Polyolefin Patents (Class 585/326)
  • Patent number: 11286220
    Abstract: System and method for producing 1-butene are disclosed. The method includes dehydrogenating butane to form a mixture comprising butene isomers. 1-butene is separated from the mixture using a system that includes a membrane. The system also includes an isomerizing unit for isomerizing cis-2-butene and trans-2-butene to form additional 1-butene.
    Type: Grant
    Filed: August 27, 2019
    Date of Patent: March 29, 2022
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Shehzada Khurram, Muhammad H. Haider, Waleed Al-Dahlous
  • Patent number: 11254631
    Abstract: The present invention relates to a process for oligomerization of C2- to C8-olefins in at least two reaction stages, wherein in the last distillation column the reaction mixture is fractionated such that only very small amounts of the oligomers formed remain in the distillate.
    Type: Grant
    Filed: August 12, 2020
    Date of Patent: February 22, 2022
    Assignee: Evonik Operations GmbH
    Inventors: Stephan Peitz, Guido Stochniol, Armin Matthias Rix, Niklas Paul, Tatina Valèrie Six
  • Patent number: 10870098
    Abstract: Provided are a fouling inhibitor and a method of oligomerizing an olefin using the same. More particularly, in the method of oligomerizing an olefin, it is possible to minimize a total amount of polymers produced during a reaction and basically inhibit fouling of the polymers produced during the reaction onto an inner wall of a reactor by injecting a predetermined fouling inhibitor.
    Type: Grant
    Filed: January 8, 2018
    Date of Patent: December 22, 2020
    Assignees: SK Innovation Co., Ltd., SK Global Chemical Co., Ltd.
    Inventors: Hyo Seung Park, Woo Sung Jung, In Hyoup Song, Il Gu Jung, Jong Ho Choi
  • Patent number: 10647628
    Abstract: The invention relates to a catalyst system for oligomerizing olefins over a catalyst comprising nickel, to the use of this catalyst and to a method for dimerizing olefins.
    Type: Grant
    Filed: February 26, 2018
    Date of Patent: May 12, 2020
    Assignee: Evonik Degussa GmbH
    Inventors: Andreas Ehrmaier, Ricardo Bermejo De Val, Maria Cruz Sanchez-Sanchez, Yue Liu, Johannes A. Lercher, Stephan Peitz, Guido Stochniol
  • Patent number: 9327265
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to a process stream having aromatic compounds. The acetylene stream can be reacted to generate larger hydrocarbon compounds, which are passed to a cyclization and aromatization reactor to generate aromatics. The method according to certain aspects includes controlling the level of carbon oxides in the hydrocarbon stream.
    Type: Grant
    Filed: June 11, 2013
    Date of Patent: May 3, 2016
    Assignee: UOP LLC
    Inventors: Jeffery C. Bricker, John Q. Chen, Peter K. Coughlin
  • Patent number: 9062262
    Abstract: Disclosed is a method of recovering 1,3-butadiene from a C4 stream containing butane, isobutane, 2-butene, 1-butene, isobutene, butadiene and acetylene. The process of recovering highly pure 1,3-butadiene includes acetylene conversion for selectively converting acetylene through liquid-phase hydrogenation, so that the acetylene content is decreased to 70 wt ppm or less, and 1,3-butadiene extraction using an extractive distillation column, a pre-separator, a solvent stripping column, a solvent recovery column, and a purification column. Through the acetylene conversion, the concentration of vinylacetylene is decreased to 70 wt ppm or less, after which 1,3-butadiene is recovered using only one extractive distillation column, thereby considerably decreasing the degree of utility and the loss of streams in the course of extraction. The number of units necessary for the process is decreased, thus remarkably reducing the time during which impurities can accumulate in a processing unit.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: June 23, 2015
    Assignee: SK INNOVATION CO., LTD.
    Inventors: Hee Du Lee, Kyung Jong Oh, Min Su Ko, Min Gyoo Park, Seong Jun Lee, Yoon Jae Yim, Seung Hoon Oh, Tae Jin Kim, Yong Seung Kim, Deuk Soo Park, Hong Chan Kim
  • Publication number: 20150141721
    Abstract: Processes for the production of olefins are disclosed, which may include: contacting a hydrocarbon mixture comprising linear butenes with an isomerization catalyst to form an isomerization product comprising 2-butenes and 1-butenes; contacting the isomerization product with a first metathesis catalyst to form a first metathesis product comprising 2-pentene and propylene, as well as any unreacted C4 olefins, and byproducts ethylene and 3-hexene; and fractionating the first metathesis product to form a C3? fraction and a C5 fraction comprising 2-pentene. The 2-pentene may then be advantageously used to produce high purity 1-butene, 3-hexene, 1-hexene, propylene, or other desired products.
