Preparing By Oxidation Of Hydrocarbon Mixtures Patents (Class 562/512.2)
  • Patent number: 10676419
    Abstract: The method disclosed herein relates to two stage catalytic processes for converting syngas to acetic acid, acrylic acid and/or propylene. More specifically, the method described and claimed herein relate to a method of producing acrylic acid and acetic acid comprising the steps of: a) providing a feedstream comprising syngas; b) contacting the feedstream with a first catalyst to produce a first product stream comprising C2-C3 olefins and/or C2-C3 paraffins; and c) contacting the first product stream with oxygen gas and a second catalyst, thereby producing a second product stream comprising acrylic acid and acetic acid, wherein there is no step for separating the components of the first product stream before the first product stream is contacted with the second catalyst.
    Type: Grant
    Filed: September 25, 2018
    Date of Patent: June 9, 2020
    Assignee: SAUDI BASIC INDUSTRIES CORPORATION
    Inventors: Khalid Karim, Labeeb Chaudhary Ahmed
  • Patent number: 9522394
    Abstract: New sulfide metal catalysts are described, containing Ni, Mo and W, an element Z selected from Si, Al and mixtures thereof, and possibly an organic residue, obtained by sulfidation of mixed oxide precursors, also new, characterized in that they comprise an amorphous phase and a wolframite isostructural crystalline phase, the crystallinity degree of said mixed oxides being higher than 0 and lower than 100%, preferably higher than 0 and lower than 70%. The catalysts of the invention are useful as hydrotreatment catalysts, and in particular as hydrodesulfurization, hydrodenitrogenation and/or hydrodearomatization catalysts.
    Type: Grant
    Filed: March 22, 2012
    Date of Patent: December 20, 2016
    Assignee: ENI S.P.A.
    Inventors: Angela Carati, Maria Frederica Gagliardi, Marco Massimo Ferrari, Stefano Zanardi, Marcello Marella, Michele Tomaselli
  • Patent number: 9156764
    Abstract: A process comprising catalytically converting ethane to ethylene and acetic acid in the presence of oxygen at a temperature of 450° C. or less in the gas phase wherein the catalyst has the empirical formula MoVaNbbTecZdOn.
    Type: Grant
    Filed: February 12, 2013
    Date of Patent: October 13, 2015
    Inventors: Scott Han, Christopher D. Frick, Daniel J. Martenak
  • Patent number: 8907129
    Abstract: The invention relates to a process for preparing a mixture of isomeric decane-carboxylic acids, which comprises the following steps: a) hydroformylation of a hydrocarbon mixture containing linear C4-olefins using a rhodium-containing catalyst system; b) aldol condensation of a mixture of aliphatic C5-aldehydes obtained from step a); c) selective hydrogenation of the mixture of unsaturated C10-aldehydes from step b) to aliphatic C10-aldehydes; d) uncatalysed oxidation of the mixture of aliphatic C10-aldehydes from step c) to give a mixture having a proportion of at least 70% by mass of 2-propylheptanoic acid, based on the total content of isomeric decanecarboxylic acids.
    Type: Grant
    Filed: May 25, 2010
    Date of Patent: December 9, 2014
    Assignee: EVONIK DEGUSSA GmbH
    Inventors: Michael Grass, Alfred Kaizik, Hans-Gerd Lueken, Wilfried Bueschken
  • Patent number: 8877965
    Abstract: A process for preparing formic acid by reaction of carbon dioxide (1) with hydrogen (2) in a hydrogenation reactor (I) in the presence of a catalyst comprising an element of group 8, 9 or 10 of the Periodic Table, a tertiary amine comprising at least 12 carbon atoms per molecule and a polar solvent comprising one or more monoalcohols selected from among methanol, ethanol, propanols and butanols, to form formic acid/amine adducts as intermediates which are subsequently thermally dissociated, where the work-up of the output (3) from the hydrogenation reactor (I) is carried out by addition of water so as to increase the distribution coefficient of the catalyst between the upper phase (4) and the lower phase.
