Preparing Directly From Ammonia And Carbon Dioxide Patents (Class 564/67)
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Patent number: 7622609Abstract: The invention relates to a process for the preparation of urea from ammonia and carbon dioxide in a urea plant that contains a high-pressure synthesis section and one or more recovery section(s) at a lower pressure, the high-pressure synthesis section comprising a reactor, a stripper and a condenser, with gases leaving the high-pressure synthesis section being condensed in a medium-pressure condenser at 0.5-12 MPa to which also a carbamate stream from one of the recovery sections is supplied, after which at least a part of the formed condensate is supplied to the high-pressure condenser.Type: GrantFiled: June 6, 2005Date of Patent: November 24, 2009Assignee: DSM IP Assets B.V.Inventor: Johannes Henricus Mennen
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Patent number: 7619114Abstract: A method for revamping a urea plant of the type comprising a synthesis section (2) having a urea synthesis reactor (5), a thermal stripping unit (7) and at least one horizontal condensation unit (6), a treatment section (3) operating at medium pressure and a recovery section (4) operating at low pressure foresees the transformation of said at least one horizontal condensation unit (6) into a vertical condensation unit of the submerged type comprising a tube bundle and the provision of means (37, 41) for feeding a flow comprising ammonia and carbon dioxide in vapor phase and a flow of condensation liquid comprising carbamate simultaneously and independently in each of the tubes of said tube bundle with circulation inside said tubes in equicurrent from the bottom towards the top, and means (39, 50) for feeding at least one part of the feed carbon dioxide into said stripping unit (7) for use as stripping agent.Type: GrantFiled: November 12, 2007Date of Patent: November 17, 2009Assignee: Urea Casale S.A.Inventor: Giorgio Pagani
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Patent number: 7608735Abstract: A process for urea production from ammonia and carbon dioxide, in which part of the aqueous solution comprising urea, ammonium carbamate and ammonia obtained in a urea synthesis section is subjected to dissociation in a treatment section operating at a predetermined medium pressure for the recovery of the ammonium carbamate and of the ammonia contained in it, comprises the step of subjecting the urea aqueous solution resulting from the aforementioned dissociation step to decomposition in a low pressure urea recovery section.Type: GrantFiled: April 6, 2006Date of Patent: October 27, 2009Assignee: Urea Casale S.A.Inventors: Federico Zardi, Paolo Sticchi, Paolo Brunengo
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Patent number: 7585473Abstract: A carbamate condensation unit of the submerged type for synthesis urea production plants comprising a tube bundle for the condensation of gaseous compounds, is distinguished in that it further comprises a duct, structurally independent from the tube bundle, for the circulation of part of the condensed gaseous compounds inside the condensation unit.Type: GrantFiled: October 1, 2001Date of Patent: September 8, 2009Assignee: Urea Casale S.A.Inventor: Federico Zardi
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Patent number: 7582795Abstract: It is intended to enable an apparatus for synthesizing urea and a method for revamping the same to place a heavy condenser at a relatively low position and to circumvent problems associated with letting a process fluid flow within a tube in the condenser. The present invention provides an apparatus for synthesizing urea including: a synthesis reactor for reacting NH3 with CO2 to obtain a urea synthesis solution containing urea, unreacted NH3 and CO2, and water; a stripper for stripping the urea synthesis solution with use of at least a part of raw material CO2 to separate a gas containing the unreacted NH3 and CO2; a vertical submerged condenser having a shell and tube structure for condensing the gas in an absorbing medium on the shell side while cooling the gas with a cooling medium passing through the tube side; and recycling means for recycling a liquid obtained from this condenser to the synthesis reactor, wherein this condenser is placed below the synthesis reactor.Type: GrantFiled: April 24, 2006Date of Patent: September 1, 2009Assignee: Toyo Engineering CorporationInventor: Yasuhiko Kojima
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Patent number: 7579502Abstract: It is intended to enable more smooth operation in an apparatus for synthesizing urea by circumventing the downward flow of a urea synthesis solution which is a gas-liquid two-phase flow and stabilizing the flow of the urea synthesis solution still remaining the gas-liquid two-phase flow and to reduce energy loss by giving smaller flow resistance.Type: GrantFiled: April 24, 2006Date of Patent: August 25, 2009Assignee: Toyo Engineering CorporationInventor: Yasuhiko Kojima
