With Crimped Or Bulked Material Patents (Class 57/226)
  • Patent number: 7829485
    Abstract: An integral composite fiber is formed by integrally joining a stretchable fiber and unstretchable fibers. The stretchable fiber has longitudinally extending first exposed surfaces that are circumferentially spaced from each other. The unstretchable fibers has longitudinally extending second exposed surfaces each disposed between a circumferentially adjacent pair of the first exposed surfaces. One of the first exposed surfaces has a larger surface area than the other or others of the first exposed surfaces. Said other or each of the others of the first exposed surfaces has a surface area ratio of less than 0.8 with respect to the surface area of said one of the first exposed surfaces.
    Type: Grant
    Filed: July 6, 2007
    Date of Patent: November 9, 2010
    Assignee: Suetomi Engineering Co.
    Inventor: Masamichi Mikura
  • Patent number: 7637091
    Abstract: The invention provides a polyester bicomponent core spun yarn comprising a sheath of at least one hard fiber and having an English cotton count of from about 5 to about 60 and a core of bicomponent polyester filament. The invention further includes a fabric substantially free of grin-through of the bicomponent polyester filament.
    Type: Grant
    Filed: November 6, 2008
    Date of Patent: December 29, 2009
    Assignee: INVISTA North America s.á.r.l.
    Inventor: Tianyi Liao
  • Patent number: 7461499
    Abstract: The invention provides a polyester bicomponent core spun yarn comprising a sheath of at least one hard fiber and having an English cotton count of from about 5 to about 60 and a core of bicomponent polyester filament. The invention further includes a fabric substantially free of grin-through of the bicomponent polyester filament.
    Type: Grant
    Filed: November 16, 2007
    Date of Patent: December 9, 2008
    Assignee: INVISTA North America S.ar.l.
    Inventor: Tianyi Liao
  • Publication number: 20080268734
    Abstract: Composite yarns have a filamentary core provided with at least one elastic performance filament and at least one inelastic control filament. A fibrous sheath, preferably formed from spun staple fibers, surrounds the filamentary core, preferably substantially along the entire length thereof. The at least one elastic performance filament most preferably includes a spandex and/or a lastol filament. The at least one inelastic control filament is most preferably formed of a textured polymer or copolymer of a polyamide, a polyester, a polyolefin and mixtures thereof. Preferably, the fibrous sheath is formed of synthetic and/or natural staple fibers, most preferably staple cotton fibers. The elastic composite fibers find particular utility as a component part of a woven textile fabric, especially as a stretch denim fabric, which exhibits advantageous elastic recovery of at least about 95.0% (ASTM D3107).
    Type: Application
    Filed: April 16, 2008
    Publication date: October 30, 2008
    Applicant: CONE MILLS LLC
    Inventors: Ralph B. Tharpe, John L. Allen, Fulton A. Little, Reuben E. Hart
  • Patent number: 6767853
    Abstract: A fibrous substrate for artificial leather, containing microfine fiber bundles, each of which is composed of 3-50 microfine fibers (A) containing an elastic polymer and having an average fineness of 0.5 denier or less and 15 or more microfine fibers (B) containing a non-elastic polymer and having an average fineness of 0.2 denier or less. The microfine fiber bundles satisfy the following conditions (1)-(3): (1) the ratio of the number of strands of the A to the number of strands of the B in cross sections of the bundles (A/B) is 1/5 or less, (2) the ratio of the weight of the A to the weight of the B in the bundles (A/B) is 10/90-60/40, and (3) the microfine fibers (B) containing the non-elastic polymer encircle each of the microfine fibers (A) comprising the elastic polymer.
    Type: Grant
    Filed: July 3, 2000
    Date of Patent: July 27, 2004
    Assignee: Kuraray Co., Ltd.