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: November 4, 2014
    Assignee: BASF SE
    Inventors: Thomas Schaub, Donata Maria Fries, Rocco Paciello, Klaus-Dieter Mohl, Martin Schäfer, Stefan Rittinger, Daniel Schneider
  • Publication number: 20140309399
    Abstract: The methods of the present invention comprise the steps of: providing a feedstock stream comprising an epoxide and carbon monoxide; contacting the feedstock stream with a metal carbonyl in a first reaction zone to effect conversion of at least a portion of the provided epoxide to a beta lactone; directing the effluent from the first reaction zone to a second reaction zone where the beta lactone is subjected to conditions that convert it to a compound selected from the group consisting of: an alpha beta unsaturated acid, an alpha beta unsaturated ester, an alpha beta unsaturated amide, and an optionally substituted polypropiolactone polymer; and isolating a final product comprising the alpha-beta unsaturated carboxylic acid, the alpha-beta unsaturated ester, the alpha-beta unsaturated amide or the polypropiolactone.
    Type: Application
    Filed: October 25, 2012
    Publication date: October 16, 2014
    Applicant: Novomer, Inc.
    Inventors: Richard V. Porcelli, Jay J. Farmer, Robert E. Lapointe
  • Publication number: 20140275619
    Abstract: The process relates to producing acetic acid and/or ethanol from methane. Oxidative coupling of methane (OCM) may produce a mixture of ethane and ethylene that is further oxidized to acetic acid. The ethylene may be hydrated to form ethanol. In addition, the acetic acid may be hydrogenated to produce ethanol.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: CELANESE INTERNATIONAL CORPORATION
    Inventors: Wensheng Chen, Grant Proulx
  • Patent number: 8835666
    Abstract: A process for preparation of catalysts for the production of acrylonitrile, acetonitrile and hydrogen cyanide comprising contacting at an elevated temperature, propylene, ammonia and oxygen in the vapor phase in the presence of a catalyst, said catalyst comprising a complex of metal oxides wherein a heat-decomposable nitrogen containing compound is added during the process for the preparation of the catalyst.
    Type: Grant
    Filed: November 26, 2012
    Date of Patent: September 16, 2014
    Assignee: Ineos USA LLC
    Inventors: James Frank Brazdil, Jr., Charles James Besecker, Michael J. Seely, Muin S. Haddad, Mark A. Toft
  • Publication number: 20140256979
    Abstract: The present invention relates to a process for converting gaseous products, the process including the steps, where a feedstock including gaseous products obtained from thermal processing of biomass is subjected to oxidation in the presence of an oxidant, under conditions suitable for enacting the oxidation to yield an oxidation product, and subjecting the oxidation product to condensation in the presence of a basic catalyst to obtain bio-oil. The invention also relates to the use of bio-oil, obtainable by the process, as heating oil, as starting material in processes for producing fuels, fuel components, fine chemicals, chemical building-blocks, and solvents.
    Type: Application
    Filed: March 7, 2014
    Publication date: September 11, 2014
    Applicant: UPM-Kymmene Corporation
    Inventors: Janne ASIKKALA, Andrea GUTIERREZ, Risto KOTILAINEN
  • Publication number: 20140243554
    Abstract: The application concerns a process comprising: (A) contacting a gas comprising oxygen, propane and propylene with at least one catalyst under reaction conditions sufficient to at least partially convert the propylene into a final product comprising acrylic acid; (B) feeding said final product to a separation column, in which the final product is split into a liquid stream, which is rich in acrylic acid, and a gaseous by-product stream comprising propane and propylene in a volume ratio of from 99.9:0.1 to 95:5; (C) contacting the gaseous by-product stream with oxygen in the presence of a catalyst under reaction conditions sufficient to at least partially convert propane to acrylic acid.
    Type: Application
    Filed: September 10, 2012
    Publication date: August 28, 2014
    Applicant: ROHM AND HAAS COMPANY
    Inventors: Scott Han, Christopher D. Frick, Dmitri A. Kraptchetov, Daniel J. Martenak, Nelson I. Quiros, Timothy J. Donnelly
  • Publication number: 20140148610
    Abstract: A process for preparation of catalysts for the production of acrylonitrile, acetonitrile and hydrogen cyanide comprising contacting at an elevated temperature, propylene, ammonia and oxygen in the vapor phase in the presence of a catalyst, said catalyst comprising a complex of metal oxides wherein a heat-decomposable nitrogen containing compound is added during the process for the preparation of the catalyst.
