Using Metal Oxide, Sulfide, Or Salt Patents (Class 585/444)
  • Patent number: 7186395
    Abstract: Iron oxides are upgraded by calcining at from 700 to 1200° C.
    Type: Grant
    Filed: April 3, 2002
    Date of Patent: March 6, 2007
    Assignee: BASF Aktiengesellschaft
    Inventors: Christian Walsdorff, Michael Bajer, Reinhard Körner, Klaus Harth, Gerald Vorberg, Wilhelm Ruppel
  • Patent number: 7169960
    Abstract: A process for the dehydrogenation of a C2 or C3 alkyl aromatic compound to a corresponding vinyl aromatic compound in a tubular reactor incorporating a spiral flow path. Preferred embodiments of the invention provide processes for the production of styrene or divinylbenzene by the catalytic dehydrogenation of ethylbenzene or diethylbenzene, respectively. A feedstock containing a C2 or C3 alkyl aromatic and steam is supplied into the inlet of a tubular reactor containing a dehydrogenation catalyst and comprising a hydrogen permeable outer wall. The alkyl aromatic compound is dehydrogenated to a corresponding vinyl aromatic compound with the attendant production of hydrogen. The feedstock and products of the dehydrogenation reactor are flowed along a longitudinal spiral flow path providing for an outward radial flow of hydrogen to provide a pressure gradient through the hydrogen permeable outer wall of the reactor with the flow of hydrogen therethrough. Hydrogen is removed from the outer wall of the reactor.
    Type: Grant
    Filed: December 22, 2004
    Date of Patent: January 30, 2007
    Assignee: Fina Technology, Inc.
    Inventors: James R. Butler, Gary Reed
  • Patent number: 7125817
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises (1) at least one solid acid component, (2) at least one metal-based component comprised of one or more elements from Group 3 and one or more elements from Groups 4–15 of the Periodic Table of the Elements; and at least one of oxygen and sulfur, wherein the elements from Groups 3, Groups 4–15 and the at least one of oxygen and sulfur are chemically bound both within and between the groups and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: October 24, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John D. Y. Ou, Neeraj Sangar
  • Patent number: 7122492
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises (1) at least one solid acid component, (2) at least one metal-based component comprised of one or more elements from Groups 1 and 2; one or more elements from Group 3; one or more elements from Groups 4–15 of the Periodic Table of the Elements; and at least one of oxygen and sulfur and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: October 17, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John D. Y. Ou, Neeraj Sangar
  • Patent number: 7002052
    Abstract: An integrated process of preparing a C2-5 alkenyl-substituted aromatic compound using a C6-12 aromatic compound and a C2-5 alkane as raw materials.
    Type: Grant
    Filed: January 24, 2001
    Date of Patent: February 21, 2006
    Assignee: Dow Global Technologies Inc.
    Inventors: Simon Hamper, William M. Castor, Richard A. Pierce
  • Patent number: 6958427
    Abstract: The present invention relates to a method for catalytic dehydrogenation of alkylaromatic hydrocarbons and more particularly, to a method for catalytic dehydrogenation of alkylaromatic hydrocarbons using carbon dioxide as a soft oxidant in the presence of a heterogeneous catalyst comprising both vanadium and iron, which allows operation at a lower reaction temperature due to improve thermodynamic equilibrium and provides an enhanced conversion of hydrocarbons and energy saving.
    Type: Grant
    Filed: March 3, 2003
    Date of Patent: October 25, 2005
    Assignee: Korea Research Institute of Chemical Technology
    Inventors: Sang-Eon Park, Jong-Son Chang, Min Seok Park
  • Patent number: 6936743
    Abstract: Disclosed is a method for extending the life of dehydrogenation catalysts used to prepare vinyl aromatic hydrocarbons. The catalysts, which typically include both iron oxide and potassium containing catalysis promoter, are exposed to additional potassium delivered using a potassium carboxylate. The potassium carboxylates are desirably free of halogens and other catalysts poisons or groups that could result in the undesirable properties in vinyl aromatic hydrocarbons produced therewith. The present invention is particularly useful with the production of styrene and methyl styrene.
    Type: Grant
    Filed: September 5, 2002
    Date of Patent: August 30, 2005
    Assignee: Fina Technology, Inc.
