Contains A Magnesium Compound As The Group Iia Metal Compound Patents (Class 526/124.2)
  • Patent number: 7482413
    Abstract: The present invention relates to MgCl2.(EtOH),m(ROH)n(H2O)p adduct in which R is a C1-C15 hydrocarbon group different from ethyl, n and m are indexes, higher than 0, satisfying the equations (n+m)?0.7 and 0.05?n/(n+m)?0.95 and p is a number ranging from 0 to 0.7 with the proviso that when R is methyl and (n+m) is in the range of 0.7 to 1, the value of n/(n+m) ranges from 0.05 to 0.45. The catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Grant
    Filed: March 9, 2004
    Date of Patent: January 27, 2009
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Giampiero Morini, Giulio Balbontin, Fabrizio Piemontesi, Maria Fusto, Gianni Vitale, Giansiro Prini
  • Patent number: 7473664
    Abstract: Methods of forming polyolefins and catalysts are described herein. Such methods generally include forming Ziegler-Natta catalyst compounds in the absence of one or more blended compounds typically used to form such catalyst.
    Type: Grant
    Filed: June 23, 2006
    Date of Patent: January 6, 2009
    Assignee: Fina Technology, Inc.
    Inventors: Kayo Vizzini, David Knoeppel, Steven Gray, David Rauscher, Tim Coffy, Henry Enriquez
  • Publication number: 20090005522
    Abstract: The invention relates to a process for preparing a poly-1-olefin by polymerization of a 1-olefin of the formula R4CH?CH2, where R4 is hydrogen or an alkyl radical having from 1 to 10 carbon atoms, in suspension, in solution or in the gas phase, at a temperature of from 20 to 200° C. and a pressure of from 0.
    Type: Application
    Filed: July 27, 2005
    Publication date: January 1, 2009
    Applicant: Basell Bolyolefine GmbH
    Inventor: Friedhelm Gundert
  • Patent number: 7470764
    Abstract: It has been discovered that using n-butylmethyldimethoxysilane (BMDS) as an external electron donor for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties. The catalyst systems of the invention provide for controlled chain defects/defect distribution and thus a regulated microtacticity. Consequently, the curve of storage modulus (G?) v. temperature is shifted such that the film achieves the same storage modulus at a lower temperature enabling faster throughput of polypropylene film through a high-speed tenter.
    Type: Grant
    Filed: January 31, 2007
    Date of Patent: December 30, 2008
    Assignee: Fina Technology, Inc.
    Inventors: Kenneth Paul Blackmon, David J. Rauscher, Michael Ray Wallace
  • Patent number: 7468339
    Abstract: An olefin polymerization catalyst may be prepared using a process including contacting a metal compound of the formula M(OR1)2 with a diketone to form a catalyst precursor having the general formula: wherein M is a Group IIA metal; O is oxygen; n=1 or 2; R1, R2, R3, and R4 are the same or different; and are a hydrogen or a substituted or unsubstituted alkyl or aryl moiety having from about 1 to about 20 carbons atoms.
    Type: Grant
    Filed: December 17, 2004
    Date of Patent: December 23, 2008
    Assignee: Fina Technology, Inc.
    Inventors: Tim J. Coffy, Steven D. Gray
  • Patent number: 7465775
    Abstract: This invention relates to a process for the production of a polymer film or fibre wherein a polymer composition comprising a propylene homo- or copolymer is formed into a film or fibre, and wherein said propylene homo or copolymer is produced in a process which comprises the polymerization of propylene monomers or propylene monomers and one or more types of comonomers in the presence of a high yield Ziegler-Natta olefin polymerization catalyst, which catalyst comprises a component in the form of particles having a predetermined size range which has been produced in a process comprising: a) preparing a solution of a complex of a Group 2 metal and an electron donor by reacting a compound of said material with said electron donor or a precursor thereof in an organic liquid reaction medium, b) reacting said complex in solution with a compound of a transition metal to procedure an emulsion the dispersed phase of which containing more than 50 mol % of the Group 2 metal in said complex, c) maintaining the particles
    Type: Grant
    Filed: June 4, 2004
    Date of Patent: December 16, 2008
    Assignee: Borealis Technology Oy
    Inventors: Torvald Vestberg, Pirjo Jääskeläinen
  • Publication number: 20080293897
    Abstract: Adducts are provided comprising MgCl2, ethanol and a Lewis base (LB), said compounds being present in molar ratios defined by the following formula MgCl2.(EtOH)n(LB)p in which n is from 2 to 6 and p has values satisfying the following equation p/(n+p)?0.1. The said adducts can be used as precursor in the preparation of high activity ZN catalysts.
    Type: Application
    Filed: November 24, 2004
    Publication date: November 27, 2008
    Applicant: Basell Poliolefine Italia s.r.l.
