Polymerization In Presence Of Transition Metal Containing Catalyst In Presence Of Hydrogen Patents (Class 526/905)
  • Patent number: 9023945
    Abstract: Embodiments of the present disclosure relate to a method of preparing polyethylene compositions comprising polymerizing ethylene in a first gas-phase reactor and polymerizing ethylene in a second gas-phase reactor in the presence of hydrogen; wherein at least one of the first or second gas-phase reactors comprises a first and second polymerization zone; wherein a hydrogen pressure of the first and second polymerization zones are different such that at least a portion of the second ethylene cycles through the first and second polymerization zones and a gas mixture of each polymerization zone is partially or totally prevented from entering the other zone.
    Type: Grant
    Filed: February 26, 2014
    Date of Patent: May 5, 2015
    Assignee: Basell Polyolefine GmbH
    Inventors: Harilaos Mavridis, Gerhardus Meier, Ulf Schueller, Diana Doetsch, Bernd Marczinke, Iakovos Vittorias
  • Patent number: 9000106
    Abstract: In a process for making a copolymer, a first product stream comprising a semi-crystalline polymer and a chain terminating agent is produced in a first reactor system. The first product is provided to a second reactor system wherein a low crystallinity polymer is produced in the presence of the semi-crystalline polymer. At least a portion of the chain terminating agent is removed from the second reactor system by an in-situ process.
    Type: Grant
    Filed: March 18, 2013
    Date of Patent: April 7, 2015
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Kevin W. Lawson, Rodney S. Smith
  • Patent number: 8987390
    Abstract: A system and method for polymerizing olefin in the presence of a chain transfer agent in a first reactor to form a first polyolefin, discharging from the first reactor a transfer slurry having the first polyolefin and the chain transfer agent, and processing the transfer slurry in a separator to remove chain transfer agent and to provide a fluff slurry having the first polyolefin and a lower content of chain transfer agent than in the transfer slurry. The system and method provide for feeding the fluff slurry to a second reactor, polymerizing olefin in the second reactor to form a second polyolefin, and discharging from the second reactor a slurry having the second polyolefin.
    Type: Grant
    Filed: December 18, 2012
    Date of Patent: March 24, 2015
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Maruti Bhandarkar, Elizabeth A Benham, Rebecca A. Gonzales, Scott E. Kufeld, Joel A Mutchler, Catherine M. Gill, Thanh T. Nguyen, Timothy O. Odi
  • Patent number: 8962776
    Abstract: Provided is an ethylene-?-olefin-nonconjugated polyene copolymer having ethylene units, ?-olefin units and nonconjugated polyene units, wherein the copolymer satisfies the following requirements: (A): the intrinsic viscosity [?] is 0.5 to 1.8 dl/g, (B): the content of ethylene units is 50 to 90 mol % and the content of ?-olefin units is 50 to 10 mol % where the sum total of the contents of ethylene units and ?-olefin units is taken as 100 mol %, (C): the iodine value is 1 to 50, (D): the ratio of tan ? taken at 100° C. and 2 cpm to tan ? taken at 100° C. and 1000 cpm is from 1.0 to 1.7, and (E): the ratio of the Z-average molecular weight to the number average molecular weight is from 15 to 25 and the weight average molecular weight to the number average molecular weight is from 3 to 5.
    Type: Grant
    Filed: December 18, 2012
    Date of Patent: February 24, 2015
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Sadayuki Nakano
  • Patent number: 8901236
    Abstract: A process for continuously making a terpolymer or a tetrapolymer utilizing ethylene, an alpha olefin, and at least one polyene. This process allows for the creation of products with high polyene contents and broad molecular weight distributions while utilizing a continuous flow reactor and a known catalyst. The process allows for these products to be made without gelling, or fouling of the reactor.
    Type: Grant
    Filed: October 8, 2013
    Date of Patent: December 2, 2014
    Assignee: Lion Copolymer Geismar, LLC
    Inventors: Willie Charles Burton, Solomon H. K. Tang, Garrett Doucet
  • Patent number: 8901238
    Abstract: A process and the resultant product from the process for continuously making an EPDM utilizing ethylene, propylene, and dienes. This process allows for the creation of products with high diene contents and broad molecular weight distributions while utilizing a continuous flow reactor and a known catalyst. The process allows for these products to be made without gelling, or fouling of the reactor, which are problems known in the art.
