Abstract: A conditioning device for a forage harvester is equipped with a first roller, profiled in the axial direction, and a second roller, also profiled in the axial direction. The two rollers are rotated, around their axes, in opposite directions and are aligned parallel to one another. An element, profiled, in the axial direction, in a manner complementary to the profile of the first roller and adjacent to the circumference of the first roller, for the removal of crop residues from the roller, extends in a circular arc over a part of the circumference of the first roller.

Abstract: A crop harvesting header, the top conditioning roll is set back from a conventional position slightly leading the bottom roller so as to instead reside directly over or slightly rearward of the bottom roller, whereby rejection of crop material back into the cutting zone by the top roller is reduced. A rear deflector compensates for a resulting lack of upward trajectory of crop material from the nip, acting to impart a lifting action to same as it exits the rear of the header. Concentrated streams of crop material from pairs of counter-rotating disks may be broken up by a rotational action of the deflector. A front deflector may be included to further prevent crop rejection by the top roller by directing lifted crop material downwardly toward the nip to avoid contact with an upper front quadrant of the top roller.

Abstract: A crop harvesting header, the top conditioning roll is set back from a conventional position slightly leading the bottom roller so as to instead reside directly over or slightly rearward of the bottom roller, whereby rejection of crop material back into the cutting zone by the top roller is reduced. A rear deflector compensates for a resulting lack of upward trajectory of crop material from the nip, acting to impart a lifting action to same as it exits the rear of the header. Concentrated streams of crop material from pairs of counter-rotating disks may be broken up by a rotational action of the deflector. A front deflector may be included to further prevent crop rejection by the top roller by directing lifted crop material downwardly toward the nip to avoid contact with an upper front quadrant of the top roller.

Abstract: A conditioning device for a forage harvester is equipped with a first roller, profiled in the axial direction, and a second roller, also profiled in the axial direction. The two rollers are rotated, around their axes, in opposite directions and are aligned parallel to one another. An element, profiled, in the axial direction, in a manner complementary to the profile of the first roller and adjacent to the circumference of the first roller, for the removal of crop residues from the roller, extends in a circular arc over a part of the circumference of the first roller.

Abstract: The conditioning rolls of a crop harvester have intermeshing metal ribs arranged in a herringbone pattern, each rib comprising a pair of end-to-end segments that converge spirally from opposite ends of the roll to a centermost apex. Alternative embodiments provide a single pair of metal herringbone rolls, two pairs of metal herringbone rolls, or a front pair of metal herringbone rolls and a rear pair of compressible surface herringbone rolls.

Abstract: As crop materials are severed from the field, they pass through two successive pairs of counter-rotating conditioning rolls before being returned to the ground. The front rolls are preferably ribbed, metal rolls wherein the ribs of one roll are intermeshed with those of the other roll so as to crimp the stems of the crop materials as they pass between the rolls. The hard metal ribs also aggressively feed the materials rearwardly into the second set of rolls, which are preferably compressive surface rolls made of rubber or the like and provided with wide, intermeshed bars about their periphery. The tension mechanism for the rolls includes single-acting hydraulic cylinders that squeeze the rolls together to the extent permitted by adjustable stop structure used to set gaps between the rolls. An accumulator is hydraulically connected to the hydraulic cylinders for cushioning the tension mechanism.

Abstract: The conditioning rolls of a crop harvester have intermeshing metal ribs arranged in a herringbone pattern, each rib comprising a pair of end-to-end segments that converge spirally from opposite ends of the roll to a centermost apex. Alternative embodiments provide a single pair of metal herringbone rolls, two pairs of metal herringbone rolls, or a front pair of metal herringbone rolls and a rear pair of compressible surface herringbone rolls.

Abstract: A crop conditioner includes a frame mounting a bottom fixed roller and a top liftable roller. The top roller is liftable at each end on a pivot member tensioned by a tension link, a tension spring and a bell crank connected between the tension link and the spring. The bell crank is mounted on the conditioner frame for pivotal movement about a pivot axis which lies transversely to a line parallel to the pivot axis of the second roller so that the bell crank extends from the tension link to the tension spring in a direction outwardly of the radial plane of the roller pivot axis. The spring extends upwardly and forwardly from the bell crank pivot at a rear flange of the frame to an adjustment screw of the spring at a top flange of the frame immediately adjacent an adjustment of a bottom stop of the top roller.

Abstract: A conditioner roll tread pattern comprising a plurality of equally circumferentially spaced ribs separated by grooves extending across the axial length of the conditioner roll. The ribs are angled relative to the axial centerline, either with a fixed positive/negative angle or a continuously varying angle alternating between positive and negative extremes. The conditioner roll is configured to work in conjunction with a paralley disposed roll of similar tread pattern configuration, reversed end-for-end so that the ribs of one roll intermesh with the grooves of the adjacent roll. The location of the transition points at which the angle reverses along the axial length are coordinated with the transverse locations of converging and diverging crop flows being discharged from a forwardly disposed rotary disc cutterbar in a manner that results in a crop mat having more uniform thickness being discharged from the conditioner.

Abstract: The conditioning rolls of a crop harvester have intermeshing metal ribs arranged in a herringbone pattern, each rib comprising a pair of end-to-end segments that converge spirally from opposite ends of the roll to a centermost apex. Alternative embodiments provide a single pair of metal herringbone rolls, two pairs of metal herringbone rolls, or a front pair of metal herringbone rolls and a rear pair of compressible surface herringbone rolls.