    Inventors: Kimio Nakayama, Tsuyoshi Yamasaki, Yoshihiro Tamba
  • Patent number: 6694719
    Abstract: The present invention relates to cut resistant yarns. More particularly, it relates to a cut resistant yarn comprising a plurality of cut resistant filaments and at least one elastomeric filament, as well as fabrics and articles such as gloves, comprising such cut resistant yarns.
    Type: Grant
    Filed: August 21, 2001
    Date of Patent: February 24, 2004
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Reiyao Zhu
  • Patent number: 6562456
    Abstract: An elastane multifilament yarn havig two to six individual filaments which, when being unwound from a bobbin, is splittable into individual filaments, is produced by a process wherein multihole spinning jets are deployed in the spinning head of a conventional dry spinning apparatus, laminarizing the spinning gas flow to prevent entanglement of the individual filaments and passing the resulting yarn through a thread guide with one opening per individual filament.
    Type: Grant
    Filed: October 29, 1997
    Date of Patent: May 13, 2003
    Assignee: Bayer Faser GmbH
    Inventors: Ben Bruner, James F. Heslep, Hans-Josef Behrens, Konrad Schmitz, Karlheinz Wolf
  • Patent number: 6425237
    Abstract: A sewing yarn is described, with at least two roving. yarns, which are twisted together with one another for the formation of the sewing yarn, whereby each roving yarn has the structure of a core yarn, comprising at least one first multifilament yarn component, forming a yarn core, and a second fiber yarn component spun over the core. In the cross-section of the sewing yarn, the spun fiber yarn covering of at least one roving yarn contains less than 41 individual fibers.
    Type: Grant
    Filed: March 16, 2000
    Date of Patent: July 30, 2002
    Assignee: Amann & Soehne GmbH & Co.
    Inventors: Karl Greifeneder, Kurt Truckenmueller
  • Patent number: 6405519
    Abstract: A composite, break-resistant sewing thread having a core of continuous multi-filament, non-stretch high-tenacity synthetic yarn and a cover of drafted staple fibers air-jet twisted around and covering the core for protecting the core from heat and friction during a sewing operation. The yarn is plied.
    Type: Grant
    Filed: February 23, 2000
    Date of Patent: June 18, 2002
    Assignee: Burke Mills, Inc.
    Inventors: Humayan N. Shaikh, Robert W. Downs, Charles Rex Childers
  • Patent number: 6393817
    Abstract: Machine for combining an elastomer thread (81) with an unextendable thread (11) wound on respective spools (80,10), which comprises a first pair (20) of rollers for driving the unextendable thread (11), a heating oven (30), a false-twisting group (40), a second pair (50) of driving rollers and at least one interlacing device (60), which are arranged in sequence along the path of the thread (11), characterized in that said elastomer thread (81) is supplied upstream of the said false-twisting group (40).
    Type: Grant
    Filed: October 5, 1999
    Date of Patent: May 28, 2002
    Assignee: Fadis S.p.A.
    Inventor: Paolo Coró
  • Patent number: 5987933
    Abstract: Garment snugly fitting to a body, in particular a bathing suit, having a front section (1), a back section (2), a crotch section (4) and at least one suspended section (5), the front section and the back section being circularly knitted substantially in a hose-like configuration from elastic yarn which over the extend of the garment is knitted at different tensions and/or mesh sizes, so that the garment follows the contour of the body, the elastic yarn in each row consisting of an elastic core yarn and at least one surface yarn covering it.
    Type: Grant
    Filed: December 14, 1998
    Date of Patent: November 23, 1999
    Assignee: Wolford Aktiengesellschaft
    Inventor: Josef Metzler
  • Patent number: 5572860
    Abstract: Fusible adhesive yarn in which spun core yarn and heat fusible yarn are twisted with each other in the same or opposite twisting direction as or to that of the spun core yarn. The spun core yarn is composed of elastic yarn and non-elastic short fiber assembly extending in the direction of the elastic yarn so that the non-elastic short fiber assembly encloses the circumference of the elastic yarn as a core.