    Type: Grant
    Filed: October 8, 2013
    Date of Patent: December 2, 2014
    Assignee: Lion Copolymer Geismar, LLC
    Inventors: Solomon H. K. Tang, Willie Charles Burton, Garrett Doucet
  • Patent number: 8802768
    Abstract: A novel polymer composition is described comprising ethylene homopolymers and/or copolymers of ethylene with C3-C8-alpha-olefins which polymer composition has a density of from 0.940 to 0.949 g/cm3, a melt index (HLMI) according to DIN EN ISO 1133:2005, condition G at 190° C. and 21.6 kg, of from 3 to 7 g/10 min. and a Hostalen Long Chain Branching Index (HLCBI) of from 3 to 8, and which polymer composition is produced by polymerisation with one or more Ziegler catalysts in a series of at least two polymerization reactors. The new polymer composition can in particular be used for blow moulding of intermediate bulk containers.
    Type: Grant
    Filed: April 19, 2012
    Date of Patent: August 12, 2014
    Assignee: Basell Polyolefine GmbH
    Inventors: Diana Dotsch, Bernd Lothar Marczinke, Gerhardus Meier, Maclovio Herrera Salinas
  • Patent number: 8735519
    Abstract: The invention is directed to a metallocene catalyst system and a process for preparing the system. The metallocene catalyst system comprises a support and metallocene bound substantially throughout the support. The selection of certain supports facilitates the production of metallocene catalyst systems having increased catalytic activity than previously recognized.
    Type: Grant
    Filed: April 9, 2013
    Date of Patent: May 27, 2014
    Assignee: Fina Technology, Inc.
    Inventors: Jun Tian, William Gauthier, David Rauscher, Shady Henry
  • Patent number: 8703885
    Abstract: The present invention relates to a method for producing a catalyst slurry blend suitable for polymerizing ethylene in an ethylene polymerization loop reactor for obtaining an at least trimodal polyethylene product, comprising the steps of: transferring a first ethylene polymerization catalyst at a first mass flow rate to a mixing vessel, simultaneously transferring a second ethylene polymerization catalyst at a second mass flow rate to said mixing vessel, thereby in situ providing a catalyst slurry blend, wherein said second ethylene polymerization catalyst is different from the first ethylene polymerization catalyst, adjusting and monitoring said first and second mass flow rates, thereby obtaining said catalyst slurry blend at a concentration suitable for polymerizing ethylene, and feeding said catalyst slurry blend to an ethylene polymerization double loop reactor producing said at least trimodal polyethylene product.
    Type: Grant
    Filed: December 17, 2010
    Date of Patent: April 22, 2014
    Assignee: Total Research & Technology Feluy
    Inventors: Daan Dewachter, Martine Slawinski
  • Patent number: 8680218
    Abstract: Methods for controlling properties of an olefin polymer using an organozinc compound are disclosed. The HLMI/MI shear ratio of the polymer can be decreased and the Mz/Mw ratio of the polymer can be increased via the addition of the organozinc compound.
    Type: Grant
    Filed: January 30, 2013
    Date of Patent: March 25, 2014
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Qing Yang, Max P. McDaniel, Errun Ding, Ted H. Cymbaluk, Tony R. Crain, Gary L. Glass
  • Patent number: 8658744
    Abstract: An olefin polymerization process comprises gas-phase polymerization of at least one olefin monomer in more than one polymerization zones in one or more polymerization reactors using a high activity catalyst injected in the front end of the reactor to give solid polymer particles. According to the process of the invention, different hydrogen to olefin ratios are controlled and applied to the reactor leading to the production of very different molecular weights and therefore broadening the molecular weight distribution of the polymer produced.
    Type: Grant
    Filed: June 9, 2011
    Date of Patent: February 25, 2014
    Assignee: Ineos USA LLC
    Inventors: Mattijs van der Ham, Pierre Sere Peyrigain, William D. Stephens
  • Patent number: 8658745
    Abstract: An olefin polymerization process comprises gas-phase polymerization of at least one olefin monomer in more than one polymerization zones in one or more polymerization reactors using a high activity catalyst injected in the front end of the reactor to give solid polymer particles. According to the process of the invention, different hydrogen to olefin ratios are applied to the reactor leading to the production of very different molecular weights and therefore broadening the molecular weight distribution of the polymer produced.
    Type: Grant
    Filed: February 20, 2009
    Date of Patent: February 25, 2014
    Assignee: INEOS USA LLC
    Inventors: Ton Kroezen, William D. Stephens, Mattijs van der Ham, Dennis L. McGinn, Pierre Sere-Peyrigain, Dirk Poesen
  • Patent number: 8604145
    Abstract: Group 4 metal complexes comprising a polyvalent, heteroaryl donor ligand and their use as components of olefin polymerization catalysts, especially suited for preparing propylene/ethylene copolymer products having high isotacticity and low molecular weight, are disclosed.
