Abstract: In a process of making gas laid products by entraining particles at least partially coated with a binder in a gaseous stream, passing the stream through a forming chamber and through a permeable collecting surface where the particles build up to form a product like fiber glass insulation, this invention prevents particles from contacting and building up on the walls of the forming chamber and causing wet spots in the finished product by maintaining a high velocity, high pressure layer of gas close to the exposed surface of the walls of the chamber and moving in the general direction of the gaseous stream. This is accomplished by apparatus including a plurality of plenum boxes forming the walls of the forming chamber with the surface exposed to the gaseous stream having gas directing openings therein. Also, an improved method of applying the binder to the particles is disclosed.

Abstract: Provided is a process for the production of a loop-shaped flame in a glass furnace. The furnace includes, in a rear part, a glass melting zone heated by injecting through at least one port a fuel gas and an oxidizer gas having more than 50 vol % of oxygen and, in a front part, a glass refining zone. The process involves defining a stoichiometry coefficient Ks of the flame in the melting zone or the refining zone according to the following formula: ##EQU1## The oxidizer gas and the fuel gas injected through at least the first port are adjusted to obtain a stoichiometry coefficient Ks in the glass melting zone equal to at most 0.8. A fuel-oxidizer mixture is injected into the refining zone to obtain a stoichiometry coefficient Ks in the refining zone which is greater than the stoichiometry coefficient Ks in the melting zone and which is between 0.8 and 1.5. An oxidizer gas is injected into the melting zone in the vicinity of a fume discharge zone to obtain a quantity of oxygen in the fumes of between 0.

Abstract: A method for treating cullet before use as a raw material in a glass manufacturing process is disclosed. The method includes providing a bed of cullet; passing hot gases through the bed, the quantity and temperature of gases being sufficient to pyrolyze odor creating impurities within the bed of cullet; entraining volatile products of pyrolysis into gases leaving the moving bed; heating the gases leaving the bed to oxidize odor creating impurities; and discharging the gases to the atmosphere. The apparatus includes a housing containing a moving bed of cullet; a source of hot gases which permits the gases to pass through the moving bed of cullet to pyrolyze odor creating impurities within the cullet and entrain volatile products of pyrolysis into gases leaving the moving bed; and an incinerator to remove odor creating impurities from gases leaving the moving bed.

Abstract: The instant invention provides a method of controlling the accumulation of sodium sulfate in the checker packing of a regenerator of a cross-fired regenerative-type glass melting furnace. Typically, glass batch materials are melted within the furnace by combustion of fuel. This combustion produces exhaust gas that is drawn through the regenerator and heats the checker packing. During the melting operation, sodium sulfate gas is formed by the melted glass and is carried with the exhaust gas through the regenerator. The sodium sulfate gas may condense on a portion of the checker packing. As the sodium sulfate condensate accumulates on the checker packing, it may restrict the flow of exhaust gas and/or combustion air through the regenerator.

Abstract: In a process of making gas laid products by entraining particles including fibers at least partially coated with a binder in a gaseous stream, passing the stream through a forming chamber and through a permeable collecting surface where the particles including fibers build up to form a product like fiber glass insulation, this invention prevents particles including fibers from contacting and building up on the walls of the forming chamber and causing wet spots in the finished product by maintaining a high velocity, high pressure layer of gas close to the exposed surface of the walls of the chamber and moving in the general direction of the gaseous stream. This is accomplished by apparatus including a plurality of plenum boxes forming the walls of the forming chamber with the surface exposed to the gaseous stream having gas directing openings therein.

Abstract: A method and apparatus for treating cullet before use as a raw material in a glass manufacturing process is disclosed. The method includes providing a bed of cullet; passing hot gases through the bed, the quantity and temperature of gases being sufficient to pyrolyze odor creating impurities within the bed of cullet; entraining volatile products of pyrolysis into gases leaving the moving bed; heating the gases leaving the bed to oxidize odor creating impurities; and discharging the gases to the atmosphere. The apparatus includes a housing containing a moving bed of cullet; a source of hot gases which permits the gases to pass through the moving bed of cullet to pyrolyze odor creating impurities within the cullet and entrain volatile products of pyrolysis into gases leaving the moving bed; and an incinerator to remove odor creating impurities from gases leaving the moving bed.

