Letter-type Envelope Patents (Class 53/569)
  • Patent number: 7401448
    Abstract: An apparatus for inserting documents (2) having at least one guide strip (13, 14) which is reciprocable between a retracted position and a projecting position in which it reaches further into the stuffing position than in the retracted position for guiding into an envelope (11) in the stuffing position at least one document (2) coming from the document transport path (1).
    Type: Grant
    Filed: December 29, 2005
    Date of Patent: July 22, 2008
    Assignee: Neopost Technologies, French Limited Company
    Inventors: Herman Sytema, Fransiscus Hermannus Feijen
  • Patent number: 7398635
    Abstract: In a mail inserter having an envelope movement mechanism to move an envelope into an insertion station and a feeder to move a pack of insert material into an insertion position so that the insert material can be inserted into the envelope, a linear array of optical sensing elements is used to determine the position of one edge of the insert material and another linear array of optical sensing elements is used to determine the position of one edge of the receiving envelope in order to make sure that there is sufficient end clearance between the insert material and the receiving envelope. A stepper motor is used to adjust the envelope position, if the end clearance is outside a predetermined range.
    Type: Grant
    Filed: January 11, 2006
    Date of Patent: July 15, 2008
    Assignee: Pitney Bowes Inc.
    Inventors: James A. Fairweather, George J. Doutney, Robert J. Allen, Thomas M. Lyga, Daniel P. Goslicki, Jr.
  • Patent number: 7395639
    Abstract: A drive apparatus for a mail-processing system is specified, which apparatus has an enclosure-collating path, which is intermittently driven at least in one end section, an adjoining inserting station for sets of enclosures and an envelope-filling table, which extends parallel to the enclosure-collating path and in front of the inserting station and over which envelopes pulled from a stack of envelopes are pulled by means of an envelope-gripper chain in front of the inserting station and held open there and, once filled with the sets of enclosures, are conveyed away by the gripper chain.
    Type: Grant
    Filed: April 1, 2005
    Date of Patent: July 8, 2008
    Assignee: Pitney Bowes Inc.
    Inventors: Axel Brauneis, Eddy Edel
  • Patent number: 7395644
    Abstract: In an inserting apparatus and method such as the continuous motion type, a motion controller electrically communicates with an encoder, a first motor driving an insert conveyor assembly, a second motor driving an envelope conveyor assembly, and an actuator operatively interfaced with a peripheral device. The motion controller controls insert conveyor assembly speed, envelope conveyor assembly speed, and the rotational position at which the actuator should be activated, based on the encoder signal. Once during every master cycle, the motion controller calculates the actuator activation position, and causes the first actuator to be activated at the calculated first actuator activation position.
    Type: Grant
    Filed: July 25, 2003
    Date of Patent: July 8, 2008
    Assignee: Bowe Bell + Howell Company
    Inventors: James R. Rivenbark, Keith A. Harshman, Frank J. Shinn, Bradford D. Henry, Kathleen E McCay, legal representative, Steve W. McCay
  • Patent number: 7389624
    Abstract: A high-speed envelope transport and packing system includes a conveyor for conveying an open envelope having a flap, a packing station for inserting an object into a conveyed open envelope, and a bending member disposed upstream of the packing station. The bending member is configured to impart a bend in a conveyed open envelope by displacing a center portion of the envelope relative to widthwise distal end portions of the envelope and to maintain a bend in the envelope until the open envelope is gripped by a gripping device in such a manner as to provide access to an interior of the open envelope or until an object is at least partially inserted into an interior of the open envelope.
    Type: Grant
    Filed: April 14, 2004
    Date of Patent: June 24, 2008
    Assignee: Bowe Bell + Howell Company
    Inventors: Bradford D. Henry, Frank Shinn
  • Patent number: 7260921
    Abstract: An enclosure is formed from a single sheet of paper, which is of a standard size. The sheet of paper is folded along the short edges and then folded along a mid-section. Content material may be placed on the sheet of paper or printed information can be printed on desired surfaces of the paper. The paper may also be folded so that a fold-over flap is formed. The edges are attached through a sealing mechanism such as knurling, gluing, embossing or crimping, tabbing, stapling.
    Type: Grant
    Filed: December 16, 2002
    Date of Patent: August 28, 2007
    Assignee: Pitney Bowes Inc.
    Inventor: Denis J. Stemmle
  • Patent number: 7188459
    Abstract: A simplification of the drive for an inserting station for envelope-filling machines is achieved by a carrier on which inserting fingers for inserting material for envelopes into opened envelopes held ready next to a base plate are articulated having the form of a carriage which is horizontally displaceable, transversely in relation to the conveying direction of an enclosure-collating path charging the base plate with enclosures or sets of enclosures, on pushing-guiding paths freely spanning the base plate, the carriage being coupled by means of a link connected to it in an articulated manner to a rocking lever, which is fastened on a rocking shaft which is mounted on the machine frame at a specific distance above the base plate and the carriage, is parallel to the conveying direction of the enclosure-collating path and forms in particular part of a rocking drive shaft, on which the gripping arms of the enclosure and discharge stations lined up along the enclosure-collating path are fastened.
