Non-metal Material Is Inorganic Oxygen-containing Material Patents (Class 526/138)
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Patent number: 5466766Abstract: A method is provided for forming a supported cyclopentadiene-type compound comprising contacting a cyclopentadiene-type compound containing an active halogen with an inorganic support having surface hydroxyl group. Also there is provided a method of preparing a supported metallocene comprising reacting the supported cyclopentadiene-type compound with a transition metal compound under suitable conditions. There is also provided a process for producing bridged cyclopentadiene-type ligands having a bridge having branch that has a terminal vinyl group. Also metallocenes of these ligands are provided. Still further there is provided a process for producing bridged cyclopentadiene-type ligands having a bridge having a branch that has a terminal active halogen. The resulting new ligands and supported metallocenes produced therefrom are also provided.Type: GrantFiled: November 17, 1993Date of Patent: November 14, 1995Assignee: Phillips Petroleum CompanyInventors: Konstantinos Patsidis, Bernd Peifer, Syriac J. Palackal, Helmut G. Alt, M. Bruce Welch, Rolf L. Geerts, Darryl R. Fahey, Harold R. Deck
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Patent number: 5436212Abstract: In accordance with the present invention, there is provided a solid organoaluminoxy product prepared by reacting an organoaluminoxane with an oxygen-containing compound selected from the group consisting of organic peroxide, alkylene oxide, or organic carbonate. Further there is provided olefin polymerization catalyst systems comprising the solid organoaluminoxy product and a transition metal-containing catalyst. Still further there is provided processes for the polymerization of olefins using the catalyst systems.Type: GrantFiled: April 15, 1994Date of Patent: July 25, 1995Assignee: Phillips Petroleum CompanyInventor: Rolf L. Geerts
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Patent number: 5410002Abstract: The present invention relates to a process for the production of homopolymers of ethylene and copolymers of ethylene with olefins CH.sub.2 .dbd.CHR, wherein R is an alkyl or aryl radical having a number of carbon atoms of from 1 to 10, and having a density greater than 0.86 g/cm.sup.3, comprising at least one (co)polymerization step in the gas phase, in the presence of an active catalyst obtained from a titanium compound supported on a magnesium halide in active form and an Al-alkyl compound. The process is characterized in that a small amount compared with the polymer is fed to the gas-phase reactor of a polyfunctional compound having at least two groups, the same or different, capable of reacting with the alkyl aluminum compound and capable of selectively inhibiting the reactivity of the polymer particle fines compared with the average granulometric size of the polymer present in the bed of a gas-phase polymerization reactor.Type: GrantFiled: January 29, 1993Date of Patent: April 25, 1995Assignees: Spherilene S.r.l., Himont IncorporatedInventors: Gabriele Govoni, Giovanni Patroncini
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Patent number: 5344885Abstract: Propylene-ethylene copolymers are obtained by two-stage polymerization from the gaseous phase in an agitated fixed bed by means of a Ziegler-Natta catalyst system that contains in addition to a titanium-containing solid component also an aluminum compound as co-catalyst, wherein as Ziegler-Natta catalyst system a system is used which, following the reaction of the titanium-containing solid component with the co-catalyst, is deactivated by reaction with carbon dioxide. The copolymers are used for producing fibers, films and moldings.Type: GrantFiled: February 25, 1993Date of Patent: September 6, 1994Assignee: BASF AktiengesellschaftInventors: Meinolf Kersting, Juergen Kerth, Klaus-Dieter Hungenberg, Patrik Mueller, Peter Koelle
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Patent number: 5321107Abstract: In accordance with the present invention, there are provided an olefin polymerization catalyst formed from:[A] a compound of a transition metal belonging to Group IV B of the periodic table,[B] an aluminoxane, and[C] water,an olefin polymerization catalyst formed from [D] an organoaluminum compound in addition to the above-mentioned [A], [B] and [D] components, and processes for the polymerization of olefins using the above-mentioned olefin polymerization catalysts, respectively.Type: GrantFiled: October 29, 1993Date of Patent: June 14, 1994Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Toshiyuki Tsutsui, Kazunori Okawa, Akinori Toyota