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Publication number: 20090062566Abstract: It is intended to enable an apparatus for synthesizing urea and a method for revamping the same to place a heavy condenser at a relatively low position and to circumvent problems associated with letting a process fluid flow within a tube in the condenser. The present invention provides an apparatus for synthesizing urea including: a synthesis reactor for reacting NH3 with CO2 to obtain a urea synthesis solution containing urea, unreacted NH3 and CO2, and water; a stripper for stripping the urea synthesis solution with use of at least a part of raw material CO2 to separate a gas containing the unreacted NH3 and CO2; a vertical submerged condenser having a shell and tube structure for condensing the gas in an absorbing medium on the shell side while cooling the gas with a cooling medium passing through the tube side; and recycling means for recycling a liquid obtained from this condenser to the synthesis reactor, wherein this condenser is placed below the synthesis reactor.Type: ApplicationFiled: April 24, 2006Publication date: March 5, 2009Inventor: Yasuhiko Kojima
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Patent number: 7498464Abstract: In a process and an apparatus for synthesizing urea which synthesize urea from ammonia and carbon dioxide, the operating condition can be grasped easily and with good accuracy. A process for synthesizing urea which includes: a reaction step of obtaining a urea synthesis solution which contains urea, unreacted ammonia, unreacted carbon dioxide and water by causing ammonia and carbon dioxide to react with each other; a stripping step of separating a gas mixture containing the unreacted ammonia and the unreacted carbon dioxide by stripping the urea synthesis solution by using at least a portion of raw material carbon dioxide; a condensing step of obtaining a condensed liquid by condensing the gas mixture in an absorbing medium while cooling the gas mixture; a recycling step of recycling the condensed liquid to the reaction step; and a step of measuring the density of the condensed liquid online. An apparatus for carrying out this process is provided.Type: GrantFiled: May 30, 2006Date of Patent: March 3, 2009Assignee: Toyo Engineering CorporationInventor: Yasuhiko Kojima
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Publication number: 20090036712Abstract: It is intended to enable more smooth operation in an apparatus for synthesizing urea by circumventing the downward flow of a urea synthesis solution which is a gas-liquid two-phase flow and stabilizing the flow of the urea synthesis solution still remaining the gas-liquid two-phase flow and to reduce energy loss by giving smaller flow resistance.Type: ApplicationFiled: April 24, 2006Publication date: February 5, 2009Inventor: Yasuhiko Kojima
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Publication number: 20080300422Abstract: The invention relates to a process for the preparation of urea from ammonia and carbon dioxide in a urea plant that contains a high-pressure synthesis section and one or more recovery section(s) at a lower pressure, the high-pressure synthesis section comprising a reactor, a stripper and a condenser, with gases leaving the high-pressure synthesis section being condensed in a medium-pressure condenser at 0.5-12 MPa to which also a carbamate stream from one of the recovery sections is supplied, after which at least a part of the formed condensate is supplied to the high-pressure condenser.Type: ApplicationFiled: June 6, 2005Publication date: December 4, 2008Inventor: Johannes Mennen
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Publication number: 20080242890Abstract: A method for modernizing a urea production plant including a urea synthesis reactor, a stripping unit and at least one condensation unit. The method includes providing: means in the condensation unit for substantially condensing at least a portion of a flow comprising ammonia and carbon dioxide in vapor phase leaving the stripping unit; a second stripping unit; means for feeding a first portion of a reaction mixture flow comprising urea, carbamate and free ammonia in aqueous solution leaving the reactor to the first stripping unit; means for feeding a second portion of the reaction mixture flow leaving the reactor to the second stripping unit; and means for feeding at least a portion of a flow comprising ammonia and carbon dioxide in vapor phase leaving the second stripping unit directly to the synthesis reactor. A de-bottlenecking of the high-pressure section downstream of the synthesis reactor may be achieved, improving production capacity.Type: ApplicationFiled: March 19, 2008Publication date: October 2, 2008Applicant: Urea Casale S.A.Inventor: Federico Zardi
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Publication number: 20080219900Abstract: A process for urea production from ammonia and carbon dioxide, made to react at a predetermined high pressure in an appropriate synthesis reactor (112), from the reaction between NH3 and CO2 being obtained a reaction mixture comprising urea, ammonium carbamate and free ammonia in aqueous solution, from which a recovery of ammonium carbamate and ammonia is carried out with their subsequent recycle to the synthesis reactor (112), said recovery from the reaction mixture taking place through operative steps of decomposition of the ammonium carbamate into NH3 and CO2 and of their stripping and a subsequent operative step of their recondensation into ammonium carbamate that is recycled to the synthesis reactor, the said reaction mixture obtained from the reaction between ammonia and carbon dioxide being pumped to the operative steps of decomposition and stripping.Type: ApplicationFiled: November 15, 2005Publication date: September 11, 2008Applicant: Urea Casale S.A.Inventors: Domenico Romiti, Paolo Sticchi