    Type: Application
    Filed: November 20, 2014
    Publication date: May 21, 2015
    Applicant: LUMMUS TECHNOLOGY INC.
    Inventors: Sukwon Choi, Bala Ramachandran
  • Publication number: 20150126788
    Abstract: An object of the present invention is to provide a method for production of a high purity conjugated diolefin. The method for production of a conjugated diolefin of the present invention comprises steps of supplying a source gas containing a C4 or higher monoolefin and an oxygen-containing gas into a reactor, bringing a catalyst into contact with the gas mixture, compressing a gas containing a conjugated diolefin produced by an oxidative dehydrogenation reaction to obtain a liquefied gas and rinsing the liquefied gas with water.
    Type: Application
    Filed: March 13, 2012
    Publication date: May 7, 2015
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Kazuhiro Takagaki, Hiroyuki Yano
  • Patent number: 9023214
    Abstract: The invention provides a method and apparatus for creating plasma particles and applying the plasma particles to a liquid. Liquid feedstock (e.g., water and/or hydrocarbons mixed with biomass) is pumped through a pipeline; the single-phase stream is then transformed into a biphasic liquid-and-gas stream inside a chamber. The transformation is achieved by transitioning the stream from a high pressure zone to a lower-pressure zone. The pressure drop may occur when the stream further passes through a device for atomizing liquid. Inside the chamber, an electric field is generated with an intensity level that exceeds the threshold of breakdown voltage of the biphasic medium leading to a generation of a plasma state. Furthermore, the invention provides an energy-efficient highly adaptable and versatile method and apparatus for sanitizing water using plasma particles to inactivate biological agents contaminating water.
    Type: Grant
    Filed: February 4, 2011
    Date of Patent: May 5, 2015
    Assignee: AIC, LLC
    Inventor: Alfredo Zolezzi-Garreton
  • Patent number: 8957270
    Abstract: A process for producing a base for a fuel from a C2 ethanol feedstock, by a first stage for oligomerization of the feedstock into a hydrocarbon effluent that contains a mixture of olefins for the most part having between 4 and 30 carbons, and contains a C10-C24 fraction that has a mean linearity that is greater than 60%, in the presence of a homogeneous catalytic system that contains a metal precursor of titanium, zirconium, hafnium, nickel and/or iron, a second stage for oligomerization of a portion of the effluent that is obtained from stage a), into a hydrocarbon effluent that contains a mixture of olefins for the most part having between 4 and 30 carbon atoms, and containing a C10-C24 fraction that has a mean linearity that is less than 50%, in the presence of a homogeneous catalytic system.
    Type: Grant
    Filed: May 6, 2011
    Date of Patent: February 17, 2015
    Assignee: IFP Energies Nouvelles
    Inventors: Sandrine Berard, Stephane Harry, Natacha Touchais, Lionel Magna, Helene Olivier-Bourbigou, Cedrik Popelin, David Proriol, Lucien Saussine
  • Patent number: 8940157
    Abstract: Hydrodesulphurization of a gasoline cut containing hydrocarbons containing at least 2 carbon atoms per molecule and having an end point of 250° C. or less, by contacting the gasoline cut with at least one catalyst having an active phase of at least one metal from group VIII and at least one metal from group VIB deposited on a support, said catalyst being prepared using a process of: i) contacting support with precursors of group VIII and group VIB metals; ii) contacting support with at least one organic compound formed from at least one cyclic oligosaccharide composed of at least 6?-(1,4)-bonded glucopyranose subunits; iii) drying to obtain at least said metal from group VIII and at least said metal from group VIB in the oxide form; then iv) sulphurization such that said active phase is in the sulphide form; i) and ii) being carried out separately, in any order, or simultaneously.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: January 27, 2015
    Assignee: IFP Energies Nouvelles
    Inventors: Fabrice Diehl, Elodie Devers
  • Patent number: 8937186
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of acids from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of acids in the hydrocarbon stream by use of adsorbents or basic solutions.
