Using Extraneous Agent In Reaction Zone, E.g., Catalyst, Etc. Patents (Class 585/486)
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Patent number: 5942650Abstract: This invention relates to a catalytic reaction of an aromatic stream wherein a guard bed for the removal of nitrogen compounds from the aromatic hydrocarbon stream comprising the nitrogen compounds is provided to contact the hydrocarbon stream with a selective adsorbent having an average pore size less than about 5.5 Angstroms to produce a treated feedstream essentially free of the nitrogen compound. The selective adsorbent is a molecular sieve selected from the group consisting of pore closed zeolite 4A, zeolite 4A, zeolite 5A, silicalite, F-silicalite, ZSM-5 and mixtures thereof. The invention provides significant cost advantages when the feedstream is subject to slugs or surges in levels of nitrogen compounds which can be detrimental to downstream acid catalysts as found in aromatic conversion reactions.Type: GrantFiled: August 28, 1997Date of Patent: August 24, 1999Assignee: UOP LLCInventor: Gregory J. Gajda
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Patent number: 5929295Abstract: A catalyst composition, a process for producing the composition and a hydrocarbon conversion process for converting a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an acid-treated zeolite having impregnated thereon a metal or metal oxide. The composition can be produced by incorporating the metal or metal oxide into the zeolite. The hydrocarbon conversion process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: August 6, 1997Date of Patent: July 27, 1999Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Ralph J. Melton, Charles A. Drake
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Patent number: 5907074Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises a zeolite, a metal oxide, and an activity modifier selected from the group consisting of silicon oxides, sulfur oxides, phosphorus oxides, boron oxides, magnesium oxides, tin oxides, titanium oxides, zirconium oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: January 13, 1997Date of Patent: May 25, 1999Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5905179Abstract: A catalyst composition, a process for producing the composition, and a hydrotreating process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a clay, and optionally a coke suppressor and/or an activity promoter. The process for producing the composition comprises the steps: (1) optionally contacting a zeolite with steam whereby a steamed zeolite is formed; (2) optionally contacting a zeolite or the steamed zeolite with an acid to produce an acid-leached zeolite; (3) combining a zeolite, which can also be the steamed zeolite or the acid-leached zeolite, with a clay under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; and (4) calcining the clay-bound zeolite to produce a calcined clay-bound zeolite.Type: GrantFiled: October 14, 1998Date of Patent: May 18, 1999Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, An-hsiang Wu
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Patent number: 5885443Abstract: A reforming process, selective for the dehydrocyclization of paraffins to aromatics, is effected using a catalyst containing a uniformly distributed platinum-group metal component, a surface-layer metal component comprising one ore more of the Group IVA metals and indium and a nonacidic large-pore molecular sieve. The use of this bed of catalyst results in greater selectivity of conversion of paraffins to aromatics and in improved catalyst stability.Type: GrantFiled: June 17, 1998Date of Patent: March 23, 1999Assignee: UOP LLCInventors: Paula L. Bogdan, Qianjun Chen
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Patent number: 5866741Abstract: A catalyst composition, a process for producing the composition and a hydrocarbon conversion process for converting a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises a zeolite having impregnated thereon an activity promoter selected from the group consisting of molybdenum, molybdenum oxides, lanthanum, lanthanum oxides, and combinations of two or more thereof. The composition can be produced by incorporating the activity promoter into the zeolite. The hydrocarbon conversion process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: July 23, 1997Date of Patent: February 2, 1999Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5866743Abstract: Carburization and metal-dusting while hydrodealkylating a hydrodealkylatable hydrocarbon are reduced even in the substantial absence of added sulfur.Type: GrantFiled: January 11, 1996Date of Patent: February 2, 1999Assignee: Chevron Chemical CompanyInventors: John V. Heyse, Bernard F. Mulaskey, Robert A. Innes, Daniel P. Hagewiesche, William J. Cannella, David C. Kramer