    Type: Grant
    Filed: March 23, 2005
    Date of Patent: March 13, 2007
    Assignee: Pitney Bowes Deutschland GmbH
    Inventors: Axel Brauneis, Dieter Sonnack, Eddy Edel
  • Patent number: 7181895
    Abstract: In a mailing machine where an envelope feeder is used to feed envelopes one at a time into a mail inserter and an insert feeder is used to move insert material into the envelope in the mail inserter for mail insertion, a suction cup assembly having two suction cups is used to keep the throat of the envelope in the mail inserter open. Each suction cup is movably mounted on an air actuated holder so as to allow the suction cup to move up and down to open the envelope throat. The suction cup assembly is movably mounted on a mounting stand in the mail feeder at a pivot so that the suction assembly can be rotated at the pivot so as to deflect the suction cups further away from the insert feeder if a jam involving the insert material or the envelope occurs.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: February 27, 2007
    Assignee: Pitney Bowes Inc.
    Inventors: Boris Rozenfeld, William Salancy
  • Patent number: 7155878
    Abstract: An envelope insertion station having a plurality of actuating arms affixed to a rotatable shaft and a plurality of fingers pivotably mounted on the actuating arms for opening the throat of an envelope placed at an insertion area. The actuating arms are movable from a first position to a second position and then to a third position. When the actuating arms are in the first position, the fingers are freely pivotable so as to allow the envelope to be moved into the insertion area. When the actuating arms are in the second position, the fingers are caused to move along a defined path into the throat of the envelope placed at the insertion area. When the actuating arms are in the third position, the fingers are freely pivotable so as to allow enclosure material to move into the envelope through the throat.
    Type: Grant
    Filed: August 31, 2004
    Date of Patent: January 2, 2007
    Assignee: Pitney Bowes Inc.
    Inventors: Denis J. Stemmle, Pascal Ferracani, Jean-Louis Potey, Patrick Archain, Dominique Bernard
  • Patent number: 7100348
    Abstract: The invention relates to a continuous strip of detachable consecutive interconnected products manufactured by folding, such as envelopes and the like, and to a process for manufacturing the said strip, two of those consecutive products being interconnected through a joint (22) which is not part of the products themselves and links up detachably, through successive lines of demarcation, with each of those two consecutive products in such a way that, on removing this joint (22), the said two consecutive products are entirely separated.
    Type: Grant
    Filed: May 28, 2003
    Date of Patent: September 5, 2006
    Assignees: Megaspirea N.V., Hersch Reich
    Inventor: Luc Mertens
  • Patent number: 7051496
    Abstract: A high-speed envelope transport and insertion machine includes a slip-drive system having a plurality of belts configured to move envelopes along an envelope path at a first speed, an envelope transmission device disposed to input envelopes into the slip-drive system, an envelope stuffing device comprising a registration member and a drive member having a plurality of spaced-apart gripping members disposed to move continously between the slip-drive system and the envelope stuffing device at a second speed less than the first speed. The path of the gripping members and the envelopes crosses within the slip-drive system to permit the gripping member to engage and grip the envelope. The gripping member is configured to release the envelope upon registration of the envelope against the registration member of the envelope stuffing device.
    Type: Grant
    Filed: April 14, 2004
    Date of Patent: May 30, 2006
    Assignee: Bowe Bell + Howell Company
    Inventor: Robin L. Heilman
  • Patent number: 7047711
    Abstract: Device (11) for the automatic inserting of printed products or sheets (12) in individual envelopes (13), where the individual printed products or sheets (12) are fed by one or more feeders and the envelopes (13) are arranged piled up in a storage container (16) equipped with at least one gripping element (17, 18, 19) for feeding an individual envelope (13) between a first upper conveyor belt (20) and a first lower conveyor belt (21) facing each other to define a feeding group of the envelope (13) towards an inserting of products into envelopes zone, also foreseeing a second upper conveyor belt (15) and a second lower conveyor belt (14) facing each other to advance the printed products or sheets (12) one after the other, a nozzle (22) being associated with the first conveyor belts (20, 21) for opening and flipping back a tab (24) of the envelope (13) taken out from the storage container (16), the second conveyor belt (14) foreseeing an end (37) that can move forwards and backwards with respect to a sucked conv
    Type: Grant
    Filed: September 13, 2004
    Date of Patent: May 23, 2006
    Assignee: Sitma S.p.A.
    Inventors: Aris Ballestrazzi, Lamberto Tassi
  • Patent number: 6996959
    Abstract: An envelope-filling station for mail-processing systems. The station includes an enclosure feeder for transporting enclosures to an inserting arrangement pushing enclosures into envelopes in the same direction as the enclosure feeder. An envelope supply is positioned parallel to the enclosure feeding device. Envelopes are diagonally transported from the envelope supply to the inserting arrangement by an intermediate transport. A movable stop, in an active state, holds an envelope received in position for insertion of enclosures. When the movable stop is changed to an inactive state the filled envelope can be conveyed away from the envelope-filing station. The movable stop has a further intermediate stop position in which the stop is moved back, by a comparatively small distance in relation to the push-in movement, such that, under the driving frictional action of the intermediate envelope-conveying device, the filled envelope comes free of the push-in arrangement in the push-in direction.