Abstract: Food grade carbon dioxide is produced from oxyfuel fired glassmaking furnace waste gas by a series of steps including quenching the waste gas with aqueous quench liquid, dry-filtering sulfur salt from the gas, scrubbing the filtered gas with aqueous carbonate to convert the remaining sulfur dioxide to an aqueous sulfite suspension and using the suspension as part or all of the above-mentioned aqueous quench liquid, contacting the sulfur dioxide-free waste gas with ammonia in the presence of a catalyst that selectively converts nitrogen oxides to nitrogen, thereby removing substantially all nitrogen oxides from the waste gas, and distilling the resulting waste gas stream thereby producing high purity liquid carbon dioxide and producing an off-gas, which is recycled to the furnace as fuel.

Abstract: A method is taught for separately preheating cullet and batch, material use in glass making. This method uses a two stage process for preheating batch in a way that allows water vapor to escape to the atmosphere before the main preheating stage. It supplements current preheating methods of the art of glass making. Apparatuses to carry out this method are also taught.

Abstract: A method of accurately circumferentially orienting the output shaft of each of a plurality of oscillating gob distribution device units (S) with respect to one another and with respect to a support device (T) used to support a plurality of gob chutes. A fixture (10) having a slot (22) extending therethrough is secured to the output shaft of each of the drive units and in a fixed circular position relative thereto. The positions of the output shafts are adjusted to bring the slots into alignment with one another by inserting the shank portion (42) of a zeroing bar (40) into the slots of the fixtures, and the position of the support device is circumferentially adjusted to bring a recess therein into a predetermined circular orientation with respect to a step end portion (46) of the zeroing bar.

Abstract: In this invention radioactive or hazardous containing materials are vitrified in a melter having two or more chambers. Glass feed materials are added to the primary chamber of the melter and they are heated to a molten glass which is then transported to one or more secondary chambers where hazardous and/or radioactive containing materials are added and are encapsulated and/or melted. In addition, the non-plutonium part of a glass feed can be melted in a non-radioactive environment which permits contact operations and maintenance; no radioactive shielding; and a conventional off gas system-similar to commercial vitrification plants. The hot molten "clean" glass is directed into a radioactive containment such as a "glove box"; shielded "glove box"; or hot cell, or a combination of these. By delivering hot "clean" glass from a melter including non-radioactive materials, 90% of the off gases will be non-radioactive.

Abstract: The bottoms of exhaust stacks and systems on glass melting furnaces usually collect slag that is produced by volatiles in the exhaust gases condensing out and forming a glassy substance on the cooler walls of the stacks, etc. which then runs down the walls picking up refractory and forming a slag in the lowest places. This slag often cools to hardness or a high viscosity, tough mass. It has to be removed periodically to prevent building up to the point that slag would run back into the furnace damaging the glass and removal is a hot, dirty, time consuming job. This problem is worse on oxy-fuel furnaces which the industry is trending towards for other advantages. The present invention eliminates this problem by reducing the size of the reservoir in the bottom of the stack and adding a heated bushing with an orifice that continually drains the slag from the small reservoir.

Abstract: The present invention relates to a process for producing a porous glass preform for an optical fiber and an apparatus for conducting such a process. According to the process, fine glass particles are produced by heating and reacting vaporous starting materials in a reaction vessel. The resulting fine glass particles are thereafter deposited to obtain the porous glass preform. An exhaust gas containing non-deposited fine glass particles is exhausted through an exhaust duct at a velocity above 15 m/sec. Preferably, pressure fluctuation in the reaction vessel is minimized by supplying air from outside of the reaction vessel to the exhaust duct. In accordance with the present invention, the exhaust duct is less likely to become obstructed by non-deposited fine glass particles. As a result, the preform can be produced without interruption over an extended period of time.