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Patent number: 5865986Abstract: This is a process for upgrading a petroleum naphtha fraction. The naphtha is subjected to reforming and the reformate is cascaded to a benzene and toluene synthesis zone over a benzene and toluene synthesis catalyst comprising a molecular sieve of low acid activity. The preferred molecular sieve is steamed ZSM-5. The benzene and toluene synthesis zone is operated under conditions compatible with the conditions of the reformer such as pressures of above about 50 psig (446 kPa) and temperatures above about 800.degree. F. (427.degree. C). In one aspect of the invention, the benzene and toluene synthesis catalyst includes a metal hydrogenation component such as cobalt, nickel, platinum or palladium. In one mode of operation, the benzene and toluene synthesis catalyst replaces at least a portion of the catalyst of the reformer. The process produces a product containing an increased proportion of benzene and toluene, and a reduced proportion of C8 aromatics, particularly ethylbenzenes, as compared to the reformate.Type: GrantFiled: November 3, 1995Date of Patent: February 2, 1999Assignee: Mobil Oil CorporationInventors: John Scott Buchanan, Jane C. Cheng, David G. Freyman, Werner Otto Haag, Mohsen N. Harandi, Dominick N. Mazzone, Roger A. Morrison, Norman J. Rouleau, Charles M. Sorensen, Hye Kyung C. Timken, Robert Adams Ware
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Patent number: 5866744Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, a C.sub.9 + aromatic compound to C.sub.6 to C.sub.8 aromatic hydrocarbons such as xylenes are disclosed. The catalyst composition comprises an aluminosilicate, and a metal wherein the weight ratio of aluminum to silicon is in the range of from about 0.002:1 to about 0.6:1. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: January 30, 1997Date of Patent: February 2, 1999Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5856608Abstract: A catalyst composition and a process for converting a C.sub.9 + aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises a zeolite, a metal oxide, and optionally a selectivity modifier selected from the group consisting of silicon, sulfur, phosphorus, boron, magnesium, tin, titanium, zirconium, germanium, indium, lanthanum, cesium, oxides thereof and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: February 21, 1997Date of Patent: January 5, 1999Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5856609Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an alumina, a metal oxide, and a acid site modifier selected from the group consisting of silicon oxides, sulfur oxides, phosphorus oxides, boron oxides, magnesium oxides, tin oxides, titanium oxides, zirconium oxides, molybdenum oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: September 12, 1996Date of Patent: January 5, 1999Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5851379Abstract: A catalytic reforming process is disclosed using a catalyst containing a Group VIII metal, low amounts of bismuth, and a zeolite L. The catalyst is a non-acidic, monofunctional reforming catalyst. Preferably, the catalyst contains one or more halogens. Preferably, the feed includes C.sub.8 hydrocarbons. The addition of small amounts of bismuth increase or substantially maintain catalyst stability. Unexpectedly low dealkylation rates are achieved using the catalyst while reforming to produce aromatics, especially to produce xylenes such as paraxylene.Type: GrantFiled: December 22, 1997Date of Patent: December 22, 1998Assignees: Chevron Chemical Company, Idemitsu Kosan Co., Ltd.Inventors: Robert A. Innes, Michio Sugimoto, Tetsuya Fukunaga