    Inventors: Gianni Collina, Daniele Evangelisti, Mario Sacchetti
  • Patent number: 7456126
    Abstract: The present invention relates to a Ziegler-Natta catalyst for olefin polymerization and a method for polymerization of olefin using the same. Specifically, the invention relates to a Zeigler-Natta catalyst for olefin polymerization, which is produced by a method comprising the step of reacting a transition metal compound in which the transition metal having an oxidation number of 4 or more is selected from Groups IV, V or VI of the Periodic table and two or more aryloxy ligands are bound to the transition metal, with an organomagnesium compound, to reduce said transition metal compound to a reduced form in which the transition metal has an oxidation number of 3, and a method for polymerization of olefin using said catalyst.
    Type: Grant
    Filed: August 24, 2004
    Date of Patent: November 25, 2008
    Assignee: Samsung Total Petrochemicals Co., Ltd.
    Inventors: Eun-il Kim, Ho-Sik Chang
  • Patent number: 7449528
    Abstract: The present invention relates to a supported catalyst containing titanium, its preparation and it use in the homo-, co-, and ter-polymerization of olefin-unsaturated compounds. The present invention also relates to a catalytic system comprising a supported catalyst based on titanium and a co-catalyst selected from organo-derivatives of aluminum. More specifically, the present invention relates to catalyst supported on silica, obtained by reacting a titanium halocarboxylate and a magnesium halocarboxylate with an aluminum chloroakylderivative, in the presence of a carrier consisting of high porosity silica. The above reaction essentially takes place in the pores of the silica itself.
    Type: Grant
    Filed: December 6, 2002
    Date of Patent: November 11, 2008
    Assignee: Polimeri Europa S.p.A.
    Inventors: Francesco Masi, Maria Rivellini, legal representative, Stefano Santi, legal representative, Laura Santi, legal representative, Anna Sommazzi, Antonio Proto, Mario Polesello, Andrea Vallieri, Roberto Santi
  • Patent number: 7427653
    Abstract: A catalyst component for olefin (co)polymerization, and in particular for the preparation of LLDPE, comprising Mg, Ti, halogen and an electron donor compound (ED) belonging to ethers, esters, amines, ketones, or nitriles, characterized in that the molar ratio Mg/Ti is higher than 5, and the molar ratio ED/Ti is higher than 3.5. The said catalyst components display a homogeneous distribution of the comonomer in and among the copolymer chains.
    Type: Grant
    Filed: November 25, 2003
    Date of Patent: September 23, 2008
    Assignee: Basell Poliolefine Italia S.p.A
    Inventors: Diego Brita, Gianni Collina, Giampiero Morini, Gianni Vitale
  • Patent number: 7420021
    Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more monoesters of aromatic carboxylic acid internal electron donors; one or more aluminum containing cocatalysts; and a mixture of two or more different selectivity control agents, said SCA mixture comprising from 98.0 to 99.9 mol percent of one or more esters of one or more aromatic monocarboxylic acids or substituted derivatives thereof, and from 2.0 to 0.1 mol percent of one or more alkoxysilane compounds.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: September 2, 2008
    Assignee: Union Carbide Chemicals & Plastics Technology LLC
    Inventor: Linfeng Chen
  • Patent number: 7414095
    Abstract: A solution process for polymerizing one or more ?-olefins of the formula CH2?CHR, where R is H or an alkyl radical C1-C18, to produce a polymer that is soluble in the reaction medium, comprising the steps of: continuously polymerizing in a liquid phase the ?-olefin in the presence of a catalyst system based on a transition metal compound to obtain a solution of polymer in the reaction medium; the polymeric solution obtained from step a) is then mixed in one or more mixing stages with an aqueous mixture comprising one or more organic compounds having at least a hydroxy or epoxy group, said aqueous mixture having a dynamic viscosity at 30° C. higher than 50 cP (centiPoise).
    Type: Grant
    Filed: November 29, 2004
    Date of Patent: August 19, 2008
    Assignee: Basell Polioefine Italia s.r.l.
    Inventors: Giuseppe Penzo, Daniele Bigiavi, Massimo Covezzi, Maria Silvia Tonti, Anna Fait, Pietro Baita
  • Publication number: 20080194781
    Abstract: Process for the preparation of a solid catalyst component for the polymerization of olefins, the process comprising the steps of:—continuously contacting solid particles of a MgCl2.mROH adduct, wherein 0.5<m<6.0 and R is an alkyl, cicloalkyl or aryl radical having 1-12 carbon atoms, with a liquid phase comprising one or more compounds capable of reacting with the —OH groups of said adduct to obtain a slurry containing a MgCl2.nROH, wherein n is lower than m; —reacting the slurry from step a) with one or more titanium compounds of formula Ti(OR)pXq?p, wherein q=3-4 and p=0-q, X is an halogen and R is an alkyl, cicloalkyl or aryl radical having 1-18 carbon atoms.
    Type: Application
    Filed: June 1, 2005
    Publication date: August 14, 2008
    Applicant: Basell Poliolefine Italia s.r.l.
