Contains Non-transition Elemental Metal, Hydride Thereof, Or Carbon To Non Transition Metal Atom Bond Patents (Class 526/114)
  • Patent number: 7700694
    Abstract: A catalyst composition and a method for hydrogenating a polymer having a conjugated diene are provided. The catalyst composition includes (a) a first composition having one of a bis(cyclopendienyl, fluorenyl, indenyl and derivatives thereof) titanium compound and a mixture thereof; (b) a second composition having one selected from the group consisting of a first compound of a formula (II), a second compound of a formula (III) and a mixture thereof: wherein the formula (II) has a chain structure, the formula (III) has a cyclic structure, the R is C1˜C12 alkyl, the X1 and X2 are ones selected from the group consisting of C1˜C12 alkyl, C1˜C12 cycloalkoxy, aryl, C1˜C12 alkyl aryl and carbonyl, and n>1 and m>2; and (c) a third composition having an organic metallic compound.
    Type: Grant
    Filed: April 28, 2006
    Date of Patent: April 20, 2010
    Assignee: TSRC Corporation
    Inventors: Fu Lin, Chih-Kuang Tsai, Shun-An Liu, Jing-Cherng Tsai
  • Publication number: 20100069582
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.
    Type: Application
    Filed: November 18, 2009
    Publication date: March 18, 2010
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: QING YANG, Michael D. Jensen, Joel L. Martin, Matthew G. Thorn, Max P. McDaniel, Youlu Yu, David C. Rohlfing
  • Patent number: 7666959
    Abstract: The present invention discloses a metallocene catalyst system for producing polyolefins comprising: A. a hafnocene-based catalyst component suitable for producing the high molecular weight fraction of the polyolefin; B. one or more metallocene or post-metallocene components different from the component A and suitable for producing the low molecular weight fraction of the polyolefin; C. an activating agent having a low or no coordinating capability.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: February 23, 2010
    Assignee: Total Petrochemicals Research Feluy
    Inventor: Abbas Razavi
  • Publication number: 20100041842
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.
    Type: Application
    Filed: October 1, 2009
    Publication date: February 18, 2010
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Qing Yang, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
  • Patent number: 7645834
    Abstract: Disclosed is a method of polymerizing olefin using a compatible combination of a multi-site catalyst and a single-site catalyst. The catalysts may be a Ziegler-Natta catalyst and a metallocene catalyst. The resulting polymer, which may be a homopolymer or a random copolymer, may exhibit a molecular weight distribution which is intermediate than that resulting for polymers prepared using either catalyst alone.
    Type: Grant
    Filed: April 29, 2005
    Date of Patent: January 12, 2010
    Assignee: Fina Technologies, Inc.
    Inventors: Kenneth P. Blackmon, Joseph L. Thorman, David John Rauscher, Edwar S. Shamshoum, Christopher Bauch
  • Patent number: 7638584
    Abstract: A process for polymerizing ethylene is disclosed. The process comprises polymerizing ethylene in the presence of a catalyst system which comprises a bridged indenoindolyl transition metal complex on a support material, an alkylalumoxane, a titanium tetralkoxide, and a branched alkyl aluminum compound. The process provides polyethylenes with low density from ethylene alone.
    Type: Grant
    Filed: June 20, 2006
    Date of Patent: December 29, 2009
    Assignee: Equistar Chemicals, LP
    Inventors: Sandor Nagy, Barbara M. Tsuie, Ronald J. Clemons
  • Patent number: 7619047
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.
    Type: Grant
    Filed: February 22, 2006
    Date of Patent: November 17, 2009
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Qing Yang, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
  • Patent number: 7592401
    Abstract: Disclosed is a multinuclear transition metal half metallocene catalyst having a multinuclear half metallocene structure in which a transition metal of groups 3 to 10 on periodic table is connected to a cycloalkandienyl group or its derivative group on a side and also connected to phenol or phenolamine compound having a plurality of binding sites on another side. The metallocene catalyst is useful to produce syndiotatic styrene polymer having superior steroreguality, high melting point and broad molecular weight distribution with high activity together with a small amount of a cocatalyst. Further disclosed is a method for preparing styrene polymers using the same catalyst.
    Type: Grant
    Filed: October 27, 2005
    Date of Patent: September 22, 2009
    Assignee: LG Chem, Ltd.
