Crimped Or Bulked Fibers Patents (Class 57/254)
  • Patent number: 9340907
    Abstract: The invention relates to a yarn containing siliconized micro-denier polyester fibers and macro-denier fibers. The blending ratio of the siliconized micro-denier polyester fibers and macro-denier fibers in the yarn ranges between about 10 to about 90 and about 90 to about 10 percent by weight. The macro-denier fiber of the yarn is selected from the group consisting of a synthetic fiber, a natural fiber, and a combination of synthetic and natural fibers. The invention also relates to a woven or knitted fabric and articles of clothing containing the yarn of the invention, either alone or in combination with other yarns.
    Type: Grant
    Filed: June 28, 2006
    Date of Patent: May 17, 2016
    Assignee: PRIMALOFT, INC.
    Inventor: Ian Patterson
  • Publication number: 20150140886
    Abstract: An active fibre comprising material activated by an external stimulus, wherein the fibre has a first configuration in an unactivated state, and in response to activation by the external stimulus the fibre adopts a second, increased twist, configuration, relative to the first configuration, and wherein the fibre can reversibly move between the active state and the unactivated state.
    Type: Application
    Filed: May 28, 2013
    Publication date: May 21, 2015
    Applicant: MMT Textiles Limited
    Inventor: Veronika Kapsali
  • Publication number: 20140208491
    Abstract: Disclosed are technical fibers and yams made with partially aromatic polyamides and a fiber having vapor phase action such as an FR cellulosic fiber. Fabrics made from such fibers and yarns demonstrate superior flame retardancy over traditional flame retardant nylon 6,6 fabrics. Further, the disclosed fibers and yams, when blended with other flame retardant fibers, do not demonstrate the dangerous “scaffolding effect” common with flame retardant nylon 6,6 blended fabrics.
    Type: Application
    Filed: August 30, 2012
    Publication date: July 31, 2014
    Applicant: INVISTA NORTH AMERICA S.A R.L.
    Inventors: Thomas E. Schmitt, Deborah M. Sarzotti
  • Patent number: 8302375
    Abstract: Cut resistant yarn containing at least one single yarn, the single yarn containing high performance filaments and/or high performance staple fibers, characterized in that the single yarn containing the high performance filaments and/or the high performance staple fibers has a free volume of at least 15%. The yarn is suited for the production of protective garment, like gloves etc.
    Type: Grant
    Filed: May 30, 2007
    Date of Patent: November 6, 2012
    Assignee: DSM IP Assets B.V.
    Inventors: Johannes Elizabeth Adrianus Kriele, Giovanni Joseph Ida Henssen, Elisabeth E Müller
  • Patent number: 7926253
    Abstract: A method of making a textile product includes the steps of: first-steaming a first fiber bundle; twisting the first fiber bundle; second-steaming the first fiber bundle; drawing the first fiber bundle; third-steaming the first fiber bundle; untwisting the first fiber bundle; producing long hollow polypropylene filaments; drawing the polypropylene filaments; heating the polypropylene filaments; crimping the polypropylene filaments, followed by heating and shape-setting the same in an oven; cutting the polypropylene filaments into staple fibers, followed by forming the staple fibers into a second fiber bundle; mixing the first and second fiber bundles to obtain a fiber blend; and spinning the fiber blend.
    Type: Grant
    Filed: April 6, 2009
    Date of Patent: April 19, 2011
    Assignee: Canbelin Industrial Co., Ltd.
    Inventor: Kun-Yu Tseng
  • Patent number: 6756107
    Abstract: A bearing mat for supporting an exhaust gas catalyst is configured as a binding agent-free, multi-layered flat structure made of thermally stable threads mechanically reinforced by quilting seams. The threads consist of a crimped yarn composed of filaments and are fixed in the flat structure by the quilting seams under tensile stress. The quilting seams are sewn using a thread whose thermal stability is lower than the mat's operating temperature. A process for producing the mat is also provided, in which crimped yarn composed of thermally stable filaments is withdrawn from rolls in several strands and placed under tension on a transporting device moving transversely to the take-off direction in order to form a multi-layered flat structure. The flat structure moved forward by the transporting device is mechanically reinforced with quilting seams so that the threads remain under tension after the flat structure is removed from the transporting device.