    Inventors: Paolo Vincenzi, Rosa Spoto
  • Patent number: 7402637
    Abstract: The invention relates to a method for producing a poly-1-olefin by polymerization of a 1-olefin of the formula R4C?CH2, in which R4 is hydrogen or an alkyl radical having from 1 to 10 carbon atoms, in suspension, in solution or in the gas the gas phase, at a temperature of from 20 to 200° C. and a pressure of from 0.5 to 50 bar, in the presence of a catalyst which consists of the product of the reaction of a magnesium alkoxide with a transition-metal compound (component a) and an organometallic compound (component b), whose component (a) has been produced by reacting a transitionmetal compound of titanium, zirconium, vanadium or chromium with a gelatinous dispersion of the magnesium alkoxide in an inert hydrocarbon.
    Type: Grant
    Filed: May 22, 2003
    Date of Patent: July 22, 2008
    Assignee: Bassell Poliolefine GmbH
    Inventors: Ludwig Böhm, Joachim Berthold
  • Patent number: 7399812
    Abstract: The present invention relates to silicon ether compounds having a general formula (I), a method for the preparation thereof and use thereof as a component of catalysts for polymerization of olefins. In particular, in propylene polymerization, catalyst systems comprising the silicon ether compounds as external electron donor component exhibit good hydrogen response, and can be used to prepare polymer having high isotacticity at high yield. wherein R1-R10 groups are as defined in the description.
    Type: Grant
    Filed: February 16, 2005
    Date of Patent: July 15, 2008
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry, China Petroleum & Chemical Corporation
    Inventors: Lunjia Xie, Mingzhi Gao, Siyuan Zhao, Jing Ma, Zhufang Sun, Haitao Liu, Tianyi Li, Mingsen Zhang, Changjiang Wu
  • Patent number: 7393910
    Abstract: A process for the polymerization of olefin monomers comprising contacting ethylene or a mixture of ethylene and one or more C4-8 ? olefins with a catalyst composition comprising one or more Group 3-10 transition metal containing, Ziegler-Natta, procatalyst compounds; one or more alkylaluminum cocatalyts; and one or more polymerization control agents, said process being characterized in that at least one such polymerization control agent is an alkyl or aryl, ester of an aliphatic or aromatic (poly)carboxylic acid optionally containing one or more substituents comprising a Group 13, 14, 15, or 16 heteroatom.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: July 1, 2008
    Assignee: Dow Global Technologies Inc.
    Inventors: Richard E. Campbell, Jr., Linfeng Chen, Roger B. Painter, Robert N. Reib, Michael W. Tilston
  • Patent number: 7388060
    Abstract: The invention relates to a catalyst component for olefin (co)polymerization, to preparation thereof, to a catalyst comprising the same, and to use thereof in olefin (co)polymerization. The catalyst component of the invention comprises magnesium, titanium, halogen, inner electron donor compound, and alkoxy group derived from a surface modifier, wherein the content of the alkoxy group derived from the surface modifier is in a range of from 0.01 to 3 percent by weight, based on the weight of the catalyst component.
    Type: Grant
    Filed: January 4, 2006
    Date of Patent: June 17, 2008
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry
    Inventors: Zhiwu Wang, Zhong Tan, Zhengyang Guo, Kai Zhang, Tianyi Li, Jun Xiao, Peng Kou, Liang Pan, Li'an Yan, Xingbo Li, Huijuan Xu, Haixiang Cui, Yu Wang, Ling Yang
  • Patent number: 7388061
    Abstract: The present invention provides a solid catalyst component for the polymerization of olefins, comprising magnesium, titanium, a halogen and an electron donor, wherein said electron donor comprises at least one selected from the group consisting of ester of polyol of the formula (I): R1CO—O—CR3R4—A—CR5R6—O—CO—R2??(I) wherein, R1 and R2 groups, which may be identical or different, can be substituted or unsubstituted hydrocarbyl having 1 to 20 carbon atoms, R3-R6 groups, which may be identical or different, can be selected from the group consisting of hydrogen, halogen or substituted or unsubstituted hydrocarbyl having 1 to 20 carbon atoms, R1-R6 groups optionally contain one or more hetero-atoms replacing carbon, hydrogen atom or the both, said hetero-atom is selected from the group consisting of nitrogen, oxygen, sulfur, silicon, phosphorus and halogen atom, two or more of R3-R6 groups can be linked to form saturated or unsaturated monocyclic or polycyclic ring A is a single bond or bivalent linking group wit
    Type: Grant
    Filed: January 30, 2003
    Date of Patent: June 17, 2008
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry, China Petroleum & Chemical Corporation
    Inventors: Mingzhi Gao, Haitao Liu, Zhulan Li, Jun Wang, Juxiu Yang, Tianyi Li, Xiaodong Wang, Changxiu Li, Chunming Ding
  • Patent number: 7384886
    Abstract: A method of making a catalyst for use in oligomerizing an olefin comprising a chromium-containing compound, a pyrrole-containing compound, a metal alkyl, a halide-containing compound, and optionally a solvent, the method comprising contacting a composition comprising the chromium-containing compound and a composition comprising the metal alkyl, wherein the composition comprising the chromium-containing compound is added to the composition comprising the metal alkyl.