    Inventors: Jun-seong Lee, Young-kyu Do, Young-jo Kim, Doh-yeon Park, You-mi Jeong, Min-hyung Lee
  • Patent number: 7589162
    Abstract: A polymer composition comprising a density equal to or greater than about 0.947 g/cc, a high load melt index from about 1 g/10 min to about 30 g/10 min, and a tensile natural draw ratio less than about 14167 ?-12958, where ? is the density (g/cc) of the composition. A polymer composition comprising a tensile natural draw ratio less than about 14167?-12958, where ? is the density (g/cc) of the composition and wherein less than about 1 weight percent of the composition comprises non-polymeric additives.
    Type: Grant
    Filed: February 22, 2006
    Date of Patent: September 15, 2009
    Assignee: Chevron Philips Chemical Company LP
    Inventors: Rajendra K. Krishnaswamy, Qing Yang, David C. Rohlfing, Max P. McDaniel, Kumudini C. Jayaratne, Jim E. French
  • Patent number: 7531602
    Abstract: A blend of polymers comprising from 5 to 95 weight % of a polymer having a high molecular weight made using a single site type catalyst and from 95 to 5 weight % of a polymer having a lower molecular weight made using a catalyst containing a phenoxide, preferably a salicylaldimine ligand, has an excellent toughness and would be suitable for use in applications such as polyolefin pipes.
    Type: Grant
    Filed: October 5, 2005
    Date of Patent: May 12, 2009
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Peter Phung Minh Hoang, Cliff Robert Baar
  • Publication number: 20090054606
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.
    Type: Application
    Filed: October 6, 2008
    Publication date: February 26, 2009
    Inventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yang, Matthew G. Thorn
  • Patent number: 7459509
    Abstract: The invention provides ethylene/?-olefin copolymers exhibiting improved environmental stress cracking resistance properties, and methods for the production of the copolymers in a single reactor by means of a bimetallic catalyst including a Ziegler component and a metallocene component.
    Type: Grant
    Filed: February 24, 2007
    Date of Patent: December 2, 2008
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: David Bruce Barry, Gary M. Diamond, Hitesh A. Fruitwala, Shih-May Christine Ong, Chunming Wang
  • Publication number: 20080293895
    Abstract: The present invention relates to a supported, treated catalyst system and its use in a process for polymerizing olefin(s). More particularly, it provides a supported, treated catalyst system produced by a process comprising the steps of: (a) forming a supported bimetallic catalyst system comprising a first catalyst component and a metallocene catalyst compound; and (b) contacting the supported bimetallic catalyst system of (a) with at least one methylalumoxane-activatable compound.
    Type: Application
    Filed: June 27, 2008
    Publication date: November 27, 2008
    Applicant: UNIVATION TECHNOLOGIES, LLC
    Inventor: Sun-Chueh Kao
  • Patent number: 7452946
    Abstract: An ethylene-based polymer which is a copolymer obtained from ethylene and a C3 to C10?-olefin and satisfies the following requirements (i), (ii), (iii) and (iv) simultaneously provides a blow-molded product and an extrusion-molded product excellent in moldability, mechanical strength and outward appearance. (i) melt flow rate [MFR2 (g/10 min)] under a loading of 2.16 kg at 190° C. is in the range of 0.01 to 10, (ii) melt tension [MT (g)] and the above melt flow rate [MFR2 (g/10 min)] satisfy the following relationship: MT?3.2×MFR2?0.55, (iii) an activation energy [Ea] of fluidization is less than 30 (KJ/mol), and (iv) swell ratio is 1.36 or more.