    Inventor: James R. Butler
  • Patent number: 6930219
    Abstract: A process for treating organic compounds includes providing a composition which includes a substantially mesoporous structure of silica containing at least 97% by volume of pores having a pore size ranging from about 15 ? to about 30 ? and having a micropore volume of at least about 0.01 cc/g, wherein the mesoporous structure has incorporated therewith at least about 0.02% by weight of at least one catalytically and/or chemically active heteroatom selected from the group consisting of Al, Ti, V, Cr, Zn, Fe, Sn, Mo, Ga, Ni, Co, In, Zr, Mn, Cu, Mg, Pd, Pt and W, and the catalyst has an X-ray diffraction pattern with one peak at 0.3° to about 3.5° at 2?. The catalyst is contacted with an organic feed under reaction conditions wherein the treating process is selected from alkylation, acylation, oligomerization, selective oxidation, hydrotreating, isomerization, demetalation, catalytic dewaxing, hydroxylation, hydrogenation, ammoximation, isomerization, dehydrogenation, cracking and adsorption.
    Type: Grant
    Filed: December 6, 2002
    Date of Patent: August 16, 2005
    Assignee: ABB Lummus Global Inc.
    Inventors: Zhiping Shan, Jacobus Cornelius Jansen, Chuen Y. Yeh, Philip J. Angevine, Thomas Maschmeyer, Mohamed S. Hamdy
  • Patent number: 6884915
    Abstract: The present invention is a process for producing styrene by dehydrogenation of ethylbenzene, which contains the steps of (i) feeding a raw material gas containing ethylbenzene and steam to a first dehydrogenating step to produce a reacted gas containing ethylbenzene, styrene and hydrogen in the presence of a dehydrogenation catalyst, (ii) feeding the reacted gas obtained in the first dehydrogenating step to an oxidizing step to combust at least part of hydrogen in the presence of an oxidation catalyst, and (iii) feeding the reacted gas obtained in the oxidizing step to a second dehydrogenating step to produce styrene from ethylbenzene in the presence of the dehydrogenation catalyst, with maintaining the carbon dioxide-generating ratio in the second dehydrogenating step at a level less than 2.1 times that at the initial stage of the reaction.
    Type: Grant
    Filed: April 18, 2002
    Date of Patent: April 26, 2005
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Shuji Obayashi, Takahito Nishiyama
  • Patent number: 6841712
    Abstract: A process is described for the dehydrogenation of ethylbenzene to styrene in a fluid-bed reactor-regenerator system, which uses a catalyst based on iron oxide supported on a modified alumina and promoted with further metal oxides.
    Type: Grant
    Filed: September 19, 2000
    Date of Patent: January 11, 2005
    Assignee: Snamprogetti S.p.A.
    Inventors: Rodolfo Iezzi, Domenico Sanfilippo
  • Publication number: 20040242945
    Abstract: A process for the dehydrogenation of an alkyl aromatic compound, preferably ethylbenzene, to a vinyl aromatic compound, preferably styrene, involving dehydrogenating the alkyl aromatic compound over a catalyst containing gallium, zinc, optionally alkali or alkaline earth, optionally manganese, and optionally a noble metal, deposited on a catalyst support, preferably, a transitional alumina. Optionally, the dehydrogenation feedstream may contain an alkane, preferably ethane, which is simultaneously dehydrogenated to an alkene, preferably ethylene. The dehydrogenation process can be integrated into a process of producing a vinyl aromatic compound, such as styrene, from a raw material base comprised of an alkane and an aromatic compound, such as, ethane and benzene.
    Type: Application
    Filed: May 25, 2004
    Publication date: December 2, 2004
    Inventors: Joseph E. Pelati, Robert J. Gulotty
  • Publication number: 20040225170
    Abstract: A process is described for the synthesis of mesitylene, characterized in that mesitylene is obtained starting exclusively from pseudocumene, without the use of any other chemical compound, operating in continuous, at a temperature ranging from 225 to 400° C., at a pressure ranging from 1 to 50 bar, at a weight space velocity ranging from 0.1 to 10 hours−1, and in the presence of a catalyst containing a zeolite selected from ZSM-5 zeolite having a crystal lattice based on silicon oxide and aluminum oxide, and ZSM-5 zeolite modified by the partial or total substitution of Si with a tetravalent element such as Ti or Ge and/or the partial or total substitution of Al with other trivalent elements, such as Fe, Ga or B.
    Type: Application
    Filed: February 26, 2004
    Publication date: November 11, 2004
    Applicants: POLIMERI EUROPA S.p.A., ENITECNOLOGIE S.p.A.
    Inventors: Leonardo Dalloro, Alberto Cesana, Roberto Buzzoni, Franco Rivetti, Giovanni Antonio Fois, Caterina Rizzo, Virginio Arrigoni
  • Publication number: 20040181104
    Abstract: A dehydrogenation catalyst includes an organometallic pincer complex bonded to a mesoporous inorganic oxide support, the organometallic pincer complex possessing catalytic activity for alkyl group dehydrogenation. The pincer complex includes at least one element selected from Group VIII or Group IB of the Periodic Table of the elements, and at least one element selected from Group VA of the Periodic Table of the elements in each of two molecular arms, the Group VIII or Group IB element being bonded to each of the Group VA elements. The catalyst is advantageously employed in conjunction with catalytic distillation to permit the dehydrogenation of organic compounds at lower temperatures and at lower cost than conventional methods.
