Using Extraneous Agent In Reaction Zone, E.g., Catalyst, Etc. Patents (Class 585/486)
  • Patent number: 5942650
    Abstract: This invention relates to a catalytic reaction of an aromatic stream wherein a guard bed for the removal of nitrogen compounds from the aromatic hydrocarbon stream comprising the nitrogen compounds is provided to contact the hydrocarbon stream with a selective adsorbent having an average pore size less than about 5.5 Angstroms to produce a treated feedstream essentially free of the nitrogen compound. The selective adsorbent is a molecular sieve selected from the group consisting of pore closed zeolite 4A, zeolite 4A, zeolite 5A, silicalite, F-silicalite, ZSM-5 and mixtures thereof. The invention provides significant cost advantages when the feedstream is subject to slugs or surges in levels of nitrogen compounds which can be detrimental to downstream acid catalysts as found in aromatic conversion reactions.
    Type: Grant
    Filed: August 28, 1997
    Date of Patent: August 24, 1999
    Assignee: UOP LLC
    Inventor: Gregory J. Gajda
  • Patent number: 5929295
    Abstract: A catalyst composition, a process for producing the composition and a hydrocarbon conversion process for converting a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an acid-treated zeolite having impregnated thereon a metal or metal oxide. The composition can be produced by incorporating the metal or metal oxide into the zeolite. The hydrocarbon conversion process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: August 6, 1997
    Date of Patent: July 27, 1999
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Ralph J. Melton, Charles A. Drake
  • Patent number: 5907074
    Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises a zeolite, a metal oxide, and an activity modifier selected from the group consisting of silicon oxides, sulfur oxides, phosphorus oxides, boron oxides, magnesium oxides, tin oxides, titanium oxides, zirconium oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: January 13, 1997
    Date of Patent: May 25, 1999
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5905179
    Abstract: A catalyst composition, a process for producing the composition, and a hydrotreating process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a clay, and optionally a coke suppressor and/or an activity promoter. The process for producing the composition comprises the steps: (1) optionally contacting a zeolite with steam whereby a steamed zeolite is formed; (2) optionally contacting a zeolite or the steamed zeolite with an acid to produce an acid-leached zeolite; (3) combining a zeolite, which can also be the steamed zeolite or the acid-leached zeolite, with a clay under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; and (4) calcining the clay-bound zeolite to produce a calcined clay-bound zeolite.
    Type: Grant
    Filed: October 14, 1998
    Date of Patent: May 18, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 5885443
    Abstract: A reforming process, selective for the dehydrocyclization of paraffins to aromatics, is effected using a catalyst containing a uniformly distributed platinum-group metal component, a surface-layer metal component comprising one ore more of the Group IVA metals and indium and a nonacidic large-pore molecular sieve. The use of this bed of catalyst results in greater selectivity of conversion of paraffins to aromatics and in improved catalyst stability.
    Type: Grant
    Filed: June 17, 1998
    Date of Patent: March 23, 1999
    Assignee: UOP LLC
    Inventors: Paula L. Bogdan, Qianjun Chen
  • Patent number: 5866741
    Abstract: A catalyst composition, a process for producing the composition and a hydrocarbon conversion process for converting a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises a zeolite having impregnated thereon an activity promoter selected from the group consisting of molybdenum, molybdenum oxides, lanthanum, lanthanum oxides, and combinations of two or more thereof. The composition can be produced by incorporating the activity promoter into the zeolite. The hydrocarbon conversion process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: July 23, 1997
    Date of Patent: February 2, 1999
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5866743
    Abstract: Carburization and metal-dusting while hydrodealkylating a hydrodealkylatable hydrocarbon are reduced even in the substantial absence of added sulfur.