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Patent number: 5849969Abstract: Carburization and metal-dusting while hydrodealkylating a hydrodealkylatable hydrocarbon are reduced even in the substantial absence of sulfur.Type: GrantFiled: June 7, 1995Date of Patent: December 15, 1998Assignee: Chevron Chemical CompanyInventors: John V. Heyse, Bernard F. Mulaskey, Robert A. Innes, Daniel P. Hagewiesche, William J. Cannella, David C. Kramer
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Patent number: 5847256Abstract: An improved process for producing xylene from feedstock containing C.sub.9 alkyl aromatic hydrocarbons with the aid of a catalyst capable of disproportionation, rearrangement, and dealkylation, wherein said improvement comprises performing the reaction in the presence of an aromatic hydrocarbon having one or more ethyl groups in an amount of 5 to 50 wt %.Type: GrantFiled: October 22, 1997Date of Patent: December 8, 1998Assignee: Toray Industries, Inc.Inventors: Ryoji Ichioka, Shinobu Yamakawa, Hirohito Okino
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Patent number: 5817903Abstract: A catalyst composition and a process for converting a C.sub.9 + aromatic compound to C.sub.6 to C.sub.8 aromatic hydrocarbons such as xylenes are disclosed. The catalyst composition comprises a zeolite and a metal. The process comprises contacting a fluid stream containing a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the production of C.sub.6 to C.sub.8 aromatic hydrocarbon. Also disclosed is a process for producing the catalyst composition which can comprise: (1) impregnating a zeolite with an effective and coke-reducing amount of a metal compound under a condition sufficient to effect the production of a metal-promoted zeolite and (2) calcining the metal-promoted zeolite.Type: GrantFiled: April 4, 1997Date of Patent: October 6, 1998Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5811615Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an alumina and hexavalent chromium oxide. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: October 30, 1996Date of Patent: September 22, 1998Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5789642Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon are disclosed. The composition comprises an alumina, molybdenum oxide, and zinc oxide. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: December 12, 1996Date of Patent: August 4, 1998Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5755956Abstract: A reforming process, selective for the dehydrocyclization of paraffins to aromatics, is effected using a catalyst containing multiple Group VIII (8-10) noble metals having different gradients within the catalyst and a nonacidic large-pore molecular sieve. The use of this bed of catalyst results in greater selectivity of conversion of paraffins to aromatics and improved catalyst stability, particularly in the presence of small amounts of sulfur.Type: GrantFiled: December 13, 1996Date of Patent: May 26, 1998Assignee: UOPInventors: Leonid B. Galperin, Paula L. Bogdan, Edwin Paul Boldingh
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Patent number: 5744674Abstract: A catalyst for the preparation of benzene, toluene and xylene from C.sub.9.sup.+ heavy aromatics consists of zeolite ZSM-5 and .gamma.- or .eta.-Al.sub.2 O.sub.3 as carrier, Re, Sn and Pt or Pd supported on the carrier. Under the conditions of 350.degree.-450.degree. C., 0.5-3.5 MPa, a WHSV of 1-5 h.sup.-1 and a H.sub.2 /HC ratio (v/v) of 500-1200, the catalyst achieves high activity and stability as well as low hydrogen consumption.Type: GrantFiled: February 6, 1996Date of Patent: April 28, 1998Assignees: China Petrochemical Corporation, Research Institute of Petroleum ProcessingInventors: Shouxi Gui, Yuzhi Hao, Yanqing Li, Zhenhua Jing, Haohui Gu, Zhanqiao Liang, Baoyu Cheng
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Patent number: 5714660Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an alumina, a metal oxide, and an acid site modifier selected from the group consisting of silicon oxides, phosphorus oxides, boron oxides, magnesium oxides, tin oxides, titanium oxides, zirconium oxides, molybdenum oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: August 29, 1996Date of Patent: February 3, 1998Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake, Ralph J. Melton