    Type: Grant
    Filed: February 20, 2004
    Date of Patent: June 10, 2008
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Ronald D. Knudsen, Bruce E. Kreischer, Ronald G. Abbott, Steven D. Bridges, Eduardo J. Baralt
  • Patent number: 7378476
    Abstract: An olefin polymerization process comprises gas-phase polymerization of at least one olefin monomer in a reactor using a Ziegler-Natta or metallocene catalyst system in the presence of at least one suitable radical-generating compound in an amount sufficient for polymer modification and subsequent stabilization of such compound and generated radicals before post-reactor heat processing.
    Type: Grant
    Filed: June 8, 2005
    Date of Patent: May 27, 2008
    Assignee: Ineos USA LLC
    Inventors: Norman W. Carlson, Chi-Hung Lin, Jerome A. Streeky, Carl Towner, Barry F. Wood
  • Patent number: 7371806
    Abstract: Process for the preparation of ethylene copolymers comprising the copolymerization of ethylene with olefins CH2?CHR, in which R is a hydrocarbyl radical with 1-12 carbon atoms carried out in the presence of a catalyst comprising (i) a solid catalyst component comprising Mg, Ti, halogen and specific 1,3-diethers of formula (I) in which R is a C1-C10 hydrocarbon group, R1 is methyl or ethyl, optionally containing a heteroatom, and R2 is a C4-C12 linear alkyl optionally containing a heteroatom, and (ii) an organo-Al compound. The obtained copolymers are endowed with good comonomer distribution.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: May 13, 2008
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Angelo Ferraro, Tiziano Dall'Occo, Giuliano Cecchin
  • Patent number: 7371802
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2?CHR in which R is hydrogen or a hydrocarbon radical with 1-12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from thiophene dicarboxylate derivatives of a particular formula. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Grant
    Filed: October 13, 2004
    Date of Patent: May 13, 2008
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Yuri Gulevich, Giampiero Morini, Maria Fusto
  • Patent number: 7368504
    Abstract: Process for preparation of impact-resistant polystyrene from diene monomers and from styrene monomers via anionic polymerization, where 1) in a stage 1) a rubber solution is prepared from the diene monomers, or from the diene monomers and from the styrene monomers, using an alkali metal organyl compound as initiator and with concomitant use of a solvent, and then 2) in a stage 2), styrene monomer is added to the rubber solution, and the resultant mixture is polymerized anionically to give the impact-resistant polystyrene, ?and where, after stage 1) and prior to stage 2), an organylaluminum compound and an alkali metal hydride are added to the rubber solution.
    Type: Grant
    Filed: February 16, 2005
    Date of Patent: May 6, 2008
    Assignee: BASF Aktiengesellschaft
    Inventor: Philippe Desbois
  • Patent number: 7365138
    Abstract: A method of modifying a Ziegler-Natta type polyolefin catalyst comprises contacting the Ziegler-Natta catalyst with olefin monomer to form a prepolymerized catalyst. The prepolymerized catalyst can comprise a reduced number of catalyst particles having a size of 40 microns or less. The prepolymerized catalyst can be used in a polymerization process to produce polymer fluff particles with a reduced number of polymer fluff fines than the Ziegler-Natta type catalyst.
    Type: Grant
    Filed: January 7, 2005
    Date of Patent: April 29, 2008
    Assignee: Fina Technology, Inc.
    Inventors: Steven D. Gray, Tim J Coffy, Edwar S. Shamshoum, Hong Chen
  • Patent number: 7354981
    Abstract: The present invention discloses a polyethylene catalyst and a process for preparing the same, said catalyst being composed of a main component of catalyst and a cocatalyst, wherein the main component of catalyst is prepared by reacting: (1) a magnesium-alcohol complex, (2) an alkyl aluminum compound having a formula R3nAlCl3-n supported on silica, and (3) a titanium compound having a formula Ti(OR2)mCl4-m, and the cocatalyst is an organic aluminum compound. The catalyst of the present invention has advantages including high polymerization activity, less difference between the polymerization activities at low hydrogen level condition and at high hydrogen level condition, stable polymerization reaction, good particle morphology of catalyst, and less fine powder of polymer product.
    Type: Grant
    Filed: December 3, 2004
    Date of Patent: April 8, 2008
    Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Chemical Industry
    Inventors: Mingwei Xiao, Shijiong Yu, Xiaofeng Ye
  • Patent number: 7351778
    Abstract: The present invention provides a catalyst component for polymerization of olefin CH2?CHR, in which R is hydrogen or C1-C12 alkyl or aryl, comprising magnesium, titanium, a halogen and an electron donor compound (a) which is at least one selected from the group consisting of dibasic ester compounds of the formula (I), and said catalyst component optionally further comprising an electron donor compound (b) selected from the group consisting of aliphatic dicarboxylic esters and aromatic dicarboxylic esters, and/or an electron donor compound (c) selected from the group consisting of 1,3-diether compounds of formula (IV): wherein, R1, R? and A are as defined in the description, wherein RI-RVIII are as defined in the description, and a catalyst comprising the catalyst component.