    Type: Grant
    Filed: January 14, 2004
    Date of Patent: February 14, 2006
    Assignee: Pitney Bowes Deutschland GmbH
    Inventor: Martin Sting
  • Patent number: 6993890
    Abstract: A novel method and apparatus of detecting unique items as they are inserted into a product packaging system that is easily adaptable to current product packaging and prize insertion systems. A number of different types of sensors may be used in conjunction with the insertion device to detect the unique prize before it is inserted into a product packaging system. The sensor used will vary depending on the particular application. Sensors that may be used include a capacitive proximity sensor, a thickness sensor, a reflectivity sensor, a transmissivity sensor, a stiffness sensor, a color sensor, or even an odor or chemical sensor. Ideally, the type sensor used will detect a feature of the unique item that is easily distinguishable from other items being inserted. Once the sensor detects the prize and generates a signal, this signal can be used to perform a variety of useful functions.
    Type: Grant
    Filed: May 6, 2004
    Date of Patent: February 7, 2006
    Assignee: Frito-Lay North America, Inc.
    Inventor: Frank Mathew Brenkus
  • Patent number: 6990789
    Abstract: An adjustable stripper/moistener system for a mailing system is provided. The stripper blade and moistening assembly are adjustable in a direction transverse to the movement of a mail piece being passed through the mailing machine. By allowing the stripper blade to move with respect to the feed deck, the position of the stripper blade can be optimally set to reliably strip different size and shape flaps from different types of envelopes. Additionally, by allowing the moistening assembly to move in conjunction with the stripper blade, there is better control of the amount and location of deposition of the moistening fluid on the envelope flap, thereby preventing possible damage to the envelope or its contents. The position of the stripper blade and moistening assembly may be manually adjustable by an operator, or automatically adjusted based on an input or sensed profile of the envelope flap.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: January 31, 2006
    Assignee: Pitney Bowes Inc.
    Inventor: Victor C. Riccardi
  • Patent number: 6959526
    Abstract: Disclosed is an inserter station for mail processing systems, consisting of a feeder device (2) for transporting inserts, an envelope separation device for separating envelopes from a stack of envelopes, also comprising a mail transport device (6) which is located parallel to the transport track of the feeder device extending close thereto in order to take up the individual envelopes, further comprising orienting means (30,32) for positioning an envelope to be filled in a precise position in front of an insertion device (35).
    Type: Grant
    Filed: May 9, 2003
    Date of Patent: November 1, 2005
    Assignee: Pitney Bowes Deutschland GmbH
    Inventor: Martin Sting
  • Patent number: 6957521
    Abstract: In an envelope-filling station for mail processing systems having an envelope-feeding arrangement for single, open envelopes, an intermediate envelope-conveying arrangement extending at an angle thereto in the direction of an angle stop arrangement provided for the purpose of aligning the envelope, and an envelope-advancing arrangement from which the envelopes are accepted from the angle stop arrangement, a simplification of the design, and effort needed to control the component parts is achieved when the angle stop arrangement, with the exception of a stopping straightedge that is to be provided to achieve extremely precise alignment of an envelope that is supplied at an angle, contains as a further part of the angle stop arrangement a conveying nip between the upper strand of an intermittently driven conveying belt of the envelope-advancing arrangement and a pressure-exerting roller that is pre-tensioned near the beginning of the upper strand of this conveying belt.
    Type: Grant
    Filed: August 25, 2004
    Date of Patent: October 25, 2005
    Assignee: Pitney Bowes Deutschland GmbH
    Inventors: Christian Botschek, Martin Sting
  • Patent number: 6902518
    Abstract: A card package production system (100) for producing card packages (115) composed of cards (128) attached to carriers (113) has an adhesive label attachment station (358, FIG. 34) with a heating platen (361) having a width for heating at least two labels (148) simultaneously that are passed over the platen (361) and a labeler downstream from the heating platen (361) with a pressing member (372) for pressing the heated adhesive label (128) against a card (128) at an attachment position. The heating platen (361) heats only an intermediate section of the adhesive to activate the adhesive and leaves end portions of the label relatively unheated and unactivated to facilitate subsequent removal of the label (148) from the card (128).
    Type: Grant
    Filed: February 22, 2001
    Date of Patent: June 7, 2005
    Assignee: Dynetics Engineering Corporation, Inc.
    Inventor: Robert J. Bretl
  • Patent number: 6903359
    Abstract: An embodiment of the present invention comprises a method and apparatus of detecting edges. Light directed from any angle at a smooth surface will not cast a shadow regardless of the printing on the surface. Light cast at an appropriate angle on a stepped surface casts a shadow. The apparatus and method of the present invention cast light from several directions/sources while focusing on one location. If the same level of gray is detected from all sources, there is no shadow and hence the location is not an edge. If the result of one or more of the light sources is a darker image than the others, there is indication of an edge by the presence of a shadow. The use of edge detection in an insertion machine can help to decrease the amount of user adjustment needed to operate the machine using various sizes of envelopes.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: June 7, 2005
    Assignee: Pitney Bowes Inc.