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Patent number: 7220882Abstract: In a process for urea production of the type comprising the reaction between ammonia and carbon dioxide in a high-pressure reactor followed by an autothermal stripping of the resulting reaction mixture so as to obtain a gaseous flow comprising ammonia and carbon dioxide and a liquid flow comprising urea and residual carbamate in aqueous solution and by a stripping of said gaseous flow in units operating at medium pressure, a gaseous flow coming from said units operating at medium pressure and comprising ammonia and carbon dioxide is partially condensed in a condenser to give a mixed liquid/gaseous flow. The uncondensed gases comprising ammonia and carbon dioxide are separated from the liquid phase in a separator and subjected to washing in a packed portion of a column in countercurrent with a flow of a carbonate solution obtaining a gaseous flow essentially consisting of ammonia and a liquid flow comprising a carbamate solution in which the carbon dioxide contained in said uncondensed gases has been absorbed.Type: GrantFiled: April 17, 2006Date of Patent: May 22, 2007Assignee: Urea Casale S.A.Inventors: Lino Porro, Pasquale Gueli
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Patent number: 7094927Abstract: Process for increasing the capacity of a urea plant comprising a compression section, a high-pressure synthesis section, a urea recovery section, in which a urea melt is formed, and optionally a granulation section, the capacity of the urea plant being increased by the additional installation of a melamine plant and the urea melt from the urea recovery section of the urea plant being fed wholly or partly to the melamine plant and the residual gases from the melamine plant being returned wholly or partly to the high-pressure synthesis section and/or the urea recovery section of the urea plant.Type: GrantFiled: July 10, 2003Date of Patent: August 22, 2006Assignee: DSM IP Assets B.V.Inventors: Tjay Tjien Tjioe, Jozef Hubert Meessen
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Patent number: 7091379Abstract: A process for urea production comprises the steps of:—performing a reaction between ammonia and carbon dioxide in a reaction space to obtain a reaction mixture comprising urea, carbamate and free ammonia in aqueous solution,—subjecting said mixture to a stripping treatment with carbon dioxide feed as a stripping agent to obtain a first flow comprising ammonia and carbon dioxide in vapor phase and a flow comprising urea and residual carbamate in aqueous solution,—feeding said flow comprising urea and residual carbamate in aqueoue solution to a urea recovery section,—separating in said recovery section said residual carbamate from the urea to obtain a first flow of carbamate in aqueous solution.Type: GrantFiled: January 15, 2004Date of Patent: August 15, 2006Assignee: Urea Casale S.A.Inventor: Federico Zardi
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Patent number: 7074958Abstract: An integrated process for urea/melamine production. In the process, urea is synthesized from ammonia and carbon dioxide, obtaining molten urea and a gaseous mixture comprising steam and ammonia. The gaseous mixture is condensed, obtaining a cold aqueous ammoniacal solution. Melamine is synthesized from urea with formation of off-gases, comprising ammonia and carbon dioxide. The off-gases are absorbed in at least one fraction of the cold aqueous ammonical solution, with formation of a carbamate aqueous solution. The carbamate aqueous solution is decomposed, obtaining ammonia, carbon dioxide and steam, and a residual aqueous ammoniacal solution. The ammonia and the carbon dioxide are recycled for the urea synthesis. The residual aqueous ammoniacal solution obtained is treated to recover ammonia and carbon dioxide for the urea synthesis.Type: GrantFiled: July 11, 2005Date of Patent: July 11, 2006Assignee: Urea Casale S.A.Inventor: Lino Porro
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Patent number: 7052655Abstract: Urea is prepared by reacting ammonia and carbon dioxide in an apparatus comprising a vertical condensation and synthesis column and a stripper, to provide a urea synthesis solution comprising urea, unreacted ammonia, unreacted carbon dioxide and water. The urea synthesis solution is transferred from the top of the vertical condensation and synthesis column to the top of a stripper. Carbon dioxide is introduced into the bottom of the stripper and contacted with the urea synthesis solution, thereby separating the unreacted ammonia and the unreacted carbon dioxide from the urea, and providing a mixed gas comprising ammonia, carbon dioxide and water. The mixed gas is transferred into the bottom of the vertical condensation and synthesis column, where it is reacted with liquid ammonia injected into the bottom and a middle of the vertical condensation and synthesis column. The mixed gas and liquid ammonia are condensed and react to form urea.Type: GrantFiled: August 19, 2002Date of Patent: May 30, 2006Assignees: Toyo Engineering Corporation, PT Pupuk SriwidjajaInventors: Tadashi Fukunaka, Kenji Yoshimoto, Kenji Sakai, Yasuhiko Kojima