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Patent number: 5714659Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an alumina, a metal oxide, and a acid site modifier selected from the group consisting of silicon oxides, boron oxides magnesium oxides, tin oxides, titanium oxides, zirconium oxides, molybdenum oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: August 29, 1996Date of Patent: February 3, 1998Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5705726Abstract: A mixture of aromatic hydrocarbons, comprising ethylbenzene and at least one xylene, is isomerized using a two reactor system to convert the ethylbenzene to compounds that may be removed from the aromatic hydrocarbon stream and to produce a product stream wherein the para-xylene concentration is approximately equal to the equilibrium ratio of the para-isomer. The catalyst present in the first reactor is one that is effective for ethylbenzene conversion with minimal xylene loss when operated under suitable conversion conditions, e.g., a catalyst comprising silica bound ZSM-5 that has been selectivated by one or more silicon impregnations or that has been coke selectivated. The catalyst present in the second reactor is one which is effective to catalyze xylene isomerization when operated under suitable conditions. Each of the catalysts of this invention may contain one or more hydrogenation or dehydrogenation components.Type: GrantFiled: November 14, 1995Date of Patent: January 6, 1998Assignee: Mobil Oil CorporationInventors: Jeeven S. Abichandani, Jeffrey S. Beck, Robert G. Bundens, Lloyd L. Breckenridge, David L. Stern, Chaya R. Venkat
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Patent number: 5698757Abstract: A composition which comprises a platinum-promoted zeolite and a gallium-promoted zeolite is disclosed. The composition can be used for converting a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon. Also disclosed is a process for converting a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbons employing the composition.Type: GrantFiled: June 26, 1996Date of Patent: December 16, 1997Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5689027Abstract: A mixture of aromatic hydrocarbons, comprising ethylbenzene and at least one xylene, is treated to convert the ethylbenzene to compounds that may be removed from the aromatic hydrocarbon stream and to isomerize any xylenes present. The ethylbenzene conversion catalyst is one that is effective for ethylbenzene conversion with minimal xylene loss, e.g., a silica bound intermediate pore size zeolite that has been selectivated. The xylene isomerization catalyst is one which is effective to catalyze xylene isomerization. Each of the catalysts of this invention may contain one or more hydrogenation or dehydrogenation components.Type: GrantFiled: November 14, 1995Date of Patent: November 18, 1997Assignee: Mobil Oil CorporationInventors: Jeevan S. Abichandani, Jeffrey S. Beck, David H. Olson, P. Thomas Reischman, David L. Stern, Chaya R. Venkat
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Patent number: 5516956Abstract: A mixture of aromatic hydrocarbons, comprising ethylbenzene and at least one xylene, is isomerized using a two component catalyst system to convert the ethylbenzene to compounds that may be removed from the aromatic hydrocarbon stream and to produce a product stream wherein the para-xylene concentration is approximately equal to the equilibrium ratio of the para-isomer. The first catalyst comprises an intermediate pore size zeolite that is effective for ethylbenzene conversion. The first catalyst is preferably silica-bound. The second catalyst comprises an intermediate pore size zeolite, which further has a small crystal size and which is effective to catalyze xylene isomerization. Each of the catalysts of this invention may contain one or more hydrogenation/dehydrogenation component.Type: GrantFiled: November 18, 1994Date of Patent: May 14, 1996Assignee: Mobil Oil CorporationInventors: Jeevan S. Abichandani, Chaya R. Venkat