    Type: Grant
    Filed: January 13, 2012
    Date of Patent: December 10, 2013
    Assignee: Dow Global Technologies, LLC
    Inventors: Harold W. Boone, Kevin A. Frazier, Daniel D. VanderLende, Paul C. Vosejpka
  • Patent number: 8436112
    Abstract: The invention is directed to a metallocene catalyst system comprising an inert silica support having pores with a peak pore volume of greater than about 0.115 mL/g at a pore diameter between about 250 Angstroms and about 350 Angstroms, and an alumoxane activator, with the metallocene being bound substantially throughout the support. The activator is grafted to the support in a solvent at a reflux temperature of toluene to obtain an aluminoxane on silica, and a metallocene component is added to make a MCS having a metallocene loading of about 2 wt %. This facilitates the production of metallocene catalyst systems having increased catalytic activity than previously recognized that is at least about 20 percent higher than the catalytic activity for a metallocene loading of about 1 wt % where the activator is grafted to the support at room temperature.
    Type: Grant
    Filed: January 14, 2008
    Date of Patent: May 7, 2013
    Assignee: Fina Technology, Inc.
    Inventors: Jun Tian, William Gauthier, David Rauscher, Shady Henry
  • Patent number: 8247342
    Abstract: A highly active supported chromium catalyst composition for ethylene and other olefins polymerization and also for ethylene copolymerization with efficient incorporation of comonomer, produces polymers with superior spherical morphology, improved bulk density and almost 0% fines. The catalyst composition component includes at least one chromium compound, mainly chromium acetylacetonate, or chromium hexaflouroacetonylacetonate, or chromium diethylmalonate. One magnesium compound, or aluminum compound, metal alkoxy compound and defined polymer particles mainly chloromethylated cross linked styrene-DVB copolymer or polyvinylchloride. The catalyst composition, when used in conjunction with an organoaluminum compound or a mixture of organoaluminum compounds, can be used for olefin polymerization to produce medium or high density polyethylene and copolymers of ethylene with alpha-olefins having about 3 to 18 carbon atoms.
    Type: Grant
    Filed: July 23, 2008
    Date of Patent: August 21, 2012
    Inventor: Abdullah Saad N. Al-Arifi
  • Patent number: 8202953
    Abstract: A catalyst composition comprising a zirconium complex of a polyvalent aryloxyether and an alumoxane, polymerization processes employing the same, especially the continuous, solution polymerization of ethylene and one or more C3-30 olefins or diolefins to prepare copolymers having reduced cocatalyst by-product content, are disclosed.
    Type: Grant
    Filed: April 24, 2007
    Date of Patent: June 19, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Wayde V. Konze, James C. Stevens, Daniel D. VanderLende
  • Patent number: 8148481
    Abstract: A method for preparing a reactor for performance of a polymerization reaction, the method including providing at least one seed bed into the reactor; wherein the at least one seed bed includes at least one organometallic compound and polymer particles.
    Type: Grant
    Filed: December 17, 2009
    Date of Patent: April 3, 2012
    Assignee: Univation Technologies, LLC
    Inventors: F. David Hussein, Mark G. Goode, Michael E Muhle, David A. Yahn, Robert O. Hagerty
  • Patent number: 8119748
    Abstract: Group 4 metal complexes comprising a polyvalent, heteroaryl donor ligand and their use as components of olefin polymerization catalysts, especially suited for preparing propylene/ethylene copolymer products having high isotacticity and low molecular weight, are disclosed.
    Type: Grant
    Filed: September 8, 2006
    Date of Patent: February 21, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Harold W. Boone, Kevin A. Frazier, Daniel D. VanderLende, Paul C. Vosejpka
  • Patent number: 8114946
    Abstract: The present invention provides a polymerization process which is conducted by contacting an olefin monomer and at least one olefin comonomer in the presence of hydrogen and a metallocene-based catalyst composition. Polymers produced from the polymerization process are also provided, and these polymers have a reverse comonomer distribution, low levels of long chain branches, and a ratio of Mw/Mn from about 3 to about 6.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: February 14, 2012
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Qing Yang, Max P. McDaniel, Joel L. Martin, Tony R. Crain, Randy S. Muninger, Jerry T. Lanier, Jeff S. Fodor, Paul J. Deslauriers, Chung C. Tso, David C. Rohlfing
  • Patent number: 8101691
    Abstract: Disclosed herein are various methods and systems for gas and liquid phase polymer production. In certain embodiments, the methods comprise manipulating properties of polymers produced by adjusting the hydrogen feed rate.
    Type: Grant
    Filed: December 17, 2009
    Date of Patent: January 24, 2012
    Assignee: Univation Technologies, LLC
    Inventors: Mark G. Goode, Maria Pollard, Kevin J. Cann, Ronald S. Eisinger, Barbara J. Kopp, John H. Moorhouse
  • Patent number: 7960486
    Abstract: The purpose of the present invention is provite a process for producing an olefin polymer, which can produce an olefin polymer having a higher molecular weight even in the presence of hydrogen and can obtain an olefin polymer having good powder characteristics by lowering hydrogen concentration efficiently in polymerizing an olefin in the presence of hydrogen by use of a gas phase reaction vessel. There is provided a process for producing an olefin polymer comprising the steps of: using a gas phase reaction vessel; polymerizing an olefin by use of a catalyst for olefin polymerization in the presence of hydrogen; adding a hydrogenation catalyst into the gas phase reaction vessel; and adding a polymerization activity depressant.
