it is more than 150 mm, the gel time of the resin must not be more than about 280 seconds. The minimum gel time in the case of polyesters is about 30 seconds.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: December 16, 1997
    Assignee: Morton International, Inc.
    Inventors: Douglas S. Richart, Charles P. Tarnoski
  • Patent number: 5695852
    Abstract: The use of an amine salt of trifluoromethanesulfonic acid as a catalyst for the curing of hydroxyl-functional resins provides a wrinkle finish. The hydroxy-function may be present in polyesters, epoxies, and acrylate or methacrylate resins, among others. The polyester resins which are able to provide such a finish have a hot plate melt flow of at least about 50 mm but if it is more than 150 mm, the gel time of the resin must not be more than about 280 seconds. The minimum gel time in the case of polyesters is about 30 seconds.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: December 9, 1997
    Assignee: Morton International, Inc.
    Inventors: Douglas S. Richart, Charles P. Tarnoski
  • Patent number: 5691067
    Abstract: The present invention comprises powdered coatings for cookware to improve the non-stick and/or release characteristics at elevated temperatures. Specifically, the powdered coatings comprise a solid silicone resin that is heat resistant and an siloxane additive, with or without polytetrafluoroethylene. In the preferred embodiment of the present invention, the silicone resin is methyl phenyl silicone or phenyl silicone or methyl polysiloxane or phenyl alkyl polysiloxane resin and the additive is either methyl alkyl polysiloxane or dimethyl polysiloxane.
    Type: Grant
    Filed: August 8, 1996
    Date of Patent: November 25, 1997
    Assignee: Coatings America, Inc.
    Inventor: Rajendra Patel
  • Patent number: 5688878
    Abstract: Powdered coating compositions and methods for obtaining improved wrinkled finishes with epoxy powder coatings are provided which utilize curing agents other than commercially available methylenedisalicylic acid.
    Type: Grant
    Filed: May 17, 1996
    Date of Patent: November 18, 1997
    Assignee: Morton International, Inc.
    Inventors: Owen H. Decker, David A. Mountz, Warren G. Duncan
  • Patent number: 5688583
    Abstract: There are disclosed an adhesive obtained by dispersing a cured amino resin fine powder soluble in acid or oxidizing agent into an uncured heat-resistant resin matrix hardly soluble in acid or oxidizing agent when being subjected to a curing treatment as well as a printed circuit board using this adhesive and a method of producing the same. The adhesive has excellent properties such as resistance to chemicals, heat resistance, electric properties, hardness and adhesion property owing to the use of the amino resin fine powder. Therefore, the printed circuit board using such an adhesive is not influenced by service circumstance and is high in the connection reliability without forming short circuit between patterns. Furthermore, in the method of producing the printed circuit board, the adhesive is provided in form of a sheet or a prepreg, whereby the printed circuit board can be produced easily and cheaply.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: November 18, 1997
    Assignee: Ibiden Co., Ltd.
    Inventors: Motoo Asai, Chie Onishi
  • Patent number: 5684067
    Abstract: Low gloss in a coating derived from a polyester/triglycidyl isocyanurate coating powder is achieved by including in the coating powder 2-10 phr ethylene acrylic acid copolymer, 0.2-1.0 phr of a compound selected from 2-mercapto benzothiazole, metal salts of 2-mercapto benzothiazole, such as zinc 2-mercapto benzothiazole, and up to 10 phr polyolefin wax.
    Type: Grant
    Filed: January 24, 1996
    Date of Patent: November 4, 1997
    Assignee: Morton International, Inc.
    Inventors: Jeno Muthiah, E. Susanne Deibert
  • Patent number: 5646208
    Abstract: This invention relates to new and useful melt blend compositions of polyethylene terephthalate and polyethylene isophthalate, and melt blend compositions of polyethylene terephthalate with random copolymers of polyethylene terephthalate and polyethylene isophthalate wherein each polyester contains an interesterification inhibitor, wherein the resulting melt blend composition of polyesters retain the predominant characteristics of the predominant polyester by weight of the melt blend composition. The extruded polymer melt blend compositions have utility as shrink fiber and film, and as adhesives in the form of powdered binders for non-woven fabrics.
    Type: Grant
    Filed: July 19, 1996
    Date of Patent: July 8, 1997
    Assignee: Amoco Corporation
    Inventors: Wendell W. Cattron, Robert J. Schiavone
  • Patent number: 5639821
    Abstract: The invention relates to powder coatings which are characterized in that they contain as film-forming material a mixture of(A) from 19.9 to 90.0 percent by weight of a synthetic resin which contains epoxide groups and may contain ethylenically unsaturated double bonds, or of a mixture of such epoxide group-containing synthetic resins,(B) from 9.9 to 80.0 percent by weight of a compound which contains carboxyl groups and may contain ethylenically unsaturated double bonds, or of a mixture of such carboxyl group-containing compounds,(C) from 0 to 20 percent by weight of a compound which contains ethylenically unsaturated double bonds and is different from (A) and (B), or of a mixture of such compounds, and(D) from 0.1 to 3.0 percent by weight of an initiator for free-radical polymerizations or of a mixture of initiators for free-radical polymerizations,the percentages by weight of (A)+(B)+(C)+(D) being=200% by weight and the mixture of components (A), (B), (C) and (D) containing from 0.1 to 6.