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Patent number: 5475178Abstract: There is provided a catalyst comprising a heteropoly acid, such as phosphotungstic acid, supported on a mesoporous crystalline material, such as M41S. A particular form of this M41S support is designated as MCM-41. There is also provided a method for preparing this catalyst by impregnating the heteropoly acid on the support. There is also provided a process for using this catalyst to catalyze acid catalyzed reactions, such as the isomerization of paraffins and the alkylation of aromatics.Type: GrantFiled: August 18, 1994Date of Patent: December 12, 1995Assignee: Mobil Oil Corp.Inventors: Kenneth J. Del Rossi, Gregory A. Jablonski, Charles T. Kresge, Guenter H. Kuehl, David O. Marler, Gayatri S. Rav, Brenda H. Rose
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Patent number: 5457255Abstract: A catalyst for hydrogenolytic dealkylation comprising rhodium on a crystalline metallo-silicate carrier and a process for hydrogenolytically dealkylating a hydrocarbon mixture mainly comprising alkyl aromatic hydrocarbons in the presence of such a catalyst are disclosed. The catalyst exhibits catalytic activity at low temperatures and high reaction selectivity and has a prolonged duration.Type: GrantFiled: May 24, 1994Date of Patent: October 10, 1995Assignee: Mitsubishi Oil Co., Ltd.Inventors: Fumio Kumata, Toshihiko Masuda, Iwao Ueda
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Patent number: 5443715Abstract: A process for the production of gaseous olefins which involves introducing a hydrocarbon feedstock stream into a high temperature thermal cracking zone to produce a high temperature cracked product stream, quenching the cracked product stream to stop the cracking reactions, injecting at least one HDD (hydrogen donor diluent) into the cracked product stream at or downstream of the point at which the reaction is quenched, recovering normally gaseous olefins from the cracked product stream, and recovering a liquid product stream containing a diminished asphaltene content.Type: GrantFiled: March 25, 1993Date of Patent: August 22, 1995Assignee: Exxon Chemical Patents Inc.Inventors: Dane C. Grenoble, Roy T. Halle, Martin L. Gorbaty, Harold W. Helmke
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Patent number: 5364999Abstract: There is provided a process for converting organic compounds using a catalyst comprising a pillared, layered crystalline oxide material. This material may be prepared by intercepting a swellable layered oxide before calcination. The intercepted material is swollen and pillared. If the material is not intercepted in this manner, it is transformed into a zeolite by calcination. The pillared material may have a large degree of catalytic activity, and it may have rather porous layers.Type: GrantFiled: March 9, 1993Date of Patent: November 15, 1994Assignee: Mobil Oil Corp.Inventors: Charles T. Kresge, Wieslaw J. Roth, Kenneth G. Simmons, James C. Vartuli
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Patent number: 5365000Abstract: There is provided a process for converting organic compounds using a catalyst comprising a pillared, layered crystalline oxide material with a characteristic X-ray diffraction pattern. This layered material is designated MCM-39. This layered material may be swollen, and the swollen material may be pillared.Type: GrantFiled: July 19, 1993Date of Patent: November 15, 1994Assignee: Mobil Oil Corp.Inventors: Charles T. Kresge, Wieslaw J. Roth
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Patent number: 5345021Abstract: A catalyst comprising a novel zeolite NU-87, is useful in a wide variety of hydrocarbon conversion reactions including isomerisation, transalkylation and alkylation.Type: GrantFiled: January 11, 1993Date of Patent: September 6, 1994Assignee: Imperial Chemical Industries PLCInventors: John L. Casci, Ivan J. S. Lake, Timothy R. Maberly
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Patent number: 5248841Abstract: Alkylated aromatic compounds, either alone or in a mixture with an alkylating agent, are disproportionated, alkylated or transalkylated in the presence of a ZSM-22 zeolite. The products of the reactions contain the amounts of the para-isomer which are in excess of the equilibrium amounts of such isomer.Alternatively, 1,2-disubstituted, 1,3-disubstituted and/or 1,4-disubstituted aromatic compounds are contacted with the ZSM-22 zeolite under cracking conditions to selectively crack the 1,4-disubstituted isomer.Type: GrantFiled: April 30, 1982Date of Patent: September 28, 1993Assignee: Mobil Oil CorporationInventor: L. Brewster Young