    Type: Grant
    Filed: April 28, 2005
    Date of Patent: April 1, 2008
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry China Petroleum & Chemical Corporation
    Inventors: Mingzhi Gao, Haitao Liu, Tianyi Li, Xianzhong Li, Changxiu Li, Jiyu Li, Lingyan Xing, Juxiu Yang, Jing Ma, Xiaodong Wang, Chunmin Ding
  • Patent number: 7348383
    Abstract: A Ziegler-Natta catalyst composition comprising a solid mixture formed by halogenation of: Al) a spray-dried catalyst precursor comprising the reaction product of a magnesium compound, a non-metallocene titanium compound, and at least one non-metallocene compound of a transition metal other than titanium, with A2) an organoaluminium halide halogenating agent, a method of preparing, precursors for use therein, and olefin polymerization processes using the same.
    Type: Grant
    Filed: October 25, 2004
    Date of Patent: March 25, 2008
    Assignee: Union Carbide Chemicals and Plastics Technology Corporation
    Inventors: Mary T. Zoeckler, Burkhard E. Wagner, Sun-Chueh Kao
  • Publication number: 20080051534
    Abstract: A magnesium titanium olefin polymerization procatalyst is prepared by A) reacting a diorganomagnesium compound with a source of active chlorine, (with the proviso that the amount of chlorine is insufficient to completely convert the diorganomagnesium to magnesium dichloride); then B) removing unreacted diorganomagnesium from the reaction product; then depositing a tetravalent titanium species on the reaction product. This procatalyst is highly active for the solution polymerization of olefins when combined with a cocatalyst.
    Type: Application
    Filed: July 26, 2007
    Publication date: February 28, 2008
    Inventor: Qinyan Wang
  • Patent number: 7332556
    Abstract: Crystalline polymers and copolymers of propylene having total MIL values>2 g/10 minutes, total [?] values in tetrahydronaphthalene at 135° C.?2.8 dl/g, mW/MN values>20, a fraction insoluble in xylene at 25° C.?94, and including from 10 to 60% by weight of a fraction (A) having [?]?2.6, are prepared by way of sequential polymerization in at least two stages, in the presence of a particular Ziegler-Natta catalysts supported on magnesium halides. These polymers have high melt strength, high mechanical properties, and are particularly adequate for the manufacture of articles by using various conversion technologies, such as for example extrusion in thin sheets to be subjected to thermoforming, as well as for injection molding, and blow molding.
    Type: Grant
    Filed: March 22, 2006
    Date of Patent: February 19, 2008
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Giuliano Cecchin, Anteo Pelliconi, Antonio Ciarrocchi, Paolo Ferrari
  • Patent number: 7329626
    Abstract: A method for making a solid catalytic component for a Ziegler-Natta catalyst includes contacting a particulate porous support with a solution of a hydrocarbon soluble organomagnesium precursor compound in a hydrocarbon solvent; and reacting said hydrocarbon soluble organo-magnesium precursor compound with an amount of aliphatic or aromatic alcohol, said amount being within an acceptable range of a molar equivalent of aliphatic or aromatic alcohol calculated according to formula (I): Equ Alkanol = 2 ? · [ ( mmole ? ? MgR ? / ? g ? ? support ) - 2.1 - 0.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: February 12, 2008
    Assignee: Lummus Novolen Technology GmbH
    Inventors: Frank Wolf Spaether, David Andrew Presken
  • Patent number: 7326757
    Abstract: Disclosed are catalyst systems and methods of making the catalyst systems for the polymerization of an olefin containing a solid titanium catalyst component containing an inorganic titanium compound, a magnesium alcohol adduct made from an inorganic magnesium compound and an alcohol, and a porous support having at least one of a certain specific surface area, a certain pore volume, and a certain median particle size. The catalyst system may further contain an organoaluminum compound and optionally an organosilicon compound. Also disclosed are methods of making polyolefins.
    Type: Grant
    Filed: July 20, 2005
    Date of Patent: February 5, 2008
    Assignee: BASF Catalysts LLC
    Inventors: Zhidong Zhu, Main Chang
  • Patent number: 7323525
    Abstract: Polymers of propylene with one or two olefin comonomers are produced through the use of a polymerization catalyst supported on a carrier produced by spray crystallization and having a maximum dimension of 55 ?m. Copolymers of superior properties are obtained, and the production process is de-snagged.
    Type: Grant
    Filed: October 2, 2002
    Date of Patent: January 29, 2008
    Assignee: Siemens Aktiengesellschaft
    Inventors: Kauno Alastalo, Päivi Pitkänen, Marita Sutela, Lucas Pelckmans, Harri Hokkanen
  • Patent number: 7316987
    Abstract: Catalyst component for the polymerization of olefins obtainable by contacting: (i) a magnesium halide, or a suitable precursor; (ii) a monofunctional electron donor compound (MD) selected from ethers, esters, amines or ketones, used in such amounts to have Mg/MD molar ratios of at least 50; (iii) a titanium compound of formula Ti(ORI)n-yXy, where n is the valence of titanium, y is a number between 1 and n, X is halogen, and RI is a C1-C15 hydrocarbon group and, optionally, (iv) an electron donor compound (ED). The said catalyst component shows improved activity in the polymerization of olefins.