Abstract: An air pollution control process and apparatus for glass furnaces for use in the furnace's waste gas outlet including passing the waste gases through a spray type neutralization tower to remove sulphates in the waste gases by spraying an absorbent (NaOH) to reduce the opacity of exhaust gas, and employing a pneumatic powder feeding device to feed flyash or calcium hydroxide periodically in a path between the spray type neutralization tower and a bag house to maintain normal functioning of the filter bag in the bag house.

Abstract: Apparatus and method for melting glass in a glass melter in such a way as to reduce deposition of particulates in the off-gas duct. Deposit accumulation is reduced by achieving an off-gas velocity above approximately 15 meters/second and an off-gas temperature as close as possible to, but not higher than, the glass softening point. Because the deposits are largely water-soluble, those that do form on the interior surface of the duct can be readily removed by injecting water or steam directly into the off-gas duct from its entrance or exit.

Abstract: The invention relates to a process of eliminating high chloride-containing incinerator ash and incinerator ash-residue mixtures, without generating excessive heavy metal-containing effluents during the actual vitrification of the ash. The process involves first pretreating the incinerator ash or ash-residue mixture, if needed, whereby the resultant ash contains less than about 3% halogen by weight and less than about 3% C.. Following the pretreatment, the ash is dried and then mixed with any additives needed to make up a vitrifiable batch mixture which will, when subsequently vitrified, form a glass possessing an excellent acid durability. A durability whereby such that the weight loss of the glass in 5% HCl solution at 95.degree. C. is 2.0 mg/cm.sup.2 or less in 24 hours. This durability results in minimal or non-detectable leaching of hazardous heavy metal or non-metallic specie and is sufficient enough durability such that the vitrified glass will easily pass the EPA's test for leachability.

Abstract: A method for reducing pollution emissions from a glass melting furnace using electrostatic granular bed (EGB) technology. The granules in the EGB filter are themselves formed from an alkaline earth metal material. The granules react with sulfur compounds in the exhaust gas and form a layer of alkaline earth metal sulfates and sulfites in the granules. Simultaneously alkali metal-containing particles are deposited on the granules. The accumulated layers of pollutants are easily removed by mechanical agitation.

Abstract: A method and apparatus for glass manufacture is described having batch preheating and reduced pollution emission. The apparatus includes two modules containing pelletized glass and/or cullet. One module functions as a pelletized glass preheater, and the other as a filter for removing pollution emissions from furnace exhaust gases. The modules are switchable, such that the preheating module can be converted to a filter module, and the filter module converted to a preheating module, thus allowing periodic cleaning and routine maintenance.

Abstract: A method and apparatus for simultaneously preheating cullet and removing pollutants from glass furnace gases is disclosed. Raw moist cullet having fine glass dust material and other impurities adhered to its surface is heated by furnace gases which remove the moisture and the impurities by entrainment. The dry, clean cullet is then electrically charged and used to filter the exhaust gases which have been electrostatically charged.

Abstract: A modular solids charger for feeding granular solid material to a reactor, the charger comprising a chassis, a charger plate support frame vertically and angularly adjustable with respect to the horizontal secured to the chassis, a removable reciprocable charger plate reciprocably secured to the charger plate support frame, a removable solids supply chute disposed above the reciprocable charger plate for feeding solids to the reciprocable charger plate, spacers for adjusting the elevation of the chassis to accommodate a range of elevations of reactor feed openings, and charger plate support frame extensions to enable the charge plate support frame to accommodate a range of reciprocable charger plate widths.

Abstract: A novel glass batch material produced from materials comprising refractory brick and one or more fluxes and an associated method, and a method of making glass utilizing the novel glass batch material. The present invention provides a method of safely and inexpensively disposing of and utilizing used refractory linings from glass melting furnaces.