    Type: Grant
    Filed: July 24, 2000
    Date of Patent: June 29, 2004
    Assignee: ASGLAWO GmbH-Stoffe zum Daemmen und Verstaerken
    Inventors: Claus Schierz, Bernhard Kohlsdorf
  • Patent number: 6716256
    Abstract: A slenderized crimped animal fiber with a fixed slenderized form having a lowering rate of tensile strength for undyed spun yarn of no less than 10%, fiber contraction in boiling water of no more than 1%, an alkali solubility of no more than 22% by weight and a UB solubility of no more than 35% by weight, wherein the slenderized crimped animal fiber is prepared by being drawn by practically 1.20 to 1.60 times after an anisotropic swelling is given to the animal fiber consisting of bilateral structure using swelling plasticization with base.
    Type: Grant
    Filed: September 13, 2001
    Date of Patent: April 6, 2004
    Assignee: Kurabo Industries Ltd.
    Inventors: Ryo Umehara, Takashi Kanda, Masaru Yamada, Tadashi Karakawa
  • Patent number: 5644906
    Abstract: A method is disclosed for increasing the dyeability of polyester yarn and comprises heating the partially oriented yarn to a temperature between its crystallization temperature and its melting point while preventing the partially oriented yarn from shrinking, and immediately thereafter draw texturizing the partially oriented yarn to a desired draw ratio and texturization.
    Type: Grant
    Filed: May 10, 1995
    Date of Patent: July 8, 1997
    Assignee: Wellman, Inc.
    Inventor: Charlie King
  • Patent number: 5342677
    Abstract: There are described composites containing as the matrix a polymeric organic compound and as the reinforcing material polyether ketone (PEK) single, folded or cabled yarn or fabric formed from such single, folded or cabled yarn. In the composites of the invention, the polyether ketone single, folded or cabled yarn exhibits crimp.The composites of the invention are notable for excellent adhesion between matrix material and reinforcing material.
    Type: Grant
    Filed: May 27, 1993
    Date of Patent: August 30, 1994
    Assignee: Hoechst Aktiengesellschaft
    Inventor: Andre Rotgers
  • Patent number: 5305593
    Abstract: Spun yarns are made at high speeds of up to 220 meters per minute, using spinning techniques in which air is used to twist the fibers of a three component blend, one component of which consists of staple fibers made from electrically conductive filaments having a denier no greater than 2.5 times the denier of the filaments of the other components.
    Type: Grant
    Filed: August 31, 1992
    Date of Patent: April 26, 1994
    Assignee: E. I. Du Pont de Nemours and Company
    Inventors: David J. Rodini, Donald E. Hoffman
  • Patent number: 5284009
    Abstract: The present invention relates to ply-twisted yarns comprising fiber blends of about 70 to 90 weight percent base fiber and about 10 to 30 percent non-melt compatible polyolefin fiber having a melting point of about 130.degree. to 170.degree. C. The base fiber may be polyamides, polyesters, or fiber mixtures thereof. The ply-twisted yarns may be heat-set by a conventional process, whereupon the polyolefin fibers melt and bond to each other but do not bond to the base fibers.
    Type: Grant
    Filed: March 9, 1993
    Date of Patent: February 8, 1994
    Assignee: E. I. Du Pont de Nemours and Company
    Inventors: Wae-Hai Tung, Leif R. Simonsen, Yashavant V. Vinod, Frank Werny
  • Patent number: 5188892
    Abstract: Spun textile yarns from new polyester staple fiber, and downstream textile articles, such as fabrics and garments, made from such, and blends thereof, wherein the staple fiber is of intentionally mixed denier, the higher denier being about twice the lower denier. Such staple fiber and precursor tows are preferably made by spinning filaments of different deniers, and collecting them in the same filament bundle on the same spinning machine, from orifices/capillaries of different diameters and/or throughputs.
    Type: Grant
    Filed: March 25, 1992
    Date of Patent: February 23, 1993
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Teddy H. Grindstaff
  • Patent number: 5169467
    Abstract: According to the present invention, the ink occlusion material for writing utensils comprises a fiber bundle of a mixture of (a) and acrylic synthetic fiber and (b) at least one hydrophobic fiber selected from the group consisting of polyester fibers and polypropylene fibers in a weight ration of 20 to 70:80 to 30. The two fibers are drawn so as to show a sea-island form in the cross-section of the fiber bundle, spot-adhered by the partial melt-adhesion of the acrylic synthetic fiber, and the fiber bundle is twisted at a rate of 1 to 30 T/M.