    Type: Application
    Filed: March 2, 2004
    Publication date: September 16, 2004
    Applicant: ABB Lummus Global Inc.
    Inventors: Chuen Y. Yeh, Zhiping Shan, Philip J. Angevine, Dinesh Gandhi
  • Patent number: 6781024
    Abstract: Process for the catalytic dehydrogenation of a C2 or C3 alkyl aromatic in which a feedstock containing the alkyl aromatic and steam is supplied into the inlet of a tubular reactor containing a dehydrogenation catalyst. Within the reactor, the feedstock flows through at least a portion of the reactor along a spiral flow path extending longitudinally of the reactor. The resulting vinyl aromatic product is then recovered from a downstream or outlet section of the reactor. The spiral flow path through which the feedstock is passed is located at least adjacent the inlet side of the reactor and at least a portion of the spiral flow path contains a particulate dehydrogenation catalyst. The spiral flow path may extend throughout a major portion of the elongated tubular reactor and may contain a particulate dehydrogenation catalyst in a substantial portion there.
    Type: Grant
    Filed: February 12, 2002
    Date of Patent: August 24, 2004
    Assignee: Fina Technology, Inc.
    Inventors: James R. Butler, James T. Merrill, Adrian M. Jacobsen
  • Publication number: 20040141906
    Abstract: Novel catalysts comprised of graphitic nanostructures. The graphitic nanostructure catalysts are suitable for catalyzing reactions such as oxidation, hydrogenation, oxidative-hydrogenation, and dehydrogenation.
    Type: Application
    Filed: November 13, 2003
    Publication date: July 22, 2004
    Inventors: Mihai Polverejan, Christopher Marotta, R. Terry K. Baker
  • Publication number: 20040133054
    Abstract: A calcined dehydrogenation catalyst composition having iron and potassium supported on alumina has improved selectivity at a given hydrocarbon conversion by the addition of metal ions selected from indium, cerium, sodium, molybdenum and tungsten. A process for preparing the catalyst and for dehydrogenating alkylaromatic hydrocarbon compounds is also provided.
    Type: Application
    Filed: October 29, 2003
    Publication date: July 8, 2004
    Inventors: Joseph E. Pelati, Robert J. Gulotty
  • Patent number: 6756515
    Abstract: This invention relates to a dehydrogenation process using a layered catalyst composition. The catalyst composition comprises an inner core such as alpha-alumina, and an outer layer bonded to the inner core composed of an outer refractory inorganic oxide such as gamma-alumina. The outer layer has uniformly dispersed thereon a platinum group metal such as platinum and a promoter metal such as tin. The composition also contains a modifier metal such as lithium. The catalyst composition shows improved durability and selectivity for dehydrogenating hydrocarbons, especially at dehydrogenation conditions comprising a low water concentration.
    Type: Grant
    Filed: October 25, 2002
    Date of Patent: June 29, 2004
    Assignee: UOP LLC
    Inventors: Dean E. Rende, Andrew W. Broerman, Andrea G. Bozzano, R. Joe Lawson, Karl Z. Steigleder, Masao Takayama
  • Publication number: 20040116760
    Abstract: A gel composition substantially contained within the pores of a solid material is disclosed for use as a catalyst or as a catalyst support in dehydrogenation and dehydrocyclization processes.
    Type: Application
    Filed: November 21, 2003
    Publication date: June 17, 2004
    Inventors: Kostantinos Kourtakis, Leo Ernest Manzer
  • Patent number: 6743959
    Abstract: An economical and industrial method for the dehydrogenation of triisopropyl benzene can be provided by carrying out the reaction employing a solid catalyst having an iron compound and potassium compound as major components or an iron compound, potassium compound, and magnesium compound as major components, as a dehydrogenating catalyst for producing diisopropyl isopropenyl benzene, isopropyl diisopropenyl benzene and/or triisopropenyl benzene from triisopropyl benzene. In the dehydrogenation of triisopropyl benzene or diisopropyl benzene, by carrying out an off-and-on reaction in which the above described solid catalyst is employed and with which a regeneration period with steam or oxygen or air is provided, an economical and industrial dehydrogenation method having an extended life of the catalyst can be provided and will have an industrial superiority.
    Type: Grant
    Filed: February 28, 2002
    Date of Patent: June 1, 2004
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Hiroyoshi Watanabe, Tatsumi Matsushita, Shinobu Aoki, Naoshi Nagai, Hisaharu Kuboyama
  • Publication number: 20040097768
    Abstract: Iron oxides are upgraded by calcining at from 700 to 1200° C.