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Patent number: 5296430Abstract: A so-called Ziegler catalyst composed of a titanium halide-containing solid ingredient and an organoaluminum compound for the polymerization of olefins can be imparted with greatly improved storage stability by first subjecting the catalytic composition to a pre polymerization treatment and then to a contacting treatment with carbon dioxide and/or carbon monoxide. The catalytic activity is almost unchanged even after storage of the stabilized catalyst for 90 days or longer in nitrogen gas. The stabilized catalyst can also be used advantageously in a continuous-process polymerization of propylene by continuously introducing the monomer carrying the catalyst owing to absence of blocking of the pipe line with the polymer formed in-line.Type: GrantFiled: April 7, 1993Date of Patent: March 22, 1994Assignee: Idemitsu Petrochemical Company, Ltd.Inventors: Hideo Funabashi, Yoichi Matsuo, Shigeo Iwasaki
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Patent number: 5276117Abstract: A catalyst for producing styrene-based polymers, containing (A) a titanium compound, (B) a contact product of an organoaluminum compound and water, and (C) an organic polyhydroxy compound, or (A) a titanium compound and (B) a contact product of an organoaluminum compound, water and a organic polyhydroxy compound, and a process for producing styrene-based polymers by the use of the above catalyst.Type: GrantFiled: September 15, 1992Date of Patent: January 4, 1994Assignee: Idemitsu Kosan Co., Ltd.Inventors: Norio Tomotsu, Hiroshi Maezawa
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Patent number: 5247031Abstract: A catalyst component (X") obtained by treating an olefin polymerization catalyst (X) formed from (A) a solid titanium catalyst component comprising magnesium, titanium, halogen and an electron donor as essential ingredients, (B) an organoaluminum compound catalyst component, and as required, (C) an electron donor with an alpha-olefin by preliminarily polymerizing the alpha-olefin in an amount of 0.1 to 500 g per gram of the solid titanium catalyst component (A) in the presence of said catalyst (X), and contacting the treated catalyst (X') with at least 0.1 mole, per gram-atom of titanium in the treated catalyst (X'), of oxygen. A process for producing the olefin polymerization catalyst component. A catalyst (Y) for olefin polymerization formed from [I] the above catalyst component (X"), [II] an organoaluminum compound catalyst component and as required [III] an electron donor. Also provided is a process for polymerizing olefins in the presence of the olefin polymerization catalyst (Y).Type: GrantFiled: October 31, 1990Date of Patent: September 21, 1993Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Mamoru Kioka, Masao Nakano, Akinori Toyota
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Patent number: 5155188Abstract: This invention pertains to the use of a novel cocatalyst in ring opening polymerization of a cycloolefin containing a norbornene moiety in conjunction with a metathesis catalyst, said cocatalyst is selected from aluminum-siloxalanes, aluminum-stannoxalanes, aluminum-germoxalanes, aluminum-plumboxalanes, dialuminoxanes, and mixtures thereof.Type: GrantFiled: January 12, 1990Date of Patent: October 13, 1992Assignee: The B. F. Goodrich CompanyInventor: Brian L. Goodall
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Patent number: 5109082Abstract: In a process for producing cis-1,4-polybutadiene by polymerizing 1,3-butadiene in an inert organic solvent in the presence of a catalyst comprising a halogen-containing organoaluminum compound, a transition metal compound and water, the improvement wherein a necessary amount of water is passed through a porous filter having a pore diameter of 5 microns or less, and then dispersed in the inert organic solvent or an inert organic solvent of 1,3-butadiene.Type: GrantFiled: July 25, 1991Date of Patent: April 28, 1992Assignee: Nippon Zeon Co., Ltd.Inventors: Teruhiko Matsuda, Terutaka Yao, Yasunori Mihara, Nobuhide Hada
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Patent number: 5037908Abstract: An improved process for polymerizing butene-1 in the presence of a polymerization catalyst composed of (a) a catalyst component containing titanium and halogen as essential constituents and (b) an organometallic compound, wherein the improvement comprises bringing said catalyst component into contact with an activity inhibitor when said catalyst component is activated or after said catalyst component has been activated with said organometallic compound, and subsequently polymerizing butene-1.Type: GrantFiled: December 19, 1985Date of Patent: August 6, 1991Assignee: Toa Nenryo Kogyo K.K.Inventors: Mamoru Tachikawa, Satoshi Ueki, Masato Sakuma, Makoto Miyazaki