    Type: Grant
    Filed: March 28, 1995
    Date of Patent: June 17, 1997
    Assignee: BASF Lacke+Farben, AG
    Inventors: Wolfgang Kranig, Klaus Cibura, Joachim Woltering, Christopher Hilger, Josef Rademacher
  • Patent number: 5639560
    Abstract: A radiation-curable powder composition for use as varnish or paint which comprises at least one crystalline polyester containing end methacrylyl groups comprising the reaction products of glycidyl methacrylate and of a crystalline polyester containing end carboxyl groups is described. The said crystalline polyester containing end carboxyl groups is either(a) a polyester which is the reaction product of(1) an acid constituent which contains (a.1.1) 85 to 100 mol % of terephthalic acid or of 1,4-cyclohexanedicarboxylic acid and (a.1.2) 0 to 15 mol % of at least one other aliphatic, cycloaliphatic or aromatic di- or polycarboxylic acid having from 4 to 14 carbon atoms, and(2) an alcohol constituent which contains (a.2.1) 85 to 100 mol % of a saturated, straight-chain, aliphatic diol having from 2 to 12 carbon atoms and (a.2.
    Type: Grant
    Filed: April 22, 1996
    Date of Patent: June 17, 1997
    Assignee: U C B S.A.
    Inventors: Luc Moens, Jean-Marie Loutz, Daniel Maetens, Patrick Loosen, Marc Van Kerckhove
  • Patent number: 5637654
    Abstract: The present invention is directed to a powdered coating composition which includes a carboxyl terminated polyester, epoxy compounds and an onium catalyst which provide coatings with outstanding properties when cured at low temperatures.
    Type: Grant
    Filed: August 12, 1996
    Date of Patent: June 10, 1997
    Assignee: McWhorter Technologies
    Inventors: Kamlesh P. Panandiker, Timothy Wiedow
  • Patent number: 5635572
    Abstract: The present invention provides a topcoating composition prepared by incorporating a specified organosilicate and/or its condensate into a specified organic coating composition, a film formed from said topcoating composition being such that a surface of the film, which has been subjected to an acid treatment, shows a contact angle to water of 70.degree. or less; and a film-forming process which comprises coating said topcoating composition onto a substrate to form a film, followed by treating the surface of the film with an acid. The present invention provides such effects that the film obtained according to the present invention shows good weather resistance and good stain resistance.
    Type: Grant
    Filed: October 26, 1995
    Date of Patent: June 3, 1997
    Assignee: Kansai Paint Co., Ltd.
    Inventors: Kazuhiko Ohnishi, Hirokazu Terashima, Osamu Isozaki
  • Patent number: 5616658
    Abstract: A curing agent for a composition useful for the production of matt epoxy resin and hybrid powder coatings, comprising a mixture ofa) salts of phthalic acid, isophthalic acid and terephthalic acid with the following amines ##STR1## in which R.sub.1, R.sub.2 and R.sub.3 are identical or different aliphatic, cycloaliphatic, araliphatic or aromatic hydrocarbon radicals having 1-20 carbon atoms and in which one or more CH.sub.2 groups in the carbon chain may be replaced by 0 atoms, by NR.sub.4 groups where R.sub.4 =C.sub.1-6 -alkyl, CH--OH groups, and/or one or more terminal methyl groups may be replaced by dialkyl-substituted amino groups having 1 to 6 carbon atoms, and R.sub.1 and R.sub.2 may form a joint ring in which one CH.sub.2 group may be replaced by an O atom or by an NR.sub.4 group, and R.sub.1 =R.sub.2 =R.sub.3 --CH.sub.2 --CH.sub.2 -- attached via a common nitrogen atom, and n=3-11, and 0.5-2 mol of amine A)-C) per mole of acid, andb) pyromellitic acid and/or trimellitic acid, 0.
    Type: Grant
    Filed: January 10, 1995
    Date of Patent: April 1, 1997
    Assignee: Huels Aktiengesellschaft
    Inventors: Rainer Gras, Elmar Wolf
  • Patent number: 5614323
    Abstract: Disclosed are thermosetting, powder coating compositions comprised of a blend of semi-crystalline and amorphous polyesters and certain adducts of the 1,3-diazetidine-2,4-dione dimer of isophorone diisocyanate which are readily curable at temperatures and times commonly used to cure (cross-link) powder coatings. When using equivalent curing conditions, the disclosed coating compositions exhibit a higher degree of cross-linking than do combinations of amorphous polyesters alone and the adducts of the 1,3-diazetidine-2,4-dione dimer of isophorone diisocyanate.