    Type: Grant
    Filed: August 3, 2009
    Date of Patent: June 14, 2011
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Yuki Aso, Noriyuki Satou, Shin-ichi Kumamoto
  • Patent number: 7897705
    Abstract: The purpose of the present invention is to provide a process for producing an olefin polymer, which can produce an olefin polymer having a higher molecular weight by lowering hydrogen concentration efficiently in polymerizing an olefin in the presence of hydrogen by use of a gas phase reaction vessel. There is provided a process for producing an olefin polymer comprising the steps of: using a gas phase reaction vessel; polymerizing an olefin by use of a catalyst for olefin polymerization in the presence of hydrogen; and adding a hydrogenation catalyst to a bed portion in the gas phase reaction vessel.
    Type: Grant
    Filed: August 3, 2009
    Date of Patent: March 1, 2011
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Yuki Aso, Noriyuki Satou, Shin-ichi Kumamoto
  • Patent number: 7888415
    Abstract: A method of polymerizing poly(cyclic)olefin monomers encompassing (a) combining a monomer composition containing the poly(cyclic)olefin monomers, a non-olefinic chain transfer agent and an activator compound to faun a mixture; (b) heating the mixture; and (c) adding a polymerization catalyst containing Ni and/or Pd. The non-olefinic chain transfer agent includes one or more compounds selected from H2, alkylsilanes, alkylalkoxysilanes, alkylgermanes, alkylalkoxygermanes, alkylstannanes, and alkylalkoxystannanes. The activator is characterized as having an active hydrogen with a pKa of at least 5. The resulting poly(cyclic)olefin polymers can be used in photoresist compositions.
    Type: Grant
    Filed: February 4, 2010
    Date of Patent: February 15, 2011
    Assignee: Promerus LLC
    Inventors: Larry F. Rhodes, Dennis A. Barnes, Andrew Bell, Brian K. Bennett, Chun Chang, John Henry Lipian, Xiaoming Wu
  • Patent number: 7847036
    Abstract: A method for controlling a transition from an initial polymerization reaction to a target polymerization reaction in a manner that reduces significantly the amount of off-grade product having excessively low density produced during the transition, including steps of: during the transition, maintaining a first one of a concentration ratio and a feed ratio at an at least substantially constant value while implementing process changes in an effort to bring produced polymer into compliance with a target specification set and monitoring (without controlling) the other one of the concentration ratio and the feed ratio to generate first data; and during the transition, determining from the first data whether polymer having excessively low density is likely to be produced during the transition, and upon determining that polymer having excessively low density is likely to be produced during the transition, maintaining during the remaining portion of the transition the other ratio at a value that is at least substantia
    Type: Grant
    Filed: December 12, 2007
    Date of Patent: December 7, 2010
    Assignee: Univation Technologies, LLC
    Inventors: Bruce J. Savatsky, Daniel P. Zilker, Jr.
  • Patent number: 7829606
    Abstract: High durable polarized film comprising a radiation curable PSA layer for lamination in TFT/LCD applications have high humidity and heat resistance. In one embodiment, the adhesive comprises a UV curable acrylic polymer, a compatible tackifier, a multifunction unsaturated oligomer, and a long chain alkyl acrylate monomer.
    Type: Grant
    Filed: May 7, 2009
    Date of Patent: November 9, 2010
    Assignee: Henkel AG & Co. KGaA
    Inventors: Ming Chang Lu, Peter D. Palasz
  • Patent number: 7739217
    Abstract: One exemplary method for message suppression comprises: providing first and second rules, each having one or more preconditions and a conclusion, wherein the first rule also has a suppressed-by attribute and at least one of the second preconditions is suppressing; evaluating the one or more first and second preconditions; identifying the first rule as true or false; displaying the message of the second rule if all of the second preconditions are met; identifying the first rule as suppressed if the second rule is named in the suppressed-by attribute; and inhibiting the message display of the suppressed rule or routing the message to second display. The system can comprise: a database containing knowledge of the production unit; a user interface, and at least one precondition, a suppressed by attribute, and one or more rules each having a conclusion and at least one suppressing precondition; an inference engine; and a display.