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Patent number: 6921838Abstract: The invention relates to a process for the preparation of urea from ammonia and carbon dioxide with the application of a synthesis reactor, a condenser, a scrubber and a stripper, wherein an outlet of the stripper, through which a gas stream is discharged during operation, is functionally connected to the inlet of the condenser and to the inlet of the reactor and wherein an outlet of the condenser is functionally connected to an inlet of the scrubber and wherein the obtained reaction mixture is stripped in the stripper in countercurrent with one of the starting materials, wherein the division of the gas stream from the stripper to the condenser and the reactor is completely or partly controlled by one or more controlling elements present in the non-common part of the functional connection between the outlet of the stripper and the inlet of the condenser and/or the inlet of the reactor.Type: GrantFiled: September 26, 2002Date of Patent: July 26, 2005Assignee: DSM IP Assets B.V.Inventors: Kees Jonckers, Jozef Hubert Meessen
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Patent number: 6881862Abstract: The invention relates to a process for the preparation of urea from ammonia and carbon dioxide, which preparation takes places wholy or partly with the application of a synthesis reactor, a condenser, a scrubber and a stripper, wherein an outlet of the stripper, through which a gas stream is discharged during operation, is functionally connected to the inlet of the condenser and to the inlet of the reactor and wherein an outlet of the condenser is functionally connected to an inlet of the scrubber and wherein the obtained reaction mixture is stripped in the stripper in countercurrent with one of the starting materials, wherein the gas stream coming from the top of the submerged condenser is subjected to an extra washing step before this gas stream is supplied to the high-pressure scrubber. The submerged condenser operating as such may be for example a submerged condenser of horizontal or vertical design of a falling-film high-pressure carbamate condenser transformed into a submerged condenser.Type: GrantFiled: September 26, 2002Date of Patent: April 19, 2005Assignee: DSM IP Assets B.V.Inventors: Jozef Hubert Meessen, Kees Jonckers
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Patent number: 6875892Abstract: A method for the production of synthesis urea from liquid ammonia and gaseous carbon dioxide, comprising the step of feeding separate flows (6, 8) of liquid ammonia and gaseous carbon dioxide in continuous to a substantially vertical or horizontal column synthesis reactor (1), is distinguished in that the feed of liquid ammonia is split up into at least two consecutive sections (Z1-Z7) of said column.Type: GrantFiled: March 8, 2002Date of Patent: April 5, 2005Assignee: Urea Casale S.A.Inventors: Ermanno Filippi, Domenico Romiti
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Patent number: 6858755Abstract: Process for the preparation of urea from ammonia and carbon dioxide, wherein the waste gases released at virtually atmospheric pressure in a urea plant are compressed by an ejector driven by the waste gas from the high-pressure synthesis and are supplied to a medium-pressure absorber. The pressure of the waste gases is increased by 0.15-1 MPa.Type: GrantFiled: November 23, 2001Date of Patent: February 22, 2005Assignee: DSM N.V.Inventors: Jozef Hubert Meessen, Kees Jonckers
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Patent number: 6855846Abstract: Process for the preparation of urea from ammonia and carbon dioxide in which all or part of the liquid ammonia needed for the process is supplied to the high-pressure scrubber in such a way that it is in direct contact with the other streams supplied to this scrubber. In particular in such a way that there is direct contact between the liquid ammonia and the off-gases transferred to the high-pressure scrubber from the urea synthesis reactor. More in particular in such a way that there is direct contact between the liquid ammonia and the off-gases transferred to the high-pressure scrubber from the urea reactor and with the carbamate stream, which is transferred from the low-pressure urea recovery section.Type: GrantFiled: November 1, 2001Date of Patent: February 15, 2005Assignee: DSM IP Assets B.V.Inventors: Andreas Johannes Biermans, Kees Jonckers
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Patent number: 6852886Abstract: Process for the preparation of urea from ammonia and carbon dioxide in which a urea synthesis solution containing urea, ammonium carbamate and unconverted ammonia is formed in a synthesis zone, a part of the urea synthesis solution being transferred from the synthesis zone to a medium-pressure treatment zone operating at a pressure of 1-4 MPa, and a gas stream from the medium-pressure treatment zone being absorbed into the low-pressure ammonium carbamate solution from the urea recovery section.Type: GrantFiled: April 24, 2002Date of Patent: February 8, 2005Assignee: DSM IP Assets B.V.Inventor: Johannes Henricus Mennen
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Publication number: 20040152918Abstract: A method for the production of synthesis urea from liquid ammonia and gaseous carbon dioxide, comprising the step of feeding separate flows (6, 8) of liquid ammonia and gaseous carbon dioxide in continuous to a substantially vertical or horizontal column synthesis reactor (1), is distinguished in that the feed of liquid ammonia is split up into at least two consecutive sections (Z1-Z7) of said column.Type: ApplicationFiled: March 26, 2004Publication date: August 5, 2004Inventors: Emanno Filippi, Domenico Romiti