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Patent number: 5034479Abstract: A process for reducing sheeting during gas phase polymerization of alpha-olefins utilizing catalysts prone to cause sheeting wherein the gaseous feed stream containing monomer comonomer hydrogen and inert gas is introduced into the reactor through the recycle stream to the reactor at a point prior to cooling the recycle stream.Type: GrantFiled: July 30, 1990Date of Patent: July 23, 1991Assignee: Union Carbide Chemicals and Plastics Technology CorporationInventors: Ronald S. Eisinger, Mark G. Goode, Daniel M. Hasenberg, Kiu H. Lee
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Patent number: 5032650Abstract: A process for producing a styrene-based polymer having a high syndiotactic configuration, which comprises polymerizing a styrene-based monomer with addition of catalyst in such amounts that the conversion at 30 minutes after the polymerization starts becomes 2 to 50%, and then continuing the polymerization with additions of the catalyst when the conversion exceeds 10%.According to the process, the productivity can be improved while easily attaining safe running of the reactor and successful controlling of reaction heat.Type: GrantFiled: March 9, 1990Date of Patent: July 16, 1991Assignee: Idemitsu Petrochemical Co., Ltd.Inventors: Koji Yamamoto, Kazutoshi Ishikawa, Hideo Teshima
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Patent number: 4954125Abstract: A catalyst consisting essentially of (A) a cobalt compound and (B) an organic phosphorus compound represented by the formula: ##STR1## wherein R.sup.1 and R.sup.2 are independently hydrogen atoms, alkyl groups or aryl groups, and three X's, which may be the same or different, are electron-donating groups. This catalyst is effectively used in a process for producing a conjugated diene polymer by polymerizing a conjugated diene in a hydrocarbon or halogenated hydrocarbon solvent in the presence of the above catalyst together with (C) an organoaluminum compound and (D) 0.25-1.5 mols, per mol of the organoaluminum compound (C), of water.Type: GrantFiled: June 20, 1988Date of Patent: September 4, 1990Assignee: Japan Synthetic Rubber Company, Ltd.Inventors: Hisao Ono, Ryuji Sato, Takumi Miyachi
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Patent number: 4921920Abstract: The present invention relates to a gas phase process for the (co-)polymerization of alpha-olefins in a fluidized bed, by means of a catalyst system of the Ziegler-Natta type consisting of a catalyst (a) comprising magnesium, halogen and transition metal atoms and a cocatalyst (b) consisting of an organometallic compound. The catalyst system is (i) prepared in a granular form, either fixed on a granular support or converted into a prepolymer, (ii) then subjected to a treatment by a polymerization inhibiting agent in the absence of alpha-olefins, and then (iii) brought into contact with alpha-olefins under (co-)polymerization conditions in the fluidized bed, in the presence of a cocatalyst (c) consisting of an organometallic compound, identical or different from the cocatalyst (b).Type: GrantFiled: November 3, 1987Date of Patent: May 1, 1990Assignee: BP Chemicals LimitedInventors: Joelle Collomb-Ceccarini, Pierre Crouzet
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Patent number: 4894424Abstract: The present invention relates to a process for the polymerisation or copolymerisation of alpha-olefins in the presence of a Ziegler-Natta catalyst system comprising on the one hand a catalyst solid comprising compounds of halogens, transition metals of Groups IV, V, VI of the Periodic Table of Elements, magnesium and optionally aluminum, free from a metal/carbon bond and on the other hand a catalyst consisting of organometallic compounds of metals of Group II or III of the said Table. This process is characterised in that before its use in polymerisation or copolymerisation, the catalyst solid is treated by water in a given quantity, this treatment making it possible to improve the conditions for obtaining polymers, particularly in a process of polymerisation or copolymerisation in the gas phase.Type: GrantFiled: June 8, 1988Date of Patent: January 16, 1990Assignee: BP Chemicals LimitedInventor: Dominique Lassalle
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Patent number: 4855370Abstract: A method for reducing sheeting during polymerization of alpha-olefins in a low pressure fluidized bed reactor utilizing titanium or vanadium based compounds as catalysts together with alkyl aluminum cocatalysts wherein water is introduced water into said reactor in an amount sufficient to maintain the electrostatic levels at the site of possible sheet formation at levels which avoid sheeting without substantially altering the effectiveness of said catalysts.Type: GrantFiled: October 1, 1986Date of Patent: August 8, 1989Assignee: Union Carbide CorporationInventors: John R. Chirillo, Kellam C. Kimbrough, II, Peder E. McHattie