    Type: Application
    Filed: November 26, 2012
    Publication date: May 29, 2014
    Applicant: INEOS USA LLC
    Inventors: James Frank Brazdil, JR., Charles James Besecker, Michael J. Seely, Muin S. Haddad, Mark A. Toft
  • Patent number: 8716525
    Abstract: The present invention relates to a method and apparatus for continuous recovery of (meth)acrylic acid, and more specifically to a method of continuous recovery of (meth)acrylic acid, including: conducting gas phase oxidation of at least one compound selected from the group consisting of propane, propylene, butane, i-butylene, t-butylene, and (meth)acrolein in the presence of a catalyst to obtain a mixed gas containing (meth)acrylic acid; quenching the (meth)acrylic acid-containing mixed gas to remove high boiling point by-products in the (meth)acrylic acid-containing mixed gas; contacting the high boiling point by-product-free (meth)acrylic acid-containing mixed gas with water or an aqueous solution to obtain an aqueous solution containing (meth)acrylic acid; and purifying the aqueous solution containing (meth)acrylic acid to obtain (meth)acrylic acid.
    Type: Grant
    Filed: July 29, 2013
    Date of Patent: May 6, 2014
    Assignee: LG Chem, Ltd.
    Inventors: Se-Won Baek, Hyun-Kyu Kim, Dong-Hyun Cho, Jun-Seok Ko
  • Patent number: 8697596
    Abstract: Catalytic compositions and processes are disclosed for economical conversions of lower alkane hydrocarbons. Broadly, the present invention discloses solid compositions containing mixed metal oxides that exhibit catalytic activity for ammoxidation of lower alkane hydrocarbons to produce an unsaturated nitrile in high yield. Generally, these solid oxide compositions comprise, as component elements, molybdenum (Mo), vanadium (V) niobium (Nb) and at least one active element selected from the group consisting of the elements having the ability to form positive ions. Mixed metal oxide catalytic compositions advantageously comprise one or more crystalline phases at least one of which phases has pre-determined unit cell volume and aspect ratio. Also described are methods for forming the improved catalysts having the desired crystalline structure and ammoxidation processes for conversion of lower alkanes.
    Type: Grant
    Filed: April 3, 2007
    Date of Patent: April 15, 2014
    Assignee: INEOS USA LLC
    Inventors: James A. Kaduk, James F. Brazdil, Alakananda Bhattacharyya, Christos Paparizos
  • Publication number: 20140058087
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of carbon dioxide from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of oxygen in the hydrocarbon stream.
    Type: Application
    Filed: July 17, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058091
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of mercury containing compounds from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of organic, ionic or suspended mercury compounds by first converting these compounds to elemental mercury or to inorganic mercury compounds and then removing them by use of an adsorbent bed.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058085
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of water from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of water in the hydrocarbon stream.
    Type: Application
    Filed: July 16, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058088
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of hydrides of arsenic, phosphorus, antimony, silicon, and boron from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of hydrides of arsenic, phosphorus, antimony, silicon, and boron in the hydrocarbon stream.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058090
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of glycols from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of glycols and in particular, dimethyl ethers of polyethylene glycol in the hydrocarbon stream.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058086
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of carbon dioxide from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of carbon dioxide in the hydrocarbon stream by contacting a stream with a physical or a chemical solvent.
    Type: Application
    Filed: July 17, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058089
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of sulfur containing compounds from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of sulfur containing compounds in the hydrocarbon stream.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058092
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of carbon monoxide from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of carbon monoxide in the hydrocarbon stream.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140012039
    Abstract: The disclosure provides for catalytic multivariate metal organic frameworks and methods of use thereof.
    Type: Application
    Filed: July 20, 2011
    Publication date: January 9, 2014
    Applicants: BASF SE, THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Omar M. Yaghi, Alexander U. Czaja, Anh Thi Phuong Phan
  • Publication number: 20130190523
    Abstract: Novel synthetic routes, which are highly applicable for industrial preparation of therapeutically beneficial oxidized phospholipids are disclosed. Particularly, novel methods for efficiently preparing compounds having a glycerolic backbone and one or more oxidized moieties attached to the glycerolic backbone, which are devoid of column chromatography are disclosed. Further disclosed are novel methods of introducing phosphorous-containing moieties such as phosphate moieties to compounds having glycerolic backbone and intermediates firmed thereby.
    Type: Application
    Filed: March 12, 2013
    Publication date: July 25, 2013
    Applicant: Vascular Biogenics Ltd.
    Inventor: Vascular Biogenics Ltd.