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Publication number: 20040116743Abstract: Process for the preparation of urea from ammonia and carbon dioxide in which a urea synthesis solution containing urea, ammonium carbamate and unconverted ammonia is formed in a synthesis zone, a part of the urea synthesis solution being transferred from the synthesis zone to a medium-pressure treatment zone operating at a pressure of 1-4 MPa, and a gas stream from the medium-pressure treatment zone being absorbed into the low-pressure ammonium carbamate solution from the urea recovery section.Type: ApplicationFiled: October 14, 2003Publication date: June 17, 2004Inventor: Johannes Henricus Mennen
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Patent number: 6730811Abstract: The invention relates to a process for the preparation of urea from ammonia and carbon dioxide in which the low-pressure carbamate stream formed in the further upgrading of the urea synthesis solution is stripped in a CO2-carbamate stripper in countercurrent contact with CO2, which results in the formation of a gas mixture consisting substantially of ammonia and carbon dioxide. This gas mixture is preferably subsequently condensed in a high-pressure carbamate condenser and then returned to the synthesis zone.Type: GrantFiled: June 2, 2000Date of Patent: May 4, 2004Assignee: DSM N.V.Inventor: Johannes H. Mennen
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Patent number: 6723876Abstract: Process for the combined preparation of urea and ammonia reactant by steps of providing ammonia synthesis gas containing carbon dioxide and conversion of the synthesis gas to the ammonia reactant, reacting the ammonia reactant with the carbon dioxide in the synthesis gas to ammonium carbamate and to urea product, which process comprises further steps of prior to the conversion of the synthesis gas to the ammonia reactant, (i) washing the synthesis gas with an aqueous solution of the ammonia reactant and forming a solution being rich in ammonium carbamate; (ii) removing excess of ammonia reactant from the washed synthesis gas by washing with water and withdrawing an aqueous solution of ammonia reactant; (iii) purifying the water washed synthesis gas by removing remaining amounts of water and ammonia; and (iv) passing the purified synthesis gas to the conversion of the gas to ammonia reactant.Type: GrantFiled: September 14, 2001Date of Patent: April 20, 2004Assignee: Haldor Topsoe A/SInventor: Christian Speth
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Publication number: 20040054229Abstract: Process for the preparation of urea from ammonia and carbon dioxide, wherein the waste gases released at virtually atmospheric pressure in a urea plant are compressed by an ejector driven by the waste gas from the high-pressure synthesis and are supplied to a medium-pressure absorber. The pressure of the waste gases is increased by 0.15-1 MPa.Type: ApplicationFiled: October 21, 2003Publication date: March 18, 2004Inventors: Jozef Hubert Meessen, Kees Jonckers
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Publication number: 20040054228Abstract: Process for the preparation of urea from ammonia and carbon dioxide in which all or part of the liquid ammonia needed for the process is supplied to the high-pressure scrubber in such a way that it is in direct contact with the other streams supplied to this scrubber. In particular in such a way that there is direct contact between the liquid ammonia and the off-gases transferred to the high-pressure scrubber from the urea synthesis reactor. More in particular in such a way that there is direct contact between the liquid ammonia and the off-gases transferred to the high-pressure scrubber from the urea reactor and with the carbamate stream, which is transferred from the low-pressure urea recovery section.Type: ApplicationFiled: October 6, 2003Publication date: March 18, 2004Inventors: Andreas Johannes Biermans, Kees Jonckers
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Patent number: 6702992Abstract: A method for the modernization of a plant for urea production of the type comprising a reactor (2) for urea synthesis, a stripping unit (3) with carbon dioxide and at least one vertical condensation unit (4) of the film type, foresees the provision of means (36) for feeding a major portion of a flow comprising ammonia and carbon dioxide in vapor phase leaving the stripping unit (3) to the condensation unit (4) and the provision in said condensation unit (4) of means (37) for subjecting to substantially total condensation such major portion of the flow comprising ammonia and carbon dioxide in vapour phase, obtaining a flow comprising urea and carbamate in aqueous solution, then fed to the reactor (2) for urea synthesis. Thanks to the present method of modernisation, the efficiency of the condensation unit (4) is remarkably improved, thus permitting an increase of its capacity.Type: GrantFiled: June 15, 2001Date of Patent: March 9, 2004Assignee: Urea Casale S.A.Inventors: Giorgio Pagani, Federico Zardi
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Patent number: 6696026Abstract: A process for the combined production of ammonia and urea of the type comprising an ammonia synthesis reactor (2), a urea synthesis reactor (5) and a urea recovery section (21) stands out for the fact of submitting at least a part of a flow comprising carbamate in aqueous solution coming from the urea recovery section (21) to a partial decomposition treatment, to obtain a flow comprising ammonia and carbon dioxide in vapor phase and a flow comprising diluted carbamate in aqueous solution, which is fed together with a gas flow comprising hydrogen, nitrogen and carbon dioxide, preferably obtained by hydrocarbons steam reforming, and a flow comprising ammonia coming from the ammonia synthesis reactor (2) to a carbamate synthesis section (3), where ammonia and carbon dioxide are caused to react, to obtain a flow comprising carbamate in aqueous solution and a gas flow comprising hydrogen and nitrogen.Type: GrantFiled: January 16, 2001Date of Patent: February 24, 2004Assignee: Urea CasaleInventors: Giorgio Pagani, Umberto Zardi