    Type: Grant
    Filed: April 12, 1996
    Date of Patent: March 25, 1997
    Assignee: Eastman Chemical Company
    Inventor: Yeong-Ho Chang
  • Patent number: 5605985
    Abstract: The present invention relates to a powder coating, in particular for internal coating of packaging containers, which is characterized in that it1.) comprises at least one epoxy resin having an epoxide equivalent weight of from 300 to 5500 and at least one hardener having more than one phenolic hydroxyl group per molecule and a hydroxyl equivalent weight, based on the phenolic OH groups, of from 100 to 500, and2.) has a particle size distribution such that at least 90 percent by weight of the powder coating particles have a particle size of between 1 and 60 .mu.m, the maximum particle size of the powder coating particles is .ltoreq.100 .mu.m, the mean particle size of the powder coating particles is between 5 and 20 .mu.m and the gradient of the particle distribution curve at the point of inflexion is .gtoreq.100.
    Type: Grant
    Filed: August 10, 1994
    Date of Patent: February 25, 1997
    Assignee: BASF Lacke + Farben, AG
    Inventors: Josef Rademacher, Udo Reiter, Peter Lessmeister
  • Patent number: 5601878
    Abstract: The invention relates to a process for the production of two-coat finishes, in which a pigmented basecoat is first applied, the resulting basecoat film is coated with a powder clearcoat, and basecoat and clearcoat are subsequently baked together. In accordance with the invention, the powder clearcoat employed is a powder coating which contains an epoxide group-containing polyacrylate resin as binder and a mixture of (A) a polyanhydride and (B) a carboxyl group-containing polyester resin as crosslinking agent. The polyester resin can be prepared by reacting a diol (b1), a compound (b2) which contains per molecule at least three functional groups selected from hydroxyl, primary amino, secondary amino, carboxyl and acid anhydride groups, and (b3) a dicarboxylic acid in a molar ratio of (b1): (b2): (b3)=0.0 to 3.0: 1.0: 1.5 to 9.0 to give a polyester resin having an acid value of 40 to 300.
    Type: Grant
    Filed: January 26, 1995
    Date of Patent: February 11, 1997
    Assignee: BASF Lacke + Farben. AG
    Inventors: Wolfgang Kranig, Klaus Cibura, Joachim Woltering, Christopher Hilger, Josef Rademacher
  • Patent number: 5599873
    Abstract: Vinylidene fluoride copolymers having a melting temperature below about 160.degree. C. are used to prepare pigmented powder coatings for galvanized steel. The coatings are corrosion-resistant and generally show a high gloss.
    Type: Grant
    Filed: December 14, 1994
    Date of Patent: February 4, 1997
    Assignee: Fina Research, S.A.
    Inventors: Edwin Verwey, Ludwig K. Rijkse, Michel Gillard
  • Patent number: 5596037
    Abstract: Carboxyl-terminated polyesters comprising the reaction products of(a) an aliphatic hydroxyl-terminated polyester prepared from 1,4-cyclohexanedicarboxylic acid and an alcohol component comprising(1) from 10 to 100 equivalent % of a cycloaliphatic diol and(2) from 90 to 0 equivalent % of a straight or branched chain aliphatic polyol having 2 to 12 carbon atoms, with(b) an aliphatic and/or aromatic dicarboxylic acid or the corresponding anhydride,process for preparing the same and the thermosetting powder compositions based on these polyesters and polyepoxy compounds used for the production of powder varnishes and paints. These polyesters provide coatings having an excellent weatherability combined with outstanding mechanical properties, even if curing takes place at low temperature.
    Type: Grant
    Filed: April 20, 1995
    Date of Patent: January 21, 1997
    Assignee: U C B S.A.
    Inventors: Luc Moens, Daniel Maetens, Jean-Marie Loutz, Michel Baudour
  • Patent number: 5576389
    Abstract: A powder coating comprising a thermosetting resinous composition comprising a base resin having 2 or more oxirane groups in its molecule and a hardener for epoxy resin, which is characterized by further containing 0.5 to 10% by weight based on the base resin weight of a vinyl resin containing 1 to 10% by weight of at least one aliphatic dicarboxylic acid selected from thiomalic acid, maleic acid, fumaric acid and itaconic acid and having a number average molecular weight of 1000 to 8000 and a glass transition temperature of -40.degree. to 100.degree. C. The coating obtained is excellent in smoothness, gloss and image clarity.
    Type: Grant
    Filed: August 14, 1995
    Date of Patent: November 19, 1996
    Assignee: Nippon Paint Co., Ltd.