  • Patent number: 8431743
    Abstract: The present invention relates to a process for preparing acrylic acid by two-stage heterogeneously catalyzed partial gas phase oxidation of propylene, in which the propylene source used is a preceding propane dehydrogenation and in which the first oxidation stage is operated with restricted propylene conversion, and unconverted propane and propylene present in the product gas mixture of the second partial oxidation stage are recycled substantially into the preceding propane dehydrogenation.
    Type: Grant
    Filed: May 18, 2005
    Date of Patent: April 30, 2013
    Assignee: BASF Aktiengesellschaft
    Inventors: Martin Dieterle, Klaus Joachim Mueller-Engel, Claus Hechler, Ulrich Hammon, Armin Diefenbacher
  • Publication number: 20120277464
    Abstract: The invention relates to a method for producing a flow containing at least one alkene derivative, including the following steps: a step a) of reacting a flow containing one or more alkenes and one or more alkanes—the ratio of said alkanes to said alkenes being at least 1 by volume—with a flow containing mainly oxygen, in order to obtain at least one converted flow containing at least said alkene derivative; a step b) of separating the converted flow produced in step a) into at least said flow containing at least said alkene derivative and a residual flow containing mainly one or more hydrocarbons and one or more inert compounds; and a step c) of separating all or a portion of said residual flow by means of permeation into at least one first flow containing mainly one or more inert compounds and a second flow containing mainly one or more hydrocarbons.
    Type: Application
    Filed: October 27, 2010
    Publication date: November 1, 2012
    Applicants: Arkema France, L'Air Liquide Societe Anonyme Puor L'Exploitation des Procedes Georges Claude
    Inventors: Christophe Claeys, Alberto Garcia, Sylvain Gerard, Nicolas Dupont, Jean Luc Dubois, Serge Tretjak, Nabil Tlili
  • Patent number: 8222438
    Abstract: Process for the production of saturated monocarboxylic acids and triglycerides of saturated carboxylic acids having more than one acid functionstarting from non-modified vegetable oils containing triglycerides of unsaturated fattyacids, comprising the oxidative cleavage of the unsaturated fatty acids.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: July 17, 2012
    Assignee: Novamont S.p.A.
    Inventors: Catia Bastioli, Giampietro Borsotti, Alessandra Merlin, Tiziana Milizia
  • Publication number: 20120172624
    Abstract: The invention relates to a process for preparing a mixture of isomeric decane-carboxylic acids, which comprises the following steps: a) hydroformylation of a hydrocarbon mixture containing linear C4-olefins using a rhodium-containing catalyst system; b) aldol condensation of a mixture of aliphatic C5-aldehydes obtained from step a); c) selective hydrogenation of the mixture of unsaturated C10-aldehydes from step b) to aliphatic C10-aldehydes; d) uncatalysed oxidation of the mixture of aliphatic C10-aldehydes from step c) to give a mixture having a proportion of at least 70% by mass of 2-propylheptanoic acid, based on the total content of isomeric decanecarboxylic acids.
    Type: Application
    Filed: May 25, 2010
    Publication date: July 5, 2012
    Applicant: Evonik Oxeno GmbH
    Inventors: Michael Grass, Alfred Kaizik, Hans-Gerd Lueken, Wilfried Bueschken
  • Patent number: 8211989
    Abstract: The invention provides a method of preparing a crosslinked polymer, which method comprises polymerising branched polyunsaturated monomers by a metathesis polymerisation reaction, wherein the branched polyunsaturated monomers contain acyclic ethylenically unsaturated groups that are capable of undergoing polymerization by a metathesis reaction such that the metathesis polymerisation produces a crosslinked polymer and substantially no non-volatile ethylenically unsaturated by-products.
    Type: Grant
    Filed: June 30, 2006
    Date of Patent: July 3, 2012
    Assignees: Monash University, Duluxgroup (Austrailia) Pty. Ltd
    Inventors: Christopher Henry Such, Jim Patel, William Roy Jackson, Andrea Jane Robinson, Algirdas Kazimleras Serelis
  • Patent number: 8178717
    Abstract: A process for production of (meth)acrylic acid is disclosed. The process includes synthesizing and distillatively working-up a crude (meth)acrylic acid phase to obtain a (meth)acrylic acid phase and a dimer phase including (meth)acrylic acid dimers and/or (meth)acrylic acid oligomers. At least a part of the (meth)acrylic acid dimers and/or of the (meth)acrylic acid oligomers from the dimer phase is split to obtain a (meth)acrylic acid including a low-boiling phase and a high-boiling phase including less (meth)acrylic acid than the low-boiling phase. At least a part of the (meth)acrylic acid from the low-boiling phase is separated by forming of one or more crystals to obtain a pure (meth)acrylic acid and a residue. Also disclosed is a device for production of (meth)acrylic acid, a process for production of a polymer as well as chemical products based on or including (meth)acrylic acid or a polymer as well as the use of (meth)acrylic acid or polymers in chemical products.