    Type: Application
    Filed: September 29, 2003
    Publication date: May 20, 2004
    Inventors: Christian Walsdorff, Michael Baier, Reinhard Krner, Klaus Harth, Gerald Vorberg, Wilhelm Ruppel
  • Publication number: 20040077911
    Abstract: A catalyst for the selective oxidation of hydrogen has been developed. It comprises an inert core such as cordierite and an outer layer comprising a lithium aluminate support. The support has dispersed thereon a platinum group metal and a promoter metal, e.g. platinum and tin respectively. This catalyst is particularly effective in the selective oxidation of hydrogen in a dehydrogenation process.
    Type: Application
    Filed: October 18, 2002
    Publication date: April 22, 2004
    Inventors: Guy B. Woodle, Andrew S. Zarchy, Jeffery C. Bricker, Andrzej Z. Ringwelski
  • Publication number: 20040049091
    Abstract: Disclosed is a method for extending the life of dehydrogenation catalysts used to prepare vinyl aromatic hydrocarbons. The catalysts, which typically include both iron oxide and potassium containing catalysis promoter, are exposed to additional potassium delivered using a potassium carboxylate. The potassium carboxylates are desirably free of halogens and other catalysts poisons or groups that could result in the undesirable properties in vinyl aromatic hydrocarbons produced therewith. The present invention is particularly useful with the production of styrene and methyl styrene.
    Type: Application
    Filed: September 5, 2002
    Publication date: March 11, 2004
    Applicant: Fina Technology, Inc.
    Inventor: James R. Butler
  • Publication number: 20040015025
    Abstract: Method for the preparation of hydrogenated hydrocarbons comprising a preliminary treatment of natural gas with a catalyst at a high temperature and the subsequent hydrogenation of the mixture of cyclic and/or aromatic hydrocarbons formed.
    Type: Application
    Filed: April 29, 2002
    Publication date: January 22, 2004
    Inventors: Giuseppe Bellussi, Alberto Del Bianco, Luigina Maria Flora Sabatino, Roberto Zennaro, Mario Molinari
  • Publication number: 20030232720
    Abstract: One aspect of the invention relates to a dehydrogenation catalyst composite containing alumina, chromium oxide, lithium oxide, and sodium oxide. The invention also relates to methods of making the dehydrogenation catalyst composite. Another aspect of the invention relates to method of dehydrogenating a dehydrogenatable hydrocarbon involving contacting the dehydrogenatable hydrocarbon with a dehydrogenation catalyst composite containing alumina, chromium oxide, lithium oxide, and sodium oxide to provide a dehydrogenated hydrocarbon, such as an olefin.
    Type: Application
    Filed: June 12, 2002
    Publication date: December 18, 2003
    Inventors: Saeed Alerasool, Harold E. Manning
  • Publication number: 20030166984
    Abstract: The present invention relates to a method for catalytic dehydrogenation of alkylaromatic hydrocarbons and more particularly, to a method for catalytic dehydrogenation of alkylaromatic hydrocarbons using carbon dioxide as a soft oxidant in the presence of a heterogeneous catalyst comprising both vanadium and iron, which allows operation at a lower reaction temperature due to improved thermodynamic equilibrium and provides an enhanced conversion of hydrocarbons and energy saving.
    Type: Application
    Filed: March 3, 2003
    Publication date: September 4, 2003
    Applicant: KOREA RESEARCH INSTITUTE OF CHEMICAL TECHNOLOGY
    Inventors: Sang-Eon Park, Jong-San Chang, Min Seok Park
  • Publication number: 20030144566
    Abstract: A catalyst which is based upon an iron oxide and a compound of a lanthanide, of which iron oxide at least a portion is made by a process which involves heat decomposition of an iron halide, the lanthanide being in a quantity in the range of from 0.07 to 0.15 mole per mole iron oxide present in the catalyst, calculated as Fe2O3; a process for the preparation of the catalyst; a process for the dehydrogenation of an alkylaromatic compound which process involves contacting a feed containing the alkylaromatic compound with the catalyst; and a method of using an alkenylaromatic compound for making polymers or copolymers, in which method the alkenylaromatic compound has been prepared by the dehydrogenation process.
    Type: Application
    Filed: January 28, 2003
    Publication date: July 31, 2003
    Inventors: Robert Dielman Culp, Eugene Harry Theobald, Sarah Louise Weaver
  • Patent number: 6600082
    Abstract: A process for dehydrogenating organic compounds, in particular paraffins and naphthenes, is carried out in the presence of a supported catalyst comprising a group VIII metal such as platinum, and tin, at least a portion of which interacts strongly with the group VIII metal in the catalyst in the reduced state. In the partially oxidised state, the catalyst contains at least 10% of tin in the form of a reduced tin species with oxidation state 0, said species having an isomer shift in the range 0.80 to 2.60 mm/s and a quadrupolar splitting in the range 0.65 to 2.00 mm/s.