    Type: Grant
    Filed: February 7, 1995
    Date of Patent: November 12, 1996
    Assignees: Nitto Boseki Co., Ltd., Shima Seiki Co., Ltd.
    Inventors: Shigenobu Mitsumoto, Takeo Okumoto
  • Patent number: 5568719
    Abstract: A method for manufacturing a composite yarn of staple fibers and continuous multifilament yarn. The multifilament yarn is made from non-set, textured, no oil, polyester and first pretensioned before entering a spinning chamber where it is co-spun with the staple fibers which is made from pima cotton. The tension is relaxed after passing through the spinning chamber to allow the filaments of the yarn to expand and form a matrix to which the staple fibers can adhere. The expanded filaments cause the staple fibers to be tightly wound around the core. A composite yarn is also disclosed.
    Type: Grant
    Filed: December 12, 1994
    Date of Patent: October 29, 1996
    Assignee: ProSpin Industries, Inc.
    Inventor: Charles W. Proctor
  • Patent number: 5560192
    Abstract: A composite yarn comprising a spandex core yarn and a thermoplastic wrapping yarn in which both yarns are free to extend and contract freely one relative to the other while retaining sufficient cohesion to prevent their separation. The thermoplastics wrapping yarn is polyamide in a flat continuous filament. The wrapping yarn is wrapped in a series of alternating S and Z twists around the spandex core yarn, loops of the wrapping yarn projecting laterally as at positions where a change in the direction of twist occurs.
    Type: Grant
    Filed: June 2, 1995
    Date of Patent: October 1, 1996
    Assignee: Jones Stroud & Co., Ltd.
    Inventor: George A. Frith
  • Patent number: 5448779
    Abstract: Firefighters' suspenders having limited-stretch capability and constructed of permanently fire-resistant materials are provided. The suspenders have a plurality of elastic straps, having first and second ends, and are constructed of fibers containing an elastic core, a fire-resistant intermediate layer wrapped around the elastic core, and a permanently fire-resistant outer layer wrapped around the elastic core and intermediate layer. These fibers are woven in a crosslinked pattern with a permanently fire-resistant yarn. Joined collectively to the first ends of the elastic straps are the first ends of at least two nonelastic straps comprising a permanently fire-resistant fabric. The second ends of the elastic and nonelastic straps contain clips for fastening the suspenders to the pants of firefighters. The elastic straps give the suspenders limited-stretch capability.
    Type: Grant
    Filed: March 31, 1993
    Date of Patent: September 12, 1995
    Assignee: Lion Apparel, Inc.
    Inventor: Donald Aldridge
  • Patent number: 5249414
    Abstract: The object is to provide a yarn for use in setup, which allows knitted goods to be manufactured by weft knitting machines in such a manner that the yarn does not break or slip out of the knitting needles but forms regular stitches. The yarn for use in setup comprises an elastic yarn and fiber bundles with which the elastic yarn is covered or an elastic yarn and fiber bundles, which are twisted, each of the fiber bundles consisting of highly abrasion-resistant fibers having tensile strength.
    Type: Grant
    Filed: December 12, 1991
    Date of Patent: October 5, 1993
    Assignees: Nissinbo Industries, Inc., Shima Seiki Mfg., Ltd.
    Inventors: Kenji Iwata, Katsumi Asano
  • Patent number: 4829757
    Abstract: An apparatus for the production of a yarn has a joining group provided with a frame carrying a pneumatic-joining assembly, a unit for conditioning substantially inelastic yarns and feeding them to the pneumatic-joining assembly and a unit for feeding an elastic strand to the latter. A common drive is provided with individually adjustable transmission ratios using conical pulleys and belts.
    Type: Grant
    Filed: November 25, 1987
    Date of Patent: May 16, 1989
    Assignee: Fadis S.P.A.