    Type: Grant
    Filed: August 11, 2006
    Date of Patent: May 15, 2012
    Assignee: Evonik Stockhausen GmbH
    Inventors: Torsten Balduf, Günther Bub, Jürgen Mosler, Andreas Sabbagh, Jürgen Kohn, Arndt Selbach
  • Patent number: 8137591
    Abstract: The present invention relates to a catalyst composition for preparing carbon nanotube containing multi-component support materials of amorphous Si, Mg and Al as well as a bulk scale preparation process for preparing carbon nanotube using said catalyst composition. More specifically, this invention relates to a process for preparing carbon nanotube using the catalyst composition comprising a transition metal catalyst and support materials of amorphous Si, Mg and Al.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: March 20, 2012
    Assignee: Korea Kumho Petrochemical Co., Ltd.
    Inventors: Dong Hwan Kim, Sang-Hyo Ryu, Wan Sung Lee, Namsun Choi, Hyun-Kyung Sung, Youngchan Jang
  • Publication number: 20120053363
    Abstract: Disclosed is a palladium-containing catalyst which enables to produce an ?,?-unsaturated carboxylic acid in high selectivity from an olefin or an ?,?-unsaturated aldehyde. Also disclosed are a method for producing such a catalyst and a method for producing an ?,?-unsaturated carboxylic acid using such a catalyst. Specifically disclosed is a palladium-containing catalyst containing 0.001 to 0.25 mole of antimony element to 1 mole of palladium element or a palladium-containing catalyst containing palladium element which composes a metal, tellurium element, and bismuth element.
    Type: Application
    Filed: November 8, 2011
    Publication date: March 1, 2012
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Toshiya YASUKAWA, Toshiki Matsui, Ken Ooyachi, Yoshiyuki Himeno, Wataru Ninomiya
  • Publication number: 20110319658
    Abstract: A process for preparing formic acid by reaction of carbon dioxide (1) with hydrogen (2) in a hydrogenation reactor (I) in the presence of a catalyst comprising an element of group 8, 9 or 10 of the Periodic Table, a tertiary amine comprising at least 12 carbon atoms per molecule and a polar solvent comprising one or more monoalcohols selected from among methanol, ethanol, propanols and butanols and also water, to form formic acid/amine adducts as intermediates which are subsequently thermally dissociated, with work-up of the output (3) from the hydrogenation reactor (I) in a plurality of process steps, where a tertiary amine-comprising stream (13) from the work-up is used as selective solvent for the catalyst, is proposed.
    Type: Application
    Filed: June 29, 2011
    Publication date: December 29, 2011
    Applicant: BASF SE
    Inventors: Thomas Schaub, Donata Maria Fries, Rocco Paciello, Klaus-Dieter Mohl, Martin Schäfer, Stefan Rittinger, Daniel Schneider
  • Publication number: 20110306788
    Abstract: The object of the present invention is to provide, in the production of a useful oxidized organic compound by a catalytic gas-phase oxidation reaction on an industrial scale, a manufacturing method which, even when operation has been temporarily interrupted for periodic inspection or emergency shutdown, fully avoids the danger of an explosion due to reaction feedstock gases and the like remaining inside the reaction apparatus, and which, when operation is restarted, is able to shorten, relative to the prior art, the period required for the reaction to return to a stable steady state, and moreover which, after operation has restarted, does not undergo a decrease in yield, and allows a high yield to be stably maintained over a long period, whereby the production efficiency can be greatly increased.
    Type: Application
    Filed: March 9, 2009
    Publication date: December 15, 2011
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Michio Tanimoto, Nobuyuki Hakozaki
  • Patent number: 7999133
    Abstract: Methods for making unsaturated acids using catalysts for oxidation of unsaturated and/or saturated aldehyde to unsaturated acids is disclosed where the catalyst including at least molybdenum (Mo) and phosphorus (P), where the catalyst has a pore size distribution including at least 50% medium pores and if bismuth is present, a nitric acid to molybdenum mole ratio of at least 0.5:1 or at least 6.0:1 moles of HNO3 per mole of Mo12.