Abstract: A conditioner roll tread pattern comprising a plurality of equally circumferentially spaced ribs separated by grooves extending across the axial length of the conditioner roll. The ribs are angled relative to the axial centerline, either with a fixed positive/negative angle or a continuously varying angle alternating between positive and negative extremes. The conditioner roll is configured to work in conjunction with a paralley disposed roll of similar tread pattern configuration, reversed end-for-end so that the ribs of one roll intermesh with the grooves of the adjacent roll. The location of the transition points at which the angle reverses along the axial length are coordinated with the transverse locations of converging and diverging crop flows being discharged from a forwardly disposed rotary disc cutterbar in a manner that results in a crop mat having more uniform thickness being discharged from the conditioner.

Abstract: As crop materials are severed from the field, they pass through two successive pairs of counter-rotating conditioning rolls before being returned to the ground. The front rolls are preferably ribbed, metal rolls wherein the ribs of one roll are intermeshed with those of the other roll so as to crimp the stems of the crop materials as they pass between the rolls. The hard metal ribs also aggressively feed the materials rearwardly into the second set of rolls, which are preferably compressive surface rolls made of rubber or the like and provided with wide, intermeshed bars about their periphery. The tension mechanism for the rolls includes single-acting hydraulic cylinders that squeeze the rolls together to the extent permitted by adjustable stop structure used to set gaps between the rolls. In typical operations, the gap between the rear rolls is set to be considerably smaller than the gap between the front rolls.

Abstract: A mower-conditioner conditioning roller comprising a superficial relief over the entirety of its periphery. This roller, of cylindrical overall shape, is hollow and has no cylindrical core and has a wall of reduced thickness directly comprising reliefs. The body of the roller is formed with at least one structured plate comprising reliefs obtained by bending or rolling.

Abstract: The conditioning rolls of a crop harvester have intermeshing metal ribs arranged in a herringbone pattern, each rib comprising a pair of end-to-end segments that converge spirally from opposite ends of the roll to a centermost radius.

Abstract: A mower-conditioner conditioning roller comprising a superficial relief over the entirety of its periphery. This roller, of cylindrical overall shape, is hollow and has no cylindrical core and has a wall of reduced thickness directly comprising reliefs. The body of the roller is formed with at least one structured plate comprising reliefs obtained by bending or rolling.

Abstract: A forage conditioner for conditioning cut crop material from a forage harvester includes a fixed bottom fluted roller carried in end housings and a top fluted roller which is pivotally mounted on the housings by a linkage pivotal relative to the housing about an axis lying in a plane at right angles to the roller axes so that the top roller is liftable from crushing position against the bias of a spring extending along the top roller. Rotation of the bottom roller is transferred to the top roller through a gear train which includes two idler gears each mounted on a respective arm with the arms constrained to move symmetrically relative to the rollers by intermeshing teeth on the arms so as to control the angular timing of the rollers to ensure accurate intermeshing of the flutes.

Abstract: A pair of conditioning rolls is disclosed that comprise one steel and one rubber/urethane roll. The steel roll has raised ribs formed thereon or attached thereto in a spiral configuration, while the rubber/urethane roll contains grooves therein that intermesh with the raised ribs during operation to grip the crop material. The smooth areas of the rolls crush the crop stems. Alternative embodiments of the grooves provide the ability to work within a wide range of crops, including crops that have heretofore proven difficult to condition.

Abstract: As crop materials are severed from the field, they pass through two successive pairs of counter-rotating conditioning rolls before being returned to the ground. The front rolls are preferably ribbed, metal rolls wherein the ribs of one roll are intermeshed with those of the other roll so as to crimp the stems of the crop materials as they pass between the rolls. The hard metal ribs also aggressively feed the materials rearwardly into the second set of rolls, which are preferably compressive surface rolls made of rubber or the like and provided with wide, intermeshed bars about their periphery. The tension mechanism for the rolls includes single-acting hydraulic cylinders that squeeze the rolls together to the extent permitted by adjustable stop structure used to set gaps between the rolls. In typical operations, the gap between the rear rolls is set to be considerably smaller than the gap between the front rolls.

Abstract: The apparatus is a crop conditioner frame in which both conditioning rollers and the torsion bar assembly forcing them together are interchangeable with other such parts of different designs. The interchangeability of the rollers is accomplished by simultaneously changing the bearings for the rollers and the mounting fixtures holding the bearings, but constructing all the mounting fixtures at any location to be attachable by the same fasteners.

Abstract: A conditioner roll design is provided that employs unique spiraled stepped grooves that enhance feeding of the crop mat when the rolls are abutted or at precise gaps. The groove has a leading edge and increased depth that allow expansion of the crop mat into the trailing gripper edges to provide gripping without intermeshing. The gripping side of the groove is nearly perpendicular to the direction of crop travel for positive gripping and advancing the crop. The grooves on the two rolls may be selectively timed to either mate at the point of contact or align a groove on one roll with a smooth surface on the other.

Abstract: Two mower-conditioner lugged rollers provided with a four-gear timing system that allows the rollers to separate while still maintaining the timing.