    Inventor: Armando Canton
  • Patent number: 4782196
    Abstract: A support strand is formed of a non-extensible thread wound around an elastic thread in order to restrain the extension of the non-extensible thread within such a limit that the coil of the wound, non-extensible thread can follow movement of the elastic thread. A signal transmitting strand is further wound around the outer surface of the support strand to form the composite strand.
    Type: Grant
    Filed: May 25, 1984
    Date of Patent: November 1, 1988
    Assignee: Maruichi Sangyo Kabushiki Kaisha
    Inventor: Ryouichi Ukai
  • Patent number: 4621489
    Abstract: A textile fabric woven or knitted by the use of cored yarns, each of which cored yarns comprises a thread wadding, composed by a bundle of inner fibers having a high water retentivity, and a thread sheath composed of a plurality of outer fibers arranged exteriorly of the thread wadding so as to substantially completely enclose the inner fibers. The outer fibers has a high moisture permeability and a low water retentivity, and the inner fibers are substantially completely encompassed by the outer fibers in a predetermined thickness while permitted to expand upon absorption of water or moisture vapor.
    Type: Grant
    Filed: April 8, 1985
    Date of Patent: November 11, 1986
    Assignee: Sakashita Co., Ltd.
    Inventor: Hozuma Okada
  • Patent number: 4470250
    Abstract: An elastic covered yarn the core of which is a wrapped yarn consisting of elasthan filament yarn having polyamide, polyester or viscose filament yarn as the sheath material, and which may be covered with different materials. This yarn has advantages in its properties and in processing compared to those covered yarns, the core of which is a bare elasthan filament yarn.
    Type: Grant
    Filed: July 2, 1982
    Date of Patent: September 11, 1984
    Assignee: Bayer Aktiengesellschaft
    Inventors: Gerd Arenz, Hans R. Wiehe
  • Patent number: 4416935
    Abstract: A bulked extensible yarn of entangled convoluted undrawn synthetic continuous nylon filaments having a plurality of crunodal filament loops randomly spaced along its surface and a greige break elongation of at least 150% performs effectively as an extensible weft yarn in tire cord fabrics for single ply radial tires.
    Type: Grant
    Filed: December 11, 1981
    Date of Patent: November 22, 1983
    Assignee: E. I. Du Pont de Nemours & Co.
    Inventors: Laurence N. Bascom, Peter S. K. Leung
  • Patent number: 4399853
    Abstract: A composite material of rubber and metal cords embedded therein is disclosed. The metal cord is produced by twisting at least three metal filaments, and has an elongation under a load of 5.0 kg/cord (P.sub.1) of 0.2-1.2% and an elongation under a load of 2.0 kg/cord (P.sub.2, %) of P.sub.2 .ltoreq.0.947P.sub.1 -0.043 prior to the embedding in rubber.
    Type: Grant
    Filed: August 3, 1981
    Date of Patent: August 23, 1983
    Assignee: Bridgestone Tire Co., Ltd.
    Inventors: Masaaki Morimoto, Noboru Kusakabe, Koichi Kojima, Eiichi Koyama
  • Patent number: 4321789
    Abstract: A process for the production of a core/mantle yarn, in which a core thread is continuously conducted through a spinning zone in a gap formed between two adjacent and oppositely moving surfaces; staple fibers are fed into the path of the core thread and come into frictional contact with the moving surfaces in said zone to spin the staple fibers about the core thread; the core thread is preferably stretched during the spinning in order to bring about a defined, predetermined elastic stretch of the core thread in the spinning zone; and the core thread has a roughened surface which may be obtained by using a staple fiber yarn or thread obtained by texturizing, weaving, twisting, etc. The invention is especially characterized by an improved adherence of the fibers of the mantle to the core thread by pre-coating the core thread with an adhesive, or preferably by preapplying colloidal silicic acid to the core thread.