    Inventors: John P. Miller, Guoliang Shi
  • Patent number: 6877743
    Abstract: This invention relates to a document accumulation device comprising an accumulation receptacle provided with a mobile accumulation guide for receiving a bundle of documents to be folded and drive means constituted by a motor roller driven in rotation by motor means and associated with a free counter-roller adapted to pivot about a pivot pin, in order, on the one hand, to drive and align these documents one after the other against the accumulation guide and, on the other hand, thereafter to eject in one go the bundle of documents thus formed by accumulation in said receptacle, this device further comprising displacement means, constituted by an electro-magnet of which the core having two positions of displacement is connected to a piece supporting said free counter-roller, in order to position these drive means, on the one hand, in a first position in which they are subjected to a rathermore weak drive effort to ensure drive and alignment of the documents and, on the other hand, in a second position in which t
    Type: Grant
    Filed: January 29, 2003
    Date of Patent: April 12, 2005
    Assignee: Neopost Industrie
    Inventors: René Van Den Berg, Herve Duval
  • Patent number: 6865866
    Abstract: A mail inserter for inserting a mail into an envelope having a flap and a throat, including: an envelope entry; an envelope carrier, provided downstream of the envelope entry; an envelope retainer, provided at the downstream of the envelope carrier; a mail entry, for advancing the mail into the mail inserter; a mail carrier, provided downstream of the mail entry; a sealer, provided downstream of the envelope retainer; wherein the envelope entry, envelope carrier, envelope retainer and sealer jointly form an envelope path, and the mail entry and, the mail carrier jointly form a mail path that merges into the envelope path after the mail carrier.
    Type: Grant
    Filed: June 13, 2003
    Date of Patent: March 15, 2005
    Inventor: Elton Hsieh
  • Patent number: 6865864
    Abstract: An inline formed package having an envelope and insert material, is formed from a single repeat of a printed web both of which are crossfolded simultaneously, approximately along the half repeat line, and the area of the insert material is greater than half the area of the repeat.
    Type: Grant
    Filed: May 31, 2002
    Date of Patent: March 15, 2005
    Inventor: Robert E. Katz
  • Publication number: 20040255561
    Abstract: A high-speed envelope transport and insertion machine includes a slip-drive system having a plurality of belts configured to move envelopes along an envelope path at a first speed, an envelope transmission device disposed to input envelopes into the slip-drive system, an envelope stuffing device comprising a registration member and a drive member having a plurality of spaced-apart gripping members disposed to move continously between the slip-drive system and the envelope stuffing device at a second speed less than the first speed. The path of the gripping members and the envelopes crosses within the slip-drive system to permit the gripping member to engage and grip the envelope. The gripping member is configured to release the envelope upon registration of the envelope against the registration member of the envelope stuffing device.
    Type: Application
    Filed: April 14, 2004
    Publication date: December 23, 2004
    Inventor: Robin L. Heilman
  • Publication number: 20040250517
    Abstract: A mail inserter for inserting a mail into an envelope having a flap and a throat, including: an envelope entry; an envelope carrier, provided downstream of the envelope entry; an envelope retainer, provided at the downstream of the envelope carrier; a mail entry, for advancing the mail into the mail inserter; a mail carrier, provided downstream of the mail entry; a sealer, provided downstream of the envelope retainer; wherein the envelope entry, envelope carrier, envelope retainer and sealer jointly form an envelope path, and the mail entry and the mail carrier jointly form a mail path that merges into the envelope path after the mail carrier.
    Type: Application
    Filed: June 13, 2003
    Publication date: December 16, 2004
    Inventor: Elton Hsieh
  • Patent number: 6813870
    Abstract: A method and an apparatus of inserting insert or enclosure material into successive envelopes are disclosed. According to the envelope inserting method, the insert material is conveyed along a straight path successively to an envelope inserting position where the insert material is inserted into the envelope and the stuffed envelope is then conveyed out of the inserting position in the same direction as the above straight path. The method includes providing immediately above the envelope inserting position an envelope storage station where a plurality of envelopes are stored in a stack one above another with the front panel of each of the envelopes facing upward so that the envelopes in the storage station are fed successively to the envelope inserting position for insertion thereinto of insert material.