    Type: Grant
    Filed: May 19, 2004
    Date of Patent: November 18, 2008
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Sadahiko Matsuura, Naoto Matsukawa, Makoto Mitani, Junji Saito, Terunori Fujita, Yasushi Tohi, Koji Endo, Kenji Iwamasa, Keiko Takahashi
  • Patent number: 7449527
    Abstract: Provided is a process for producing a polyolefin having a multimodal molecular weight distribution, which process comprises: (a) polymerizing a first olefin monomer in the presence of an isomerizable metallocene catalyst, to form a first multi-modal polyolefin component; and (b) polymerizing a second olefin monomer in the presence of a second metallocene catalyst to form a second polyolefin component; wherein the molecular weight distribution of the first polyolefin component overlaps with the molecular weight distribution of the second polyolefin component.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: November 11, 2008
    Assignee: Total Petrochemicals Research Feluy
    Inventor: Abbas Razavi
  • Patent number: 7442750
    Abstract: Supported catalyst systems are provided comprising (a) a transition metal compound, (b) an activator comprising (iii) an aluminoxane or (iv) a Group lilA metal or metalloid compound, and (c) a support material comprising an inorganic metal oxide, inorganic metal halide or polymeric material or mixtures thereof characterised in that the support material has been pretreated with a source of a transition metal atom. The preferred transition metal compounds are metallocenes and the source of the transition metal atom is typically a ferrous or cupric metal salt. The supported catalyst systems show improved activity and also may reduce fouling in gas phase fluidised bed processes.
    Type: Grant
    Filed: December 3, 2003
    Date of Patent: October 28, 2008
    Assignee: Innovene Europe Limited
    Inventors: Grant Berent Jacobsen, Brian Stephen Kimberley, Claudine Viviane Lalanne-Magne, Sergio Mastroianni
  • Patent number: 7429634
    Abstract: This invention relates to a process to polymerize olefins comprising contacting, in a polymerization system, olefins having three or more carbon atoms with a catalyst compound, activator, optionally comonomer, and optionally diluent or solvent, at a temperature above the cloud point temperature of the polymerization system and a pressure no lower than 10 MPa below the cloud point pressure of the polymerization system, where the polymerization system comprises any comonomer present, any diluent or solvent present, the polymer product, where the olefins having three or more carbon atoms are present at 40 weight % or more.
    Type: Grant
    Filed: May 12, 2006
    Date of Patent: September 30, 2008
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Patrick Brant, Gerhard Franz Luft, John Richard Shutt, Lawrence Carl Smith, Douglas J. McLain, Terry J. Burkhardt
  • Patent number: 7410926
    Abstract: The present invention relates to a supported, treated catalyst system and its use in a process for polymerizing olefin(s). More particularly, it provides a supported, treated catalyst system produced by a process comprising the steps of: (a) forming a supported bimetallic catalyst system comprising a first catalyst component and a metallocene catalyst compound; and (b) contacting the supported bimetallic catalyst system of (a) with at least one methylalumoxane-activatable compound.
    Type: Grant
    Filed: December 30, 2003
    Date of Patent: August 12, 2008
    Assignee: Univation Technologies, LLC
    Inventor: Sun-Chueh Kao
  • Patent number: 7396888
    Abstract: Provided is a catalyst system for producing a polyolefin blend, which catalyst system comprises a mixture including the following catalyst components: i) a catalyst component A capable of producing an isotactic olefin polymer, and/or a catalyst component A? capable of producing a polymer comprising an isotactic polyolefin block; and ii) a catalyst component B capable of producing a syndiotactic polyolefin, and/or a catalyst component B? capable of producing a polymer comprising a syndiotactic polyolefin block; wherein each of the components in the catalyst system is distinct from the other components in the catalyst system.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: July 8, 2008
    Assignee: TOTAL Petrochemicals Research Feluy
    Inventor: Abbas Razavi
  • Patent number: 7365137
    Abstract: A multistep process for the polymerization of one or more olefins comprising a first step of polymerizing one or more of said olefins in the presence of a catalyst of the Ziegler-Natta type, a step wherein the polymer obtained in the first step is contacted with a catalyst system comprising an half-sandwich metallocene compound, followed by a second polymerization step. The amount of homo- or copolymer of olefins produced in the first polymerization step is between 10% to 90% by weight of the total amount of polymer produced.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: April 29, 2008
    Assignee: Basell Polyolefine GmbH
    Inventors: Luigi Resconi, Giovanni Baruzzi
  • Patent number: 7354979