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Patent number: 4831090Abstract: Homopolymerization and copolymerization of ethene are carried out using a Ziegler catalyst system consisting of (1) a transition metal catalyst component prepared by a method in which (1.1) first (1.1.1) an inorganic oxide substance (I) as a carrier and (1.1.2) a solution (II) of (IIa) a certain oxahydrocarbon and (IIb) a mixture of (IIb1) a vanadium trichloride/alcohol complex, (IIb2) a titanium trihalide or titanium trihalide/alcohol complex and, if desired, (IIb3) a zirconium tetrahalide, are combined with formation of a suspension (III), the latter is evaporated down to form a solid-phase intermediate (IV), (1.2) then (1.2.1) the solid-phase intermediate (IV) obtained from (1.1), and (1.2.2) a dissolved organoaluminum compound (V), are combined with formation of a suspension, the resulting suspended substance being a solid-phase product (VI), (2) an organoaluminum catalyst component and (3) an organohalogen catalyst component.Type: GrantFiled: October 15, 1987Date of Patent: May 16, 1989Assignee: BASF AktiengesellschaftInventors: Robert Bachl, Guido Funk, Konrad Richter, Rainer Hemmerich, Roland Saive
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Patent number: 4737555Abstract: A process for producing a catalyst component for polymerization of olefins which comprises contacting (a) a metal oxide with (b) an organomagnesium compound represented by the formula RMgR' wherein R denotes a hydrocarbyl group and R' denotes a hydrocarbyl group or a halogen atom, contacting the resulting contacting product with (c) carbon dioxide, and further contacting the resulting contact product with (d) a titanium compound. Optionally, the carbon dioxide contacted contact product can be treated with the halogen-containing compound prior to contact with the titanium compound.Type: GrantFiled: April 22, 1987Date of Patent: April 12, 1988Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Mamoru Tachikawa, Satoshi Ueki, Masato Sakuma, Chihiro Imai, Tokuo Makishima
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Patent number: 4728705Abstract: Olefin polymerization catalyst components having improved activity and morphological properties are disclosed and claimed. In particular, the components are prepared by reacting a carbonized magnesium alkoxide or aryloxide component with a halogenated tetravalent titanium component, a halohydrocarbon component and an electron donor.Type: GrantFiled: December 22, 1986Date of Patent: March 1, 1988Assignee: Shell Oil CompanyInventors: Steven M. Nestlerode, Israel G. Burstain, Robert C. Job
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Patent number: 4699960Abstract: The present invention relates to the production of 1,4-cis-polybutadiene and of copolymers of butadiene with other conjugated diolefins, by means of the catalytic polymerization or copolymerization of monomer butadiene, by an either continuous or batch process, operating in the presence or in the absence of diluents, and carrying out a portionwise addition, during the polymerization, of a portion of the organometallic compound of aluminum (or of the related hydride derivative), constituiting also one of catalytic components.Type: GrantFiled: June 24, 1986Date of Patent: October 13, 1987Assignee: Enichem Elastomeri, S.p.A.Inventors: Silvano Gordini, Antonio Carbonaro, Stanislao Spina
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Patent number: 4690990Abstract: In accordance with one embodiment of this invention, a bis-(cyclopentadienyl)chromium(II) compound is introduced onto an activated phosphate-containing support and utilized in conjunction with an organometal cocatalyst, such as an alkylaluminum. In accordance with another embodiment of this invention, a phosphate-containing xerogel is formed by removing water from an aluminum phosphate-containing hydrogel by means of azeotropic distillation or washing with a volatile, water miscible organic compound, activated and thereafter a bis-(cyclopentadienyl)chromium(II) compound is incorporated therewith. In other embodiments of this invention, a phosphate-containing support is formed by forming aluminum phosphate from an aluminum alkoxide or from a melt, or by phosphating silica or alumina, or by forming an aluminum phosphate/silica combination. A support thus formed is activated and a bis-(cyclopentadienyl)chromium(II) compound added.Type: GrantFiled: September 24, 1982Date of Patent: September 1, 1987Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, James N. Short