    Type: Grant
    Filed: July 12, 2002
    Date of Patent: November 9, 2004
    Assignee: Kabushiki Kaisha Some Giken
    Inventor: Yasuhiko Iwamoto
  • Patent number: 6810646
    Abstract: In a processing station for a mail processing machine, a housing is formed by parallel housing side parts, standing opposite each other at a distance corresponding to the width of the conveying track of the mail processing machine, a housing part connecting these across the conveying track and a supporting partition fixed to the connecting housing part, situated in a vertical median plane relative, to the distance between the housing side parts and parallel to the housing side parts, and restricted to a prismatic or cylindrical space above a level at a distance from the surface of the conveying track. The supporting partition serves to support bearings for axles and shafts of an actuating apparatus arranged in the processing station in question, in such a manner that the space immediately above the conveying track surface is kept free of drive members and control members for the actuating apparatus in order to enable large-format inserts or sets of inserts to be passed through the processing station.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: November 2, 2004
    Assignee: Pitney Bowes Deutschland GmbH
    Inventors: Martin Sting, Christian Botschek
  • Patent number: 6804932
    Abstract: The present invention includes apparatus and methods for sealing an envelope. A sealing nip is formed by an upper roller and a lower roller. The upper roller is mounted on an upper shaft and the lower roller is mounted on a lower shaft. A mechanism associated with the lower shaft adjusts the orientation of the lower shaft to match the orientation of the upper shaft.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: October 19, 2004
    Assignee: Pitney Bowes Inc.
    Inventors: Steven H. Joyce, Donald Surprise
  • Patent number: 6789377
    Abstract: An envelope filling station at which enclosures are pushed into envelopes. Envelopes are provide to the filling station via an envelope conveyor transverse to the push-in direction. A roller bar positioned above the conveyor is lowered while transporting envelopes and raised while documents are pushed into the stopped envelopes, A stop means, stops the envelopes on the conveyor at an appropriated filling location. Upstream of the conveyor an auxiliary conveying arrangement provides envelopes to the conveyor from a direction perpendicular to the conveyor.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: September 14, 2004
    Assignee: Pitney Bowes Technologies GmbH
    Inventors: Martin Sting, Christian Botschek
  • Publication number: 20040172923
    Abstract: The invention relates to a method of inserting items of mail (22) into envelopes (24), the method including an insertion cycle comprising the steps of: circulating, in succession, a series of insertion stations (12) past at least one envelope feeder (16), past at least one mail feeder (18) and past a delivery point (20); feeding an item of mail (22) and an associated envelope (24) on to each station (12) as the station (12) passes the respective feeders (16,18); inserting each item of mail (22) into the associated envelope (24) while the associated station (12) moves towards the delivery point (20); and delivering each envelope (24) with its inserted item of mail (22) from the associated station (12) to the delivery point (20). Each station (12) is then recirculated past the feeders (16,18) and past the delivery point (20), to repeat the cycle. The invention extends to an apparatus (10) for performing this method.
    Type: Application
    Filed: January 27, 2004
    Publication date: September 9, 2004
    Inventor: Rodney Ian Rawlinson
  • Patent number: 6766629
    Abstract: A method and apparatus for automatically operating a swing-arm-style mail insertion machine to insert products, such as CDs, computer diskettes, credit cards, matchbooks, pens and pencils, keys, etc., into envelopes at high speeds is provided by fixedly attaching, to a swing arm shaft of the swing-arm insertion machine for angular movement therewith, an actuator arm apparatus having an element configured for gripping a product from the front of a raceway of the swing-arm machine when the swing arm shaft is in a front angular position, and for placing the product into the raceway as the swing arm shaft pivots from the front angular position to a rear angular position, and feeding a product from the front of the raceway into the raceway with the actuator arm means.
    Type: Grant
    Filed: June 12, 2002
    Date of Patent: July 27, 2004
    Assignee: AR International, Inc.
    Inventors: Richard L. Smith, Jr., Ronald W. Niebauer, Jr.
  • Patent number: 6763649
    Abstract: In an apparatus for handling sheet-like articles, in particular an envelope-filling station, an overload-prevention means is incorporated in the connection between a drive mechanism and an actuating arrangement for push-in fingers, which are guided over a base plate, in that the drive mechanism has a crankshaft, a crank and a connecting rod, which is routed from said crank to an auxiliary drive lever, in that the auxiliary drive lever is mounted on the same shaft as a drive lever of the actuating arrangement, coaxially with respect to said drive lever and such that it can be pivoted relative to the same, and in that spring means clamp the auxiliary drive lever and the drive lever together on a pivot stop, which is provided between said levers, such that the levers cannot separate during the operating stroke.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: July 20, 2004
    Assignee: Pitney Bowes Deutschland GmbH
    Inventors: Martin Sting, Christian Botschek
  • Patent number: 6763648
    Abstract: A drive and actuating system for an envelope-filling station in which enclosures or sets of enclosures are fed, by a driven conveyor, to a push-in station in which a push-in arrangement, which has a pivot drive, receives the enclosures or sets of enclosures and pushes them into envelopes, which are held ready in an open state. The envelopes are then delivered into a position opposite the push-in station, from oriented transversely to the push-in direction, by an envelope-conveying arrangement. Further, a multiplicity of functions of the individual parts of the envelope-filling station can be forcibly synchronized in an adjustable manner and a comparatively straightforward and clear construction of the overall drive and actuating system is produced.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: July 20, 2004
    Assignee: Pitney Bowes Deutschland GmbH
    Inventors: Martin Sting, Christian Botschek
  • Patent number: 6758027
    Abstract: An envelope-filling bench for adding onto a push-in station of mail-processing machine, the bench containing an envelope-conveyor for transporting envelopes in front of the push-in station and for transporting them away once the envelopes have been filled with enclosures or sets of enclosures. The envelope-filling bench formed essentially from two vertical transverse partition walls, which are spaced apart parallel to one another, a sheet-metal C-profile support, which runs horizontally the direction perpendicular to the transverse partition walls, and a sheet-metal L-profile support, which is welded into said sheet-metal profile support. It being the case that openings and cutouts in the walls of box chamber enclosed by the sheet-metal supports are produced by punching sheet-metal blanks prior to the production of the sheet-metal supports by angling operations.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: July 6, 2004
    Assignee: Pitney Bowes Deutschland GmbH
    Inventors: Martin Sting, Christian Botschek
  • Publication number: 20040123571
    Abstract: A vacuum release assist system for a document insertion station is described. The vacuum suction cup system is used for opening an envelope. The vacuum release assist system ensures that the suction cup is timely released during the removal of the envelope from the insertion station. In one configuration, a solenoid actuator is used to push away the envelope from the suction cup. In another configuration, a blow-off valve is used to introduce positive air pressure to timely release the suction cup.