    Abstract: This invention relates to a process to polymerize olefins comprising contacting, in a polymerization system, olefins having three or more carbon atoms with a catalyst compound, activator, optionally comonomer, and optionally diluent or solvent, at a temperature above the cloud point temperature of the polymerization system and a pressure no lower than 10 MPa below the cloud point pressure of the polymerization system, where the polymerization system comprises any comonomer present, any diluent or solvent present, the polymer product, where the olefins having three or more carbon atoms are present at 40 weight % or more.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: April 8, 2008
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Patrick Brant, Gerhard Franz Luft, John Richard Shutt, Lawrence Carl Smith, Douglas J. McLain, Terry J. Burkhardt
  • Patent number: 7323524
    Abstract: The invention provides a process for polymerising olefins to branched polyolefins in the presence of a polymerisation catalyst and a cocatalyst, wherein the cocatalyst produces 1-octene in a selectivity greater than 30%.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: January 29, 2008
    Assignee: Sasol Technology (PTY) Limited
    Inventors: Kevin Blann, Deon De Wet-Roos, John Thomas Dixon
  • Patent number: 7323523
    Abstract: Properties of a polymer produced in gas phase or slurry phase using a dual catalyst such as polydispersity and comonomer incorporation, may be controlled by controlling reaction parameters such as temperature, (co)monomer pressure, hydrogen partial pressure and the presence of non-polymerizable hydrocarbon. This provides an easy method to control the bimodality of a polymer as well as comonomer incorporation.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: January 29, 2008
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Peter Phung Minh Hoang, Cliff Robert Baar, Victoria Ker, Peter Zoricak, Paul Mesquita
  • Patent number: 7321015
    Abstract: Properties of a polymer produced using a dual catalyst on the same support, such as polydispersity and comonomer incorporation, may be controlled by controlling reaction parameters such as temperature, monomer pressure, hydrogen partial pressure and the presence of non-polymerizable hydrocarbon. This provides an easy method to control the bimodality of a polymer as well as comonomer incorporation.
    Type: Grant
    Filed: December 7, 2004
    Date of Patent: January 22, 2008
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Peter Phung Minh Hoang, Cliff Robert Baar, Victoria Ker, Peter Zoricak, Paul Mesquita
  • Patent number: 7312283
    Abstract: Catalyst compositions comprising a first metallocene compound, a second metallocene compound, an activator-support, and an organoaluminum compound are provided. Methods for preparing and using such catalysts to produce polyolefins are also provided. The compositions and methods disclosed herein provide ethylene polymers having a HLMI of from about 0.5 to about 25, a polymer density of from about 0.920 to about 0.965, and a polydispersity of from about 3.0 to about 30.
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: December 25, 2007
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Joel L. Martin, Matthew G. Thorn, Max P. McDaniel, Michael D. Jensen, Qing Yang, Paul J. DesLauriers, Mark E. Kertok
  • Publication number: 20070293639
    Abstract: A process for polymerizing ethylene is disclosed. The process comprises polymerizing ethylene in the presence of a catalyst system which comprises a bridged indenoindolyl transition metal complex on a support material, an alkylalumoxane, a titanium tetralkoxide, and a branched alkyl aluminum compound. The process provides polyethylenes with low density from ethylene alone.
    Type: Application
    Filed: June 20, 2006
    Publication date: December 20, 2007
    Inventors: Sandor Nagy, Barbara M. Tsuie, Ronald J. Clemons
  • Patent number: 7304118
    Abstract: An ethylene-based copolymer for non-crosslinked water supply pipe is provided. The ethylene-based copolymer is prepared using a supported hybrid metallocene catalyst and has a dimodal or broad molecular weight distribution. The ethylene-based copolymer has a high density molecular structure in a low molecular weight and has a low density molecular structure with high content of a comonomer in a high molecular weight. The ethylene-based copolymer has a molecular weight distribution of 5-30 and the distribution of copolymerization of ethylene and C3-20 ?-olefin is localized in high molecular weight chains. Accordingly, the ethylene-based copolymer has superior processability, internal pressure creep resistance at high temperatures and environmental stress crack resistance.
    Type: Grant
    Filed: April 7, 2005
    Date of Patent: December 4, 2007
    Assignee: LG Chem, Ltd.
    Inventors: Ki Soo Lee, Choong Hoon Lee, Sangwoo Lee, Eunjung Lee, Soojeong Lee, Seungwoo Choi
  • Patent number: 7294681
    Abstract: This invention relates to a polymer of one or more C3 to C40 olefins, optionally one or more diolefins, and less than 15 mole % of ethylene, and polymerization processes for producing the same.