    Type: Grant
    Filed: May 31, 2010
    Date of Patent: August 16, 2011
    Assignee: Sabic Basic Industries Corporation
    Inventors: Scott A. Stevenson, Wugeng Liang, James W. Kauffman, Lixia Cai, Angie McGuffey, Joseph R. Linzer
  • Publication number: 20110144387
    Abstract: A process for preparing C1-C4-oxygenates from a reactant stream A which comprises essentially a C1-C4-alkane or a mixture of C1-C4-alkanes, by a) branching off a substream B of the reactant stream A and allowing it to react in a reactor with oxygen or an oxygenous gas stream C, which converts a portion of the C1-C4-alkane or a portion of the mixture which comprises C1-C4-alkanes to C1-C4-oxygenates, b) removing at least 90 mol % of the C1-C4-oxygenates formed from the product stream D resulting from step a) to form a remaining low boiler stream E, which comprises combining the low boiler stream E with the reactant stream A without further workup and without combination with the substream B down-stream of the branching site of the substream B.
    Type: Application
    Filed: December 14, 2010
    Publication date: June 16, 2011
    Applicant: BASF SE
    Inventors: ANNEBART ENGBERT WENTINK, STEFAN ALTWASSER, YAN LI, MICHAEL KRÄMER, FRANK ROSOWSKI, CATHARINA HORSTMANN
  • Publication number: 20110082315
    Abstract: Disclosed is a palladium-containing catalyst which enables to produce an ?,?-unsaturated carboxylic acid in high selectivity from an olefin or an ?,?-unsaturated aldehyde. Also disclosed are a method for producing such a catalyst and a method for producing an ?,?-unsaturated carboxylic acid using such a catalyst. Specifically disclosed is a palladium-containing catalyst containing 0.001 to 0.25 mole of antimony element to 1 mole of palladium element or a palladium-containing catalyst containing palladium element which composes a metal, tellurium element, and bismuth element.
    Type: Application
    Filed: December 10, 2010
    Publication date: April 7, 2011
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Toshiya YASUKAWA, Toshiki Matsui, Ken Ooyachi, Yoshiyuki Himeno, Wataru Ninomiya
  • Patent number: 7884235
    Abstract: The invention provides a method of gas-phase catalytic oxidation, in particular, a production method of (meth)acrylic acid, which enables stable continuous operation of gas-phase catalytic oxidation over a long term, maintaining high yield and suppressing increase in pressure loss. In the method a fixed bed reactor is used, in which a treating agent for removing organic substance and/or carbides, preferably a treating agent having an adsorption capacity of at least 0.05% by mass, as measured by crotonaldehyde as an indicator of organic substance, is disposed on the upstream side of the gas-phase oxidation catalyst layer in respect of the direction of the gas flow. It is desirable that at least a part of the treating agent is exchanged at a frequency of at least once a year.
    Type: Grant
    Filed: July 17, 2007
    Date of Patent: February 8, 2011
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Michio Tanimoto, Shin-yuki Masaki
  • Publication number: 20110015432
    Abstract: In industrial scale production of acrolen and/or acrylic acid by catalytic gas-phase oxidation of propylene or a propylene-containing gas with molecular oxygen or a molecular oxygen-containing gas or in industrial scale production of acrylic acid by catalytic gas-phase oxidation of acrolein or an acrolein-containing gas with molecular oxygen or a molecular oxygen-containing gas, this invention provides a process characterized in that the initial stage operation is carried out under advancedly elevated reaction temperature and thereafter the reaction temperature is lowered to carry out the steady state operation. According to this process, acrolein and/or acrylic acid can be produced in high yield stably over prolonged period.
    Type: Application
    Filed: March 11, 2009
    Publication date: January 20, 2011
    Inventors: Michio Tanimoto, Nobuyuki Hakozaki
  • Patent number: 7847118
    Abstract: A process for continuous heterogeneously catalyzed partial dehydrogenation of at least one hydrocarbon to be dehydrogenated in a reactor which is manufactured from a composite material which consists, on its side in contact with the reaction chamber, of a steel B with specific elemental composition which, on its side facing away from the reaction chamber, either directly or via an intermediate layer of copper, or of nickel, or of copper and nickel, is plated onto a steel A with specific elemental composition, and also partial oxidations of the dehydrogenated hydrocarbon and the reactor itself.