    Type: Grant
    Filed: July 25, 2013
    Date of Patent: January 20, 2015
  • Publication number: 20150018589
    Abstract: A method of producing butadiene includes: (1) dimerizing ethylene to butene followed by (2) oxidatively dehydrogenating the butene to butadiene and (3) recovering the butadiene by (i) absorbing the product with a hydrocarbon absorber oil and (ii) stripping a crude product stream from the absorber oil. The absorber oil is selected so as to be effective to sequester ethylene dimerization-derived impurities from the system.
    Type: Application
    Filed: July 7, 2014
    Publication date: January 15, 2015
    Inventors: Joseph G. Duff, Clifford A. Maat, Michael O. Nutt, Mark P. Kaminsky
  • Patent number: 8889580
    Abstract: The present invention is a mixture comprising by weight 0.01 to 28% of at least one medium or large pore crystalline silicoaluminate, silicoaluminophosphate materials or silicoaluminate mesoporous molecular sieves (co-catalyst) (A) for respectively 99.99 to 72% of at least a MeAPO molecular sieve. Preferably the proportion of (A) is 1 to 15% for respectively 99 to 85% of MeAPO molecular sieves. MeAPO molecular sieves having CHA (SAPO-34) or AEI (SAPO-18) structure or mixture thereof are the most preferable. Si is the most desirable metal in MeAPO. The present invention also relates to catalysts consisting of the above mixture or comprising the above mixture.
    Type: Grant
    Filed: July 28, 2008
    Date of Patent: November 18, 2014
    Assignee: Total Research & Technology Feluy
    Inventors: Walter Vermeiren, Nikolai Nesterenko
  • Publication number: 20140323784
    Abstract: Oils from plants and animal fats are hydrolyzed to fatty acids for a Kolbe reaction. The invention relates to a high productivity Kolbe reaction process for electrochemically decarboxylating C4-C28 fatty acids using small amounts of acetic acid to lower anodic passivation voltage and synthesizing C6-C54 hydrocarbons. The C6-C54 undergo olefin metathesis and/or hydroisomerization reaction process to synthesize heavy fuel oil, diesel fuel, kerosene fuel, lubricant base oil, and linear alpha olefin products useful as precursors for polymers, detergents, and other fine chemicals.
    Type: Application
    Filed: July 15, 2014
    Publication date: October 30, 2014
    Inventors: Chandrashekhar H. Joshi, Graham Thomas Thornton Gibson, Dzmitry Malevich, Michael Glenn Horner
  • Publication number: 20140296589
    Abstract: A process is presented for the purification of 1,3 butadiene. The process is for treating a butadiene stream from an oxidative dehydrogenation unit, where a butane stream is dehydrogenated, generating a butadiene rich stream. The butadiene rich stream is fractionated and passed through a butadiene recovery unit. Additional C4 compounds recovered from the fractionation bottoms stream are further processed for increasing yields of butadiene.
    Type: Application
    Filed: March 28, 2013
    Publication date: October 2, 2014
    Applicant: UOP LLC
    Inventor: Steven L. Krupa
  • Patent number: 8785703
    Abstract: The present invention provides a process for preparing ethylene and/or propylene, comprising the steps of contacting a stream comprising C4+ olefins with a zeolite-comprising catalyst at a temperature in the range of from 350 to 1000° C. and retrieving an olefinic product stream comprising: ethylene and/or propylene, and a C4+ hydrocarbon fraction, comprising paraffins, normal olefins and iso-olefins; The C4+ hydrocarbon fraction is recycled while part of the fraction is purged. The part of the C4+ hydrocarbon with is purged is treated to extract C4+ isoolefins as tert-alkyl ethers. At least part of tert-alkyl ethers are converted to further ethylene and propylene.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: July 22, 2014
    Assignee: Shell Oil Company
    Inventors: Sivakumar Sadasivan Vijayakumari, Jeroen Van Westrenen
  • Publication number: 20140200379
    Abstract: The invention relates to a process for preparing butadiene from n-butenes, which comprises the following steps: A) provision of a feed gas stream a comprising n-butenes; B) introduction of the feed gas stream a comprising n-butenes and an oxygen-comprising gas into at least one dehydrogenation zone and oxidative dehydrogenation of n-butenes to butadiene, giving a product gas stream b comprising butadiene, unreacted n-butenes, water vapor, oxygen, low-boiling hydrocarbons, possibly carbon oxides and possibly inert gases; C) cooling and compression of the product gas stream b in at least one compression stage, giving at least one condensate stream c1 comprising water and a gas stream c2 comprising butadiene, n-butenes, water vapor, oxygen, low-boiling hydrocarbons, possibly carbon oxides and possibly inert gases; D) separation of incondensable and low-boiling gas constituents comprising oxygen, low-boiling hydrocarbons, possibly carbon oxides and possibly inert gases as gas stream d2 from the gas stream c2 b