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Patent number: 5215649Abstract: A process for the production of gaseous olefins which involves introducing a hydrocarbon feedstock stream into a high temperature thermal cracking zone to produce a high temperature cracked product stream, quenching the cracked product stream to stop the cracking reactions, injecting at least one HDD (hydrogen donor diluent) into the cracked product stream at or downstream of the point at which the reaction is quenched, recovering normally gaseous olefins from the cracked product stream, and recovering a liquid product stream containing a diminished asphaltene content.Type: GrantFiled: May 2, 1990Date of Patent: June 1, 1993Assignee: Exxon Chemical Patents Inc.Inventors: Dane C. Grenoble, Roy T. Halle, Martin L. Gorbaty, Harold W. Helmke
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Patent number: 5178748Abstract: A catalyst comprising a novel zeolite NU-87, is useful in a wide variety of hydrocarbon conversion reactions including isomerisation, transalkylation and alkylation.Type: GrantFiled: June 13, 1991Date of Patent: January 12, 1993Assignee: Imperial Chemical IndustriesInventors: John L. Casci, Ivan J. S. Lake, Timothy R. Maberly
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Patent number: 5174888Abstract: A process is provided for effecting catalytic conversion of an organic compound-containing feedstock to conversion product which comprises contacting said feedstock under catalytic conversion conditions with a catalyst comprising an active form of an inorganic, non-pillared crystalline phase exhibiting, after calcination, an X-ray diffraction pattern with at least one peak at a position greater than about 18 Angstrom Units d-spacing with a relative intensity of 100, and a benzene adsorption capacity of greater than about 15 grams benzene per 100 grams crystal at 50 torr and 25.degree. C.Type: GrantFiled: October 28, 1991Date of Patent: December 29, 1992Assignee: Mobil Oil Corp.Inventors: Charles T. Kresge, Michael E. Leonowicz, Wieslaw J. Roth, James C. Vartuli
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Patent number: 5160500Abstract: There is provided a method for preparing a zeolite other than ZSM-5 from a reaction mixture comprising a mixed organic directing agent which is a combination of (a) an organic nitrogen containing compound such as an amine or a quaternary ammonium compound and (b) an alcohol and/or diol. Particular zeolites synthesized by this method include ZSM-22 and ZSM-23. The use of an alcohol or a diol may inhibit the coformation of ZSM-5. Especially when used to prepare ZSM-23, this method enables the preparation of more catalytically active ZSM-23 of reduced crystallite size and also enables the use of lower crystallization temperatures. Particular mixed organic directing agents for the preparation of ZSM-23 are combinations of (a) pyrrolidine and (b) ethanol or ethylene glycol.Type: GrantFiled: October 30, 1991Date of Patent: November 3, 1992Assignee: Mobil Oil CorporationInventors: Pochen Chu, Donald J. Klocke, David O. Marler, John P. McWilliams, James C. Vartuli
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Patent number: 5122357Abstract: This invention deals with a crystalline oxysulfide composition, a process for preparing the composition, a catalyst using the composition and processes using the composition. The crystalline oxysulfide composition has a three-dimensional microporous framework structure of at least MO.sub.2, MS.sub.2, and MOS tetrahedral units, having an intracrystalline pore system and an empirical formula expressed in molar ratios:(M.sub.s Al.sub.t P.sub.u Si.sub.v)S.sub.w O.sub.2-wwhere M is at least one metal selected from the group consisting of metals which: 1) can be incorporated into the framework structure of a microporous molecular sieve and 2) form hydrolytically stable sulfides; s, t, u, v and w are the mole fractions of M, Al, P, Si and S respectively. The oxysulfide composition is prepared by contacting a molecular sieve having an empirical formula: (M.sub.s Al.sub.t P.sub.u Si.sub.v)O.sub.Type: GrantFiled: March 18, 1991Date of Patent: June 16, 1992Assignee: UOPInventors: Robert L. Bedard, Edith M. Flanigen, Stephen T. Wilson