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: November 13, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Peijun Jiang, Armenag Hagop Dekmezian, Jo Ann Marie Canich, Charles Lewis Sims, Ramin Abhari, Cesar Alberto Garcia-Franco, David Raymond Johnsrud
  • Publication number: 20070255023
    Abstract: Copolymers and methods of forming copolymers are described herein. The methods generally include providing a transition metal compound represented by the formula [L]mM[A]n, wherein L is a bulky ligand including bis-indenyl, A is a leaving group, M is a transition metal and m and n are such that the total ligand valency corresponds to the transition metal valency and providing a support material having a bonding sequence selected from Si—O—Al—F, F—Si—O—Al, F—Si—O—Al—F and combinations thereof. The methods further include contacting the transition metal compound with the support material to form an active supported catalyst system, wherein the contact of the transition metal compound with the support material occurs in proximity to contact with monomer and contacting the active supported catalyst system with a plurality of monomers to form an olefin copolymer.
    Type: Application
    Filed: September 29, 2006
    Publication date: November 1, 2007
    Applicant: Fina Technology, Inc.
    Inventors: Abbas Razavi, Vladimir P. Marin, Margarito Lopez
  • Publication number: 20070167586
    Abstract: The present invention provides a process for producing an ethylene-?-olefin-unconjugated polyene random copolymer in an aliphatic hydrocarbon solvent under conditions of high-temperature and high-activity. The process comprises polymerizing at least the following components (a)-(c) in an aliphatic hydrocarbon solvent in the presence of a catalyst comprising (A) a transition metal complex having at least one cyclopentadienyl skeleton and (B) an organoaluminum compound and (C) a boron compound as co-catalysts wherein at least a part of the polyene (c) and at least a part of the boron compound (C) are previously contacted with each other before they are introduced into a polymerization reactor: (a): ethylene (b): an ?-olefin of 3-20 carbon atoms (c): a polyene.
    Type: Application
    Filed: January 4, 2007
    Publication date: July 19, 2007
    Inventor: Jun Kawashima
  • Patent number: 7238756
    Abstract: Methods of controlling the flow index and/or molecular weight split of a polymer composition are disclosed. The method of producing a polymer composition in one embodiment comprises incorporating a high molecular weight polymer into a low molecular weight polymer to form the polymer composition in a single polymerization reactor in the presence of polymerizable monomers, a bimetallic catalyst composition and at least one control agent; wherein the control agent is added in an amount sufficient to control the level of incorporation of the high molecular weight polymer, the level of low molecular weight polymer, or both. Examples of control agents include alcohols, ethers, amines and oxygen.
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: July 3, 2007
    Assignee: Univation Technologies, LLC
    Inventors: Fred D. Ehrman, Pradeep P. Shirodkar, Mark Bradley Davis, Daniel P. Zilker, Jr., Porter C. Shannon
  • Patent number: 7223824
    Abstract: A multinuclear transition metal compound which has two or more catalytic active sites, and is useful in preparing the olefin polymer and copolymer, is disclosed. The multinuclear transition metal compound for olefin polymerization includes two or more metals, and at least one ligand having a cyclopentadienyl moiety, which connects the two or more metals. The preferable multinuclear transition metal catalyst for olefin polymerization includes the first transition metal, the first ? ligand having a cyclopentadienyl moiety, which is coordinated to the first transition metal, and the second transition metal to which the second ? ligand having a cyclopentadienyl moiety is coordinated, wherein the second transition metal is bonded to the first ?-ligand via a sigma (?) bond.
    Type: Grant
    Filed: June 30, 2005
    Date of Patent: May 29, 2007
    Assignee: Daelim Industrial Co., Ltd.
    Inventors: Sah-Mun Hong, Sung-Woo Kang, Young-Jae Jun, Jin-Sook Oh, Hyun-Ki Yoon
  • Patent number: 7220805
    Abstract: There are provided (1) a process for producing a contact product, which comprises the step of contacting at least a phthalocyanine complex, a porphyrin complex, or their combination with a surfactant; (2) a catalyst component for addition polymerization, which comprises said contact product; (3) a process for producing a catalyst for addition polymerization, which comprises the step of contacting said catalyst component, a compound of a metal atom of Groups 3 to 12 or the lanthanide series, and an optional organoaluminum compound with one another; and (4) a process for producing an addition polymer, which comprises the step of polymerizing an addition polymerizable monomer in the presence of said catalyst.