    Type: Grant
    Filed: June 24, 2002
    Date of Patent: January 8, 2008
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Gianni Collina, Ofelia Fusco, Diego Brita
  • Patent number: 7307036
    Abstract: A highly active alpha-olefin polymerization catalyst component is disclosed. In the presence of a co-catalyst, the catalyst component is useful for the production of LLDPE resins. The catalyst component is produced by a method whereby organic silicon compounds are reacted with a transition metal complex and active transition metal species is deposited on a silicon-containing MgCl2 that is prepared in situ in the presence of the organic silicon compounds.
    Type: Grant
    Filed: July 22, 2004
    Date of Patent: December 11, 2007
    Assignee: Formosa Plastics Corporation U.S.A.
    Inventors: Guangxue Xu, Honglan Lu, Zhongyang Liu, Chih-Jian Chen
  • Patent number: 7265074
    Abstract: Single step process for the preparation of lower ?-alkene polymerisation heterogeneous solid catalyst, wherein the procatalyst is obtained by reacting organomagnesium precursor and titanium tetrahalide or titanium haloalkoxo species of the formula Ti(OR)m Xn, with a hydrocarbon or halohydrocarbon solvent and internal electron donor and optionally an acid halide under microwave irradiation of 300 to 1200 W. The mole ratio of the organomagnesium precursor to the titanium tetrachloride or titanium haloalko species is 1:6 to 1:20 and the mole ratios of the electron donor and acid halide to titanium is 0.3 to 1.5 and 0.02 to 0.2, respectively.
    Type: Grant
    Filed: April 10, 2003
    Date of Patent: September 4, 2007
    Assignee: Reliance Industries Limited
    Inventors: Sumit Bhaduri, Virendra Kumar Gupta, Krishna Sarma
  • Patent number: 7256247
    Abstract: The present invention includes a bimodal polyethylene polymerization process wherein metallocene catalyst to is used to adjust the hydrogen response of a Ziegler-Natta catalyst. The polymerization may be carried out in a single reactor or in two or more reactors in series, preferably two or more continuously stirred tank reactors in series. In an embodiment having two or more reactors, the Zeigler-Natta catalyst is added to a first reactor and the metallocene catalyst is added to a downstream reactor. In another embodiment having two or more reactors, the Zeigler-Natta catalyst and metallocene catalyst are added to the same reactor, preferably an upstream reactor. A preferred Zeigler-Natta catalyst comprises TiCl4, and a preferred metallocene catalyst comprises bis(cyclopentadienyl) titanium dichloride.
    Type: Grant
    Filed: March 4, 2004
    Date of Patent: August 14, 2007
    Assignee: Fina Technology, Inc.
    Inventors: Edwar S. Shamshoum, Luc Haspeslagh, Hong Chen
  • Patent number: 7253132
    Abstract: Solid fine particles which contain a magnesium atom, an aluminum atom and a C1-20 alkoxy group simultaneously, are insoluble in a hydrocarbon solvent, and have an average particle diameter of 3 to 80 ?m, and an olefin polymerization catalyst containing the solid fine particles and a transition metal compound in the groups 3 to 11 in the periodic table, exhibit a very high olefin polymerization activity without combination with an expensive organoaluminum oxy compound or organoboron compound and maintains a high activity in polymerization for a long time, and an olefin polymer excellent in powdery properties can be produced by using the olefin polymerization catalyst. The transition metal compound in the groups 3 to 11 in the periodic table includes a transition metal compound having a ligand containing two or more atoms selected from a boron atom, a nitrogen atom, an oxygen atom, a phosphorus atom and a sulfur atom.
    Type: Grant
    Filed: October 20, 2003
    Date of Patent: August 7, 2007
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Yasushi Nakayama, Hideki Bando, Yoshiho Sonobe, Makoto Mitani, Terunori Fujita
  • Patent number: 7244794
    Abstract: The present invention relates to a method for producing a propylene polymer having a very high melt flowability, specifically to a method for producing an isotactic propylene polymer having a dramatically improved melt flowability with a relatively high production yield in convenient way, by improving the reactivity of hydrogen that is served as a molecular weight controlling agent in propylene polymerization.
    Type: Grant
    Filed: June 21, 2005
    Date of Patent: July 17, 2007
    Assignee: Samsung Total Petrochemicals Co., Ltd.