    Type: Grant
    Filed: January 11, 1996
    Date of Patent: February 2, 1999
    Assignee: Chevron Chemical Company
    Inventors: John V. Heyse, Bernard F. Mulaskey, Robert A. Innes, Daniel P. Hagewiesche, William J. Cannella, David C. Kramer
  • Patent number: 5865986
    Abstract: This is a process for upgrading a petroleum naphtha fraction. The naphtha is subjected to reforming and the reformate is cascaded to a benzene and toluene synthesis zone over a benzene and toluene synthesis catalyst comprising a molecular sieve of low acid activity. The preferred molecular sieve is steamed ZSM-5. The benzene and toluene synthesis zone is operated under conditions compatible with the conditions of the reformer such as pressures of above about 50 psig (446 kPa) and temperatures above about 800.degree. F. (427.degree. C). In one aspect of the invention, the benzene and toluene synthesis catalyst includes a metal hydrogenation component such as cobalt, nickel, platinum or palladium. In one mode of operation, the benzene and toluene synthesis catalyst replaces at least a portion of the catalyst of the reformer. The process produces a product containing an increased proportion of benzene and toluene, and a reduced proportion of C8 aromatics, particularly ethylbenzenes, as compared to the reformate.
    Type: Grant
    Filed: November 3, 1995
    Date of Patent: February 2, 1999
    Assignee: Mobil Oil Corporation
    Inventors: John Scott Buchanan, Jane C. Cheng, David G. Freyman, Werner Otto Haag, Mohsen N. Harandi, Dominick N. Mazzone, Roger A. Morrison, Norman J. Rouleau, Charles M. Sorensen, Hye Kyung C. Timken, Robert Adams Ware
  • Patent number: 5866744
    Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, a C.sub.9 + aromatic compound to C.sub.6 to C.sub.8 aromatic hydrocarbons such as xylenes are disclosed. The catalyst composition comprises an aluminosilicate, and a metal wherein the weight ratio of aluminum to silicon is in the range of from about 0.002:1 to about 0.6:1. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: January 30, 1997
    Date of Patent: February 2, 1999
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5856608
    Abstract: A catalyst composition and a process for converting a C.sub.9 + aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises a zeolite, a metal oxide, and optionally a selectivity modifier selected from the group consisting of silicon, sulfur, phosphorus, boron, magnesium, tin, titanium, zirconium, germanium, indium, lanthanum, cesium, oxides thereof and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: February 21, 1997
    Date of Patent: January 5, 1999
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5856609
    Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an alumina, a metal oxide, and a acid site modifier selected from the group consisting of silicon oxides, sulfur oxides, phosphorus oxides, boron oxides, magnesium oxides, tin oxides, titanium oxides, zirconium oxides, molybdenum oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: September 12, 1996
    Date of Patent: January 5, 1999
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5851379
    Abstract: A catalytic reforming process is disclosed using a catalyst containing a Group VIII metal, low amounts of bismuth, and a zeolite L. The catalyst is a non-acidic, monofunctional reforming catalyst. Preferably, the catalyst contains one or more halogens. Preferably, the feed includes C.sub.8 hydrocarbons. The addition of small amounts of bismuth increase or substantially maintain catalyst stability. Unexpectedly low dealkylation rates are achieved using the catalyst while reforming to produce aromatics, especially to produce xylenes such as paraxylene.
    Type: Grant
    Filed: December 22, 1997
    Date of Patent: December 22, 1998
    Assignees: Chevron Chemical Company, Idemitsu Kosan Co., Ltd.
    Inventors: Robert A. Innes, Michio Sugimoto, Tetsuya Fukunaga
  • Patent number: 5849969
    Abstract: Carburization and metal-dusting while hydrodealkylating a hydrodealkylatable hydrocarbon are reduced even in the substantial absence of sulfur.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: December 15, 1998
    Assignee: Chevron Chemical Company
    Inventors: John V. Heyse, Bernard F. Mulaskey, Robert A. Innes, Daniel P. Hagewiesche, William J. Cannella, David C. Kramer
  • Patent number: 5847256
    Abstract: An improved process for producing xylene from feedstock containing C.sub.9 alkyl aromatic hydrocarbons with the aid of a catalyst capable of disproportionation, rearrangement, and dealkylation, wherein said improvement comprises performing the reaction in the presence of an aromatic hydrocarbon having one or more ethyl groups in an amount of 5 to 50 wt %.