Abstract: A method for reducing pollution emissions from a glass melting furnace using electrostatic granular bed (EGB) technology is disclosed. In one embodiment, sorbent dust containing an alkaline earth metal material, e.g., calcium, is injected into a prereactor for reaction with furnace exhaust gases. A layer of calcium material forms over the granules. These granules are co-mingled with granules from an EGB filter which, over a period of time, retain a layer of low resistivity alkali metal salt. The resulting mixture of granules maintains a high resistivity and therefore prolongs the life of granules used in the EGB filter. In an alternative embodiment, the granules in the EGB filter are themselves formed from an alkaline earth metal material. The granules react with sulfur compounds in the exhaust gas and form a layer of alkaline earth metal sulfates and sulfites in the granules. Simultaneously alkali metal-containing particles are deposited on the granules.

Abstract: A device for the formation, by pyrolysis, of a coating of metal or a metal compound on one face of a hot glass substrate which is in motion by bringing the face into contact with a gaseous reagent includes a roof; support device for conveying the hot glass substrate along a path through a coating chamber defined between the roof and the face of the hot glass substrate; at least one reagent gas inlet in the form of a slot opening directly into the coating chamber and extending transverse to the path of the hot glass substrate for supplying and distributing gaseous reagent to the coating chamber; and at least one exhaust gas outlet for discharging exhaust gas from the coating chamber.

Abstract: An aluminum can melting furnace in which a slip stream of molten material is diverted from a main molten bath in the furnace, a vortex is formed in the diverted slip stream, and thin walled aluminum can feedstock is introduced into the vortex. The feedstock is immediately drawn under the surface of the vortex in the slip stream so the feedstock melts before it has a chance to oxidize. Hydrocarbons which are introduced with the feedstock are flash vaporized in the vortex. The hydrocarbon vapors are captured and conducted to the furnace burner where they are burned to increase the efficiency of the operation and reduce the pollution generated by the process.

Abstract: A method and apparatus of reclaiming hazardous inorganic wastes to produce an environmentally benign abrasive for use in loose grain processes, as a coated or bonded abrasive, or as a polishing grain. A tough and useful abrasive, with a MOH hardness of 7 to 8, is manufactured from emission control dusts of the aluminum industry or sludges from other industries, and may include small amounts of lead and cadmium oxides as toughening agents. The abrasive particles are sized by air sifting or by water sedimentation separating methods. The process for the manufacture of abrasive material comprises the steps of removing soluble salts from a waste stream by hot water extraction; using a computer matrix to group the waste stream into different batches for mixing with other glass-making materials to form a batch mixture; oxidizing the organic compounds contained in the batched mixture; melting the batch mixture to form a glasseous substance; and fritting the glasseous substance to form the abrasive.

Abstract: A method and apparatus for vitrifying waste materials containing a high quantity of carbon are provided which include the use of a secondary combustion chamber for burning the waste gases resulting from an electrically heated glass melting furnace. Additional energy is generated by this afterburning which is used to preheat batch materials used in the glass melting furnace. The particulate matter in the burned waste gases is collected in a gas washer as sludge, is thickened, and is fed back to the glass melting furnace.

Abstract: A method and apparatus for preheating material in a glass melting furnace is provided. An indirect heat exchanger is utilized in which exhaust gases from the glass melting furnace are directed, in a counter flow relation, to raw materials and glass cullet being fed into a glass melting furnace. A first conduit is connected to the heat exchanger to withdraw gases formed from the decomposition of organic matter present in the materials being preheated and the gases are directed by the conduit into the glass melting furnace where they are combusted. A second conduit may also be provided for extracting water vapor released from the preheated materials prior to decomposition of the organic material.

Abstract: A washing method for a workpiece, a resin molded product and a manufacturing method for a resin molded product. There are three steps involved, a detergent washing step, a rinsing step and a drying step. In the detergent washing step there is an additional step in which the detergent water is separated into a condensed liquid and water vapor, the water vapor being discharged into the air. The apparatus used in the method consists of degreasing baths, and withdrawal baths for the detergent wash, a pure water bath for rinsing and a drying bath. The apparatus also has an air heating unit which supplies hot air to form the water vapor in the separation step of the detergent water.