    Inventors: Tasaburo Ueno, Akimitsu Uenaka, Harunori Gohji, Yuji Toyoda, Kouichi Tsutsui
  • Patent number: 5574112
    Abstract: The invention relates to a process for the preparation of powder coatings, in which a mixture ofA) a binder comprising an epoxide group-containing synthetic resin or a mixture of epoxide group-containing synthetic resins, andB) a crosslinking agent comprising a compound which contains on statistical average at least two carboxyl groups and at least one acid anhydride group per molecule, or a mixture of such compounds, is admixed before or during the melt homogenization process withC) a polyol or a mixture of polyols in such an amount that from 0.1 to 0.9 hydroxyl groups of component C) are present per acid anhydride group of component B).The mixture is homogenized in the molten state and the resulting homogenized melt, after having cooled and solidified, is powdered.
    Type: Grant
    Filed: March 6, 1995
    Date of Patent: November 12, 1996
    Inventors: Wolfgang Kranig, Klaus Cibura, Joachim Woltering, Christopher Hilger
  • Patent number: 5573828
    Abstract: The use of cyclamic acid as a catalyst for the curing of hydroxyl-functional resins having a functionality greater than 2 provides a wrinkle finish. The hydroxy-function may be present in polyesters, epoxies, and acrylate or methacrylate resins, among others. The polyester resins which are able to provide such a finish have a hot plate melt flow of from about 20 mm to about 150 mm.
    Type: Grant
    Filed: March 30, 1995
    Date of Patent: November 12, 1996
    Assignee: Morton International, Inc.
    Inventors: Paul R. Horinka, E. Susanne Deibert, Diane K. Pennington, Gerald T. Werner, Jr.
  • Patent number: 5556937
    Abstract: The invention relates to salts of pyromellitic acid which comprise 1 mol of pyromellitic acid and 0.5. to 2 mol of a guanidine of the following composition: ##STR1## in which R, R.sup.1, R.sup.2, R.sup.3 and R.sup.4 are identical or different radicals from the group consisting of hydrogen, alkyl, cycloalkyl and aromatic hydrocarbon residues having 1 to 8 carbon atoms, and R.sup.1 and R.sup.2 and R.sup.3 and R.sup.4 may form a joint ring which may contain an oxygen atom as heteroatom. Also claimed are the preparation of the salts and their use for matt epoxide and hybrid powder coatings.
    Type: Grant
    Filed: December 28, 1994
    Date of Patent: September 17, 1996
    Assignee: Huels Aktiengesellschaft
    Inventors: Rainer Gras, Elmar Wolf
  • Patent number: 5554681
    Abstract: The present invention comprises multi-color textured powder coatings comprising solid silicone resin and a mixture of polyacrylate and silica for application to exterior surfaces of a metal substrate, such as the metal substrate of cookware, bakeware, kitchen appliances, or barbecue grill, to improve the heat resistance characteristics at elevated temperatures of at least 150.degree. F.
    Type: Grant
    Filed: August 4, 1995
    Date of Patent: September 10, 1996
    Assignee: Coatings America Inc.
    Inventor: Rajendra Patel
  • Patent number: 5543464
    Abstract: Coating powder compositions are formulated with epoxy-functional acrylic resins, and as curatives 5 to 50 phr poly-carboxylic functional polyesters and 5 to 40 phr poly-carboxylic functional crystalline curatives.
    Type: Grant
    Filed: December 8, 1995
    Date of Patent: August 6, 1996
    Assignee: Morton International, Inc.
    Inventors: Owen H. Decker, Charles P. Tarnoski
  • Patent number: 5538759
    Abstract: A heat-curable, epoxy-free coating system of binder resin is based on a hydroxyl-terminated polyester resin (a) with a hydroxyl number of from 20 to 200 mg KOH/g and a glass transition temperature of at least 40.degree. C., a carboxyl-group-containing, reversibly blocked polyisocyanate (b) and a b-hydroxyalkylamide (c) having at least two b-hydroxyalkylamide groups per molecule, and optionally further additives dictated by the usage and processing.
    Type: Grant
    Filed: August 23, 1995
    Date of Patent: July 23, 1996
    Assignee: EMS-Inventa AG
    Inventors: Manfred Hoppe, Andreas Kaplan, Rene Gisler
  • Patent number: 5536785
    Abstract: A thermosetting powder coating composition resistant to overspray incompatibility defects that comprises solid particulates of a uniform mixture of (a) a polyester resin having an average of two or more carboxyl groups, (b) a first crosslinker that is reactive toward the carboxyl groups of the polyester resin, (c) from 1% to 20% of a reactive acrylic copolymer having a weight average molecular weight of from 10,000 to 40,000, and (d) a second crosslinker that is reactive toward the reactive functionality of the acrylic copolymer is described.