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Patent number: 5110478Abstract: A process is provided for catalytic conversion of organic compounds in a conversion zone containing a synthetic, non-composited microporous membrane comprising a continuous array of crystalline molecular sieve material.Type: GrantFiled: March 25, 1991Date of Patent: May 5, 1992Assignee: Mobil Oil Corp.Inventors: Werner O. Haag, John G. Tsikoyiannis
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Patent number: 5053574Abstract: A catalyst for hydrodealkylation of alkylaromatic compounds which comprises porous alumina particles with coke deposited thereon in the pores, said alumina particles having a pore volume of 0.1 to 1.5 cm.sup.3 /g and a specific surface area of 5 to 500 m.sup.2 /g, the quantity of said coke being 1 to 30% by weight of said alumina particles, and the pore volume and the specific surface area of said catalyst being 0.05 to 1.5 cm.sup.3 /g and 1 to 500 m.sup.2 /g, respectively.Type: GrantFiled: May 11, 1990Date of Patent: October 1, 1991Assignee: Fuji Oil Company, Ltd.Inventors: Toshio Tsutsui, Osamu Kubota
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Patent number: 5047141Abstract: Organic compound conversion over catalyst comprising the product of a method for controlling the catalytic activity of a large pore molecular sieve which contains framework boron is provided. Control is effected by treatment with a solution of a metal salt under conditions such that metal is incorporated into the molecular sieve framework.Type: GrantFiled: January 16, 1990Date of Patent: September 10, 1991Assignee: Mobil Oil CorporationInventor: Pochen Chu
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Patent number: 5043513Abstract: A process is provided for hydrodealkylation of alkylaromatic hydrocarbons to produce benzene or BTX over catalyst comprising a particular metal and a synthetic zeolite, said zeloite characterized by an X-ray diffraction pattern including interplanar d-spacings at 12.36.+-.0.4, 11.03.+-.0.2, 8.83.+-.0.14, 6.18--0.12, 6.00.+-.0.10, 4.06.+-.0.07, 3.91.+-.0.07 and 3.42.+-.0.06 Angstroms.Type: GrantFiled: October 9, 1990Date of Patent: August 27, 1991Assignee: Mobil Oil Corp.Inventors: Paul A. Howley, Stuart S. Shih
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Patent number: 5043308Abstract: The preparation, structure, and properties of solid inorganic materials containing at least one rare earth element, aluminum, boron and oxygen are described. Also described is the use of such materials in catalytic compositions for the conversion of organic compounds. In particular, new materials comprising crystalline LnAl.sub.1.67+0.67X (B.sub.4 O.sub.10)O.sub.X where Ln is at least one Group IIIB element ion having effective ionic radii less than about 0.98 Angstroms at valence 3+ and coordination number VI, and X is a number ranging from 0 to 1, having a characteristic X-ray diffraction pattern are described as well as the use of such materials in various catalyzed processes including oxidative dehydrogenation of hydrocarbons and oxygen-containing hydrocarbons, dehydrogenation to functionalize alkylaromatic compounds, and ammoxidation of alkylaromatic compounds.Type: GrantFiled: March 29, 1989Date of Patent: August 27, 1991Assignee: Amoco CorporationInventors: Melvin L. Luetkens, Jr., Larry C. Satek
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Patent number: 5004854Abstract: A process for the production of pseudocumene, mesitylene, xylenes and benzene by upgrading C.sub.9 aromatics or mixtures of C.sub.7 -C.sub.9 aromatics is disclosed. The process is carried out under catalytic upgrading conditions using a catalyst which comprises a crystalline zeolite having a silica-to-alumina ratio of at least about 12 and a constraint index from about 1 to about 12, the zeolite preferably being ZSM-5.Type: GrantFiled: December 4, 1986Date of Patent: April 2, 1991Assignee: Mobil Oil Corp.Inventor: Tsoung Y. Yan
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Patent number: 5003119Abstract: A process for the manufacture of alkylbenzenes wherein a feed of fresh and recycle benzene and fresh olefin are reacted in the presence of an alkylation catalyst in an alkylator having at least two reaction stages wherein each stage is adiabatic. Essentially all of the olefin is completely reacted in each stage of the alkylator. Fresh olefin is fed into each stage of the alkylator. Preferred alkylbenzenes which are produced by this process are ethylbenzene and cumene.Type: GrantFiled: February 12, 1990Date of Patent: March 26, 1991Assignee: Lummus Crest, Inc.Inventors: Helion H. Sardina, Roger C. Johnson, John E. Paustian, Renata M. Cox