Abstract: The process and apparatus of the present invention enable the production of glass fiber product from scrap glass fibers. The process includes: feeding the scrap glass fibers having an average length up to around 12 inches to a glass melting tank having a pool of molten fiberizable glass, melting the scrap glass fibers without the presence of non-vitrified glass forming materials in an oxidizing environment, conditioning the melt to a formable viscosity, and forming the glass fiber from the conditioned melt where for a given glass fiber product there is a near constant pull of the melted glass from the melter. The rate of feeding of the scrap glass to the melter is sufficient to maintain the pool of melted glass with a level within the range of .+-.0.35 inch (9 mm.) over a period of eight hours. The scrap glass fibers have a similar fiberizable inorganic composition to that of the desired glass fiber product and generally include fibers with organic-containing sizes and/or coatings.

Abstract: The initial stages in the manufacture of a glass-like mineral fiber suitable for a multiplicity of industrial uses are essentially conventional; a charge of raw minerals (igneous rock, basalt, slag from a blast furnace or other metal working furnace, phosphate slag, etc.) is melted, then spun and collected to produce a fibrous mineral "blanket". The "blanket" is chopped up, separated, and screened, producing a prilled material constituting a multiplicity of mineral fiber pellets of given average size. These pellets are subjected to brief, rapid acceleration, as by contact with a high-speed toothed rotary wheel, to accelerate and stress the pellets into an industrially usable material constituting a multiplicity of shredded, flake-like mineral fiber elements, at least one such element for each pellet.

Abstract: A apparatus for simultaneously preheating cullet and removing pollutants from glass furnace gases is disclosed. Raw moist cullet having fine glass dust material and other impurities adhered to its surface is heated by furnace gases which remove the moisture and the impurities by entrainment. The dry, clean cullet is then electrically charged and used to filter the exhaust gases which have been electrostatically charged.

Abstract: A mass production method and apparatus of hermetic coating optical fiber where a bare fiber drawn from a preform is hermetically coated by CVD method in a reactor vessel, wherein a liquid flushes solid particles or by-products sticking to the reactor inner wall. The liquid may be supplied continuously or intermittently, to flush carbon particles generated during carbon coating process. The invention enables to produce a long hermetic coating optical fiber without choking the reactor, and improves a yield rate and productivity.

Abstract: A method and apparatus for glass manufacture is described having batch preheating and reduced pollution emission. The apparatus includes two modules containing pelletized glass and/or cullet. One module functions as a pelletized glass preheater, and the other as a filter for removing pollution emissions from furnace exhaust gases. The modules are switchable, such that the preheating module can be converted to a filter module, and the filter module converted to a preheating module, thus allowing periodic cleaning and routine maintenance.

Abstract: A method and apparatus of reclaiming hazardous inorganic wastes to produce an environmentally benign abrasive for use in loose grain processes, as a coated or bonded abrasive, or as a polishing grain. A tough and useful abrasive, with a MOH hardness of 7 to 8, is manufactured from emission control dusts of the aluminum industry or sludges from other industries, and may include small amounts of lead and cadmium oxides as toughening agents. The abrasive particles are sized by air sifting or by water sedimentation separating methods.

Abstract: A glass melter 30 having a mixing impeller 34 for converting a feed stream 38 supplied to a vessel 32 into a vitrified glass melt 50. Heating means such as electrodes 36 or a gas burner 58 are used to heat the glass melt 50. Electrode 36 arrangements are proposed for minimizing current flow through the impeller 34. Current flow through a special continuous circular impeller or conical pump 70 is disclosed. A cylindrical vessel 98, triangular vessel 94, square vessel 32, and hexagonal vessel 96 are disclosed. Methods of processing particular waste streams are disclosed including coated mineral fibers, fly ash, radioactive material, chemical waste and the like.