    Type: Application
    Filed: December 30, 2002
    Publication date: July 1, 2004
    Applicant: Pitney Bowes Inc.
    Inventor: Boris Rozenfeld
  • Patent number: 6751930
    Abstract: Improvements in high-speed machines for inserting sheets into envelopes include a first apparatus for pre-opening envelopes after they are pulled from a hopper and before a blade-like envelope flap opener fully opens them. The first apparatus includes a roller and a roller housing having a top part that defines a small space between them through which a flap-including longitudinal edge of an envelope passes. The edge is constrained to form a curvature as it passes through the small space, causing the flap to open at least to some extent. A second improvement in pre-openers includes a cut out formed in an envelope support plate and a rigid deflector positioned in the path of the envelopes as they leave the hopper. The envelope flaps are partly opened as they are deflected below the plane of the support plate. A third improvement includes a plurality of vacuum dishes formed in an envelope-supporting plate.
    Type: Grant
    Filed: September 16, 2002
    Date of Patent: June 22, 2004
    Assignee: Pitney Bowes Inc.
    Inventor: Todd C. Werner
  • Patent number: 6751935
    Abstract: A novel method and apparatus of detecting unique items as they are inserted into a product packaging system that is easily adaptable to current product packaging and prize insertion systems. A number of different types of sensors may be used in conjunction with the insertion device to detect the unique prize before it is inserted into a product packaging system. The sensor used will vary depending on the particular application. Sensors that may be used include a capacitive proximity sensor, a thickness sensor, a reflectivity sensor, a transmissivity sensor, a stiffness sensor, a color sensor, or even an odor or chemical sensor. Ideally, the type sensor used will detect a feature of the unique item that is easily distinguishable from other items being inserted. Once the sensor detects the prize and generates a signal, this signal can be used to perform a variety of useful functions.
    Type: Grant
    Filed: October 15, 2001
    Date of Patent: June 22, 2004
    Assignee: Frito-Lay North America, Inc.
    Inventor: Frank Mathew Brenkus
  • Patent number: 6718740
    Abstract: In an inserting apparatus and method such as the continuous motion type, a motion controller electrically communicates with an encoder, a first motor driving an insert conveyor assembly, a second motor driving an envelope conveyor assembly, and an actuator operatively interfaced with a peripheral device. The motion controller controls insert conveyor assembly speed, envelope conveyor assembly speed, and the rotational position at which the actuator should be activated, based on the encoder signal. Once during every master cycle, the motion controller calculates the actuator activation position, and causes the first actuator to be activated at the calculated first actuator activation position.
    Type: Grant
    Filed: April 26, 2001
    Date of Patent: April 13, 2004
    Assignee: Bell & Howell Mail and Messaging Technologies Company
    Inventors: James R. Rivenbark, Keith A. Harshman, Frank J. Shinn, Bradford D. Henry, Steve W. McCay
  • Patent number: 6718731
    Abstract: Improvements in high-speed machines for inserting sheets into envelopes include a first apparatus for pre-opening envelopes after they are pulled from a hopper and before a blade-like envelope flap opener fully opens them. The first apparatus includes a roller and a roller housing having a top part that defines a small space between them through which a flap-including longitudinal edge of an envelope passes. The edge is constrained to form a curvature as it passes through the small space, causing the flap to open at least to some extent. A second improvement in pre-openers includes a cut out formed in an envelope support plate and a rigid deflector positioned in the path of the envelopes as they leave the hopper. The envelope flaps are partly opened as they are deflected below the plane of the support plate. A third improvement includes a plurality of vacuum dishes formed in an envelope-supporting plate.
    Type: Grant
    Filed: September 16, 2002
    Date of Patent: April 13, 2004
    Assignee: Pitney Bowes Inc.