    Type: Grant
    Filed: August 23, 2001
    Date of Patent: July 29, 2003
    Assignee: Institut Francais du Petrole
    Inventors: Fabienne Le Peltier, Blaise Didillon, Jean-Claude Jumas, Josette Olivier-Fourcade
  • Publication number: 20030105373
    Abstract: This invention relates to a dehydrogenation process using a layered catalyst composition. The catalyst composition comprises an inner core such as alpha-alumina, and an outer layer bonded to the inner core composed of an outer refractory inorganic oxide such as gamma-alumina. The outer layer has uniformly dispersed thereon a platinum group metal such as platinum and a promoter metal such as tin. The composition also contains a modifier metal such as lithium. The catalyst composition shows improved durability and selectivity for dehydrogenating hydrocarbons, especially at dehydrogenation conditions comprising a low water concentration.
    Type: Application
    Filed: October 25, 2002
    Publication date: June 5, 2003
    Inventors: Dean E. Rende, Andrew W. Broerman, Andrea G. Bozzano, R. Joe Lawson, Karl Z. Steigleder, Masao Takayama
  • Patent number: 6551958
    Abstract: A process for the preparation of a catalyst comprising iron oxide, potassium oxide, a magnesium compound and a cerium compound, wherein the catalyst has one or more Fe/K phases K2O.Fe2O3 1:n, where n is a natural number from 1 to 11, and a process for the dehydrogenation of ethylbenzene to styrene.
    Type: Grant
    Filed: September 26, 2000
    Date of Patent: April 22, 2003
    Assignee: BASF Aktiengesellschaft
    Inventors: Michael Baier, Otto Hofstadt, Wolfgang Jürgen Pöpel, Hermann Petersen
  • Patent number: 6544408
    Abstract: Process for the production of aromatic compounds, such as reforming, that uses at least one fixed catalyst bed with a base of platinum and 0.08% rhenium. In said process, before moving onto the bed, the feedstock undergoes a heat exchange with the effluent that is obtained from the process, whereby the exchange is carried out with a pressure drop that is less than 1 bar and a temperature difference that is less than 70° C. The beds are preferably radial and those that are located at the top of the reactor are covered by a cloth layer. The process preferably uses at least two fixed catalyst beds, whereby the first bed (in the direction of circulation of the feedstock) has an Re/Pt ratio by weight that is greater than that of the second bed, and whereby the second catalyst preferably contains at least 0.08% of Re.
    Type: Grant
    Filed: March 13, 2000
    Date of Patent: April 8, 2003
    Assignee: Institut Francais du Petrole
    Inventor: Jean de Bonneville
  • Patent number: 6531638
    Abstract: Process for preparing catalytic systems consisting of: a vanadium oxide; a bismuth oxide; and a carrier consisting of magnesium oxide, comprising: preparing of solutions based on derivatives of the components of the catalytic system; mixing the solutions and optional aging; drying the solution; first heating, in the presence of air, of the solid obtained from the drying at a temperature ranging from room value to a temperature of between 290 and 310° C., for a time ranging from 1 to 3 hours; additional heating, in the presence of air, of the solid for a time ranging from 2 to 4 hours at the calcination temperature ranging from 600 to 850° C.; calcination, in the presence of air, of the solid at a constant temperature, ranging from 600 to 850° C., reached in the additional heating, for a time ranging from 8 to 16 hours.
    Type: Grant
    Filed: June 1, 2001
    Date of Patent: March 11, 2003
    Assignees: Enichem S.p.A., Enitecnologie S.p.A.
    Inventors: Patrizia Ingallina, Luciano Carluccio, Carlo Perego, Gastone Del Piero, Fabio Assandri
  • Patent number: 6525232
    Abstract: The invention provides process and apparatus for conducting an endothermic reaction of an organic compound in the presence of molecular hydrogen and of multicomponent solids. The process comprises contacting the compound with a solid catalyst for the endothermic reaction and a hydrogen oxidizing solid reagent intermixed with the solid catalyst. Organic products of the endothermic reaction are produced, with evolution of molecular hydrogen. The solid catalyst becomes gradually deactivated by formation of carbonaceous deposits thereon. The evolved hydrogen undergoes an exothermic reaction with the hydrogen oxidizing solid reagent to form a reduction product which comprises deactivated hydrogen oxidizing solid reagent.