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Patent number: 4680353Abstract: A process for production of styrene polymers of high syndiotactic configuration is disclosed, comprising polymerizing styrene or styrene derivatives by the use of a catalyst comprising: (A) a titanium compound, e.g., at least one compound selected from those represented by the formulae: TiR.sup.1.sub.a R.sup.2.sub.b R.sup.3.sub.c X.sup.1.sub.4 -(a+b+c) and TiR.sup.1.sub.d R.sup.2.sub.e X.sup.1.sub.3-(d+e) (all the symbols are as defined in the appended claims); and (B) a contact product of an organoaluminum compound and a condensation agent, e.g., a product resulting from modification of trimethylaluminum with water. Because of such high syndiotactic configuration, the styrene polymers are greater in thermal resistance and solvent resistance than conventional atactic polystyrene.Type: GrantFiled: October 23, 1986Date of Patent: July 14, 1987Assignee: Idemitsu Kosan Company LimitedInventors: Nobuhide Ishihara, Masahiko Kuramoto, Michitake Uoi
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Patent number: 4652540Abstract: A highly active catalyst for olefin polymerization, which is resistant to catalyst poisons contained in olefins as polymerization raw material and according to which the percentage of amorphous polymer formed is small, is provided, which catalyst is obtained byreacting a reaction product (I) of an organoaluminum compound with an electron donor, with TiCl.sub.4,further reacting the resulting solid product (II) with an electron donor and an electron acceptor,mixing the resulting solid product (III) with an organoaluminum compound in an inert solvent,keeping the resulting catalyst dispersion at 0.degree. to 70.degree. C., andhaving a small amount of an .alpha.-olefin and an extremely small amount of carbonyl sulfide slowly absorbed in the dispersion kept as above, to thereby subject the dispersion to a preliminary polymerization.Type: GrantFiled: January 16, 1986Date of Patent: March 24, 1987Assignee: Chisso CorporationInventors: Tsutomu Takahashi, Tetsuya Matsukawa, Yoshihiro Naito, Akihiro Sato
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Patent number: 4640964Abstract: A catalyst support based on aluminum polyphosphate or polyphosphoric acid-impregnated alumina is provided by two alternative techniques. In the first embodiment, an aluminum polyphosphate composition is heated in a dry atmosphere and thereafter impregnated with a zerovalent chromium component under anhydrous conditions. The resulting catalyst is active for olefin polymerization. In the second embodiment, alumina is impregnated with a polyphosphoric acid composition. This resulting polyphosphoric acid impregnated alumina can be used as a support for zerovalent chromium or can be impregnated with a chromium component and oxidized to give an active hexavalent chromium species. The resulting catalysts are advantageous because of their unusual sensitivity to hydrogen thus allowing great leeway in molecular weight control.Type: GrantFiled: June 5, 1985Date of Patent: February 3, 1987Assignee: Phillips Petroleum CompanyInventors: Marvin M. Johnson, Max P. McDaniel
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Patent number: 4579920Abstract: A process for producing polybutadiene of a high degree of polymerization having high 1,2 and cis-1,4 microstructure contents and a low trans-1,4 microstructure content, which comprises polymerizing 1,3-butadiene in the presence of a catalyst system composed of(1) a halogen-containing organoaluminum compound,(2) (a) a cobalt dithiocarbamate compound or (b) the reaction product of carbon disulfide, a secondary amine and a cobalt compound, and(3) water.The polybutadiene has for example(A) a 1,2 microstructure content of 7 to 50%,(B) a cis-1,4 microstructure content of at least 50%,(C) a trans-1,4-microstructure content of at most 5%,(D) an inherent viscosity, measured in toluene at 30.degree. C., of at least 1, and(E) a gel content of at most 0.3%.Type: GrantFiled: December 10, 1984Date of Patent: April 1, 1986Assignee: UBE Industries, Ltd.Inventors: Nobuhiro Tsujimoto, Michinori Suzuki, Norishige Kawaguchi, Tetuzi Nakazima
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Patent number: 4569975Abstract: Olefins or mixtures thereof are polymerized in the presence of the product resulting from heating in an inert hydrocarbon diluent a mixture of (A) an organomagnesium material, (B) essentially anhydrous carbon dioxide, (C) a reducing halide source and (D) a transition metal compound.Type: GrantFiled: March 12, 1985Date of Patent: February 11, 1986Assignee: The Dow Chemical CompanyInventors: Calvin P. Esneault, Larry A. Meiske, Ricardo Fuentes, Jr.