    Inventor: Todd C. Werner
  • Patent number: 6715268
    Abstract: A card package production system (100) for producing card packages (115) composed of printed paper carriers (113) with matching cards (128) attached to the carriers (113) selectively outputs the card packages through a card package multi-directional distribution module (136) having a carrier transport with a primary carrier transport path extending between a package inlet (262) and a primary package outlet (144) for transporting the card packages along the primary carrier transport path. A movable stacker gate assembly (214, FIG. 7) mounted for movement between a stacking position (FIG. 26). In the stacker position, the card packages are inserted laterally through a laterally facing inlet (145) of a stacker (146) in two stages with successive pairs of card packages (115, 115′) being kept in an interleaved state.
    Type: Grant
    Filed: March 22, 2001
    Date of Patent: April 6, 2004
    Assignee: Dynetics Engineering Corporation, Inc.
    Inventors: Jeffery L. Hill, Gregory S. Hill, Fred J. Kassabian
  • Patent number: 6701693
    Abstract: This invention relates to a supply module in a mail processing machine including a conveyor for conveying the mailpieces and a moistening device ensuring wetting of a flap of an envelope after the latter has been slightly moved apart from the body of the envelope, as well as a device for creating on said flap of the envelope a second line of fold above the natural crease line of the envelope existing at the level of the join of the body of the envelope with the flap.
    Type: Grant
    Filed: January 23, 2001
    Date of Patent: March 9, 2004
    Assignee: Neopost Industrie
    Inventors: Serge Benard, Olivier Galtier, Stéphane Le Gallo
  • Publication number: 20040010999
    Abstract: An arrangement for effective handling of sheet material, such as banknotes, or transferred messages printed on sheet material, wherein the arrangement comprises sheet bundling means (33), a store (25, 27) of so-called enveloping material (26, 28), means (30, 32,-34) for enveloping bundles of sheet material with material (26, 28) taken from the store (25, 29) of enveloping material, wherein said store includes two mutually co-acting rolls (25′, 27′) of enveloping material; and processors for co-ordinating and controlling the co-action between the various units in accordance with a predetermined pattern. The store of enveloping material (25, 27) has pulse generating elements (2521, 2531, 2522, 2532). Pulse reading elements (29) for reading the pulses generated in response to roll movement and sending these pulses to the processor are provided on a fixed body (20) of the arrangement and in close connection with the pulse generating elements.
    Type: Application
    Filed: December 6, 2002
    Publication date: January 22, 2004
    Inventors: Claes Bjrkman, Lars Bredal-Hansen, Jan Mistander
  • Patent number: 6666000
    Abstract: Improvements in high-speed machines for inserting sheets into envelopes include a first apparatus for pre-opening envelopes after they are pulled from a hopper and before a blade-like envelope flap opener fully opens them. The first apparatus includes a roller and a roller housing having a top part that defines a small space between them through which a flap-including longitudinal edge of an envelope passes. The edge is constrained to form a curvature as it passes through the small space, causing the flap to open at least to some extent. A second improvement in pre-openers includes a cut out formed in an envelope support plate and a rigid deflector positioned in the path of the envelopes as they leave the hopper. The envelope flaps are partly opened as they are deflected below the plane of the support plate. A third improvement includes a plurality of vacuum dishes formed in an envelope-supporting plate.
    Type: Grant
    Filed: September 16, 2002
    Date of Patent: December 23, 2003
    Assignee: Pitney Bowes Inc.
    Inventor: Todd C. Werner
  • Patent number: 6648319
    Abstract: Sheet collation apparatus is disclosed in which an initial sheet (A1) from a sheet feeder (4) is advanced to a collation station (10), reversed into an accumulation station (8) and then returned to the collation station where it is collated with the next sheet (A2) from the sheet feeder. This process may be repeated any number of times to form a collation of sheets of any required number.
    Type: Grant
    Filed: December 14, 2001
    Date of Patent: November 18, 2003
    Assignee: Pitney Bowes Inc.
    Inventor: Carl R. Chapman
  • Patent number: 6640521
    Abstract: An unflapped envelope (60) is fed, with its crease line trailing, along a path (42) from an envelope feeder and between the rollers of a reversibly driveable roller pair (43), for onward transfer to, for example, an insertion station. When the crease line reaches a predetermined point in front of the roller pair (43), the drive is reversed and the envelope with the crease line leading directed along a flapper path, including a deflecting surface 46; to a flapping chamber or zone (47), at least until the flap (61) is engageable by a flapper blade (44;44a). The drive is then reversed again and the envelope driven back along the flapper path, a flap opening surface (49) of a flapper blade (44) or a pair of flapper blade elements (44a), causing the flap (61) to be stripped from the body of the envelope (60) as it exits the flapping zone, and proceeds to the insertion station.
    Type: Grant
    Filed: December 17, 2001
    Date of Patent: November 4, 2003
    Assignee: Pitney Bowes Inc.