    Type: Grant
    Filed: July 22, 1994
    Date of Patent: February 25, 2003
    Assignee: Sunoco, Inc. (R&M)
    Inventors: Thomas W. Bierl, Vincent A. Durante, Lawrence H. Finkel, Daniel E. Resasco
  • Publication number: 20030028059
    Abstract: An integrated process of preparing a C2-5 alkenyl-substituted aromatic compound using a C6-12 aromatic compound and a C2-5 alkane as raw materials.
    Type: Application
    Filed: July 11, 2002
    Publication date: February 6, 2003
    Inventors: Simon Hamper, William M. Castor, Richard A. Pierce
  • Patent number: 6511593
    Abstract: The invention relates to a homogeneous bed of catalyst particles comprising at least one amorphous matrix, at least one noble metal, at least one additional metal M and at least one halogen, and in which, for a catalyst particle: CPt is the local concentration of noble metal; CM is the local concentration of additional metal M; Cx is the local concentration of halogen; in which catalyst particle bed the local dispersion of the value of CPt/CM or CPt/Cx is termed homogeneous along the diameter of the particle, which corresponds to at least 70% of the values CPt/CM or CPt/Cx deviating by a maximum of 30% from the local average ratio. The invention also relates to a process for transforming hydrocarbons into aromatic compounds with the catalyst, such as a gasoline reforming process and a process for producing aromatic compounds.
    Type: Grant
    Filed: February 11, 2000
    Date of Patent: January 28, 2003
    Assignee: Institut Francais de Petrole
    Inventors: Fabienne Le Peltier, Jean-Marie Deves, Olivier Clause, Frédéric Kolenda, Nathalie Brunard
  • Publication number: 20020183573
    Abstract: A process of preparing a vinyl aromatic compound, such as styrene. The process involves fluidizing a dehydrogenation catalyst in a single shell fluidized bed reactor containing a reaction zone and a regeneration zone; contacting an alkyl aromatic compound, such as ethylbenzene, with the dehydrogenation catalyst in the dehydrogenation zone so as to produce the vinyl aromatic compound, such as styrene; and regenerating the catalyst in situ by contacting seam with the deactivated catalyst in the regeneration zone. A fluidized bed reactor is described, characterized by a freeboard zone, a reaction zone, and a catalyst regeneration zone, all within a single shell.
    Type: Application
    Filed: May 17, 2002
    Publication date: December 5, 2002
    Inventors: Raymond A Cocco, William M Castor
  • Patent number: 6486370
    Abstract: This invention relates to a dehydrogenation process using a layered catalyst composition. The catalyst composition comprises an inner core such as alpha-alumina, and an outer layer bonded to the inner core composed of an outer refractory inorganic oxide such as gamma-alumina. The outer layer has uniformly dispersed thereon a platinum group metal such as platinum and a promoter metal such as tin. The composition also contains a modifier metal such as lithium. The catalyst composition shows improved durability and selectivity for dehydrogenating hydrocarbons, especially at dehydrogenation conditions comprising a low water concentration.
    Type: Grant
    Filed: June 22, 2001
    Date of Patent: November 26, 2002
    Assignee: UOP LLC
    Inventors: Dean E. Rende, Andrew W. Broerman, Andrea G. Bozzano, R. Joe Lawson, Karl Z. Steigleder, Masao Takayama
  • Publication number: 20020165418
    Abstract: The present invention is a process for producing styrene by dehydrogenation of ethylbenzene, which contains the steps of (i) feeding a raw material gas containing ethylbenzene and steam to a first dehydrogenating step to produce a reacted gas containing ethylbenzene, styrene and hydrogen in the presence of a dehydrogenation catalyst, (ii) feeding the reacted gas obtained in the first dehydrogenating step to an oxidizing step to combust at least part of hydrogen in the presence of an oxidation catalyst, and (iii) feeding the reacted gas obtained in the oxidizing step to a second dehydrogenating step to produce styrene from ethylbenzene in the presence of the dehydrogenation catalyst, with maintaining the carbon dioxide-generating ratio in the second dehydrogenating step at a level less than 2.1 times that at the initial stage of the reaction.
    Type: Application
    Filed: April 18, 2002
    Publication date: November 7, 2002
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Shuji Obayashi, Takahito Nishyama
  • Patent number: 6465704
    Abstract: A catalyst for the production of alkenylaromatics from alkylaromatics, wherein the catalyst is predominantly iron oxide, an alkali metal compound and a small amount of a source for palladium or platinum. Additional components of the catalyst may include compounds based on cerium, molybdenum, tungsten and other such promoters. Also a process for the production of alkenylaromatics from alkylaromatics using this catalyst.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: October 15, 2002
    Assignees: Sud-Chemie Inc., Sud-Chemie Nissan Catalysts, Inc.