    Inventors: Joon-Ryeo Park, Young-Joo Lee, Jin-Kyu Ahn, Ho-Sik Chang
  • Patent number: 7238637
    Abstract: The invention provides a process for producing an olefin polymerization catalyst comprising a catalyst component formed by contacting at least (a) a compound of Group 1 to 3 of the Periodic Table (IUPAC) with (b) a transition metal compound of Group 4 to 10 of the Periodic Table (IUPAC) or a compound of an actinide or lanthanide, in the form of solid catalyst particles, said process comprising: (1) preparing a solution from said compounds; (2) dispersing said solution to a solvent immiscible therewith and inert in relation to said compounds, to obtain an emulsion in which said solution forms the dispersed phase; and (3) solidifying the catalyst component in the dispersed droplets.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: July 3, 2007
    Assignee: Borealis Technology Oy
    Inventors: Thomas Garoff, Kari Pesonen, Päivi Waldvogel, Timo V. Laine, Peter Denifl, Jarmo Lindroos
  • Patent number: 7235614
    Abstract: A polymerization process and a catalyst delivery system are provided. For example, a polymerization process is described, including providing a conduit having a catalyst inlet, a first propylene stream inlet located downstream of the catalyst inlet, and a second propylene stream inlet located downstream of the first propylene stream inlet, the conduit being operably connected to a polymerization vessel, introducing a catalyst to the conduit through the catalyst inlet, and passing the catalyst through the conduit to the polymerization vessel. The process may further include introducing a first propylene stream to the conduit to provide a mixed catalyst stream downstream of the catalyst inlet. The process may additionally include stopping the flow of the catalyst passing through the conduit, introducing a second propylene stream to the conduit through the second propylene stream inlet, removing a section of the conduit, and replacing the removed section of the conduit with a different conduit section.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: June 26, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Lawrence Carl Smith, Randell Wayne Dickey, Robin Lynne Rubish
  • Patent number: 7232866
    Abstract: An ethylene polymer composition having a density of at least 950 kg/m3, a fluidity index MI5 of 0.05 to 2 g/10 min and a content of alpha-olefin containing from 4 to 10 carbon atoms of from 0.15 to 1 mole %, containing from 53 to 63% by weight based on the total weight of the composition of an ethylene polymer fraction (A) having a fluidity index MI2 of at least 100 g/10 min a density of at least 969 kg/m3 and a molecular weight distribution Mw/Mn greater than 4, and from 37 to 47% by weight based on the total weight of the composition of a copolymer fraction (B) of ethylene and from 0.32 to 2.7 mole % of at least one alpha-olefin containing from 4 to 10 carbon atoms, a fluidity index MI5 to 0.001 to 0.5 g/10 min, a density of no more than 930 kg/m3 and a molecular weight distribution Mw/Mn greater than 4, wherein the ratio of the MI2 of fraction (A) to the MI5 of fraction (B) is greater than 20,000.
    Type: Grant
    Filed: June 10, 2002
    Date of Patent: June 19, 2007
    Assignee: Innovene Manufacturing Belgium NV
    Inventors: Virginie Houpert, Fabian Siberdt, Andre Frederich
  • Patent number: 7202191
    Abstract: It has been discovered that using n-butylmethyldimethoxysilane (BMDS) as an external electron donor for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties. The catalyst systems of the invention provide for controlled chain defects/defect distribution and thus a regulated microtacticity. Consequently, the curve of storage modulus (G?) v. temperature is shifted such that the film achieves the same storage modulus at a lower temperature enabling faster throughput of polypropylene film through a high-speed tenter.
    Type: Grant
    Filed: October 4, 2005
    Date of Patent: April 10, 2007
    Assignee: Fina Technology, Inc.
    Inventors: Kenneth Paul Blackmon, David J. Rauscher, Michael R. Wallace
  • Patent number: 7202314
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2?CHR in which R is hydrogen or a hydrocarbon radical with 1–12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from succinates, said catalyst component being obtainable by a process comprising the following steps: (a) dissolving a halide of magnesium in a solvent system comprising an organic epoxy compound or an organic phosphorus compound and optionally an inert diluent to form a solution; (b) mixing the obtained solution with a titanium compound to form a mixture; (c) precipitating a solid from the mixture obtained in step (b) in the presence of a succinate and/or an auxiliary precipitant; (d) if a succinate is not used in step (c), contacting the solid obtained in (c) with a succinate, and (e) treating the solid obtained in (c) or (d) with a titanium compound optionally in the presence of an inert diluent.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: April 10, 2007
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Giampiero Morini, Giulio Balbontin, Gianni Vitale
  • Patent number: 7196152
    Abstract: The invention relates to a modified Ziegler catalyst for preparing a poly-1-olefin in suspension, in solution or in the gas phase, which catalyst comprises the reaction product of a magnesium alkoxide (component a) with a transition metal compound (component b) and an organometallic compound (component c) together with an additional component (d) comprising a compound of the chemical formula M?Rx where M is an element of main group IV of the Periodic Table, R is halogen or an organic radical such as alkyl having from 1 to 10 carbon atoms, oxyalkyl having from 1 to 10 carbon atoms, cycloalkyl having from 4 to 8 carbon atoms in the ring and, if desired, from 1 to 6 substituents R? on the ring, aryl having from 6 to 10 carbon atoms in the aromatic and, if desired, from 1 to 6 substituents R? on the aromatic, where R? is a halogen or an alkyl radical having from 1 to 4 carbon atoms or an OH group or an NO2 group or an oxyalkyl radical having from 1 to 4 carbon atoms, and x is an integer from 1 to 4.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: March 27, 2007
    Assignee: Basell Polyolefine GmbH
    Inventors: Frank Alt, Ludwig Böhm, Friedhelm Gundert
  • Patent number: 7169727
    Abstract: A pre-catalyst is formed by reacting butylethylmagnesium with an alcohol to form a magnesium alkoxide compound, followed by contacting the magnesium alkoxide compound with a phosphorous compound to form a magnesium alkoxide phosphorous compound mixture. The magnesium alkoxide phosphorous compound mixture is subsequently reacted with TiCl4 to form a MgCl2 support. The MgCl2 support is then contacted with an internal donor while being heated to form a first catalyst slurry, which is then contacted with TiCl4 while being heated to form a second catalyst slurry. The second catalyst slurry is next contacted with TiCl4 while being heated to form a third catalyst slurry, which is washed and dried, resulting in a highly active pre-catalyst with controlled morphology. The pre-catalyst may be combined with one or more co-catalysts and optionally one or more external electron donors to form an active catalyst system, which may be used for the polymerization of olefins.