    Type: Grant
    Filed: January 12, 2005
    Date of Patent: May 22, 2007
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Kazuo Takaoki
  • Patent number: 7199195
    Abstract: The invention provides ethylene/?-olefin copolymers exhibiting improved environmental stress cracking resistance properties, and methods for the production of the copolymers in a single reactor by means of a bimetallic catalyst including a Ziegler component and a metallocene component.
    Type: Grant
    Filed: April 4, 2002
    Date of Patent: April 3, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: David Bruce Barry, Gary M. Diamond, Hitesh A. Fruitwala, Shih-May Christine Ong, Chunming Wang
  • Patent number: 7196147
    Abstract: Ethylene and optional comonomers are polymerized in the presence of an organozinc compound and a catalyst system to produce an ethylene polymer. The catalyst system comprises a bridged indenoindolyl Group 3-10 transition metal complex and an activator. The organozinc compound is used in an amount effective to increase the polymer bulk density compared with that observed in the absence of the organozinc compound. The organozinc compound can also narrow the particle size distribution of the polymer and the wt. % of polyolefin chunks produced. The operability of processes utilizing bridged indenoindolyl metal complexes is enhanced while maintaining desirably high polyolefin molecular weights.
    Type: Grant
    Filed: July 1, 2005
    Date of Patent: March 27, 2007
    Assignee: Equistar Chemicals, LP
    Inventors: Shaotian Wang, Kenneth J. Klug
  • Patent number: 7192902
    Abstract: The application describes a mixed olefin polymerization catalyst composition comprising a support, a reaction product of at least one first organometallic compound and a first activator capable of rendering the first organometallic compound active for insertion polymerization, and at least one second organometallic compound, the activator incapable of rendering the second organometallic compound active for polymerization of the monomers. The mixed catalyst composition can be used to prepare a first polymer component in a first polymerization reactor stage and then, when an effective activator is added for the second organometallic compound, the catalyst composition can be used to prepare a second polymer composition that is homogeneously blended with the first polymer component.
    Type: Grant
    Filed: November 16, 2001
    Date of Patent: March 20, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jeffrey L. Brinen, Charles Cozewith
  • Patent number: 7163906
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of at least one metallocene compound, at least one organochromium compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound.
    Type: Grant
    Filed: November 4, 2004
    Date of Patent: January 16, 2007
    Assignee: Chevron Phillips Chemical Company, LLP
    Inventors: Max P. McDaniel, Elizabeth A. Benham, Michael D. Jensen, Kathy S. Collins, Joel L. Martin, Gil R. Hawley
  • Patent number: 7144964
    Abstract: A high-temperature solution process for polymerizing ethylene is disclosed. The polymerization is performed in the presence of a preassembled bimetallic Ziegler-Natta catalyst and an aluminum compound. Molecular modeling calculations predict that the bimetallic Ziegler-Natta catalyst will have good activity and improved stability versus traditional Ziegler-Natta catalysts. This makes the catalyst especially suitable for solution polymerization processes, which require a thermally robust catalyst.
    Type: Grant
    Filed: August 19, 2004
    Date of Patent: December 5, 2006
    Assignee: Equistar Chemicals, L.P.
    Inventors: Sandor Nagy, Mark P. Mack
  • Patent number: 7141632
    Abstract: The present invention provides polymerization catalyst compounds, catalyst systems including these catalyst compounds, and to their use in the polymerization of ethylene and at least one comonomer. In particular, the invention provides a catalyst system comprising a poor comonomer incorporating catalyst compound and a good comonomer incorporating catalyst compound. Preferably, the low comonomer incorporating catalyst compound is a metallocene containing at least one substituted or unsubstituted fused ring cyclopentadienyl based ligand which is substantially directed to the front of the molecule, contains a long bridging group, or which contains a methyl substitution pattern which correlates to poor comonomer incorporation. The invention also provides methods of selecting the poor comonomer incorporating metallocene to pair with the good comonomer incorporating metallocene to produce polymers that are easy to process into a variety of articles, especially polyethylene based film, having enhanced properties.