    Type: Grant
    Filed: October 22, 1997
    Date of Patent: December 8, 1998
    Assignee: Toray Industries, Inc.
    Inventors: Ryoji Ichioka, Shinobu Yamakawa, Hirohito Okino
  • Patent number: 5817903
    Abstract: A catalyst composition and a process for converting a C.sub.9 + aromatic compound to C.sub.6 to C.sub.8 aromatic hydrocarbons such as xylenes are disclosed. The catalyst composition comprises a zeolite and a metal. The process comprises contacting a fluid stream containing a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the production of C.sub.6 to C.sub.8 aromatic hydrocarbon. Also disclosed is a process for producing the catalyst composition which can comprise: (1) impregnating a zeolite with an effective and coke-reducing amount of a metal compound under a condition sufficient to effect the production of a metal-promoted zeolite and (2) calcining the metal-promoted zeolite.
    Type: Grant
    Filed: April 4, 1997
    Date of Patent: October 6, 1998
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5811615
    Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an alumina and hexavalent chromium oxide. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: October 30, 1996
    Date of Patent: September 22, 1998
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5789642
    Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon are disclosed. The composition comprises an alumina, molybdenum oxide, and zinc oxide. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: December 12, 1996
    Date of Patent: August 4, 1998
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5755956
    Abstract: A reforming process, selective for the dehydrocyclization of paraffins to aromatics, is effected using a catalyst containing multiple Group VIII (8-10) noble metals having different gradients within the catalyst and a nonacidic large-pore molecular sieve. The use of this bed of catalyst results in greater selectivity of conversion of paraffins to aromatics and improved catalyst stability, particularly in the presence of small amounts of sulfur.
    Type: Grant
    Filed: December 13, 1996
    Date of Patent: May 26, 1998
    Assignee: UOP
    Inventors: Leonid B. Galperin, Paula L. Bogdan, Edwin Paul Boldingh
  • Patent number: 5744674
    Abstract: A catalyst for the preparation of benzene, toluene and xylene from C.sub.9.sup.+ heavy aromatics consists of zeolite ZSM-5 and .gamma.- or .eta.-Al.sub.2 O.sub.3 as carrier, Re, Sn and Pt or Pd supported on the carrier. Under the conditions of 350.degree.-450.degree. C., 0.5-3.5 MPa, a WHSV of 1-5 h.sup.-1 and a H.sub.2 /HC ratio (v/v) of 500-1200, the catalyst achieves high activity and stability as well as low hydrogen consumption.
    Type: Grant
    Filed: February 6, 1996
    Date of Patent: April 28, 1998
    Assignees: China Petrochemical Corporation, Research Institute of Petroleum Processing
    Inventors: Shouxi Gui, Yuzhi Hao, Yanqing Li, Zhenhua Jing, Haohui Gu, Zhanqiao Liang, Baoyu Cheng
  • Patent number: 5714660
    Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an alumina, a metal oxide, and an acid site modifier selected from the group consisting of silicon oxides, phosphorus oxides, boron oxides, magnesium oxides, tin oxides, titanium oxides, zirconium oxides, molybdenum oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: August 29, 1996
    Date of Patent: February 3, 1998
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake, Ralph J. Melton
  • Patent number: 5714659
    Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an alumina, a metal oxide, and a acid site modifier selected from the group consisting of silicon oxides, boron oxides magnesium oxides, tin oxides, titanium oxides, zirconium oxides, molybdenum oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: August 29, 1996
    Date of Patent: February 3, 1998
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5705726
    Abstract: A mixture of aromatic hydrocarbons, comprising ethylbenzene and at least one xylene, is isomerized using a two reactor system to convert the ethylbenzene to compounds that may be removed from the aromatic hydrocarbon stream and to produce a product stream wherein the para-xylene concentration is approximately equal to the equilibrium ratio of the para-isomer. The catalyst present in the first reactor is one that is effective for ethylbenzene conversion with minimal xylene loss when operated under suitable conversion conditions, e.g., a catalyst comprising silica bound ZSM-5 that has been selectivated by one or more silicon impregnations or that has been coke selectivated. The catalyst present in the second reactor is one which is effective to catalyze xylene isomerization when operated under suitable conditions. Each of the catalysts of this invention may contain one or more hydrogenation or dehydrogenation components.