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: June 15, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Bohumil Vaclav Kral, David Jack Sandell
  • Patent number: 7718742
    Abstract: A synthesis process of trans-1,4-polyisoprene, using bulk precipitation polymerization of isoprene catalyzed by supported titanium catalyst TiCl4/MgCl2. The process includes prepolymerizing carried out in a prepolymerization reactor with an anchor agitator; polymerizing carried out in a polymerization reactor with a helical ribbon agitator; and devolatilizing and drying carried out in a vacuum rake dryer. Not only does the process require lower energy consumption and thus a lower production cost, but it also eliminates the emission of three wastes.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: May 18, 2010
    Assignee: Qingdao Qust Fangtai Material Engineering Co., Ltd.
    Inventors: Baochen Huang, Zhichao Zhao, Wei Yao, Aihua Du, Yongxian Zhao
  • Patent number: 7674847
    Abstract: A method of polymerizing poly(cyclic)olefin monomers encompassing (a) combining a monomer composition containing the poly(cyclic)olefin monomers, a non-olefinic chain transfer agent and an activator compound to form a mixture; (b) heating the mixture; and (c) adding a polymerization catalyst containing Ni and/or Pd. The non-olefinic chain transfer agent includes one or more compounds selected from H2, alkylsilanes, alkylalkoxysilanes, alkylgermanes, alkylalkoxygermanes, alkylstannanes, and alkylalkoxystannanes. The activator is characterized as having an active hydrogen with a pKa of at least 5. The resulting poly(cyclic)olefin polymers can be used in photoresist compositions.
    Type: Grant
    Filed: February 19, 2004
    Date of Patent: March 9, 2010
    Assignee: Promerus LLC
    Inventors: Larry F. Rhodes, Dennis A. Barnes, Andrew Bell, Brian K. Bennet, Chung Chang, John-Henry Lipian, Xiaoming Wu
  • Patent number: 7666957
    Abstract: A process for the polymerisation of ethylene and optionally at least one C3-20 alpha olefin comonomer in the slurry or solution phase in a reactor having a polymer outlet stream, a procatalyst or catalyst feed stream and a hydrogen feed stream, said polymerisation being effected in the presence of a metallocene catalyst, a diluent and hydrogen, wherein said diluent is recycled from said outlet stream to said hydrogen feed stream, said procatalyst or catalyst feed stream is free of hydrogen, said hydrogen feed stream is free of procatalyst or catalyst and said procatalyst or catalyst feed stream does not comprise recycled diluent.
    Type: Grant
    Filed: December 27, 2004
    Date of Patent: February 23, 2010
    Assignee: Borealis Technology Oy
    Inventors: Kalle Kallio, Janne Maaranen, Eija Lappi, Marina Surakka
  • Patent number: 7655740
    Abstract: A slurry process for polymerizing ethylene is disclosed. The process comprises polymerizing ethylene in the presence of an ?-olefin and a catalyst comprising an activator and a supported bridged indeno[1,2-b]indolyl zirconium complex. The process produces polyethylene characterized by good incorporation of the ?-olefin and moderate long-chain branching. The process is capable of forming high molecular weight polyethylene and has good catalyst activity.
    Type: Grant
    Filed: September 4, 2007
    Date of Patent: February 2, 2010
    Assignee: Equistar Chemicals, LP
    Inventors: Sandor Nagy, Barbara M. Tsuie, Jean A. Merrick-Mack, Natalia Nagy
  • Patent number: 7601787
    Abstract: A process for polymerizing ethylene is disclosed. The polymerization is performed in the presence of a Ziegler-Natta catalyst system in two slurry reaction zones. Most of the polyethylene (70-95 wt. %) is produced in one of the zones, while a smaller fraction is produced in the other zone. The ratio of the weight average molecular weight of the smaller fraction to that of the larger fraction is greater than 8:1. The resulting polyethylene blend, which should have both high melt strength and high extrudate swell, will be useful for blow-molding applications.
    Type: Grant
    Filed: November 30, 2006
    Date of Patent: October 13, 2009
    Assignee: Equistar Chemicals, IP
    Inventors: Harilaos Mavridis, Manivakkam J. Shankernararayanan
  • Patent number: 7514508
    Abstract: Process for preparing a broad molecular weight polyethylene by polymerizing ethylene in the presence of a polymerization catalyst, the process comprising the following steps, in any mutual order: a) polymerizing ethylene, optionally together with one or more ?-olefinic comonomers having from 3 to 12 carbon atoms, in a gas-phase reactor in the presence of hydrogen, b) copolymerizing ethylene with one or more ?-olefinic comonomers having from 3 to 12 carbon atoms in another gas-phase reactor in the presence of an amount of hydrogen less than step a), where in at least one of said gas-phase reactors the growing polymer particles flow upward through a first polymerization zone under fast fluidization or transport conditions, leave said first polymerization zone and enter a second polymerization zone through which they flow downward under the action of gravity.