    Type: Grant
    Filed: June 25, 2007
    Date of Patent: December 7, 2010
    Assignee: BASF SE
    Inventors: Claus Hechler, Wilhelm Ruppel, Martin Dieterle, Karl-Heinrich Klappert, Klaus Joachim Mueller-Engel, Goetz-Peter Schindler, Catharina Klanner, Hans-Juergen Bassler
  • Patent number: 7842846
    Abstract: A process for heterogeneously catalyzed partial dehydrogenation of a hydrocarbon, in which a reaction gas mixture input stream comprising the hydrocarbon to be dehydrogenated is conducted through a fixed catalyst bed disposed in a shaft and the reaction gas mixture input stream is obtained in the shaft by metering an input gas II comprising molecular oxygen upstream of the fixed catalyst bed into an input gas stream I which comprises molecular hydrogen and the hydrocarbon to be dehydrogenated and is flowing within the shaft toward the fixed catalyst bed.
    Type: Grant
    Filed: February 23, 2007
    Date of Patent: November 30, 2010
    Assignee: BASF Aktiengesellschaft
    Inventors: Claus Hechler, Wilhelm Ruppel, Wolfgang Gerlinger, Wolfgang Schneider, Klaus Joachim Mueller-Engel
  • Patent number: 7820854
    Abstract: The present invention relates to an improved process for the conversion of alkanes to unsaturated carboxylic acids.
    Type: Grant
    Filed: March 19, 2008
    Date of Patent: October 26, 2010
    Assignee: Rohm and Haas Company
    Inventors: Andrew Michael Lemonds, Eric Gustave Lundquist, Donald Lee Zolotorofe
  • Patent number: 7790942
    Abstract: A process for continuous heterogeneously catalyzed partial dehydrogenation of at least one hydrocarbon to be dehydrogenated in a reactor which is manufactured from a steel with specific elemental composition on its side in contact with the reaction gas, and also partial oxidations of the dehydrogenated hydrocarbon and the reactor itself.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: September 7, 2010
    Assignee: BASF SE
    Inventors: Claus Hechler, Wilhelm Ruppel, Goetz-Peter Schindler, Catharina Klanner, Hans-Juergen Bassler, Martin Dieterle, Karl-Heinrich Klappert, Klaus Joachim Mueller-Engel
  • Patent number: 7727928
    Abstract: A catalyst composition and its use for the oxidation of ethane to ethylene and acetic acid which comprises (i) a support, and (ii) in combination with oxygen, the elements molybdenum, vanadium and niobium, optionally tungsten and a component Z, which is one or more metals of Group 14 of the Periodic Table of Elements; a, b, c, d and e represent the gram atom ratios of the elements Mo, W, Z, V and Nb respectively, such that 0<a?1; 0?b<1 and a+b=1; 0.05<c?2; 0<d?2; and 0<e?1.
    Type: Grant
    Filed: July 30, 2009
    Date of Patent: June 1, 2010
    Assignee: BP Chemicals Limited
    Inventors: James Frank Brazdil, Richard J George, Bruce I Rosen
  • Patent number: 7723549
    Abstract: A process for preparing at least one target product by partial oxidation and/or ammoxidation of propylene, in which the propylene source used is a propane dehydrogenation, the propane used therein being obtained by a rectificative prepurification of crude propane.
    Type: Grant
    Filed: April 27, 2006
    Date of Patent: May 25, 2010
    Assignee: BASF Aktiengesellschaft
    Inventors: Armin Diefenbacher, Claus Hechler, Christoph Adami, Martin Dieterle
  • Publication number: 20100094047
    Abstract: An oxide catalyst composition comprising the elements molybdenum, vanadium, niobium and titanium and a process for making the catalyst composition. A process for the selective oxidation of ethane and/or ethylene to acetic acid using the catalyst composition. The catalyst composition provides high selectivity to acetic acid with reduced selectivity to ethylene.