    Type: Grant
    Filed: November 14, 1995
    Date of Patent: January 6, 1998
    Assignee: Mobil Oil Corporation
    Inventors: Jeeven S. Abichandani, Jeffrey S. Beck, Robert G. Bundens, Lloyd L. Breckenridge, David L. Stern, Chaya R. Venkat
  • Patent number: 5698757
    Abstract: A composition which comprises a platinum-promoted zeolite and a gallium-promoted zeolite is disclosed. The composition can be used for converting a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon. Also disclosed is a process for converting a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbons employing the composition.
    Type: Grant
    Filed: June 26, 1996
    Date of Patent: December 16, 1997
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5689027
    Abstract: A mixture of aromatic hydrocarbons, comprising ethylbenzene and at least one xylene, is treated to convert the ethylbenzene to compounds that may be removed from the aromatic hydrocarbon stream and to isomerize any xylenes present. The ethylbenzene conversion catalyst is one that is effective for ethylbenzene conversion with minimal xylene loss, e.g., a silica bound intermediate pore size zeolite that has been selectivated. The xylene isomerization catalyst is one which is effective to catalyze xylene isomerization. Each of the catalysts of this invention may contain one or more hydrogenation or dehydrogenation components.
    Type: Grant
    Filed: November 14, 1995
    Date of Patent: November 18, 1997
    Assignee: Mobil Oil Corporation
    Inventors: Jeevan S. Abichandani, Jeffrey S. Beck, David H. Olson, P. Thomas Reischman, David L. Stern, Chaya R. Venkat
  • Patent number: 5516956
    Abstract: A mixture of aromatic hydrocarbons, comprising ethylbenzene and at least one xylene, is isomerized using a two component catalyst system to convert the ethylbenzene to compounds that may be removed from the aromatic hydrocarbon stream and to produce a product stream wherein the para-xylene concentration is approximately equal to the equilibrium ratio of the para-isomer. The first catalyst comprises an intermediate pore size zeolite that is effective for ethylbenzene conversion. The first catalyst is preferably silica-bound. The second catalyst comprises an intermediate pore size zeolite, which further has a small crystal size and which is effective to catalyze xylene isomerization. Each of the catalysts of this invention may contain one or more hydrogenation/dehydrogenation component.
    Type: Grant
    Filed: November 18, 1994
    Date of Patent: May 14, 1996
    Assignee: Mobil Oil Corporation
    Inventors: Jeevan S. Abichandani, Chaya R. Venkat
  • Patent number: 5475178
    Abstract: There is provided a catalyst comprising a heteropoly acid, such as phosphotungstic acid, supported on a mesoporous crystalline material, such as M41S. A particular form of this M41S support is designated as MCM-41. There is also provided a method for preparing this catalyst by impregnating the heteropoly acid on the support. There is also provided a process for using this catalyst to catalyze acid catalyzed reactions, such as the isomerization of paraffins and the alkylation of aromatics.
    Type: Grant
    Filed: August 18, 1994
    Date of Patent: December 12, 1995
    Assignee: Mobil Oil Corp.
    Inventors: Kenneth J. Del Rossi, Gregory A. Jablonski, Charles T. Kresge, Guenter H. Kuehl, David O. Marler, Gayatri S. Rav, Brenda H. Rose
  • Patent number: 5457255
    Abstract: A catalyst for hydrogenolytic dealkylation comprising rhodium on a crystalline metallo-silicate carrier and a process for hydrogenolytically dealkylating a hydrocarbon mixture mainly comprising alkyl aromatic hydrocarbons in the presence of such a catalyst are disclosed. The catalyst exhibits catalytic activity at low temperatures and high reaction selectivity and has a prolonged duration.