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Patent number: 4563511Abstract: An olefin polymerization catalyst prepared by reacting water with a magnesium dihalide in the presence of a phase transfer catalyst and reacting the resulting hydrated magnesium dihalide with reactants including a benzoic acid ester, an alkoxytitanium compound, an organoaluminum halide and a titanium halide.Type: GrantFiled: November 9, 1984Date of Patent: January 7, 1986Assignee: Phillips Petroleum CompanyInventors: Albert P. Masino, Kiplin D. Cowan, Gil R. Hawley
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Patent number: 4530915Abstract: A catalyst for polymerizing olefins is the product resulting from heating in an inert hydrocarbon diluent a mixture of (A) an organomagnesium material, (B) essentially anhydrous carbon dioxide, (C) a reducing halide source and (D) a transition metal compound.Type: GrantFiled: January 25, 1984Date of Patent: July 23, 1985Assignee: The Dow Chemical CompanyInventors: Calvin P. Esneault, Ricardo Fuentes, Jr., Larry A. Meiske
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Patent number: 4529715Abstract: A catalyst for polymerizing olefins is the product resulting from a mixture of (A) an organomagnesium material, (B) essentially anhydrous carbon dioxide, (C) a reducing halide source and (D) the reaction product or complex resulting from admixing a transition metal compound and an organozinc compound.Type: GrantFiled: October 17, 1983Date of Patent: July 16, 1985Assignee: The Dow Chemical CompanyInventors: Ricardo Fuentes, Jr., Calvin P. Esneault
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Patent number: 4528151Abstract: A process for producing a blow molding resin comprises pelletizing a high density polyethylene prepared by means of a highly active Ziegler catalyst, at a temperature of at least 230.degree. C. in the presence of air or oxygen so as not to change the average molecular weight and the molecular weight distribution.Type: GrantFiled: April 11, 1983Date of Patent: July 9, 1985Assignees: Nissan Chemical Industries, Ltd., Nissan Maruzen Polyethylene CompanyInventors: Yoshiho Matsuo, Ryoji Nishijima, Atsuhiko Yoshino, Takai Kawashima
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Patent number: 4525469Abstract: A catalyst composition for the polymerization or copolymerization of olefins composed of(A) a titanium component (a-1) or (a-2),(a-1) a highly active titanium component containing titanium, magnesium and halogen as essential ingredients, or(a-2) a highly active titanium catalyst component obtained by treating component (a-1) with an organic compound containing active hydrogen bonded to oxygen, and(B) an organoaluminum compound component, wherein(i) when component (A) is the component (a-1), component (b) is an organoaluminum compound component obtained by treating a halogen-containing organoaluminum compound having a halogen/Al atomic ratio of at least 1 but less than 2 with a compound selected from the group consisting of water and organic compounds having active hydrogen bonded to oxygen, and(ii) when component (A) is the component (a-2), the component (B) is a halogen-containing organoaluminum compound having a halogen/Al atomic ratio of at least 1 but less than 2, and the ratio of the amount (x) of the orType: GrantFiled: October 25, 1983Date of Patent: June 25, 1985Assignee: Mitsui Petrochemical Industries Ltd.Inventors: Takashi Ueda, Norio Kashiwa
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Patent number: 4525549Abstract: A new process is described for polymerizing and copolymerizing conjugate diolefins characterized by the use of a catalytic system comprising at least one compound of Group III B of the periodic system, at least one non-halogenated aluminium alkyl, at least one compound containing one or more hydroxyls of acid or neutral type, and possibly an inorganic compound containing Cl or Br in ionizable form or an organic halogen derivative.The new process allows the preparation, both in the absence and in the presence of an inert diluent, of polydiolefins of essentially entirely 1,4-cis structure which even in the absence of a purification stage contain a very small quantity of catalytic residues.Type: GrantFiled: April 14, 1983Date of Patent: June 25, 1985Assignee: Enoxy Chimica S.p.A.Inventors: Antonio Carbonaro, Domenico Ferraro
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Patent number: 4503201Abstract: A silica composition is calcined at a temperature high enough to remove some but not all of the hydroxyl content. Generally temperatures of at least 400.degree. C. are required and temperatures above 1000.degree. C. are undesirable, the most preferred temperature being about 600.degree.-800.degree. C. The thus calcined silica is then treated with chromyl chloride at an elevated temperature and finally given a treatment in a carbon monoxide ambient. While the final composition contains chlorine which is normally considered a catalyst poison, the material is surprisingly active as an olefin polymerization catalyst.Type: GrantFiled: January 23, 1984Date of Patent: March 5, 1985Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Phil M. Stricklen