    Type: Grant
    Filed: April 2, 2004
    Date of Patent: November 28, 2006
    Assignee: Univation Technologies, LLC
    Inventors: George Alan Vaughan, John F. Szul, Matthew Gary McKee, James McLeod Farley, Ching-Tai Lue, Sun-Chueh Kao
  • Patent number: 7132486
    Abstract: Linear low density polyethylenes (LLDPEs) that have relatively high melt index ratios (MIR) and relatively high melt strength (MS) are described. This combination of melt properties is achieved by a substantially non-blended LLDPE. Catalysts used to produce these polyethylenes are generally a blend of bridged bisindenyl zirconocene dichlorides, where one zirconocene contains saturated indenyls and the other unsaturated indenyls.
    Type: Grant
    Filed: September 28, 2004
    Date of Patent: November 7, 2006
    Assignee: Univation Technologies, LLC
    Inventors: Armenag Hagop Dekmezian, Natalie Ann Merrill
  • Patent number: 7129302
    Abstract: Bimetallic catalyst for producing polyethylene resins with a bimodal molecular weight distribution, its preparation and use. The catalyst is obtainable by a process which includes contacting a support material with an organomagnesium component and carbonyl-containing component. The support material so treated is contacted with a non-metallocene transition metal component to obtain a catalyst intermediate, the latter being contacted with an aluminoxane component and a metallocene component, This catalyst may be further activated with, e.g., alkylaluminum cocatalyst, and contacted, under polymerization conditions, with ethylene and optionally one or more comonomers, to produce ethylene homo- or copolymers with a bimodal molecular weight distribution and improved resin swell properties in a single reactor. These ethylene polymers are particularly suitable for blow molding applications.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: October 31, 2006
    Assignee: Univation Technologies, LLC
    Inventors: Robert Ivan Mink, Thomas Edward Nowlin, Pradeep P. Shirodkar, Gary M. Diamond, David Bruce Barry, Chunming Wang, Hitesh A. Fruitwala, Shih-May Christine Ong
  • Patent number: 7119153
    Abstract: This invention relates to catalyst compositions comprising a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. This invention also relates to methods to prepare and use the catalyst compositions and new polyolefins. The compositions and methods disclosed herein provide ethylene polymers and copolymers with lower MI, increased melt strength, and good MD tear properties.
    Type: Grant
    Filed: January 21, 2004
    Date of Patent: October 10, 2006
    Inventors: Michael D. Jensen, Joel L. Martin, Max P. McDaniel, Qing Yang, Matthew G. Thorn, Elizabeth A. Benham, Ted H. Cymbaluk, Ashish M. Sukhadia, Rajendra K. Krishnaswamy, Mark E. Kertok
  • Patent number: 7101939
    Abstract: An ethylene/?-olefin copolymer comprising a component produced by a non-single-site polymerization catalyst and a component produced by a single-site polymerization catalyst, its preparation and use are described. The copolymer has an ?-olefin content of 5 to 20 percent by weight and shows at least two CRYSTAF peak temperatures differing by at least 15° C. and/or at least two DSC melting peak temperatures differing by at least 15° C.
    Type: Grant
    Filed: October 11, 2002
    Date of Patent: September 5, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Thomas Edward Nowlin, Pradeep P. Shirodkar, Robert Ivan Mink, Gary M. Diamond, Jill Helaine Paul, Lawrence T. Kale, Keith Dackson
  • Patent number: 7084216
    Abstract: The present invention relates to a process for homopolymerization of ethylene or copolymerization of ethylene with alpha-olefins by contacting ethylene or ethylene and alpha-olefin with a catalyst composition comprising: (a) a solid catalyst precursor comprising at least one vanadium compound, at least one magnesium compound and a polymeric material or a solid catalyst precursor comprising at least one vanadium compound, at least one further transition metal compound and/or at least one alcohol, at least one magnesium compound and a polymeric material; and (b) a cocatalyst comprising an aluminum compound.