    Type: Grant
    Filed: April 7, 1995
    Date of Patent: July 16, 1996
    Assignee: BASF Corporation
    Inventors: Richard J. Foukes, Cynthia A. Stants
  • Patent number: 5494994
    Abstract: The invention relates to new salts of pyromellitic acid, to a process for their preparation and to their use for the production of matt epoxide and hybrid powder coatings.
    Type: Grant
    Filed: December 28, 1994
    Date of Patent: February 27, 1996
    Assignee: Huels Aktiengesellschaft
    Inventors: Rainer Gras, Elmar Wolf
  • Patent number: 5470912
    Abstract: Polymeric powder coating compositions featuring improved physical properties including improved impact strength, improved adhesivity and other properties is provided by a polymeric powder coating composition which comprises: (a) polymeric powder coating resin, (b) at least one low molecular weight ethylene copolymer having a degree of saponification of at least 25%, (c) a further constituent selected from the group consisting of catalyzing agents, flow control agents, coloring agents, fillers, processing aids, wherein the weight ratio of (b) to (a) is preferably in the range of 0.01%-20% to 99.99%-80%. The powder coating composition may be applied to articles using conventional techniques. Processes for producing the polymeric powder coating compostiions, and articles comprising the same are also disclosed.
    Type: Grant
    Filed: July 22, 1993
    Date of Patent: November 28, 1995
    Assignee: AlliedSignal Inc.
    Inventor: Doanld F. Loar
  • Patent number: 5457168
    Abstract: There is disclosed a solid composition of polyglycidyl compounds having a molecular weight of less than 1500, which composition consists of one or more than one solid polyglycidyl compound and altogether not less than 5% by weight of one or of a mixture of more than one polyglycidyl compound, which compound or mixture is normally in liquid form, said amount being based on the total amount of all polyglycidyl compounds in the composition, which composition contains the said solid polyglycidyl compounds or at least part of the said solid polyglycidyl compounds in form of one or a mixture of more than one solid mixed phase, which solid mixed phase or mixture of more than one solid mixed phase essentially comprises the total amount of the polyglycidyl compounds which are normally in liquid form as additional component or components.
    Type: Grant
    Filed: February 13, 1995
    Date of Patent: October 10, 1995
    Assignee: Ciba-Geigy Corporation
    Inventors: Jacques-Alain Cotting, Philippe-Guilhaume Gottis
  • Patent number: 5453295
    Abstract: Filiform corrosion of aluminum and of chrome-plated steel is prevented by covering the surface of the bare metal with a powder coating containing a major amount of a thermosetting resin selected from the group consisting of polyurethanes, polyesters, and acrylics; a minor, adhesion promoting amount of an epoxy resin; and either an ultra-violet light absorber or a hindered amine light stabilizer or a mixture of both, and baking the coated article to give a clear coating on the metal.
    Type: Grant
    Filed: January 15, 1992
    Date of Patent: September 26, 1995
    Assignee: Morton International, Inc.
    Inventors: R. K. Sammel, Paul H. Radcliffe
  • Patent number: 5439988
    Abstract: Carboxyl-terminated polyesters comprising the reaction products of(a) an aliphatic hydroxyl-terminated polyester prepared from 1,4-cyclohexanedicarboxylic acid and an alcohol component comprising(1) from 10 to 100 equivalent % of a cycloaliphatic diol and(2) from 90 to 0 equivalent % of a straight or branched chain aliphatic polyol having 2 to 12 carbon atoms, with(b) an aliphatic and/or aromatic dicarboxylic acid or the corresponding anhydride,process for preparing the same and the thermosetting powder compositions based on these polyesters and polyepoxy compounds used for the production of powder varnishes and paints. These polyesters provide coatings having an excellent weatherability combined with outstanding mechanical properties, even if curing takes place at low temperature.
    Type: Grant
    Filed: March 9, 1993
    Date of Patent: August 8, 1995
    Assignee: U C B S.A.
    Inventors: Luc Moens, Daniel Maetens, Jean-Marie Loutz, Michel Baudour
  • Patent number: 5439896
    Abstract: A thermosetting powdery coating composition which comprises, in admixture: (A) from 40 to 98 parts by weight of a fluorine-containing copolymer, which is a copolymer of a fluoroolefin and a comonomer having a crosslinkable reactive group, e.g., hydroxy, carboxyl, amino and glycidyl groups, containing at least 10% by weight of fluorine and having an intrinsic viscosity of 0.05-2 dl/g (30.degree. C., tetrahydrofuran), a glass transition temperature of 30.degree.-120.degree. C. and a weight loss by heating which does not exceed 2% and (B) from 60 to 2 parts by weight of a curing agent capable of forming crosslinks by reacting with the crosslinkable reactive groups in (A), except for the composition wherein (A) is a hydroxyl group and a weight loss by heating which does not exceed 2% and (B) is a blocked isocyanate compound.