    Inventors: Barry W. Simkins, Peter Watson
  • Publication number: 20030182899
    Abstract: A drive and actuating system for an envelope-filling station in which enclosures or sets of enclosures are fed, by a driven conveyor, to a push-in station in which a push-in arrangement, which has a pivot drive, receives the enclosures or sets of enclosures and pushes them into envelopes, which are held ready in an open state. The envelopes are then delivered into a position opposite the push-in station, from oriented transversely to the push-in direction, by an envelope-conveying arrangement. Further, a multiplicity of functions of the individual parts of the envelope-filling station can be forcibly synchronized in an adjustable manner and a comparatively straightforward and clear construction of the overall drive and actuating system is produced.
    Type: Application
    Filed: March 29, 2001
    Publication date: October 2, 2003
    Inventors: Martin Sting, Christian Botschek
  • Publication number: 20030182905
    Abstract: The invention proposes an envelope-filling bench for adding onto a push-in station of a mail-processing machine, the bench containing envelope-conveying means for transporting envelopes in front of the push-in station and for transporting them away once the envelopes have been filled with enclosures or sets of enclosures. The envelope-filling bench is formed essentially from two vertical transverse partition walls, which are spaced apart parallel to one another, a sheet-metal C-profile support, which runs horizontally in the direction perpendicular to the transverse partition walls, and a sheet-metal L-profile support, which is welded into said sheet-metal C-profile support, it being the case that openings and cutouts in the walls of a box chamber enclosed by the sheet-metal supports are produced by punching sheet-metal blanks prior to the production of the sheet-metal supports by angling operations.
    Type: Application
    Filed: March 29, 2001
    Publication date: October 2, 2003
    Inventors: Martin Sting, Christian Botschek
  • Patent number: 6612098
    Abstract: An apparatus for high speed packing of envelopes is disclosed. The apparatus includes an envelope flap opening assembly which facilitates the opening of each envelope by a finger of an opening element as the envelope passes through packing apparatus. Each envelope may then be conveyed into a first staging assembly where the envelope is stopped, allowing a freely rotating conveyor to force the envelope into contact with an ejection conveyor to direct the envelope from the first staging assembly. The envelope is then transported to the packing assembly by an intermediate conveyor having a plurality of distinctly and selectively driven conveyors to allow staging of the envelopes along the intermediate conveyor. A quick and efficient envelope packing assembly then packs the envelopes and ejects the envelope to an exiting conveyor which seals each packed envelope.
    Type: Grant
    Filed: May 1, 2000
    Date of Patent: September 2, 2003
    Assignee: Bell & Howell Mail Messaging Technologies Company
    Inventors: Kevin Button, James Biggers, Douglas McLean, John Corradini
  • Publication number: 20030150194
    Abstract: A machine for inserting sheets into envelopes, the machine includes sheets feeder means for delivering the sheets on an underlying sliding surface; lugging means disposed along said sliding surface and operated by a related endless conveying line to engage trailing edges of said sheets to move said sheets toward a sheet inserting station disposed along the sliding surface downstream of said conveying line, an envelope feeder enclosing a stack of envelopes, said envelopes feeder being situated beside said sliding surface and capable, of removing continuously single envelopes from the bottom of said stack and feeding each single envelope to the inlet of an additional conveying line, placing said single envelope arranged in such a way that the back wall of the envelope, to which the closing flap of the envelope is hinged, faces downwards, so that the opening for inserting the sheets faces upwards and backwards, with respect to the inlet of said additional conveying line, said additional conveying line extending
    Type: Application
    Filed: February 7, 2003
    Publication date: August 14, 2003
    Applicant: C.M.C. S.p.A.
    Inventor: Giuseppe Ponti
  • Patent number: 6588181
    Abstract: A mail wrapping system apparatus for preparing for mailing postal items includes receiving trays for respectively receiving postal items from companies and an extraction device for extracting from the postal items a multiplicity of same address groups of the postal items, each of the same address groups consisting of ones of the postal items having coinciding ones of destination addresses. A wrapping unit respectively individually assembles each of the same address groups into a bundle and successively wraps each of the same address groups assembled using a wrapping component with a corresponding one of the destination addresses respectively displayed on each of the wrapped same address groups to provide for mailing the wrapped same address groups. A weight sorter then sorts the wrapped same address groups into weight divisions set forth by a fee schedule of a specified delivery agency and the wrapped same address groups are sent with appropriate postage.
    Type: Grant
    Filed: January 9, 2001
    Date of Patent: July 8, 2003
    Assignee: NTT Comware Billing Solutions Corporation
    Inventor: Akihiro Taniguchi
  • Publication number: 20030121236
    Abstract: A novel apparatus and method of automatically stuffing folder pockets includes providing a folder with one or more pockets; providing one or more inserts which can be of differing sizes; the accumulation of the one or more inserts in a stack for insertion into the one or more pockets of the folder; opening the one or more pockets of the folder; and the insertion of the accumulated stack of the one or more inserts into the one or more folder pockets. Predetermined inserts can be selectively processed and stuffed into selected folder pockets. An embodiment also can fold the folder, producing a final product of a stuffed folder ready for distribution.
    Type: Application
    Filed: October 18, 2002
    Publication date: July 3, 2003
    Applicant: Bell & Howell Mail and Messaging Technologies Company
    Inventors: Neal J. Middelberg, Gerard A. DeRome, Barry D. Hageter