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Patent number: 4501867Abstract: A 1,2-polymerization of 1,3-butadiene is carried out in a polymerization solvent in the presence of a 1,2-polymerization catalyst consisting essentially of a cobalt compound soluble in the polymerization solvent, an organic aluminum halide, an organic magnesium compound, and carbon disulfide and/or phenyl isothiocyanate and in the presence or absence of a cis-1,4-polymerization product of 1,3-butadiene.Type: GrantFiled: October 7, 1983Date of Patent: February 26, 1985Assignee: Ube Industries, Ltd.Inventors: Haruo Ueno, Hidetomo Ashitaka, Koichi Nakajima
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Patent number: 4492768Abstract: A catalyst and its method of preparation and use involving reacting a magnesium dihalide, an alkoxytitanium compound and water, followed by reaction with an organoaluminum compound and then with a halide ion exchanging source.Type: GrantFiled: August 19, 1983Date of Patent: January 8, 1985Assignee: Phillips Petroleum CompanyInventor: Gil R. Hawley
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Patent number: 4458058Abstract: A catalyst, a method of preparing a catalyst and method of polymerizing olefins with the catalyst in which the catalyst is prepared by reacting a support with a Group IIA organometallic compound essentially free of aluminum alkyls and reacting this product with water or a hydrocarbyl alcohol, then reacting this product with, for example, titanium tetrachloride, followed if necessary by removing unreacted ingredients and finally activating by contacting with a cocatalyst in the absence of oxygen and moisture.Type: GrantFiled: October 8, 1982Date of Patent: July 3, 1984Assignee: Chemplex CompanyInventor: Robert A. Dombro
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Patent number: 4451626Abstract: Alpha olefins are polymerized in the presence of catalyst compositions which are the catalytic reaction products of (A) the reaction product or complex resulting from the mixing of (1) a mixture of a transition metal compound such as a tetraalkoxy titanium compound, a non-metallic oxygen-containing compound such as an alcohol and (2) a reducing alkylating agent such as a dialkyl magnesium compound and (B) a magnesium halide.Type: GrantFiled: March 30, 1983Date of Patent: May 29, 1984Assignee: The Dow Chemical CompanyInventors: Randall S. Shipley, Donald F. Birkelbach
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Patent number: 4438019Abstract: The invention is addressed to solid catalysts comprising essentially compounds of magnesium and of transition metals selected from the sub-groups IVa, Va and VIa of the periodic table, applicable to the polymerization of olefins and particularly ethylene, in which the catalyst is obtained by first preparing a solid compound of magnesium, monohalogenated hydrocarbon and halogen and/or organic derivatives of the transition metal in a state of valency of at least 4 and then reacting the solid compound of magnesium and transition metal with an oxidizing compound.Type: GrantFiled: March 10, 1981Date of Patent: March 20, 1984Assignee: BP ChimieInventors: Daniel C. Durand, Pierre M. Mangin
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Patent number: 4407727Abstract: A process is provided for transforming a polyolefin powder into a suitable substrate for the preparation of transition metal catalysts. A powder polyolefin such as polyethylene or polypropylene is treated with a solution of a magnesium alkyl. The solvent is removed by any suitable procedure such as vacuum drying. The powder is then treated with gaseous HCl or other agent suitable for decomposition of the magnesium alkyl. The powder thus prepared is an effective support for preparing high efficiency catalysts such as taught in U.S. Pat. No. 4,136,058. These catalysts give polymers of increased particle size. Polyolefin powder in the absence of such treatment is not effective as a catalyst support and will not give polymers of increased particle size.Type: GrantFiled: October 8, 1982Date of Patent: October 4, 1983Assignee: Atlantic Richfield CompanyInventors: James J. Harris, Donald E. Hostetler
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Patent number: 4396748Abstract: Alpha olefins are polymerized in the presence of catalyst compositions which are the catalytic reaction products of (A) the reaction product or complex resulting from the mixing of (1) a mixture of a transition metal compound such as a tetraalkoxy titanium compound and an alcohol and (2) an essentially non-reducing alkylating agent such as a dialkyl zinc compound and (B) a magnesium halide.Type: GrantFiled: October 22, 1981Date of Patent: August 2, 1983Assignee: The Dow Chemical CompanyInventor: Randall S. Shipley
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Patent number: 4387202Abstract: A process is described for the polymerization of ethylene or copolymerization of ethylene with a C.sub.3 to C.sub.15 alpha olefin in solution, suspension or in the gas phase at 20.degree. to 250.degree. C. and 1 to 100 bars in the presence of a mixed catalyst comprising a separately produced halogen-containing titanium(III) compound and an organoaluminum compound while controlling the molecular weight with oxygen, wherein a mixture of organoaluminum compounds is employed comprising a halogen-containing aluminum alkyl and a trialkyl aluminum compound in a molar ratio of 1:0.05 to 1:20, the combined amount of organoaluminum compounds being present in an amount of 0.01 to 20 moles per one mole of halogen-containing Ti(III) compound.Type: GrantFiled: December 15, 1981Date of Patent: June 7, 1983Assignee: Ruhrchemie AktiengesellschaftInventors: Jurgen Falbe, Boy Cornils, Guunter Hetkamp, Karl Otterbein, deceased, Wolfgang Payer, Peter Schneller