    Type: Application
    Filed: January 8, 2014
    Publication date: July 17, 2014
    Applicant: BASF SE
    Inventors: Jan Pablo Josch, Alexander Weck, Sonja Giesa, Steffen Büteborn, Ragavendra Prasad Balegedde Ramachandran, Regina Benfer, Markus Weber
  • Patent number: 8779226
    Abstract: The present invention provides a process for preparing ethylene and/or propylene, comprising the steps of: a) providing an oxygenate-comprising feedstock; b) contacting the oxygenate-comprising feedstock with a molecular sieve-comprising catalyst at a temperature in the range of from 450 to 700° C. and converting at least part of the oxygenate into an olefinic product comprising ethylene and/or propylene; and c) retrieving the olefinic product, wherein the oxygenate-comprising feedstock comprises in the range of from 1 to 97 wt % of at least one tert-alkyl ether selected from the group MTBE, ETBE, TAME and TAEE, based on the weight of the oxygenates in the oxygenate-comprising feedstock, and further comprises methanol and/or DME.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: July 15, 2014
    Assignee: Shell Oil Company
    Inventors: Leslie Andrew Chewter, Rajaram Ramesh, Jeroen Van Westrenen
  • Patent number: 8772562
    Abstract: A process for converting feedstock triglycerides to lube basestocks. The process has the steps of (a) metathesizing the feedstock triglycerides with ethylene in the presence of a metathesis catalyst to form alpha olefins and medium-chain triglycerides and (b) hydroisomerizing the medium-chain triglycerides in the presence of a hydroisomerization catalyst and hydrogen to form methyl-branched triglycerides. The alpha olefins may be oligomerized in the presence of an oligomerization catalyst to form poly(alpha olefins).
    Type: Grant
    Filed: November 10, 2010
    Date of Patent: July 8, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Kun Wang, Margaret May-Som Wu, Alan Anthony Galuska, David Lawrence Stern
  • Patent number: 8754280
    Abstract: The present invention provides a method for start-up of an Oxygenate-to-Olefins process, which process comprises the steps: a) providing an oxygenate-comprising feedstock to an Oxygenate-to-Olefins reaction zone and contacting the feedstock with a zeolite-comprising catalyst at a temperature in the range of from 450 to 700° C. ° C., to obtain an reaction product containing olefins; b) separating the reaction product obtained in step a) in at least a product fraction containing ethylene and/or propylene and a product fraction containing C4+ olefins; c) recycling at least part of the C4+ olefins in the product fraction containing C4+ olefins to the Oxygenate-to-Olefins reaction zone in step (a), characterized in that upon start-up the oxygenate-comprising feedstock initially comprises a first amount of externally supplied tert-alkyl ether and subsequently the amount of externally supplied tert-alkyl ether in the oxygenate-comprising feedstock is reduced.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: June 17, 2014
    Assignee: Shell Oil Company
    Inventors: Leslie Andrew Chewter, Rajaram Ramesh, Sivakumar Sadasivan Vijayakumari, Jeroen Van Westrenen
  • Patent number: 8754277
    Abstract: The present invention provides a process for preparing ethylene and/or propylene, comprising the steps of providing a hydrocarbon stream, comprising C4+ normal olefins and C4+ iso-olefins; converting C4+ isoolefins to tert-alkyl ether and separating the ethers from the hydrocarbon stream; isomersing the C4+ normal olefins to iso-olefins and converting C4+ isoolefins to tert-alkyl ether and separating the ethers from the hydrocarbon stream; converting the obtained tert-alkyl ether to ethylene and propylene by contacting the tert-alkyl ether with a molecular sieve-comprising catalyst and retrieving an olefinic product.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: June 17, 2014
    Assignee: Shell Oil Company
    Inventors: Sivakumar Sadasivan Vijayakumari, Jeroen Van Westrenen
  • Patent number: 8748682
    Abstract: The process and apparatus converts ethylene in a dilute ethylene stream that may be derived from an FCC product to heavier hydrocarbons. The catalyst may be an amorphous silica-alumina base with a Group VIII and/or VIB metal. The catalyst is resistant to feed impurities such as hydrogen sulfide, carbon oxides, hydrogen and ammonia. At least 40 wt-% of the ethylene in the dilute ethylene stream can be converted to heavier hydrocarbons.