    Type: Grant
    Filed: July 19, 2004
    Date of Patent: April 7, 2009
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Gerben Meier, Massimo Covezzi, Pietro Baita, Gabriele Mei
  • Patent number: 7482410
    Abstract: Processes for reducing the ultra high molecular weight polymeric material content of a high density polyethylene produced with a bis-triarylsilyl chromate catalyst system are provided. Processes for reducing the gel content of articles produced from high density polyethylene are also provided. The gel content of the articles is reduced by using the high density polyethylene with reduced ultra high molecular weight polymeric material content to produce the articles. The processes described reduce the content of ultra high molecular weight polymeric material in comparison to conventional high density polyethylene by introducing at least one catalyst deactivator into a recycle gas line containing a recycle gas stream associated with the fluidized bed reactor. The at least one catalyst deactivator has a boiling point lower than the maximum temperature within the recycle gas line.
    Type: Grant
    Filed: March 22, 2006
    Date of Patent: January 27, 2009
    Assignees: ExxonMobil Chemical Patents Inc., Saudi Basic Industries Corporation, Saudi Yanbu Petrochemical Company
    Inventor: D. Brett Fischbuch
  • Patent number: 7482406
    Abstract: Olefin polymer composition comprising (by weight, unless otherwise specified): A) 60-95% of a propylene homopolymer or copoloymer having a Polydispersity Index (P.I.) value of from 4.6 to 10 and a content of isotactic pentads (mmmm), measured by 13C NMR on the fraction insoluble in xylene at 25° C., higher than 98 molar, B) 5-40% of a copolymer of ethylene containing from 40% to 70% of propylene or C4-C10 ?-olefins) or of combinations thereof, and optionally minor proportions of a diene; said composition having a Temperature Rising Elution Fractionation (TREF) profile, obtained by fractionation in xylene and collection of fractions at temperatures of 40° C., 80° C. and 90° C., in which the ethylene content Y of the fraction collected at 90° C. satisfies the following relation (1): Y??0.8+0.035X+0.0091X2 wherein X is the ethylene content of the fraction collected at 40° C. and both X and Y are expressed in percent by weight, and a value of intrinsic viscosity [?] of the fraction soluble in xylene at 25° C.
    Type: Grant
    Filed: March 29, 2004
    Date of Patent: January 27, 2009
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Jean News, Paola Massari, Hans-Jürgen Zimmermann
  • Patent number: 7423098
    Abstract: An ethylene polymerization process is disclosed. Ethylene is polymerized in two slurry reaction zones with a C6-C10 alpha-olefin in the presence of a single-site catalyst capable of making a high molecular weight polyolefin. The process yields medium density and linear low density polyethylene having a bimodal molecular weight distribution and a melt index from about 0.10 to about 0.80. Films from the polyethylene have superior impact properties.
    Type: Grant
    Filed: January 17, 2006
    Date of Patent: September 9, 2008
    Assignee: Equistar Chemicals, LP
    Inventors: Philip J. Garrison, Charles S. Holland, Mark P. Mack, Linda N. Winslow, Everett O. Lewis, James R. Clark, Leonard V. Cribbs, Bradley P. Etherton, Jean A. Merrick-Mack, Paula L. Nygard
  • Patent number: 7405260
    Abstract: A method for controlling the flowability of polymer particles flowing downward in a densified form inside a polymerization reactor, in which one or more monomers are gas-phase polymerized in the presence of a polymerization catalyst, the density of solid (Kg of polymer per m3 of reactor occupied by the polymer) being higher than 80% of the “poured bulk density” of the polymer, the method being characterized in that a liquid stream is continuously fed into the polymerization reactor at a mass flow rate per unity of reactor surface higher than 30 Kg/h m2.
    Type: Grant
    Filed: January 31, 2005
    Date of Patent: July 29, 2008
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Gabriele Mei, Stefano Bertolini
  • Patent number: 7402646
    Abstract: Processes for preparing substantially linear polymers from diisopropenylbenzenes are provided. The polymers are useful in making a variety of products, including coatings, pigment dispersing agents, and stabilizers.
    Type: Grant
    Filed: May 27, 2005
    Date of Patent: July 22, 2008
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Steven Dale Ittel, Alexei A. Gridnev
  • Patent number: 7396892
    Abstract: Multimodal polyolefin polymers may be prepared in series-connected polymerization reactors where a prior reactor is a slurry reactor employing light solvent as the slurry medium and hydrogen to limit polymer molecular weight, the polymer product from the prior reactor being substantially freed of hydrogen prior to entry into a subsequent polymerization reactor operating at low hydrogen pressure to produce a high molecular weight olefin. The economics and operating performance of such a series slurry reactor polyethylene process can be significantly improved through the use of an intermediate slurry transfer system and hydrogen removal apparatus that employs flash drums in series in conjunction with a warm recycle solvent slurry diluent.
    Type: Grant
    Filed: June 3, 2005
    Date of Patent: July 8, 2008
    Assignee: Equistar Chemicals L.P.