    Type: Grant
    Filed: May 24, 1994
    Date of Patent: October 10, 1995
    Assignee: Mitsubishi Oil Co., Ltd.
    Inventors: Fumio Kumata, Toshihiko Masuda, Iwao Ueda
  • Patent number: 5443715
    Abstract: A process for the production of gaseous olefins which involves introducing a hydrocarbon feedstock stream into a high temperature thermal cracking zone to produce a high temperature cracked product stream, quenching the cracked product stream to stop the cracking reactions, injecting at least one HDD (hydrogen donor diluent) into the cracked product stream at or downstream of the point at which the reaction is quenched, recovering normally gaseous olefins from the cracked product stream, and recovering a liquid product stream containing a diminished asphaltene content.
    Type: Grant
    Filed: March 25, 1993
    Date of Patent: August 22, 1995
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Dane C. Grenoble, Roy T. Halle, Martin L. Gorbaty, Harold W. Helmke
  • Patent number: 5364999
    Abstract: There is provided a process for converting organic compounds using a catalyst comprising a pillared, layered crystalline oxide material. This material may be prepared by intercepting a swellable layered oxide before calcination. The intercepted material is swollen and pillared. If the material is not intercepted in this manner, it is transformed into a zeolite by calcination. The pillared material may have a large degree of catalytic activity, and it may have rather porous layers.
    Type: Grant
    Filed: March 9, 1993
    Date of Patent: November 15, 1994
    Assignee: Mobil Oil Corp.
    Inventors: Charles T. Kresge, Wieslaw J. Roth, Kenneth G. Simmons, James C. Vartuli
  • Patent number: 5365000
    Abstract: There is provided a process for converting organic compounds using a catalyst comprising a pillared, layered crystalline oxide material with a characteristic X-ray diffraction pattern. This layered material is designated MCM-39. This layered material may be swollen, and the swollen material may be pillared.
    Type: Grant
    Filed: July 19, 1993
    Date of Patent: November 15, 1994
    Assignee: Mobil Oil Corp.
    Inventors: Charles T. Kresge, Wieslaw J. Roth
  • Patent number: 5345021
    Abstract: A catalyst comprising a novel zeolite NU-87, is useful in a wide variety of hydrocarbon conversion reactions including isomerisation, transalkylation and alkylation.
    Type: Grant
    Filed: January 11, 1993
    Date of Patent: September 6, 1994
    Assignee: Imperial Chemical Industries PLC
    Inventors: John L. Casci, Ivan J. S. Lake, Timothy R. Maberly
  • Patent number: 5248841
    Abstract: Alkylated aromatic compounds, either alone or in a mixture with an alkylating agent, are disproportionated, alkylated or transalkylated in the presence of a ZSM-22 zeolite. The products of the reactions contain the amounts of the para-isomer which are in excess of the equilibrium amounts of such isomer.Alternatively, 1,2-disubstituted, 1,3-disubstituted and/or 1,4-disubstituted aromatic compounds are contacted with the ZSM-22 zeolite under cracking conditions to selectively crack the 1,4-disubstituted isomer.
    Type: Grant
    Filed: April 30, 1982
    Date of Patent: September 28, 1993
    Assignee: Mobil Oil Corporation
    Inventor: L. Brewster Young
  • Patent number: 5215649
    Abstract: A process for the production of gaseous olefins which involves introducing a hydrocarbon feedstock stream into a high temperature thermal cracking zone to produce a high temperature cracked product stream, quenching the cracked product stream to stop the cracking reactions, injecting at least one HDD (hydrogen donor diluent) into the cracked product stream at or downstream of the point at which the reaction is quenched, recovering normally gaseous olefins from the cracked product stream, and recovering a liquid product stream containing a diminished asphaltene content.
    Type: Grant
    Filed: May 2, 1990
    Date of Patent: June 1, 1993
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Dane C. Grenoble, Roy T. Halle, Martin L. Gorbaty, Harold W. Helmke
  • Patent number: 5178748
    Abstract: A catalyst comprising a novel zeolite NU-87, is useful in a wide variety of hydrocarbon conversion reactions including isomerisation, transalkylation and alkylation.