    Type: Grant
    Filed: January 30, 2002
    Date of Patent: August 1, 2006
    Assignee: Saudi Basic Industries Corporation
    Inventors: Akhlaq A. Moman, Khalid Al-Bahily, Atieh Abu-Raqabah, John Ledford, Orass M. Hamed, Raju Raghavan, Sameh Rizkallah
  • Patent number: 7067587
    Abstract: A novel graft polymer useful in various uses that has a polyolefin backbone having polyolefin segments excellent in moldability can be obtained by homopolymerizing a novel polyolefin macromonomer or polymerizing the novel polyolefin macromonomer in the coexistence of other olefins depending on need, wherein the macromonomer has at the terminal of its polyolefin chain a vinyl group whose ?-position may be substituted, and the macromonomer can be efficiently obtained by a method, for example, successively carrying out i) a step of producing a polyolefin having a hydroxyl group at the terminal of the polyolefin chain and ii) a step of converting the terminal hydroxyl group of the polyolefin in chain into an acryloyl group, a methacryloyl group or a styryl group.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: June 27, 2006
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Hideyuki Kaneko, Shin-ichi Kojoh, Nobuo Kawahara, Shingo Matsuo, Tomoaki Matsugi, Junji Saito, Sadahiko Matsuura, Kazuhisa Miyazaki, Norio Kashiwa
  • Patent number: 7053157
    Abstract: The present invention relates to a method of producing multimodal polyolefins using at least one or more activated metallocene catalysts. The activated metallocene catalysts are used in combination in a single-process method. The method allows for the production of multimodal polyolefins of tunable composition, molecular weight and polydispersity.
    Type: Grant
    Filed: July 19, 2002
    Date of Patent: May 30, 2006
    Assignee: University of Maryland, College Park
    Inventors: Lawrence R Sita, Richard J Keaton, Kumudini C Jayaratne
  • Patent number: 7001962
    Abstract: A catalyst system comprises 1) a group 4 organometallic catalyst and 2) an activator comprising a solid zirconium acid component and a metal alkyl. The catalyst system is inexpensive and is highly active for the polymerization of olefins. Preferred organometallic catalysts contain a cyclopentadienyl ligand, a phosphinimine ligand and or a ketimide ligand.
    Type: Grant
    Filed: September 16, 2003
    Date of Patent: February 21, 2006
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Xiaoliang Gao, Jessie Leighton, Matthew Gerald Kowalchuk, P. Scott Chisholm
  • Patent number: 6995219
    Abstract: The invention relates to a process for the preparation of a multimodal A-olefin polymer comprising polymerizing in a polymerization stage at least one A-olefin in the presence of a multisite catalyst and an adjuvant so as to produce a polymer having a relatively lower molecular weight component and a relatively higher molecular weight component, said adjuvant being selected from the group consisting of phosphines, phosphites, acetylenes, dienes, thiophenes and aluminium alkyls and said adjuvant being capable of altering the ratio of the fraction of higher molecular weight component to the fraction of the lower molecular weight component by at least 10%.
    Type: Grant
    Filed: May 10, 2002
    Date of Patent: February 7, 2006
    Assignee: Borealis Technology Oy
    Inventors: Arild Follestad, Richard Blom, Ivar Martin Dahl, Erling Rytter
  • Patent number: 6995218
    Abstract: The new metallocene catalysts according to the present invention are prepared by reacting a metallocene compound with a compound having at least two functional groups. The metallocene compound is a transition metal compound which a transition metal is coordinated with a main ligand such as cycloalkanedienyl group and an ancillary ligand. The functional groups of the compound having at least two functional groups are selected from the group consisting of a hydroxy group, a thiol group, a primary amine group, a secondary amine group, etc. The metallocene catalysts according to the present invention have a structure which an ancillary ligand of a metallocene compound is bonded with functional groups. A structure of the metallocene catalysts can be varied according to the metallocene compounds, the compound having at least two functional groups, and the molar ratio of each reactant. The metallocene catalyst is employed with a co-catalyst for styrene and olefin polymerization.
    Type: Grant
    Filed: January 7, 2004
    Date of Patent: February 7, 2006
    Assignee: Samsung General Chemicals Co. Ltd.
    Inventors: Yi-Yeol Lyu, Jin-Heong Yim
  • Patent number: 6995235
    Abstract: Films and methods of forming films comprising first combining in a reactor olefins, a catalyst composition and an activator; wherein the activator is present from less than 50 wt % in a diluent by weight of the activator and diluent; followed by isolating a polyolefin having a density of from 0.940 to 0.980 g/cm3; and finally, extruding the polyolefin into a film having a gel count of less than 200 gels/m2.
    Type: Grant
    Filed: May 2, 2005
    Date of Patent: February 7, 2006
    Assignee: Univation Technologies, LLC
    Inventors: Fred D. Ehrman, Rainer Kolb, Chi-I Kuo, Porter C. Shannon, Keith W. Trapp