    Inventors: David L. Williams, Yuji Mishima, Andrzej Rokicki
  • Patent number: 6420305
    Abstract: A method for producting a solid acid catalyst is provided which produces a shaped material of a solid acid catalyst containing a sulfureous component but have a high activity and having a practically sufficient handleability and mechanical strength involves the steps of (a) fabricating a support containing a portion of zirconia and/or hydrated zirconia and a portion of alumina and/or hydrated alumina and having a peak diameter in the range of 0.05 to 1 &mgr;m in a pore diameter distribution of 0.05 to 10 &mgr;m; and having a sulfuerous component supported on the support or (b) fabricating a support containing a portion of zirconia and/or hydrated zirconia and a portion of alumina and/or hydrated alumina and including pores having a pore diameter of not less than 0.05 &mgr;m and not more than 1 &mgr;m occupying a pore volume of 0.05 to 0.5 ml/g and pores having a pore diameter of about 1 &mgr;m and not more than 10 &mgr;m occupying a pore volume of below 0.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: July 16, 2002
    Assignee: Japan Energy Corporation
    Inventors: Kenji Matsuzawa, Kohjiroh Aimoto, Kazuhiro Seki
  • Patent number: 6406614
    Abstract: A catalyst composition containing a zeolite and platinum, and a method of preparing such catalyst composition, are disclosed. The thus-obtained catalyst composition is employed in the conversion of a hydrocarbon to aromatics.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: June 18, 2002
    Assignee: Phillips Petroleum Company
    Inventors: Darin B. Tiedtke, Tin-Tack Peter Cheung, Daniel Resasco, Gary Jacobs
  • Publication number: 20020065443
    Abstract: A process for the nonoxidative dehydrogenation of an alkylaromatic feed stream wherein the feed stream is passed through a radial reactor containing nonoxidative dehydrogenation catalysts, wherein the nonoxidative dehydrogenation catalysts are arranged in vertically layered beds within the radial reactor, and wherein the nonoxidative dehydrogenation catalysts include at least a first and a second nonoxidative dehydrogenation catalyst, wherein at least one of the nonoxidative dehydrogenation catalysts has a different performance and/or operating characteristic than at least one of the other nonoxidative dehydrogenation catalysts.
    Type: Application
    Filed: November 30, 2000
    Publication date: May 30, 2002
    Applicant: Sud-Chemie Inc.
    Inventors: David L. Williams, Dennis J. Smith, Andrzej Rokicki
  • Publication number: 20020065442
    Abstract: A radial reactor for utilization for catalytic reactions of gaseous or liquid feed streams including a vertical, annular catalyst bed, wherein the material contained within the catalyst bed includes an active catalyst material, contained within an outer ring-shaped, vertical layer of the catalyst bed, and an inert material, contained within an inner ring-shaped, vertical layer of the catalyst bed.
    Type: Application
    Filed: August 7, 2001
    Publication date: May 30, 2002
    Applicant: Sud-Chemie Inc.
    Inventors: David L. Williams, Andrzej Rokicki, Dennis J. Smith, Kyle Mankin
  • Patent number: 6388154
    Abstract: A process for producing styrene by oxidative dehydrogentation of ethylbenzene, wherein the dehydrogenation of ethylbenzene is conducted through at least the following steps (1) to (3), whereby styrene can be produced in a high yield by controlling the lowering of the selectivity of an oxidation catalyst in hydrogen oxidation by removing an alkaline substance contained in the reaction mixture to be fed to step (2) beforehand: step (1): a step of dehydrogenating ethylbenzene in the presence of a dehydrogenation catalyst to obtain a reaction mixture containing styrene and hydrogen; step (2): a step of bringing the reaction mixture into contact with an oxidation catalyst to selectively oxidize the hydrogen contained in the mixture, thereby forming water; step (3): a step of bringing the oxidized mixture into contact with a dehydrogenation catalyst to dehydrogenate the unreacted ethylbenzene contained in the mixture, thereby obtaining styrene.
    Type: Grant
    Filed: January 18, 2000
    Date of Patent: May 14, 2002
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Ryozo Hamana, Shohei Suzuki, Syuji Obayashi, Makoto Takiguchi, Hisashi Fujita
  • Patent number: 6380450
    Abstract: Tetrahydroindene is dehydrogenated in a vapor phase in the presence of a metallic catalyst, e.g., a nickel-molybdenum catalyst, to produce indene, which is industrially useful in high yield while inhibiting the catalyst from suffering a decrease in activity. In particular, a higher yield can be attained by a method in which tetrahydroindene is dehydrogenated to first convert it into indane, which is further dehydrogenated to obtain indene.