    Inventor: Patrick J. McGrath
  • Patent number: 7345122
    Abstract: Disclosed is a process for the preparation of a high stereospecific (isotactic) polybutylene polymer comprising the step of polymerizing a reactive monomer, 1-butene, which is used or is not used as a solvent, in the presence of catalyst and inert gas. According to the present invention, it is possible to prepare a high stereospecific polybutylene polymer in much higher activity than that of any other known processes for the preparation of a high stereospecific polybutylene polymer. The high stereospecific polybutylene polymer according to the present invention is a homopolymer of 1-butene, or a copolymer containing a-olefin and up to 40% by weight of a comonomer, wherein titanium in the catalyst residues is not detected in the ppm level, stereospecificity (Isotactic Index, mmmm %) determined by 13C-NMR is 96 or more, molecular weight distribution (Mw/Mn) is 3-6, and molecular weight distribution (Mw/Mn) can be controlled to 8 or more.
    Type: Grant
    Filed: March 31, 2004
    Date of Patent: March 18, 2008
    Assignee: Ylem Technology Holdings, Inc.
    Inventors: Seung Pyo Hong, Min Kyu Park, Deok Kyeong Kim, Seok Joong Hwang
  • Patent number: 7323523
    Abstract: Properties of a polymer produced in gas phase or slurry phase using a dual catalyst such as polydispersity and comonomer incorporation, may be controlled by controlling reaction parameters such as temperature, (co)monomer pressure, hydrogen partial pressure and the presence of non-polymerizable hydrocarbon. This provides an easy method to control the bimodality of a polymer as well as comonomer incorporation.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: January 29, 2008
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Peter Phung Minh Hoang, Cliff Robert Baar, Victoria Ker, Peter Zoricak, Paul Mesquita
  • Patent number: 7321015
    Abstract: Properties of a polymer produced using a dual catalyst on the same support, such as polydispersity and comonomer incorporation, may be controlled by controlling reaction parameters such as temperature, monomer pressure, hydrogen partial pressure and the presence of non-polymerizable hydrocarbon. This provides an easy method to control the bimodality of a polymer as well as comonomer incorporation.
    Type: Grant
    Filed: December 7, 2004
    Date of Patent: January 22, 2008
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Peter Phung Minh Hoang, Cliff Robert Baar, Victoria Ker, Peter Zoricak, Paul Mesquita
  • Patent number: 7300988
    Abstract: A method of polymerizing olefins comprising combining in one embodiment ethylene and optionally one or more ?-olefins with a catalyst composition in a continuous polymerization reactor at a pressure of less than 10,000 kPa; wherein the catalyst composition comprises a hafnocene; and isolating a polyethylene having a density in the range of from 0.930 to 0.975 g/cm3. Also provided is a method of transitioning a continuous polymerization reactor from production of a low density polyethylene to a medium or high density polyethylene. Also provided is a medium to high density polyethylene suitable for injection or rotomolding applications. Also provided is a single catalyst composition suitable for such needs.
    Type: Grant
    Filed: April 11, 2007
    Date of Patent: November 27, 2007
    Assignee: Univation Technologies, LLC
    Inventors: Rainer Kolb, John F. Szul
  • Patent number: 7238756
    Abstract: Methods of controlling the flow index and/or molecular weight split of a polymer composition are disclosed. The method of producing a polymer composition in one embodiment comprises incorporating a high molecular weight polymer into a low molecular weight polymer to form the polymer composition in a single polymerization reactor in the presence of polymerizable monomers, a bimetallic catalyst composition and at least one control agent; wherein the control agent is added in an amount sufficient to control the level of incorporation of the high molecular weight polymer, the level of low molecular weight polymer, or both. Examples of control agents include alcohols, ethers, amines and oxygen.
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: July 3, 2007
    Assignee: Univation Technologies, LLC
    Inventors: Fred D. Ehrman, Pradeep P. Shirodkar, Mark Bradley Davis, Daniel P. Zilker, Jr., Porter C. Shannon
  • Patent number: 7223825
    Abstract: A method of polymerizing olefins comprising combining in one embodiment ethylene and optionally one or more ?-olefins with a catalyst composition in a continuous polymerization reactor at a pressure of less than 10,000 kPa; wherein the catalyst composition comprises a hafnocene; and isolating a polyethylene having a density in the range of from 0.930 to 0.975 g/cm3. Also provided is a method of transitioning a continuous polymerization reactor from production of a low density polyethylene to a medium or high density polyethylene. Also provided is a medium to high density polyethylene suitable for injection or rotomolding applications. Also provided is a single catalyst composition suitable for such needs.