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Patent number: 4381253Abstract: Compositions consisting of the reaction product or complex resulting from the mixing of (1) a mixture of a transition metal compound such as a tetraalkoxy titanium compound and an alcohol and (2) an essentially non-reducing alkylating agent such as a dialkyl zinc compound are useful in the preparation of catalysts for polymerizing .alpha.-olefins having ultra-high efficiencies at high polymerization temperatures.Type: GrantFiled: October 22, 1981Date of Patent: April 26, 1983Assignee: The Dow Chemical CompanyInventor: Randall S. Shipley
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Patent number: 4380508Abstract: Compositions consisting of the reaction product or complex resulting from the mixing of (1) a mixture of a transition metal compound such as a tetraalkoxy titanium compound with a non-metallic oxygen-containing compound such as an alcohol and (2) a strongly reducing alkylating agent such as a dialkyl magnesium compound are useful in the preparation of catalysts for polymerizing .alpha.-olefins at ultra-high efficiencies at high polymerization temperatures.Type: GrantFiled: October 22, 1981Date of Patent: April 19, 1983Assignee: The Dow Chemical CompanyInventors: Randall S. Shipley, Donald F. Birkelbach
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Patent number: 4378304Abstract: A catalyst, a method of preparing a catalyst and method of polymerizing olefins with the catalyst in which the catalyst is prepared by reacting a support with a Group IIA organometallic compound essentially free of aluminum alkyls and reacting this product with water or a hydrocarbyl alcohol, then reacting this product with, for example, titanium tetrachloride, followed if necessary by removing unreacted ingredients and finally activating by contacting with a cocatalyst in the absence of oxygen and moisture.Type: GrantFiled: June 3, 1981Date of Patent: March 29, 1983Assignee: Chemplex CompanyInventor: Robert A. Dombro
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Patent number: 4376064Abstract: Catalyst for production of polyolefins of improved morphology comprises (A) organometallic promoter and (B) product obtained by contacting (1) at least one oxygenated compound of phosphorus with (2) catalytic complex comprising an intimate association of at least one reduced Group IVB-VB metal halide, at least one divalent metal halide and at least one aluminum compound. Oxygenated phosphorus compound is used in an amount effective to improve polymer morphology without substantial adverse effects on other catalytic properties.Type: GrantFiled: May 26, 1981Date of Patent: March 8, 1983Assignee: Standard Oil Co. (Indiana)Inventors: Glen R. Hoff, Peter Fotis
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Patent number: 4370457Abstract: A propylene polymerization catalyst is formed by incorporation into a catalytic mixture, comprising a transition metal compound and an organoaluminum compound, effective amounts of hexavalent sulfur mineral acid or anhydride whereby the amount of n-hexane-soluble polymeric product is decreased.Type: GrantFiled: December 12, 1980Date of Patent: January 25, 1983Assignee: Standard Oil Company (Indiana)Inventor: Nikolaous K. Balint
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Patent number: RE31187Abstract: A propylene polymerization catalyst is formed by incorporation into a catalytic mixture, comprising a transition metal compound and an organoaluminum compound, effective amounts of Group Va or Group VII oxygen mineral acids whereby the amount of n-hexane-soluble polymeric product is decreased.Type: GrantFiled: June 8, 1981Date of Patent: March 22, 1983Assignee: Standard Oil Company (Indiana)Inventor: Nikolaous K. Balint
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Patent number: RE31243Abstract: A propylene polymerization catalyst is formed by incorporation into a catalytic mixture, comprising a transition metal compound and an organoaluminum compound, effective amounts of hexavalent sulfur mineral acid or anhydride whereby the amount of n-hexane-soluble polymeric product is decreased.Type: GrantFiled: November 25, 1981Date of Patent: May 17, 1983Assignee: Standard Oil Company (Indiana)Inventor: Nikolaus K. Balint
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Patent number: RE31331Abstract: A propylene polymerization catalyst is formed by incorporation into a catalytic mixture, comprising a transition metal compound and an organoaluminum compound, effective amounts of Group Va or Group VII oxygen mineral acids whereby the amount of n-hexane-soluble polymeric product is decreased.Type: GrantFiled: June 8, 1981Date of Patent: August 2, 1983Assignee: Standard Oil Company (Indiana)Inventor: Nikolaous K. Balint