    Type: Grant
    Filed: September 26, 2013
    Date of Patent: June 10, 2014
    Assignee: UOP LLC
    Inventors: Christopher P. Nicholas, Alakananda Bhattacharyya, David E. Mackowiak
  • Patent number: 8748681
    Abstract: The process and apparatus converts ethylene in a dilute ethylene stream that may be derived from an FCC product to heavier hydrocarbons. The catalyst may be an amorphous silica-alumina base with a Group VIII and/or VIB metal. The catalyst is resistant to feed impurities such as hydrogen sulfide, carbon oxides, hydrogen and ammonia. At least 40 wt-% of the ethylene in the dilute ethylene stream can be converted to heavier hydrocarbons.
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: June 10, 2014
    Assignee: UOP LLC
    Inventors: Christopher P. Nicholas, Alakananda Bhattacharyya, David E. Mackowiak
  • Patent number: 8742188
    Abstract: The present invention provides a process for preparing ethylene and/or propylene and an iso-olefin-depleted olefinic product, comprising the steps of: a) providing a C5 hydrocarbon-comprising stream, comprising C5 cyclopentene and C5 iso-olefins; b) subjecting the C5 hydrocarbon-comprising stream to an etherification process with methanol and/or ethanol wherein at least part of the C5 iso-olefins are converted with methanol and/or ethanol to an tert-alkyl ether, and retrieving an etherification product stream; c) separating at least part of the etherification product stream into at least an ether-enriched stream and a first iso-olefin-depleted olefinic product; d) converting at least part of the tert-alkyl ether in the ether-enriched stream to ethylene and/or propylene by contacting at least part of the ether-enriched stream with a molecular sieve-comprising catalyst at a temperature in the range of from 350 to 1000° C. and retrieving a second olefinic product comprising ethylene and/or propylene.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: June 3, 2014
    Assignee: Shell Oil Company
    Inventors: Leslie Andrew Chewter, Rajaram Ramesh, Sivakumar Sadasivan Vijayakumari, Jeroen Van Westrenen
  • Patent number: 8716542
    Abstract: In a process for oligomerizing an olefinic hydrocarbon feedstock comprising at least 65 wt % olefins and/or sulfur-containing molecules, the feedstock is contacted under oligomerization conditions with (a) a first unidimensional 10-ring molecular sieve catalyst and (b) a second multidimensional crystalline molecular sieve catalyst. The first and second catalysts may be contained in separate reactors or as separate beds in a single reactor.