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Patent number: 6680407Abstract: The invention relates to an installation for the preparation of urea from ammonia and carbon dioxide, the installation comprising two reactor sections in a vertically placed combined reactor and a high-pressure condenser section. The installation may comprise a vertically placed combined reactor, with the two reactor sections being separated by a high-pressure condenser section. In another embodiment the installation comprises a vertically placed combined reactor that comprises two reactor sections and a high-pressure condenser section placed outside the reactor. The invention also relates to a process for the preparation of urea in this installation. This involves feeding the gas stream leaving the stripper wholly or partly to the high-pressure condenser section of the installation. Preferably, a portion of the gas stream leaving the scrubber is fed to the second reactor section in the vertically placed combined reactor via an ammonia-driven ejector.Type: GrantFiled: September 26, 2002Date of Patent: January 20, 2004Assignee: DSM N.V.Inventor: Johannes Henricus Mennen
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Patent number: 6632967Abstract: Process for the preparation of urea from ammonia and carbon dioxide in which the composition of the various process streams is measured via an ultrasonic measuring principle and in which the results of these measurements are used for process control. The process is particularly suitable for continuous measurements in a urea process.Type: GrantFiled: April 22, 2002Date of Patent: October 14, 2003Assignee: DSM N.V.Inventors: Jacob F. Scholten, Franciscus A. L. Van Laak
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Publication number: 20030135072Abstract: Process for the preparation of urea from ammonia and carbon dioxide in which the composition of the various process streams is measured via an ultrasonic measuring principle and in which the results of these measurements are used for process control. The process is particularly suitable for continuous measurements in a urea process.Type: ApplicationFiled: April 22, 2002Publication date: July 17, 2003Inventors: Jacob F. Scholten, Franciscus A.L. Van Laak
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Patent number: 6586629Abstract: The invention relates to a method for producing urea. According to said method, the off-gases which originate from a melamine plant and essentially consist of NH3 and CO2 are introduced into the high-pressure zone of the urea plant by means of ejectors.Type: GrantFiled: May 18, 2001Date of Patent: July 1, 2003Assignee: Agrolinz Melamin GmbHInventor: Gerhard Coufal
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Publication number: 20030088126Abstract: The invention relates to an installation for the preparation of urea from ammonia and carbon dioxide, the installation comprising two reactor sections in a vertically placed combined reactor and a high-pressure condenser section. The installation may comprise a vertically placed combined reactor, with the two reactor sections being separated by a high-pressure condenser section. In another embodiment the installation comprises a vertically placed combined reactor that comprises two reactor sections and a high-pressure condenser section placed outside the reactor. The invention also relates to a process for the preparation of urea in this installation. This involves feeding the gas stream leaving the stripper wholly or partly to the high-pressure condenser section of the installation. Preferably, a portion of the gas stream leaving the scrubber is fed to the second reactor section in the vertically placed combined reactor via an ammonia-driven ejector.Type: ApplicationFiled: September 26, 2002Publication date: May 8, 2003Inventor: Johannes Henricus Mennen
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Patent number: 6538157Abstract: A method for the preparation of urea in a reactor using ammonia and carbon dioxide as starting materials, includes a) bringing the ammonia and carbon dioxide into contact in the reactor under conditions for the formation of carbamate; and b) decomposing the carbamate thus formed to give urea and water. The water formed during step b) is removed from the reaction mixture by a water-selective membrane which is preferably a pervaporation membrane, such as a porous ceramic membrane. Furthermore, a pressure difference is preferably maintained or applied over the selective membrane. The method can in particular be carried out in liquid circulating stream which, in addition to the reactants fed to the circulating stream and the carbamate formed in step a), also contains at least some of the water formed in step b) and also the urea formed in step b), the urea being recovered from the circulating stream and the circulating stream being recycled to the reactor.Type: GrantFiled: June 12, 2002Date of Patent: March 25, 2003Assignee: Continental Engineering B.V.Inventors: Josephus Johannes Petrus Maria Goorden, Jacobus Johannes De Wit