    Type: Grant
    Filed: September 27, 1990
    Date of Patent: December 8, 1992
    Assignee: Kanebo, Ltd.
    Inventors: Kunihiko Komiya, Kenji Arai, Toshihiro Yamamoto
  • Patent number: 5026603
    Abstract: Staple fibers having a crimp frequency in the range of 3 to 6 crimps per centimeter are mae by a process including a co-crimping step in which conductive and nonconductive filaments are crimped together.
    Type: Grant
    Filed: November 8, 1990
    Date of Patent: June 25, 1991
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: David J. Rodini
  • Patent number: 4991387
    Abstract: The present invention relates to a polyester and cotton blended yarn capable of obtaining a polyester and cotton blended fabric having a superior bulkiness and a soft touch, and a polyester staple fiber stock which is useful to obtain the blended yarn as a yarn having superior properties with regard to neps and a yarn uneveness. To obtain the above-mentioned polyester cotton blended yarn, a coarse denier staple fiber having a predetermined range of fineness and a fine denier staple fiber having a predetermined range of fineness are used, and a suitable number of staple fibers constituting the blended yarn and fiber lengths of the staple fibers are defined in the present invention.
    Type: Grant
    Filed: November 18, 1989
    Date of Patent: February 12, 1991
    Assignee: Teijin Limited
    Inventors: Mikio Tashiro, Akira Kimura, Tsukasa Kobayashi, Nobuharu Izawa, Tamio Mitamura, Sei Tanizawa
  • Patent number: 4970854
    Abstract: The ink occlusion material for writing utensils according to the present invention comprises a fiber bundle of a mixture of an acrylic synthetic fiber and at least one hydrophobic fiber selected from the group consisting of polyester fibers and polypropylene fibers in a weight ratio of 20 to 70: 80 to 30. The two fibers are drawn so as to show a sea-island form in the cross section of said fiber bundle and spot-adhered by the partial melt-adhesion of the acrylic synthetic fiber and the fiber bundle is twisted at a rate of 1 to 30 T/M.
    Type: Grant
    Filed: July 7, 1989
    Date of Patent: November 20, 1990
    Assignee: 501 Kanebo, Ltd.
    Inventors: Kunihiko Komiya, Kenji Arai, Toshihiro Yamamoto
  • Patent number: 4918912
    Abstract: Spun yarns and fabrics having a high level of both abrasion and cut-resistance are disclosed. Such yarns are made from a blend of about 40-60 percent para-aramid fiber, about 20-40 percent nylon fiber, and about 10-30 percent acrylic fiber. The yarns and fabrics are particularly useful in making articles of clothing such as socks.
    Type: Grant
    Filed: May 19, 1989
    Date of Patent: April 24, 1990
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Grant H. Warner
  • Patent number: 4882222
    Abstract: A blend of conventional carpet fibers (e.g. nylon fibers) and high shrinkage fibers (e.g. acrylic fibers) is described. Saxony carpet made from the blend has better appearance retention characteristics than corresponding saxony carpet made from the conventional carpet fibers.
    Type: Grant
    Filed: March 31, 1988
    Date of Patent: November 21, 1989
    Assignee: Monsanto Company
    Inventors: Arthur Talley, Jr., Arnold E. Wilkie
  • Patent number: 4869951
    Abstract: A yarn which is a blend of from 98.01% by weight of a conventional textile fiber or filament and from 2 to about 0.09% by weight of a non-linear anti-static carbonaceous filament or fiber.
    Type: Grant
    Filed: February 17, 1988
    Date of Patent: September 26, 1989
    Assignee: The Dow Chemical Company
    Inventors: Francis P. McCullough, Jr., David M. Hall
  • Patent number: 4712366
    Abstract: The present invention relates to a denier-mixed composite yarn containing 20 weight percent or more coarse filaments whose single filament fineness is 3 deniers or more and 5 weight percent or more fine filaments whose single filament fineness is 1.5 denier or less. Part or all of the coarse filaments are of non-circular cross-section, the stress of the composite yarn at 10% elongation is 2.5 g/d or less, and the composite yarn has a particular distribution of elongation. According to such denier-mixed composite yarn, superior dry feel fullness and softness can be imparted to woven and knit fabrics.