    Type: Grant
    Filed: September 2, 2010
    Date of Patent: May 6, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Stephen Harold Brown, John Stephen Godsmark, Georges Marie Karel Mathys
  • Patent number: 8704027
    Abstract: The present invention provides a process for preparing ethylene and/or propylene, comprising the steps of contacting a stream comprising C4+ olefins with a zeolite-comprising catalyst to retrieve an olefinic product stream comprising ethylene and/or propylene, and a C4+ hydrocarbon fraction, comprising paraffins, normal olefins and iso-olefins. The C4+ hydrocarbon fraction is subjected to an etherification process with wherein at least part of the iso-olefins are converted with methanol and/or ethanol to an tert-alkyl ether and an etherification product stream is retrieved and separated into an ether-enriched stream and an iso-olefin-depleted C4+ hydrocarbon stream. Part of the iso-olefin-depleted C4+ hydrocarbon stream from the process to purge part of the paraffinic C4+ hydrocarbons while another part of the iso-olefin-depleted C4+ hydrocarbon stream is recycled.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: April 22, 2014
    Assignee: Shell Oil Company
    Inventors: Leslie Andrew Chewter, Rajaram Ramesh, Jeroen Van Westrenen
  • Patent number: 8686211
    Abstract: The present invention provides a process for preparing ethylene and propylene and a butadiene-enriched product, comprising the steps of: a) providing a C4 hydrocarbon stream, comprising iso-olefins and butadiene. b) subjecting the C4 hydrocarbon stream to an etherification process, wherein the iso-olefins are converted with methanol and/or ethanol to an tert-alkyl ether in the presence of a catalyst, wherein the molar ratio of alcohol to iso-olefin is maintained above 1, and retrieving an etherification product stream; c) separating the etherification product stream into an ether-enriched stream and a butadiene-enriched product; d) converting the tert-alkyl ether in the ether-enriched stream to ethylene and/or propylene by contacting least part of the ether-enriched stream with a molecular sieve-comprising catalyst at a temperature in the range of from 350 to 1000° C. and retrieving an olefinic product comprising ethylene and/or propylene.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: April 1, 2014
    Assignee: Shell Oil Company
    Inventor: Jeroen Van Westrenen
  • Patent number: 8686207
    Abstract: The present invention provides a process for preparing ethylene and propylene, comprising the step of: a) contacting a feed comprising methanol, ethanol and C4+ olefins with a catalyst, comprising ZSM-5 having a silica to alumina ratio in the range of from 40 to 100, at a temperature in the range of from 350 to 1000° C. to obtain a olefinic product comprising ethylene and propylene.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: April 1, 2014
    Assignee: Shell Oil Company
    Inventors: Sivakumar Sadasivan Vijayakumari, Jeroen Van Westrenen
  • Publication number: 20140088332
    Abstract: This invention describes a process for the production of 1,3-butadiene from ethylene implementing a stage for oligomerization of ethylene into n-butenes and into oligomers with 6 carbon atoms and more by homogeneous catalysis, a stage for separation in such a way as to obtain an n-butene-enriched fraction, and then a stage for dehydrogenation of said n-butene-enriched fraction.
    Type: Application
    Filed: September 23, 2013
    Publication date: March 27, 2014
    Applicant: AXENS
    Inventor: Gildas Rolland
  • Publication number: 20140088331
    Abstract: The present invention describes a process for the production of 1,3-butadiene from ethylene by dimerizing ethylene into butenes using homogeneous catalysis and dehydrogenating the butenes obtained.
    Type: Application
    Filed: September 19, 2013
    Publication date: March 27, 2014
    Inventor: Gildas ROLLAND
  • Publication number: 20140081062
    Abstract: A process for preparing butadiene from n-butane by two-step dehydrogenation and removal of the residual oxygen comprised in the gas stream by means of a catalytic combustion stage which is carried out in the presence of a catalyst which comprises a monolith which comprises a catalytically inert material having a low BET surface area and a catalyst layer which has been applied to the monolith and comprises an oxidic support material, at least one noble metal selected from the group consisting of the noble metals of group VIII of the Periodic Table of the Elements, optionally tin and/or rhenium, and optionally further metals, where the thickness of the catalyst layer is from 5 to 500 ?m, is described.
    Type: Application
    Filed: September 20, 2013
    Publication date: March 20, 2014
    Applicant: BASF SE
    Inventors: Alireza Rezai, Gauthier Luc Maurice Averlant, Martin Dieterle, Godwind Tafara Peter Mabande
  • Publication number: 20140058090
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of glycols from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of glycols and in particular, dimethyl ethers of polyethylene glycol in the hydrocarbon stream.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058092
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of carbon monoxide from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of carbon monoxide in the hydrocarbon stream.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058094
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of heavy hydrocarbon compounds including C2+ hydrocarbons from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level heavy hydrocarbons in the hydrocarbon stream by use of adsorbents, physical separators or cryogenic separation.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058086
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of carbon dioxide from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of carbon dioxide in the hydrocarbon stream by contacting a stream with a physical or a chemical solvent.
    Type: Application
    Filed: July 17, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058118
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of acids from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of acids in the hydrocarbon stream by use of adsorbents or basic solutions.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058091
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of mercury containing compounds from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of organic, ionic or suspended mercury compounds by first converting these compounds to elemental mercury or to inorganic mercury compounds and then removing them by use of an adsorbent bed.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058089
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of sulfur containing compounds from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of sulfur containing compounds in the hydrocarbon stream.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058093
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of solids from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of inorganic and organic solids in the hydrocarbon stream by use of adsorbent beds, filters, cyclone or gravity separators.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058084
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of mercury from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of mercury and mercury containing compounds in the hydrocarbon stream.