    Type: Grant
    Filed: June 13, 1991
    Date of Patent: January 12, 1993
    Assignee: Imperial Chemical Industries
    Inventors: John L. Casci, Ivan J. S. Lake, Timothy R. Maberly
  • Patent number: 5174888
    Abstract: A process is provided for effecting catalytic conversion of an organic compound-containing feedstock to conversion product which comprises contacting said feedstock under catalytic conversion conditions with a catalyst comprising an active form of an inorganic, non-pillared crystalline phase exhibiting, after calcination, an X-ray diffraction pattern with at least one peak at a position greater than about 18 Angstrom Units d-spacing with a relative intensity of 100, and a benzene adsorption capacity of greater than about 15 grams benzene per 100 grams crystal at 50 torr and 25.degree. C.
    Type: Grant
    Filed: October 28, 1991
    Date of Patent: December 29, 1992
    Assignee: Mobil Oil Corp.
    Inventors: Charles T. Kresge, Michael E. Leonowicz, Wieslaw J. Roth, James C. Vartuli
  • Patent number: 5160500
    Abstract: There is provided a method for preparing a zeolite other than ZSM-5 from a reaction mixture comprising a mixed organic directing agent which is a combination of (a) an organic nitrogen containing compound such as an amine or a quaternary ammonium compound and (b) an alcohol and/or diol. Particular zeolites synthesized by this method include ZSM-22 and ZSM-23. The use of an alcohol or a diol may inhibit the coformation of ZSM-5. Especially when used to prepare ZSM-23, this method enables the preparation of more catalytically active ZSM-23 of reduced crystallite size and also enables the use of lower crystallization temperatures. Particular mixed organic directing agents for the preparation of ZSM-23 are combinations of (a) pyrrolidine and (b) ethanol or ethylene glycol.
    Type: Grant
    Filed: October 30, 1991
    Date of Patent: November 3, 1992
    Assignee: Mobil Oil Corporation
    Inventors: Pochen Chu, Donald J. Klocke, David O. Marler, John P. McWilliams, James C. Vartuli
  • Patent number: 5122357
    Abstract: This invention deals with a crystalline oxysulfide composition, a process for preparing the composition, a catalyst using the composition and processes using the composition. The crystalline oxysulfide composition has a three-dimensional microporous framework structure of at least MO.sub.2, MS.sub.2, and MOS tetrahedral units, having an intracrystalline pore system and an empirical formula expressed in molar ratios:(M.sub.s Al.sub.t P.sub.u Si.sub.v)S.sub.w O.sub.2-wwhere M is at least one metal selected from the group consisting of metals which: 1) can be incorporated into the framework structure of a microporous molecular sieve and 2) form hydrolytically stable sulfides; s, t, u, v and w are the mole fractions of M, Al, P, Si and S respectively. The oxysulfide composition is prepared by contacting a molecular sieve having an empirical formula: (M.sub.s Al.sub.t P.sub.u Si.sub.v)O.sub.
    Type: Grant
    Filed: March 18, 1991
    Date of Patent: June 16, 1992
    Assignee: UOP
    Inventors: Robert L. Bedard, Edith M. Flanigen, Stephen T. Wilson
  • Patent number: 5110478
    Abstract: A process is provided for catalytic conversion of organic compounds in a conversion zone containing a synthetic, non-composited microporous membrane comprising a continuous array of crystalline molecular sieve material.
    Type: Grant
    Filed: March 25, 1991
    Date of Patent: May 5, 1992
    Assignee: Mobil Oil Corp.
    Inventors: Werner O. Haag, John G. Tsikoyiannis
  • Patent number: 5053574
    Abstract: A catalyst for hydrodealkylation of alkylaromatic compounds which comprises porous alumina particles with coke deposited thereon in the pores, said alumina particles having a pore volume of 0.1 to 1.5 cm.sup.3 /g and a specific surface area of 5 to 500 m.sup.2 /g, the quantity of said coke being 1 to 30% by weight of said alumina particles, and the pore volume and the specific surface area of said catalyst being 0.05 to 1.5 cm.sup.3 /g and 1 to 500 m.sup.2 /g, respectively.