    Type: Grant
    Filed: December 22, 1986
    Date of Patent: December 15, 1987
    Assignee: Nippon Ester Co., Ltd.
    Inventors: Keizo Tsujimoto, Takashi Katagiri, Eiji Ichihashi, Hitoshi Otsubo
  • Patent number: 4634625
    Abstract: Scalloped-oval cross-section for low denier filaments of partially-oriented polyester for new draw-texturing feed yarn, and a new process of draw-texturing to prepare corresponding polyester textured yarns for use in combination spun yarn/textured polyester yarn fabrics, and such combination and other new fabrics.
    Type: Grant
    Filed: October 25, 1984
    Date of Patent: January 6, 1987
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: John S. Franklin
  • Patent number: 4489542
    Abstract: Spun-like fiber yarn with interlaced threads, in which the fibers are of the same length. The spun yarn has alternating open, relatively bulky zones and closed, relatively compact zones. The open zones have a non-twisted structure with parallel strands. In the closed zones, the fibers are interlaced and non-bonded. The open zones furthermore have free strands. The cohesion factor of the spun fiber yarns is greater than 100 and preferably being between 120 and 180. The spun yarns are produced by a process in which at least one sliver of fibers of equal lengths is fed to a drawing unit and then to at least one open single-jet interlacing nozzle fed with gaseous fluid at a pressure of between 1 and 6 bars, the angle formed by the axis of the channel for the passage of the yarn in the nozzle and the yarn being between 10.degree. and 80.degree., and the spun yarn obtained being wound up at a speed greater than 50 m/min.
    Type: Grant
    Filed: December 23, 1982
    Date of Patent: December 25, 1984
    Assignee: Rhone-Poulenc Fibres
    Inventors: Michel Buzano, Joanny Danancier
  • Patent number: 4472481
    Abstract: A blend of crimped trilobal carpet fibers, each having a modification ratio and denier within specified ranges are provided. Carpets made from the fiber blend have an excellent overall balance of firmness, cover and luster.
    Type: Grant
    Filed: November 16, 1983
    Date of Patent: September 18, 1984
    Assignee: Monsanto Company
    Inventors: Rupert J. Snooks, Jr., William D. Weatherford, James R. Nicholson
  • Patent number: 4466237
    Abstract: A novel synthetic yarn is disclosed which comprises fibers of different lengths (as specified). At least three groups of synthetic fibers are present in the yarn, with the synthetic fibers within each group being substantially uniform in length. The substantially uniform length of each group of synthetic fibers present in the yarn differs from the substantially uniform length of the synthetic fibers in the other groups. The use of such mixtures of fiber lengths in a synthetic yarn enables the yarn to exhibit physical characteristics such as high bulk which more closely resemble the characteristics of natural fiber-containing yarns. Fabrics having improved physical characteristics may also be produced from the novel synthetic yarns disclosed.
    Type: Grant
    Filed: September 30, 1982
    Date of Patent: August 21, 1984
    Assignee: Celanese Corporation
    Inventor: Linda C. Sawyer
  • Patent number: 4384450
    Abstract: A novel synthetic yarn is disclosed which comprises fibers of different lengths (as specified). At least three groups of synthetic fibers are present in the yarn, with the synthetic fibers within each group being substantially uniform in length. The substantially uniform length of each group of synthetic fibers present in the yarn differs from the substantially uniform length of the synthetic fibers in the other groups. The use of such mixtures of fiber lengths in a synthetic yarn enables the yarn to exhibit physical characteristics such as high bulk which more closely resemble the characteristics of natural fiber-containing yarns. Fabrics having improved physical characteristics may also be produced from the novel synthetic yarns disclosed.
    Type: Grant
    Filed: December 16, 1980
    Date of Patent: May 24, 1983
    Assignee: Celanese Corporation
    Inventor: Linda C. Sawyer
  • Patent number: 4324095
    Abstract: Slub yarns are prepared by adding 10-50% by weight 0.25 to 1 in. long bicomponent acrylic fibers having a density of about 1.0 to 1.17 g/cm.sup.3 and an equilibrium crimp reversibility of at least about 20% with staple fibers during or before carding and processing to a slub containing spun yarn in a conventional manner.