    Type: Application
    Filed: July 15, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058096
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of heavy metals from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of heavy metals in the hydrocarbon stream.
    Type: Application
    Filed: August 15, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058095
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of water, carbon dioxide and other condensable contaminants in the hydrocarbon stream by use of a fluid separation assembly such as a supersonic inertia separator. In addition, one or more adsorbent beds may be used to remove remaining trace amounts of condensable contaminants. The fluid separation assembly has a cyclonic fluid separator with a tubular throat portion arranged between a converging fluid inlet section and a diverging fluid outlet section and a swirl creating device.
    Type: Application
    Filed: July 29, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058087
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of carbon dioxide from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of oxygen in the hydrocarbon stream.
    Type: Application
    Filed: July 17, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058088
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of hydrides of arsenic, phosphorus, antimony, silicon, and boron from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of hydrides of arsenic, phosphorus, antimony, silicon, and boron in the hydrocarbon stream.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058085
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of water from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of water in the hydrocarbon stream.
    Type: Application
    Filed: July 16, 2013
    Publication date: February 27, 2014
  • Publication number: 20140046107
    Abstract: A reverse flow regenerative reactor having first and second zones, each having first and second ends, the first zone having a plurality of channels capable of separately conveying at least two components of a combustible gas mixture, a gas distributor configured for injecting the components of the combustible gas mixture into first zone, a combustion zone including a selective combustion catalyst disposed at or downstream of the second end of said channels for catalyzing combustion, wherein the second zone is positioned and situated to receive a combusted gas mixture. Processes usefully conducted in the reactor are also disclosed.
    Type: Application
    Filed: August 10, 2012
    Publication date: February 13, 2014
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: John Scott Buchanan, Stephen Mark Davis, Frank Hershkowitz, John Slocum Coleman, Seth McConkie Washburn
  • Patent number: 8629073
    Abstract: A catalyst is described which comprises at least one IZM-2 zeolite, at least one matrix and at least one metal selected from metals from groups VIII, VIB and VIIB, said zeolite having a chemical composition expressed as the anhydrous base in terms of moles of oxides by the following general formula: XO2:aY2O3:bM2/nO, in which X represents at least one tetravalent element, Y represents at least one trivalent element and M is at least one alkali metal and/or alkaline-earth metal with valency n, a and b respectively representing the number of moles of Y2O3 and M2/nO; and a is in the range 0.001 to 0.5 and b is in the range 0 to 1.
    Type: Grant
    Filed: July 21, 2009
    Date of Patent: January 14, 2014
    Assignee: IFP Energies Nouvelles
    Inventors: Emmanuelle Guillon, Nicolas Cadran, Sylvie Maury, Amandine Cabiac
  • Patent number: 8575410
    Abstract: The process and apparatus converts ethylene in a dilute ethylene stream that may be derived from an FCC product to heavier hydrocarbons. The catalyst may be an amorphous silica-alumina base with a Group VIII and/or VIB metal. The catalyst is resistant to feed impurities such as hydrogen sulfide, carbon oxides, hydrogen and ammonia. At least 40 wt-% of the ethylene in the dilute ethylene stream can be converted to heavier hydrocarbons.
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: November 5, 2013
    Assignee: UOP LLC
    Inventors: Christopher P. Nicholas, Alakananda Bhattacharyya, David E. Mackowiak
  • Publication number: 20130253244
    Abstract: This invention is directed to a two-step process for the preparation of improved poly alpha olefins wherein the first step involves oligomerizing low molecular weight linear alpha olefins in the presence of a single site catalyst and the second step involves oligomerization of at least a portion of the product from the first step in the presence of an oligomerization catalyst. The dimer product from the first oligomerization is characterized by a tri-substituted vinylene olefin content of at least 25 wt %.
    Type: Application
    Filed: September 12, 2012
    Publication date: September 26, 2013
    Inventors: Craig J. Emett, Mark P. Hagemeister, Bruce A. Harrington, Chon Y. Lin, Phillip T. Matsunaga, Charles J. Ruff, Kevin B. Stavens