Abstract: A method of feeding glass to a glass-melting furnace for making a vitreous material, a heated airstream containing air at a temperature in excess of 1,000.degree. C. is passed down vertical cylinders towards the crown of the glass-melting furnace. Powdered glass batch is introduced into the vertically moving heated airstream in the lower and wider cylinder and infra-sound is applied to the vertically moving heated airstream by an infra-sound generator to vibrate the heated airstream and effect heat transfer from the airstream to the glass batch particles so that the glass batch particles are heated and the temperature of the heated airstream is reduced to a temperature below 700.degree. C., thereby reducing the propensity of the air to produce nitrogen oxides.

Abstract: A vertical glass melting furnace of the type having an inlet for raw materials at the top thereof, an outlet for molten glass at the bottom thereof, and a tabular electric resistance heating element for melting which is immersed at some level in molten glass, has at least one opening, and covers almost entirely the cross-section of the furnace at that level, the vertical glass melting furnace comprising a stirrer which extends from above the furnace and passes through the batch layer and the tabular heating element so that the stirrer brings about forced circulation for homogenization of the molten glass which has passed through the tabular heating element and stays in the region below the tabular heating element.

Abstract: A method of feeding and firing a glass-melting furnace comprises the step of passing glass batch, combustion air and burning fuel vertically down a cylindrical tower and through the crown of the furnace. A feed stream of glass batch and combustion air is surrounded by burning fuel in the tower and the flame of burning fuel strikes the surface of molten glass in the furnace. Infra-sound waves are applied to the glass batch, combustion air and burning fuel as these are fed downwardly through the tower and the crown of the furnace to enhance transfer of heat from the burning fuel to the glass batch so that the batch in the feed stream is heated to melting temperature and molten glass droplets fall upon the surface of molten glass in the furnace.

Abstract: Redeposition of glass particles is prevented by a method for heating a glass body comprising heating a part of the glass body with relatively moving the glass body and a heating source, wherein an inert gas is blown from inert gas-blowing means onto a surface of the glass body near a heated part of the glass body.

Abstract: Material, such as, for example, sealed double bags of asbestos containing waste or ash from infectious waste or toxic material or radioactive waste, is transferred into a glass melt of a furnace. Gas bubbles released into the melt form a gas curtain which causes enhanced mixing of the material to accelerate the dissolution of the components of the added material. The presence of the gas bubbles reduces the cross-section of the molten glass through which current passes, which in turn increases the electrical resistance of the glass melt and therefore increases power generation of the melt or power density at constant current. A highly oxidizing hot region is produced under the location where the material is introduced into the furnace. Drawn off glass is shaped and quenched into at least two sizes of approximate spheres. The spheres are cooled sufficiently fast to be thermally tempered and have a surface compressive strength level above 5000 psi.

Abstract: A solids charger of the type having a main support frame with a solids supply chute thereabove feeding solids to a vertically and angularly adjustable, with respect to the horizontal, reciprocable charger plate positioned under the solids supply chute for receiving solids toward its rear end and feeding the granular solid materials to a reactor from its front end. The improvement in such a solids charger of a reciprocable charger plate reciprocably mounted in fixed angular relation to a charger plate support, reciprocating drive means fixedly mounted to the charger plate support and connected by an adjustable connecting rod with the rear end of the reciprocable charger plate, the connecting rod reciprocating generally parallel to the plane of the charger plate.

Abstract: An optical fiber (24), destined to receive a hermetic coating (32), is moved through a hermetic coating apparatus (30) wherein the fiber, entering the hermetic coating apparatus at a predetermined temperature, is caused to be engaged by a reactive gas. The reactive gas, reacting with the heated fiber, is effective to cause a layer of a hermetic material to be deposited adjacent to the outer surface of the fiber. A cross-flow purge gas is effective to prevent a resultant accumulation of a soot comprising reactive components of the reactive gas adjacent to portions of the hermetic coating apparatus which become heated by the fiber. Failure to prevent the accumulation of the soot may lead to fiber abrasions and reduced fiber strength.

Abstract: A batch charger for feeding raw batch material to a glass making furnace of the type having a reciprocating charger plate positioned under a hopper chute. A pusher bar is supported substantially parallel to the front edge of the charger plate, and rams are connected to the pusher bar to move it from a position under the charger plate such that raw batch that has been delivered over the edge of the charger plate can be pushed further into the furnace.