    Type: Grant
    Filed: January 11, 1978
    Date of Patent: April 13, 1982
    Assignee: E. I. Du Pont de Nemours and Company
    Inventors: Arthur Lulay, Charles E. Lynch
  • Patent number: 4307566
    Abstract: A double layered yarn having a sheath and core structure is prepared through a roving process, drawing process or fine spinning process. The sheath portion of the yarn is composed of staple fibers which have a high thermal shrinkage in boiling water of at least 5%, and the blended fiber ratio of which is between 50% and 25%. The core portion of the yarn is composed of staple fibers which have a property being spontaneously extensible, and the blended fiber ratio of which is between 25% and 75%. The double layered yarn is subjected to a heat treatment in hot water, and a bulky spun yarn which comprises staple fibers A and B is obtained. The staple fibers A are concentrated toward the inside of the bulky spun yarn after they are shrunk. The ends of staple fibers B are held within the inside of the bulky spun yarn, and the intermediate portions of fibers B are bulged as a loop from the body portion of the bulky spun yarn, after the fibers B are spontaneously extended.
    Type: Grant
    Filed: January 23, 1980
    Date of Patent: December 29, 1981
    Assignee: Teijin Limited
    Inventors: Goro Murata, Osamu Wada, Shunichi Takeda
  • Patent number: 4304817
    Abstract: A fiberfill blend for making into a batt for heat-bonding of said batt to make it especially suitable for use in garments, consisting essentially of three ingredients: (a) two of the ingredients are crimped polyester staple fiber of lower denier than has commonly been used heretofore in polyester fiberfill, namely less than about 3 denier; (1) one of these polyester fiberfill ingredients is slickened with a durable coating; (2) the other of these polyester fiberfill ingredients is unslickened; each of ingredients (1) and (2) constitutes 25 to 75% of the polyester fiberfill (a); (b) the third ingredient is crimped binder fiber of a polymer having a melting point lower than that of the (a) ingredients; the binder fiber is present in amount 10 to 30% of the blend; the remaining 70 to 90% of the blend is the low denier polyester fiberfill.
    Type: Grant
    Filed: February 28, 1979
    Date of Patent: December 8, 1981
    Assignee: E. I. DuPont de Nemours & Company
    Inventor: Michael S. Frankosky
  • Patent number: 4263777
    Abstract: A roving formed from a first kind of staple fibers, each of which is at least 3 denier, is interposed with a randomly mixed sliver formed from a second kind of staple fibers, each of which is between 1.5 denier and 3 denier, and a third kind of staple fibers, each of which is at most 1.5 denier, the thermal shrinkage of the second kind of staple fibers being higher than that of the third kind of staple fibers. The roving and the randomly mixed sliver are twisted together so that the sliver wraps around the roving in order to form a double layered roving. After the double layered roving is subjected to fine spinning, it is then subjected to a heat treatment. As a result, a multi-layered bulky spun yarn is obtained.
    Type: Grant
    Filed: December 5, 1979
    Date of Patent: April 28, 1981
    Assignee: Teijin Limited
    Inventors: Osamu Wada, Goro Murata
  • Patent number: 4244173
    Abstract: A boucle yarn is prepared by relaxed heat treatment of a precursor yarn prepared by combination of a low shrinkage filament or yarn or monofil at the back of the front roller of a spinning frame with a roving of high shrinkage fibers followed by twisting to a twist multiplier of 1.5 to 4.0. The shrinkage differential between the high shrinkage fibers and the low shrinkage fibers must be at least 20%.
    Type: Grant
    Filed: October 16, 1978
    Date of Patent: January 13, 1981
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Arthur Lulay
  • Patent number: 4141121
    Abstract: An apparatus for producing a novel teased yarn having teased, hairy, fluffy, fuzzed character without loops resembling angora, alpaca and the like yarns from multifiber spun yarns of short to medium staple, and the resulting yarn produced thereby, wherein the yarn supplied has a yarn twist in a predetermined twist direction and is fed along a feed path through a yarn feed bore to a fluid vortex station and turbulence chamber station defined within a surrounding housing.
    Type: Grant
    Filed: August 3, 1977
    Date of Patent: February 27, 1979
    Assignee: Glen Raven Mills, Inc.
    Inventor: Alexander L. Trifunovic