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Patent number: 6518457Abstract: A process for the synthesis of urea, which comprises subjecting a urea synthesis solution from a urea synthesis column to stripping with a raw material carbon dioxide under a pressure approximately equal to the urea synthesis pressure to separate a major portion of unreacted ammonia and carbon dioxide as a mixed gas from the urea synthesis solution, condensing the mixed gas by indirect heat exchange with the urea synthesis solution from which the mixed gas was separated and that is preferably decompressed to a pressure lower than the urea synthesis pressure, and heating the urea synthesis solution by heat of condensation generated at the time of the condensation of the mixed gas.Type: GrantFiled: July 22, 2002Date of Patent: February 11, 2003Assignee: Tokyo Engineering CorporationInventors: Eiji Sakata, Yasuhiko Kojima
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Patent number: 6476262Abstract: Urea is prepared by reacting ammonia and carbon dioxide in an apparatus comprising a vertical condensation and synthesis column and a stripper, to provide a urea synthesis solution comprising urea, unreacted ammonia, unreacted carbon dioxide and water. The urea synthesis solution is transferred from the top of the vertical condensation and synthesis column to the top of a stripper. Carbon dioxide is introduced into the bottom of the stripper and contacted with the urea synthesis solution, thereby separating the unreacted ammonia and the unreacted carbon dioxide from the urea, and providing a mixed gas comprising ammonia, carbon dioxide and water. The mixed gas is transferred into the bottom of the vertical condensation and synthesis column, where it is reacted with liquid ammonia injected into the bottom and a middle of the vertical condensation and synthesis column.Type: GrantFiled: July 5, 2001Date of Patent: November 5, 2002Assignees: Toyo Engineering Corporation, PT Pupuk SriwidjajaInventors: Tadashi Fukunaka, Kenji Yoshimoto, Kenji Sakai, Yasuhiko Kojima
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Patent number: 6448441Abstract: The present invention involves a process for the co-production of ammonia and urea in which two parallel gasifiers are utilized so as to optimize the H2/CO2 ratio in the combined syngas product, thereby maximizing the ammonia and urea production. In a first gasifier, solid and/or liquid hydrocarbon materials are partially oxidized in the presence of an oxygen-rich gas in the presence of a temperature moderator, thereby generating a first synthesis gas mixture comprising carbon monoxide, hydrogen and carbon dioxide. In a second gasifier, natural gas is partially oxidized in the presence of an oxygen-rich gas, thereby generating a first synthesis gas mixture comprising carbon monoxide, hydrogen and carbon dioxide. Because natural gas has a lower C/H ratio than the solid and/or liquid hydrocarbon materials, insufficient CO2 is produced in the natural gas gasifier for urea production when only natural gas is used to produce syngas.Type: GrantFiled: May 7, 2001Date of Patent: September 10, 2002Assignee: Texaco, Inc.Inventors: Francis Fong Wing-Chiu, Erwin A. Reich
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Patent number: 6426434Abstract: A urea synthesis process with improved heat economy, wherein a urea synthesis solution obtained by removing most of the unreacted ammonium carbamate by stripping with carbon dioxide at a pressure approximately equal to a urea synthesis pressure is subjected to a high and low pressure decomposition. The gas mixture obtained from the high-pressure decomposition is condensed in at least two steps.Type: GrantFiled: October 30, 2001Date of Patent: July 30, 2002Assignees: Toyo Engineering Corporation, PT Pupuk SriwidjajaInventors: Kinichi Yoshida, Kenji Yoshimoto, Yasuhiko Kojima
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Patent number: 6409995Abstract: Use of amino-substituted hydroxybenzophenones of the formula I in which the variables have the meanings explained in the description, as photostable UV filters in cosmetic and pharmaceutical preparations for protecting human skin or human hair from the sun's rays, alone or together with compounds which absorb in the UV region and are known per se for cosmetic and pharmaceutical preparations.Type: GrantFiled: April 20, 2000Date of Patent: June 25, 2002Assignee: BASF AktiengesellschaftInventors: Thorsten Habeck, Frank Prechtl, Thomas Wünsch, Horst Westenfelder, Sylke Haremza, Thorsten Bach, Anja Spiegel
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Patent number: 6392096Abstract: The invention relates to a process for the preparation of urea from ammonia and carbon dioxide, the preparation being effected in whole or in part in a vertical combi-reactor. The gas stream leaving the stripper is fed to the condenser section of a vertical combi-reactor in which this gas stream is wholly or partially condensed in the carbamate stream which is transferred from the scrubber section to the condenser section via a downcomer. Ammonia and carbon dioxide are partially converted into urea in this condenser section of the combi-reactor. The urea conversion is completed in the reaction section of the combi-reactor.Type: GrantFiled: July 11, 2001Date of Patent: May 21, 2002Assignee: DSM N.V.Inventors: Johannes H Mennen, Kees Jonckers