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Patent number: 5001296Abstract: A process is provided for hydrodealkylation of alkylaromatic hydrocarbons to produce benzene or BTX over catalyst comprising a noble metal and a synthetic zeolite, said zeolite characterized by an X-ray diffraction pattern including interplanar d-spacings at 12.36.+-.0.4, 11.03.+-.0.2, 8.83.+-.0.14, 6.18.+-.0.12, 6.00.+-.0.10, 4.06.+-.0.07, 3.91.+-.0.07 and 3.42.+-.0.06 Angstroms.Type: GrantFiled: March 7, 1990Date of Patent: March 19, 1991Assignee: Mobil Oil Corp.Inventors: Paul A. Howley, Stuart S. Shih
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Patent number: 4902845Abstract: Catalyst activity life of an iron oxide-containing catalyst is extended by contacting such catalyst with a feedstream containing about 0.0001 to about 0.01 mole of oxygen per mole of feed in the substantial absence of an oxidation catalyst.Type: GrantFiled: November 21, 1988Date of Patent: February 20, 1990Assignee: Amoco CorporationInventors: Dae K. Kim, George A. McConaghy
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Patent number: 4781814Abstract: Crystalline molecular sieves having three-dimensional microporous framework structure of MO.sub.2, AlO.sub.2, and PO.sub.2 tetrahedral oxide units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis are expressed by the formula:mR: (M.sub.x Al.sub.y P.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (M.sub.x Al.sub.y P.sub.z)O.sub.2 ; "M" represents at least two elements capable of forming framework tetrahedral oxides and selected from the group consisting of arsenic, beryllium, boron, chromium, gallium, germanium, lithium and vanadium; and "x", "y" and "z" represent the mole fractions of "M", aluminum and phosphorus, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is disclosed. The catalyst is useful in the cracking and hydrocracking of various hydrocarbonaceous feeds.Type: GrantFiled: May 6, 1987Date of Patent: November 1, 1988Assignee: Union Carbide CorporationInventors: Edith M. Flanigen, Brent M. Lok, Robert L. Patton, Stephen T. Wilson
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Patent number: 4709110Abstract: A modified ZSM-5 type zeolite is provided by treatment of a ZSM-5 type zeolite with BF.sub.3. The novel product is characterized by reduced pore size and enhanced shape-selectivity, or by enhanced activity, or by both. This invention also provides a process for catalytically converting organic compounds by use of the novel composition, an illustrative conversion being the catalytic conversion of methanol to hydrocarbons.Type: GrantFiled: May 6, 1986Date of Patent: November 24, 1987Assignee: Mobil Oil CorporationInventor: Paul G. Rodewald
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Patent number: 4670615Abstract: A process is provided for converting feedstock comprising aromatic hydrocarbon compounds to product comprising aromatic hydrocarbon compounds which differs from the feedstock over a catalyst composition comprising a crystalline layered silicate material.Type: GrantFiled: February 5, 1986Date of Patent: June 2, 1987Assignee: Mobil Oil CorporationInventor: Ernest W. Valyocsik
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Patent number: 4654457Abstract: A method for selectively dealkylating a 1,4-dialkylbenzene in a dialkylbenzene mixture is disclosed, comprising contacting the mixture with a zeolite catalyst which is prepared by the steps of: (1) hydrothermally synthesizing a zeolite from a system in which an alkali metal cation and an organic cation or its precursor coexist and then calcining the zeolite; and (2) modifying the zeolite with a metal or metalloid oxide. This method permits selective dealkylation of a 1,4-dialkylbenzene while maintaining the yield and purity of olefins formed during the dealkylation at high levels.Type: GrantFiled: October 17, 1985Date of Patent: March 31, 1987Assignee: Sumitomo Chemical Company, LimitedInventors: Hiroshi Sato, Norio Ishii, Kenichi Hirose