    Type: Grant
    Filed: September 28, 1993
    Date of Patent: August 8, 1995
    Assignees: Nippon Oil and Fats Company, Limited, Asahi Glass Company, Ltd.
    Inventors: Haruki Ito, Kenzou Maeda, Nobuyuki Miyazaki, Masao Unoki, Chiaki Sagawa, Motoi Kamba
  • Patent number: 5418292
    Abstract: Clear and pigmented powder paint coatings are based on a thermosetting polymeric binder comprising low molecular weight, carboxylic acid functional, crystalline polyester and a coreactive glycidyl functional addition copolymer, preferably and glycidyl functional acrylic copolymer.
    Type: Grant
    Filed: November 29, 1993
    Date of Patent: May 23, 1995
    Assignee: Ferro Corporation
    Inventors: Daniel Bode, Perry A. Toman, Henry J. DeGraaf, Susan M. Miller
  • Patent number: 5418265
    Abstract: A powder coating composition useful for fixation of rotor and stator windings is disclosed, which includes100 parts by weight of an epoxy resin;5-35 parts by weight of an acid anhydride;2-30 parts by weight of a phenol resin;0.05-5 parts by weight of a curing accelerator; and130-270 parts by weight of an inorganic filler consisting of 99.7-87.0% by weight of a first filler component having an average particle size of 0.5-100 .mu.m and 0.3-13.0% by weight of a second filler component having an average particle size of 0.1 .mu.m or less.
    Type: Grant
    Filed: December 21, 1993
    Date of Patent: May 23, 1995
    Assignee: Somar Corporation
    Inventors: Kunimitsu Matsuzaki, Kazuya Ono, Seitaro Iwamoto, Mikio Osa, Takeshi Watanabe
  • Patent number: 5414058
    Abstract: A powder coating composition includes one or more crystalline substances the lowest melting point of which is Mp and one or more non-crystalline substances the lowest glass transition point of which is Tg and is lower than Mp, wherein the crystalline and non-crystalline substances are selected from epoxy resins and curing agents and bonded to each other. The bonding is effected by maintaining a powdery mixture containing the crystalline and non-crystalline substances at a temperature higher than Tg but lower than Mp and the softening point of any of the the non-crystalline substances, optionally under a pressure, and cooling and pulverizing the resulting mixture.
    Type: Grant
    Filed: July 15, 1993
    Date of Patent: May 9, 1995
    Assignee: Somar Corporation
    Inventors: Kazuya Ono, Tetsuo Miyake, Mikio Osa, Katuji Kitagawa, Masao Kubo
  • Patent number: 5407706
    Abstract: There is disclosed a resin composition for powder coatings, which comprises a blend of two acrylic resins obtained by polymerizing a prescribed amount of monomer component (a-1) represented by formula (I) and a prescribed amount of another monomer component (a-2), respectively, and having different polymerization degrees represented by viscosities at 140.degree. C. and a polybasic acid compound in 1.5 to 0.5 equivalent ratio of the glycidyl groups in said acrylic resins to the acid groups in the polybasic acid compound. ##STR1## wherein R.sub.1 and R.sub.2 each represent a hydrogen atom or a lower alkyl group. The resin composition for powder coatings that can form a coating film having a mat smooth appearance and being excellent in flexibility as shown by Du Pont impact resistance and the Ericksen test as well as being excellent in nail scratch resistance.
    Type: Grant
    Filed: December 29, 1992
    Date of Patent: April 18, 1995
    Assignee: Mitsui Toatsu Chemicals, Inc.
    Inventors: Taisaku Kano, Takayoshi Sekido, Eiichiro Miyazaki, Makoto Nishimori
  • Patent number: 5405920
    Abstract: This invention relates to thermosetting powder coatings formulated with a polyisocyanate and a blend of a hydroxylated polyester resin having a low hydroxyl number and a hydroxylated resin based on tris(hydroxyethyl)isocyanurate having a high hydroxyl number. Powder coatings from this blend exhibit high hardness and good caking stability.
    Type: Grant
    Filed: August 8, 1994
    Date of Patent: April 11, 1995
    Assignee: Eastman Chemical Company
    Inventors: Robert B. Barbee, Brian S. Phillips
  • Patent number: 5393609
    Abstract: This invention provides weatherable thermosetting powder coating compositions based on 1,2-cyclohexanedicarboxylic acid and 2,2,4,4-tetramethyl-1,3-cyclobutanediol. Coatings from this invention exhibit far superior QUV (313 bulb) resistance than compositions based on resins prepared from 1,3-and 1,4-cyclohexanedicarboxylic acid and are 20 times better than standard aromatic resin using the same cross-linking chemistry.