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Publication number: 20020035292Abstract: The invention relates to a process for the preparation of urea from ammonia and carbon dioxide, the preparation being effected in whole or in part in a vertical combi-reactor. The gas stream leaving the stripper is fed to the condenser section of a vertical combi-reactor in which this gas stream is wholly or partially condensed in the carbamate stream which is transferred from the scrubber section to the condenser section via a downcomer. Ammonia and carbon dioxide are partially converted into urea in this condenser section of the combi-reactor. The urea conversion is completed in the reaction section of the combi-reactor.Type: ApplicationFiled: July 11, 2001Publication date: March 21, 2002Inventors: Johannes H. Mennen, Kees Jonckers
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Patent number: 6344588Abstract: In the present process for the preparation of urea, an off-gas stream released during the synthesis of melamine in a high-pressure melamine process which consists predominantly of ammonia and carbon dioxide, is introduced into at least one high-pressure section of a urea stripping plant and is used in the synthesis of urea. The off-gas stream can be used directly without any further treatment.Type: GrantFiled: June 30, 2000Date of Patent: February 5, 2002Assignee: DSM, N.V.Inventor: Julius G. T. Van Wijck
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Patent number: 6342632Abstract: In a process for the production of urea, substantially pure ammonia and carbon dioxide are reacted in a reaction space (1) from which comes out a reaction mixture subjected to stripping (2) to obtain a partially purified mixture sent to a urea recovery section (3, 4, 7, 8). From the recovery section (3, 4, 7, 8) it is obtained a dilute carbamate solution, which is subjected to stripping (9) with recycling of vapors to the reaction space (1) after condensation (6). This process achieves high conversion yield with reduced energy consumption and low implementation costs.Type: GrantFiled: June 24, 1997Date of Patent: January 29, 2002Assignee: Urea CasaleInventors: Giorgio Pagani, Umberto Zardi
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Publication number: 20020004612Abstract: Urea is prepared by reacting ammonia and carbon dioxide in an apparatus comprising a vertical condensation and synthesis column and a stripper, to provide a urea synthesis solution comprising urea, unreacted ammonia, unreacted carbon dioxide and water. The urea synthesis solution is transferred from the top of the vertical condensation and synthesis column to the top of a stripper. Carbon dioxide is introduced into the bottom of the stripper and contacted with the urea synthesis solution, thereby separating the unreacted ammonia and the unreacted carbon dioxide from the urea, and providing a mixed gas comprising ammonia, carbon dioxide and water. The mixed gas is transferred into the bottom of the vertical condensation and synthesis column, where it is reacted with liquid ammonia injected into the bottom and a middle of the vertical condensation and synthesis column. The mixed gas and liquid ammonia are condensed and react to form urea.Type: ApplicationFiled: July 5, 2001Publication date: January 10, 2002Applicant: TOYO ENGINEERING CORPORATIONInventors: Tadashi Fukunaka, Kenji Yoshimoto, Kenji Sakai, Yasuhiko Kojima
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Publication number: 20010041813Abstract: Process for the preparation of urea from ammonia and carbon dioxide in which a submerged condenser is used as high-pressure carbamate condenser and the urea synthesis solution leaving the submerged condenser is transferred to the reactor by means of an ejector. In particular, this relates to a process in which a pool condenser is used as submerged condenser.Type: ApplicationFiled: December 29, 2000Publication date: November 15, 2001Inventors: Kees Jonckers, Jozef H. Meessen
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Publication number: 20010031893Abstract: A method for the modernization of a plant for urea production of the type comprising a reactor (2) for urea synthesis, a stripping unit (3) with carbon dioxide and at least one vertical condensation unit (4) of the film type, foresees the provision of means (36) for feeding a major portion of a flow comprising ammonia and carbon dioxide in vapor phase leaving the stripping unit (3) to the condensation unit (4) and the provision in said condensation unit (4) of means (37) for subjecting to substantially total condensation such major portion of the flow comprising ammonia and carbon dioxide in vapour phase, obtaining a flow comprising urea and carbamate in aqueous solution, then fed to the reactor (2) for urea synthesis. Thanks to the present method of modernization, the efficiency of the condensation unit (4) is remarkably improved, thus permitting an increase of its capacity.Type: ApplicationFiled: June 15, 2001Publication date: October 18, 2001Applicant: UREA CASALE S.A.Inventors: Giorgio Pagani, Federico Zardi
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Patent number: 6287525Abstract: In a process for urea production, substantially pure ammonia and carbon dioxide are reacted in a main reaction space from which outgoes a reaction mixture subjected to stripping to obtain a partially purified mixture sent to a urea recovery section. From this section, a dilute carbamate solution is obtained which is recycled to an auxiliary reaction space in which the residual carbamate is converted into urea. This process achieves high average conversion yield with reduced energy consumption.Type: GrantFiled: August 25, 1997Date of Patent: September 11, 2001Assignee: Urea CasaleInventor: Giorgio Pagani