    Type: Grant
    Filed: May 11, 1990
    Date of Patent: October 1, 1991
    Assignee: Fuji Oil Company, Ltd.
    Inventors: Toshio Tsutsui, Osamu Kubota
  • Patent number: 5047141
    Abstract: Organic compound conversion over catalyst comprising the product of a method for controlling the catalytic activity of a large pore molecular sieve which contains framework boron is provided. Control is effected by treatment with a solution of a metal salt under conditions such that metal is incorporated into the molecular sieve framework.
    Type: Grant
    Filed: January 16, 1990
    Date of Patent: September 10, 1991
    Assignee: Mobil Oil Corporation
    Inventor: Pochen Chu
  • Patent number: 5043513
    Abstract: A process is provided for hydrodealkylation of alkylaromatic hydrocarbons to produce benzene or BTX over catalyst comprising a particular metal and a synthetic zeolite, said zeloite characterized by an X-ray diffraction pattern including interplanar d-spacings at 12.36.+-.0.4, 11.03.+-.0.2, 8.83.+-.0.14, 6.18--0.12, 6.00.+-.0.10, 4.06.+-.0.07, 3.91.+-.0.07 and 3.42.+-.0.06 Angstroms.
    Type: Grant
    Filed: October 9, 1990
    Date of Patent: August 27, 1991
    Assignee: Mobil Oil Corp.
    Inventors: Paul A. Howley, Stuart S. Shih
  • Patent number: 5043308
    Abstract: The preparation, structure, and properties of solid inorganic materials containing at least one rare earth element, aluminum, boron and oxygen are described. Also described is the use of such materials in catalytic compositions for the conversion of organic compounds. In particular, new materials comprising crystalline LnAl.sub.1.67+0.67X (B.sub.4 O.sub.10)O.sub.X where Ln is at least one Group IIIB element ion having effective ionic radii less than about 0.98 Angstroms at valence 3+ and coordination number VI, and X is a number ranging from 0 to 1, having a characteristic X-ray diffraction pattern are described as well as the use of such materials in various catalyzed processes including oxidative dehydrogenation of hydrocarbons and oxygen-containing hydrocarbons, dehydrogenation to functionalize alkylaromatic compounds, and ammoxidation of alkylaromatic compounds.
    Type: Grant
    Filed: March 29, 1989
    Date of Patent: August 27, 1991
    Assignee: Amoco Corporation
    Inventors: Melvin L. Luetkens, Jr., Larry C. Satek
  • Patent number: 5004854
    Abstract: A process for the production of pseudocumene, mesitylene, xylenes and benzene by upgrading C.sub.9 aromatics or mixtures of C.sub.7 -C.sub.9 aromatics is disclosed. The process is carried out under catalytic upgrading conditions using a catalyst which comprises a crystalline zeolite having a silica-to-alumina ratio of at least about 12 and a constraint index from about 1 to about 12, the zeolite preferably being ZSM-5.
    Type: Grant
    Filed: December 4, 1986
    Date of Patent: April 2, 1991
    Assignee: Mobil Oil Corp.
    Inventor: Tsoung Y. Yan
  • Patent number: 5003119
    Abstract: A process for the manufacture of alkylbenzenes wherein a feed of fresh and recycle benzene and fresh olefin are reacted in the presence of an alkylation catalyst in an alkylator having at least two reaction stages wherein each stage is adiabatic. Essentially all of the olefin is completely reacted in each stage of the alkylator. Fresh olefin is fed into each stage of the alkylator. Preferred alkylbenzenes which are produced by this process are ethylbenzene and cumene.
    Type: Grant
    Filed: February 12, 1990
    Date of Patent: March 26, 1991
    Assignee: Lummus Crest, Inc.