    Type: Grant
    Filed: June 13, 1994
    Date of Patent: February 28, 1995
    Assignee: Eastman Chemical Company
    Inventors: Yeong-Ho Chang, Robert B. Barbee
  • Patent number: 5391643
    Abstract: The invention consists of a new method of curing a polyester powder coating composition. The resin is cured by the use of an organotitanium or organozirconium derivative of an alkanolamine having the formula M.sub.3 [(OR).sub.3 N].sub.4 or O[M(OR).sub.3 N].sub.2 or R.sup.1 [OM(OR).sub.3 N].sub.x where M represents Ti or Zr, R represents a divalent aliphatic radical, x is 1 to 4 and R .sup.1 is a saturated hydrocarbyl group or a group containing one or more ether linkages. The method is suitable for use with both hydroxyl-rich and carboxyl-rich polyester resins and the cured coatings have desirable physical properties.
    Type: Grant
    Filed: May 11, 1994
    Date of Patent: February 21, 1995
    Assignee: Tioxide Specialties Limited
    Inventors: John Ridland, Brian S. Jolly
  • Patent number: 5387653
    Abstract: Thermoplastic powders well adapted for the direct adherent coating of metal substrates, i.e., without requiring an intermediate adherence primer layer, are based on a polyamide and/or a polyetheresteramide, and contain an effective amount of a polycondensate of an aromatic sulfonamide with an aldehyde or dicarboxylic acid.
    Type: Grant
    Filed: August 2, 1993
    Date of Patent: February 7, 1995
    Assignee: Atochem
    Inventors: Jean-Paul Merval, Jean-Yves Peschard, Stephen Rennie
  • Patent number: 5380804
    Abstract: Novel curable compositions based on carboxy/epoxy chemistry and cured coatings produced thereby are provided. The curable compositions employ 1,3,5-tris-(2-carboxyethyl)isocyanurate as the polybasic carboxylic acid crosslinker. The crosslinker is combined with a polyepoxide such as those obtained by copolymerizing glycidyl methacrylate with one or more epoxy-free olefinically-unsaturated monomers. The polyepoxide typically has a molecular weight of about 1,000 to about 30,000, an epoxy equivalent weight of about 50 to about 5,000, and a glass transition temperature of about 10.degree. C. to about 120.degree. C. A cure catalyst such as triphenyl phosphine is also used. Heat curing the compositions of the invention produces hard films useful as chip-, scratch- and mar- resistant coatings for automotive applications and as general use coatings for industrial applications.
    Type: Grant
    Filed: January 27, 1993
    Date of Patent: January 10, 1995
    Assignee: Cytec Technology Corp.
    Inventors: Robert G. Lees, Charles A. Zezza
  • Patent number: 5373054
    Abstract: A process for agglomerating a polymer powder which comprises mixing a polymer powder with an oxyalkylene group-containing polyvinyl alcohol resin in the presence of water and drying the resulting mixture. According to the process of the present invention, it is possible to easily prepare the polymer granules having little fine powder, a narrow particle size distribution and a large average particle size.
    Type: Grant
    Filed: December 9, 1992
    Date of Patent: December 13, 1994
    Assignee: Nippon Gohsei Kagaku Kogyo Kabushiki Kaisha
    Inventors: Shinji Sanuki, Yoshinori Chosakon, Tsukasa Oishi
  • Patent number: 5360874
    Abstract: A sintered film containing a copolymer and optionally other common additives is described. The film contains about 30 to 70 parts by weight of a propylene copolymer with a melt index MFI 230/2.16 of at least approximately 3 g./10 min. and about 70 to 30 parts by weight of an ethylene-ethyl acrylate copolymer with a melt index MFI 230/2.16 of at least approximately 3 g./10 min. and with a Vicat softening point of at least about 40. The ethylene-ethyl acrylate copolymer contains approximately 7 to 35 wt % of ethyl acrylate. This film exhibits advantageous properties, particularly a good Shore A hardness.
    Type: Grant
    Filed: April 28, 1993
    Date of Patent: November 1, 1994
    Assignee: J. H. Benecke AG
    Inventors: Roland Wolff, Axel Bruder
  • Patent number: 5346727
    Abstract: A process of coating a substrate such as aluminum by the steps of (a) applying thereon a powder coating composition prepared by (i) blending a mix containing a poly(vinylidene fluoride) resin, a thermoplastic resin, a pigment, and a vinylidene fluoride/tetrafluoroethylene/hexafluoropropylene terpolymer, (ii) pelletizing the blend from (i), and (iii) cryogenically grinding the pellets from (ii); (b) heating the powder coating composition above its melt temperature; and (c) cooling the coated substrate.
    Type: Grant
    Filed: July 13, 1993
    Date of Patent: September 13, 1994
    Assignee: Elf Atochem North America, Inc.