    Type: Application
    Filed: December 10, 2009
    Publication date: April 15, 2010
    Applicant: BP Chemicals Limited
    Inventors: James Frank Brazdil, Richard J. George, Bruce I. Rosen
  • Patent number: 7642214
    Abstract: An object of the present invention is to provide a highly active catalyst for producing an unsaturated oxygen-containing compound from an alkane and the catalyst comprising Mo, V, Ti and Sb or Te as the indispensable active components. The preferable catalyst is represented by formula (1) or (2) as shown below, Mo1.0VaTibXcYdOe??(1) Mo1.0VaTibXcYdZfOe??(2) wherein X represents Sb or Te; Y represents Nb, W or Zr; Z represents Li, Na, K, Rb, Cs, Mg, Ca or Sr; a, b, c, d, e and f represent atomic ratios of their respective elements, with 0<a<0.7, 0<b<0.3, 0<c<0.7, 0?d<0.3, 0<f<0.1; e is a number determined by oxidation states of the other elements than oxygen.
    Type: Grant
    Filed: July 28, 2006
    Date of Patent: January 5, 2010
    Assignee: Nippon Kayaku Kabushiki Kaisha
    Inventors: Tomoaki Kobayashi, Yoshimasa Seo
  • Publication number: 20090292139
    Abstract: A catalyst composition and its use for the oxidation of ethane to ethylene and acetic acid which comprises (i) a support, and (ii) in combination with oxygen, the elements molybdenum, vanadium and niobium, optionally tungsten and a component Z, which is one or more metals of Group 14 of the Periodic Table of Elements; a, b, c, d and e represent the gram atom ratios of the elements Mo, W, Z, V and Nb respectively, such that 0<a?1; 0?b<1 and a+b=1; 0.05<c?2; 0<d?2; and 0<e?1.
    Type: Application
    Filed: July 30, 2009
    Publication date: November 26, 2009
    Applicant: BP Chemicals Limited
    Inventors: James Frank Brazdil, Richard J. George, Bruce I. Rosen
  • Publication number: 20090287018
    Abstract: A catalyst for use in the production of an unsaturated aldehyde and/or an unsaturated carboxylic acid, the catalyst comparing (or, preferably, being composed of) a mixed oxide containing molybdenum, bismuth and iron, which has improved mechanical strength, is produced by a method including the steps of (1) drying an aqueous solution or an aqueous slurry containing raw materials of the catalyst and then firstly calcining a dried product in a molecular oxygen-containing gas atmosphere to obtain a calcined product; (2) heating the calcined product obtained in Step (1) in the presence of a reducing material to obtain a reduced product having a mass loss of 0.05 to 6%; and (3) secondly calcining the reduced product obtained in Step (2) in a molecular oxygen-containing gas atmosphere.
    Type: Application
    Filed: May 15, 2009
    Publication date: November 19, 2009
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Naoki MIURA, Eiichi Shiraishi, Koichi Nagai
  • Publication number: 20090286999
    Abstract: The present invention relates to a catalyst system for preparing carboxylic acids and/or carboxylic anhydrides which has at least three catalyst layers arranged one on top of the other in the reaction tube, with the proviso that the most inactive catalyst layer is preceded in the upstream direction by a more active catalyst layer. The invention further relates to a process for gas phase oxidation in which a gaseous stream which comprises one hydrocarbon and molecular oxygen is passed through a plurality of catalyst layers, the least active catalyst layer being upstream of a more active catalyst layer.
    Type: Application
    Filed: April 5, 2007
    Publication date: November 19, 2009
    Applicant: BASF SE
    Inventors: Hagen Wilmer, Cornelia Dobner, Frank Rosowski, Jürgen Zühlke, Sebastian Storck, Hans-Martin Allmann, Thomas Lautensack
  • Patent number: RE44822
    Abstract: A process for heterogeneously catalyzed partial dehydrogenation of a hydrocarbon, in which a reaction gas mixture input stream comprising the hydrocarbon to be dehydrogenated is conducted through a fixed catalyst bed disposed in a shaft and the reaction gas mixture input stream is obtained in the shaft by metering an input gas II comprising molecular oxygen upstream of the fixed catalyst bed into an input gas stream I which comprises molecular hydrogen and the hydrocarbon to be dehydrogenated and is flowing within the shaft toward the fixed catalyst bed.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: April 1, 2014
    Assignee: BASF SE
    Inventors: Claus Hechler, Wilhelm Ruppel, Wolfgang Gerlinger, Wolfgang Schneider, Klaus Joachim Mueller-Engel