    Inventors: Helion H. Sardina, Roger C. Johnson, John E. Paustian, Renata M. Cox
  • Patent number: 5001296
    Abstract: A process is provided for hydrodealkylation of alkylaromatic hydrocarbons to produce benzene or BTX over catalyst comprising a noble metal and a synthetic zeolite, said zeolite characterized by an X-ray diffraction pattern including interplanar d-spacings at 12.36.+-.0.4, 11.03.+-.0.2, 8.83.+-.0.14, 6.18.+-.0.12, 6.00.+-.0.10, 4.06.+-.0.07, 3.91.+-.0.07 and 3.42.+-.0.06 Angstroms.
    Type: Grant
    Filed: March 7, 1990
    Date of Patent: March 19, 1991
    Assignee: Mobil Oil Corp.
    Inventors: Paul A. Howley, Stuart S. Shih
  • Patent number: 4902845
    Abstract: Catalyst activity life of an iron oxide-containing catalyst is extended by contacting such catalyst with a feedstream containing about 0.0001 to about 0.01 mole of oxygen per mole of feed in the substantial absence of an oxidation catalyst.
    Type: Grant
    Filed: November 21, 1988
    Date of Patent: February 20, 1990
    Assignee: Amoco Corporation
    Inventors: Dae K. Kim, George A. McConaghy
  • Patent number: 4781814
    Abstract: Crystalline molecular sieves having three-dimensional microporous framework structure of MO.sub.2, AlO.sub.2, and PO.sub.2 tetrahedral oxide units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis are expressed by the formula:mR: (M.sub.x Al.sub.y P.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (M.sub.x Al.sub.y P.sub.z)O.sub.2 ; "M" represents at least two elements capable of forming framework tetrahedral oxides and selected from the group consisting of arsenic, beryllium, boron, chromium, gallium, germanium, lithium and vanadium; and "x", "y" and "z" represent the mole fractions of "M", aluminum and phosphorus, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is disclosed. The catalyst is useful in the cracking and hydrocracking of various hydrocarbonaceous feeds.
    Type: Grant
    Filed: May 6, 1987
    Date of Patent: November 1, 1988
    Assignee: Union Carbide Corporation
    Inventors: Edith M. Flanigen, Brent M. Lok, Robert L. Patton, Stephen T. Wilson
  • Patent number: 4709110
    Abstract: A modified ZSM-5 type zeolite is provided by treatment of a ZSM-5 type zeolite with BF.sub.3. The novel product is characterized by reduced pore size and enhanced shape-selectivity, or by enhanced activity, or by both. This invention also provides a process for catalytically converting organic compounds by use of the novel composition, an illustrative conversion being the catalytic conversion of methanol to hydrocarbons.
    Type: Grant
    Filed: May 6, 1986
    Date of Patent: November 24, 1987
    Assignee: Mobil Oil Corporation
    Inventor: Paul G. Rodewald
  • Patent number: 4670615
    Abstract: A process is provided for converting feedstock comprising aromatic hydrocarbon compounds to product comprising aromatic hydrocarbon compounds which differs from the feedstock over a catalyst composition comprising a crystalline layered silicate material.
    Type: Grant
    Filed: February 5, 1986
    Date of Patent: June 2, 1987
    Assignee: Mobil Oil Corporation
    Inventor: Ernest W. Valyocsik
  • Patent number: 4654457
    Abstract: A method for selectively dealkylating a 1,4-dialkylbenzene in a dialkylbenzene mixture is disclosed, comprising contacting the mixture with a zeolite catalyst which is prepared by the steps of: (1) hydrothermally synthesizing a zeolite from a system in which an alkali metal cation and an organic cation or its precursor coexist and then calcining the zeolite; and (2) modifying the zeolite with a metal or metalloid oxide. This method permits selective dealkylation of a 1,4-dialkylbenzene while maintaining the yield and purity of olefins formed during the dealkylation at high levels.
    Type: Grant
    Filed: October 17, 1985
    Date of Patent: March 31, 1987
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Hiroshi Sato, Norio Ishii, Kenichi Hirose