    Inventor: Benjamin Simkin
  • Patent number: 5346960
    Abstract: A thermosetting powder coating composition having improved optical properties, such as orange peel, gloss and Distinctness of Image (DOI), which includes a reactable mixture of a carboxylic acid group-containing polyester or acrylic, a fatty acid hydroxyalkylamide group-containing material and beta-hydroxyalkylamide curing agent.
    Type: Grant
    Filed: February 22, 1993
    Date of Patent: September 13, 1994
    Assignee: Rohm and Haas Company
    Inventors: Richard F. Merritt, Kurt A. Wood, Aurelia de la Cuesta Sheppard
  • Patent number: 5334631
    Abstract: The present invention relates to an improved powder coating composition comprising (a) a resin, (b) a curing agent and (c) zinc, wherein the zinc is a mixture of (c1) lamellar zinc and (c2) zinc dust.
    Type: Grant
    Filed: July 21, 1992
    Date of Patent: August 2, 1994
    Assignee: Akzo N.V.
    Inventor: Dominique Durand
  • Patent number: 5326832
    Abstract: The invention relates to a powder paint, comprising a polyepoxy compound, a polyester resin and customary additives, the polyester resin having an acid number ranging from 15 through 70 and a hydroxyl number of 10 or below and being substantially based on units of dicarboxylic acids, glycols and monomers of functionality three or higher, wherein the dicarboxylic acids are comprised of at least 15 mole % of isophthalic acid and at least 5 mole % of 1,4-cyclohexane dicarboxylic acid and wherein the glycols are comprised of at least 50 mole % of branched aliphatic glycols with 5-11 carbon atoms, which may optionally comprise an ester group, and at most 50 mole % of aliphatic glycol with 2-6 carbon atoms, and wherein the monomers have a functionality three or higher in an amount of at most 8 mole % of dicarboxylic acids plus glycols.
    Type: Grant
    Filed: July 7, 1992
    Date of Patent: July 5, 1994
    Assignee: DSM N.V.
    Inventors: Eimbert G. Belder, Fokeltje A. Koldijk, Frits Visser, Tosko A. Misev, Albertus R. Hofkamp, Marten Houweling
  • Patent number: 5321100
    Abstract: The invention relates to a powder paint, comprising a polyepoxy compound, a polyester resin and customary additives, the polyester resin having an acid number ranging from 15 through 70 and a hydroxyl number of 10 or below and being substantially based on units of dicarboxylic acids, glycols and monomers of functionality three or higher, wherein the dicarboxylic acids are comprised of at least 15 mole % of isophthalic acid and at least 5 mole % of 1,4-cyclohexane dicarboxylic acid and wherein the glycols are comprised of at least 50 mole % of branched aliphatic glycols with 5-11 carbon atoms, which may optionally comprise an ester group, and at most 50 mole % of aliphatic glycol with 2-6 carbon atoms, and wherein the monomers have a functionality three or higher in an amount of at most 8 mole % of dicarboxylic acids plus glycols.
    Type: Grant
    Filed: July 7, 1992
    Date of Patent: June 14, 1994
    Assignee: DSM N.V.
    Inventors: Eimbert G. Belder, Fokeltje A. Koldijk, Frits Visser, Tosko A. Misev, Albertus R. Hofkamp, Marten Houweling
  • Patent number: 5319002
    Abstract: A powder coating composition is disclosed which includes a particulate material containing an epoxy resin and a curing agent, and fine powder of a charge controlling agent such as an acrylic resin, silica or a mixture thereof. The charge controlling agent is deposited on surfaces of the particles of the particulate material.
    Type: Grant
    Filed: October 14, 1992
    Date of Patent: June 7, 1994
    Assignee: Somar Corporation
    Inventors: Kunimitsu Matsuzaki, Seitaro Iwamoto, Takeshi Watanabe, Kazuya Ono, Katsuji Kitagawa
  • Patent number: 5280072
    Abstract: The present invention relates to coating compositions in pulverulent form which are solid below 30.degree. C. and liquid above 150.degree. C. and containA) 10 to 99 parts by weight of a copolymer component containing at least one copolymer which is prepared from olefinically unsaturated compounds, has a weight average molecular weight of 1500 to 75,000 and contains in chemically bound form(i) 1 to 30% by weight of cyclic carboxylic acid anhydride groups (calculated as C.sub.4 H.sub.2 O.sub.3) and(ii) 0.3 to 10% by weight of epoxide groups (calculated as C.sub.2 H.sub.3 O), andB) 1 to 90 parts by weight of a polyol component containing at least one organic polyol having at least two hydroxyl groups per molecule,provided that for every anhydride group of component A) there are 0.1 to 10 hydroxyl groups of component B).
    Type: Grant
    Filed: May 5, 1992
    Date of Patent: January 18, 1994
    Assignee: Bayer Aktiengesellschaft
    Inventors: Christian Wamprecht, Hans-Joachim Kreuder, Josef Pedain