    Type: Grant
    Filed: April 15, 2000
    Date of Patent: April 30, 2002
    Assignee: Nippon Petrochemicals Company, Limited
    Inventor: Yasuo Matsumura
  • Patent number: 6380449
    Abstract: Process for the catalytic dehydrogenation of ethylbenzene in which a feedstock containing ethylbenzene and steam is supplied into the inlet of a tubular reactor containing a dehydrogehation catalyst. Within the reactor, the feedstock flows through at least a portion of the reactor along a spiral flow path extending longitudinally of the reactor. The resulting styrene product is then recovered from a downstream or outlet section of the reactor. The spiral flow path through which the feedstock is passed is located at least adjacent the inlet side of the reactor and at least a portion of the spiral flow path contains a particulate dehydrogenation catalyst. The spiral flow path may extend throughout a major portion of the elongated tubular reactor and may contain a particulate dehydrogenation catalyst in a substantial portion there.
    Type: Grant
    Filed: November 22, 2000
    Date of Patent: April 30, 2002
    Assignee: Fina Technology, Inc.
    Inventors: James R. Butler, James T. Merrill, Adrian M. Jacobsen
  • Patent number: 6300534
    Abstract: A mono-olefin hydrocarbon and/or a di-olefin hydrocarbon represented by the following general formula (3) is selectively produced by dehydrogenating or oxidative-dehydrogenating a mixture of any one of hydrocarbons among the hydrocarbons represented by the following general formula (1) and any one of hydrocarbons among the hydrocarbons represented by the following general formula (2), followed by distillation;
    Type: Grant
    Filed: February 28, 2000
    Date of Patent: October 9, 2001
    Assignee: Nippon Petrochemicals Company, Limited
    Inventors: Tomohiro Konishi, Kazuharu Suyama
  • Publication number: 20010020118
    Abstract: A catalyst for the production of alkenylaromatics from alkylaromatics, wherein the catalyst is predominantly iron oxide, an alkali metal compound and a small amount of a source for palladium or platinum. Additional components of the catalyst may include compounds based on cerium, molybdenum, tungsten and other such promoters. Also a process for the production of alkenylaromatics from alkylaromatics using this catalyst.
    Type: Application
    Filed: March 26, 2001
    Publication date: September 6, 2001
    Applicant: Sud-Chemie, Inc. (formerly United Catalysts, Inc.)
    Inventors: David L. Williams, Yuji Mishima, Andrzej Rokicki
  • Patent number: 6222085
    Abstract: A solid catalyst containing a potassium component and an iron oxide component, which is such that the ratio of the pore volume of pores therein having a diameter of from 20 to 100 nm to that of pores therein having a diameter of up to 100 nm falls between 0.7/1 and 0.9/1 and which is stable to oxygen-containing vapor, is favorably used as a dehydrogenation catalyst in producing vinyl-aromatic hydrocarbons from alkyl-aromatic hydrocarbons. The catalyst has high initial activity and good initial selectivity and its life is long. In addition, it is easy to handle. The catalyst may be produced by reducing a potassium component-containing iron oxide composition with hydrogen at a temperature falling between 350 and 600° C., and then oxidizing it with an oxygen molecules-containing vapor at a temperature falling between 250 and 500° C.
    Type: Grant
    Filed: November 4, 1999
    Date of Patent: April 24, 2001
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Yasushi Shiraki, Kichinari Kawamura, Fumitaka Honjo
  • Patent number: 6187985
    Abstract: A process for dehydrogenating C5-C22 aliphatic hydrocarbons to the corresponding olefinic hydrocarbons is carried out in the presence of a catalyst comprising at least one support, at least one metal from group VIII of the periodic table and at least one additional element M selected from the group formed by germanium, tin, lead, rhenium, gallium, indium, and thallium. The process is characterized in that the catalyst is prepared using a process in which said metal M is introduced in an aqueous solvent in the form of at least one organometallic compound comprising at least one carbon-M bond.
    Type: Grant
    Filed: October 30, 1998
    Date of Patent: February 13, 2001
    Assignee: Institut Francais du Petrole
    Inventors: Fabienne Le Peltier, Blaise Didillon, Olivier Clause
  • Patent number: 6177602
    Abstract: A catalyst for the production of alkenylaromatics from alkylaromatics, wherein the catalyst is predominantly iron oxide, an alkali metal compound and a small amount of a source for palladium or platinum. Additional components of the catalyst may include compounds based on cerium, molybdenum, tungsten and other such promoters. Also a process for the production of alkenylaromatics from alkylaromatics using this catalyst.
    Type: Grant
    Filed: August 28, 1998
    Date of Patent: January 23, 2001
    Assignees: United Catalysts, Inc., Nissan Girdler Catalysts Co., Ltd.
    Inventors: David L. Williams, Yuji Mishima, Andrzej Rokicki, Kazuhiko Shinyama, Dennis Smith