    Type: Grant
    Filed: May 1, 1980
    Date of Patent: March 30, 1982
    Assignee: BARMAG Barmer Maschinenfabrik AG
    Inventors: Peter Dammann, Heinz Schippers, Herbert Turk, Herbert Schiminski
  • Patent number: 4296597
    Abstract: A textured composite yarn having the appearance and touch of a cotton yarn comprises a core yarn and a sheath yarn composed of a plurality of filaments, said sheath yarn wrapping around the core yarn. A part of the filaments of the sheath yarn wrap around the core yarn with a successive alternate twist and are substantially cohered and partially adhered to the core yarn. The composite yarn is made by simultaneous draw-false twisting and heating two component yarns having different fusing temperatures, one of the component yarns being overfed in relation to the other component yarn.
    Type: Grant
    Filed: February 6, 1980
    Date of Patent: October 27, 1981
    Assignee: Teijin Limited
    Inventors: Masayuki Tani, Mitsuhiko Okui, Mitsuo Matsumoto
  • Patent number: 4282906
    Abstract: A narrow woven stretch fabric is formed from bare elastomeric warp threads separated by high shrink warp threads and from a high shrink weft thread. The edge elastomeric warp threads are loosely wrapped with heat set yarn. These edge threads, which are under the same tension as the other elastomeric warp threads, are wrapped between the supply and the loom. The weft thread is interwoven at a low weft per inch and the fabric is heat treated to shrink the non-elastic high shrink threads and corrugate the elastomeric threads without heat setting. The wrapping device and the surface feed rollers for the elastomeric threads are driven by the loom drive at appropriate speeds.
    Type: Grant
    Filed: April 27, 1979
    Date of Patent: August 11, 1981
    Assignee: J. P. Stevens & Co., Inc.
    Inventor: Thomas C. Black
  • Patent number: 4248036
    Abstract: A bulky continuous filament yarn, in which continuous filament core yarns of polymeric material are substantially straight and free from loops and comprise from about 65 to about 93 percent of the total filaments by weight while the remainder of the total filaments are continuous filament effect yarns having a denier per filament of up to 5.0 that are inserted between the filaments of the core yarn and protrude from the surface of the core yarn in a mixture of crunodal and arch-like loops, is made by feeding a larger denier yarn at low overfeed and a much smaller denier yarn at low to moderate overfeed through a jet supplied with ambient air.
    Type: Grant
    Filed: March 8, 1979
    Date of Patent: February 3, 1981
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Eugene R. Barron
  • Patent number: 4226076
    Abstract: A process and apparatus for covering elastic single strand core yarns with a plurality of inelastic cover yarns, such as nylon, is provided. The core yarn is stretched in a controlled manner between a set of feeder rolls and a pair of drawing rolls. Intermediate the feeder and drawing rolls, a thread guide is provided for accommodating the interlacing of a plurality of cover yarn strands with the single strand core yarn passing therethrough. The cover yarn and core yarn are further intertwined with one another at a nip formed at the drawing rolls by way of a slight twisting action applied thereto via a take-up spindle for the resulting composite yarn disposed downstream of the drawing rolls.
    Type: Grant
    Filed: December 4, 1978
    Date of Patent: October 7, 1980
    Assignee: Akzona Incorporated
    Inventor: Ernest J. Griset, Jr.
  • Patent number: 4196574
    Abstract: A composite yarn of a falsetwist textured continuous multifilament end and spun yarn end fluid entangled with an interyarn tangle factor of at least 20 is disclosed. The spun yarn end is wrapped around the continuous filament end in alternate and varying degrees while individual filaments of the continuous filament yarn are wrapped around the spun yarn at "locking points" along the length of the spun yarn and interlaced together. A method for manufacture of the composite yarn is also disclosed.
    Type: Grant
    Filed: May 5, 1978
    Date of Patent: April 8, 1980
    Assignee: Akzona Incorporated
    Inventor: Van G. Rhash