    Type: Grant
    Filed: July 26, 2004
    Date of Patent: January 30, 2007
    Assignee: Fina Technology, Inc.
    Inventor: Joseph Lyndon Thorman
  • Patent number: 7163905
    Abstract: It has been discovered that using di-sec-butyldialkoxysilanes, such as di-sec-butyldimethoxysilane (DSBDMS), as external electron donors for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties and processing. The catalyst systems of the invention provide high activity, high bulk density, moderate hydrogen response, moderate donor response and high polydispersity (MWD). Suitable di-sec-butyldialkoxysilanes have the formula (sBu)2Si(OR?)2, where R? is independently a straight or branched alkyl group of 1–5 carbon atoms.
    Type: Grant
    Filed: February 22, 2006
    Date of Patent: January 16, 2007
    Assignee: Fina Technology, Inc.
    Inventor: Joseph Thorman
  • Patent number: 7160964
    Abstract: A liquid-phase process for polymerizing ?-olefins of the formula CH2?CHR, where R is H or an alkyl radical C1–C6, to produce a polymer that is soluble in the reaction medium, comprising the steps of: a) continuously polymerizing in liquid phase the ?-olefin in the presence of a catalyst system based on a transition metal compound; b) continuously withdrawing from step a) a solution of polymer in the liquid reaction medium; c) mixing in one or more mixing stages said solution of polymer in the reaction medium with an organic deactivator having: at least a hydroxy group, a boiling point higher than 150° C., and a ratio between the molecular weight (MW) and the number of hydroxy groups (OH) comprised between 20 and 100.
    Type: Grant
    Filed: June 17, 2003
    Date of Patent: January 9, 2007
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Daniele Bigiavi, Gabriele Mei, Nicolo' Arich De Finetti, Giuseppe Penzo, Gianni Vitale, Massimo Covezzi
  • Patent number: 7153804
    Abstract: The present invention provides a catalyst component for ethylene polymerization, a process for preparing the same, a catalyst comprising the same, and a process for polymerizing ethylene using the catalyst. The catalyst component comprises a reaction product, supported on an inorganic oxide support, of a magnesium complex, a titanium compound, an alcohol compound, and an organoaluminum compound, wherein said magnesium complex is formed by dissolving a magnesium halide in a solvent system comprising an organic epoxy compound and an organo phosphorus compound. The catalyst according to the invention is especially suitable for slurry phase polymerization of ethylene. The catalyst according to the present invention has high catalytic activity, and a good hydrogen response, with the resultant polymer having a more uniform particle size diameter and a narrow particle size distribution.
    Type: Grant
    Filed: April 12, 2005
    Date of Patent: December 26, 2006
    Assignees: China Petroleum & Chemical Corporation, Beijing Reasearch Institute of Chemical Industry
    Inventors: Wei Chen, Zifang Guo, Junling Zhou, Hongxu Yang, Ruixia Li, Ruiping Wang, Yuexiang Liu, Hongtao Wang, Jingmei Zhang, Xiaojing Cheng
  • Patent number: 7151145
    Abstract: An improved two-step polymerization process wherein ethylene homopolymer is produced in a first reactor and ethylene copolymer having narrowed short-chain branching distribution is prepared in a second reactor. Narrowed short-chain branching distribution of the copolymer is achieved by including specific silane modifiers in the second reactor.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: December 19, 2006
    Assignee: Equistar Chemicals, LP
    Inventor: Mark K. Reinking
  • Patent number: 7141634
    Abstract: A catalyst for olefin polymerization comprising (A) a solid catalyst component which is prepared by causing (a) a magnesium compound, (b) a tetravalent titanium halide compound, and (c) an electron donor compound to come in contact with each other, (B) an organoaluminum compound of the formula R1pAlQ3-p, and (C) an organosilicon compound of the formula SiR2R3(OR4)(OR5), and (D) an organosilicon compound of the formula R6xSi(OR7)4-x exhibits a higher hydrogen activity than conventional catalysts.
    Type: Grant
    Filed: May 4, 2005
    Date of Patent: November 28, 2006
    Assignee: Toho Catalyst Co., Ltd.
    Inventors: Motoki Hosaka, Hiroyuki Kono, Hayashi Ogawa