    Type: Grant
    Filed: May 22, 2006
    Date of Patent: May 29, 2007
    Assignee: Univation Technologies, LLC
    Inventors: Rainer Kolb, John F. Szul
  • Patent number: 7157531
    Abstract: Methods for controlling a melt viscosity of a polyolefin, controlling comonomer distribution of a polyolefin, achieving a targeted melt viscosity of a polyolefin, and films made from such polyolefins are provided. The methods include contacting an olefin monomer and at least one comonomer with a catalyst system in the presence of a condensable fluid comprising a saturated hydrocarbon having from 2 to 8 carbon atoms. The catalyst system in one embodiment includes a hafnium metallocene catalyst component.
    Type: Grant
    Filed: June 21, 2004
    Date of Patent: January 2, 2007
    Assignee: Univation Technologies, LLC
    Inventors: John F. Szul, James McLeod Farley
  • Patent number: 7144928
    Abstract: A UV-transparent pressure sensitive adhesive comprising (a) a copolymer of (a1) from 75 to 99.8% by weight of acrylic esters and/or methacrylic esters of the formula CH2?CH(R1)(COOR2), where R1 is H or CH3 and R2 is an alkyl chain having 1 to 20 carbon atoms; (a2) from 0 to 10% by weight of acrylic acid and/or methacrylic acid of the formula CH2?CH(R1)(COOH), where R1 is H or CH3; (a3) from 0.2 to 5% by weight of olefinically unsaturated monomers which contain at least one UV-crosslinking functional group per monomer; and (a4) from 0 to 20% by weight of olefinically unsaturated monomers which contain at least one functional group per monomer; the copolymer having a weight average molecular weight of less than 300,000 g/mol and (b) from 2 to 20% by weight, based on the weight of copolymer, of a silicate filler, the silicate filler having a maximum particle diameter of 50 nm; and having a residual solvent fraction of less than 1%, based on the pressure sensitive adhesive.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: December 5, 2006
    Assignee: tesa Aktiengesellschaft
    Inventors: Marc Husemann, Stephan Zöllner
  • Patent number: 7122606
    Abstract: A process for polymerizing one or more alpha-olefins of formula CH2?CHT wherein T is a hydrogen atom or a C1–C20 alkyl radical comprising the following steps: a) contacting in a continuous way one or more of said alpha olefins with a metallocene based catalyst system in a loop reactor, wherein: (i) the reaction is carried out in a liquid medium; (ii) the average residence time of the metallocene-based catalyst system is not more than 30 minutes; (iii) the temperature of the loop ranges from 25° to 70° C.; in order to obtain a polymerization degree ranging from 60 to 500 g per gram of catalyst system; b) feeding in continuous the prepolymerized metallocene-based catalyst system obtained in step a) into a polymerization reactor C) polymerizing one or more alpha-olefins, the same or different from the alpha olefins used in step a), in the presence of said prepolymerized metallocene-based catalyst system.
    Type: Grant
    Filed: June 29, 2004
    Date of Patent: October 17, 2006
    Assignee: Basell Polyolefine GmbH
    Inventors: Maria Silvia Tonti, Markus Oberhoff, Volker Fraaije, Bernd Bachmann
  • Patent number: 7078467
    Abstract: A method of polymerizing olefins comprising combining in one embodiment ethylene and optionally one or more ?-olefins with a catalyst composition in a continuous polymerization reactor at a pressure of less than 10,000 kPa; wherein the catalyst composition comprises a hafnocene; and isolating a polyethylene having a density in the range of from 0.930 to 0.975 g/cm3. Also provided is a method of transitioning a continuous polymerization reactor from production of a low density polyethylene to a medium or high density polyethylene. Also provided is a medium to high density polyethylene suitable for injection or rotomolding applications. Also provided is a single catalyst composition suitable for such needs.
    Type: Grant
    Filed: June 14, 2005
    Date of Patent: July 18, 2006
    Assignee: Univation Technologies, LLC
    Inventors: Rainer Kolb, John F. Szul
  • Patent number: 7041757
    Abstract: A metallocene catalyst may be temporarily and reversibly passivated by contact with an effective amount of an unsaturated hydrocarbon passivating compound.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: May 9, 2006
    Assignee: Innovene USA LLC
    Inventors: Richard A. Hall, Jerome A. Streeky, Roger Uhrhammer
  • Patent number: 6995216
    Abstract: A dual olefin polymerization process is disclosed. The process uses a bridged indenoindolyl ligand-containing Group 4 transition metal complex and an activator. It is carried out in multiple stages or in multiple reactors. The same complex and the same activator are used in all stages or reactors. Different polyolefins are made in different stages or reactors by varying the monomer compositions, hydrogen concentrations, or both. The process of the invention produces polyolefins which have broad molecular weight distributions, composition distributions, or both.
    Type: Grant
    Filed: June 16, 2003
    Date of Patent: February 7, 2006
    Assignee: Equistar Chemicals, LP
    Inventors: Linda N. Winslow, Sandor Nagy