Abstract: An improved method preheating cullet and glass batch together for use as feedstock for a glass furnace. The method uses a preheater including a separator and a heat exchanger. The heat exchanger is a direct contact raining bed in which large particles in the feedstock are heated by hot gases as the particles flow down by gravity and fine particles become entrained with the hot gas flow. The separator removes the fine particles entrained in the hot gases and remixes preheated the fine particles with the preheated cullet. Preheater systems are described in which the hot gasses are provided by the glass furnace exhaust, by a separately fired heater, by a separately fired heater combined with the glass furnace exhaust and by a separately fired heater with exhaust gas recirculation.

Abstract: A charger apparatus having a reciprocable charger plate for feeding batch and cullet to a glass melting furnace. The cullet is preferably first preheated in a charger mounted cullet feed hopper utilizing exhaust gas from the furnace as the heat source. The cullet feed hopper deposits a layer of preheated cullet over a layer of batch material on the charger plate prior to delivery to the furnace so as to reduce steam generation and dusting problems. The charger also includes a primary cullet hopper in which cold cullet is preheated with off-gas from the preheater of the cullet feed hopper for subsequent delivery to the cullet feed hopper. The charger may also include an under plate pusher which is tiltable about a vertical axis to provide improved melt control and to direct the charge away from the furnace sidewall so as to improve refractory life. Dusting and carry over of fines in the exhaust gas is minimized due to the use of pre-melt electrodes in the charging zone.

Abstract: A method for making better quality molten glass in a glass melter, the glass having the desired viscosity and, preferably, also the desired resistivity so that the glass melt can be established effectively and the product of the glass melter will have the desired level of quality. The method includes the adjustment of the composition of the glass constituents that are fed into the melter in accordance with certain correlations that reliably predict the viscosity and resistivity from the melter temperature and the melt composition, then heating the ingredients to the melter's operating temperature until they melt and homogenize. The equations include the calculation of a "non-bridging oxygen" term from the numbers of moles of the various ingredients, and then the determination of the viscosity and resistivity from the operating temperature of the melter and the non-bridging oxygen term.

Abstract: A method and apparatus for recycling scrap mineral fibers (42) having an organic binder coating in a highly stirred glass melter (16) wherein the organic binder coating is decomposed by applying heat. Carbon from the organic binder coating is oxidized on the surface of the glass melt (17). After oxidizing the carbon, the glass fibers are dispersed into the melt. Residual carbon may be oxidized after inclusion in the melt. Purified glass suitable for forming glass fibers is further processed by conventional glass fiber forming equipment. The method may also include the step of pre-processing the glass fiber scrap by shredding or pulverizing to facilitate feeding the glass fiber scrap to the highly stirred glass melt. The apparatus according to the present invention is preferably a stirred melter (16) having electrical joule effect heating. An impeller (22) in the glass melt stirs the melt at a high rate of speed to provide a draw down effect pulling fibers into melt.

Abstract: Granules of glass flakes which comprise glass flakes in granular form and a binder which bonds the glass flakes to one another to form granules. The granules are used together with a molten thermoplastic resin.

Abstract: A blanket charger for feeding raw batch material into a glass making furnace, particularly an end fired, sidewall fed type furnace. The charger has a main support frame with a raw batch hopper chute thereon and a reciprocable charger plate positioned under the hopper chute for receiving raw batch material therefrom. The charger plate is reciprocally moved by a fluid driven cylinder and piston device motivated by a fluid, preferably a nonflammable, water-glycol solution or by air. The travel distance of the charger plate in the forward and rearward strokes is selectively controlled by a pair of adjustable striker rod assemblies positioned on the charger plate which alternately contact a pair of frame mounted limit switches. Stroke speed of the cylinder may be varied by selective adjustment of appropriate control devices.

Abstract: An integrated process for utilizing waste heat from a glass making furnace. The hot off-gas from the furnace is initially partially cooled, then fed to a reformer. In the reformer, the partially cooled off-gas is further cooled against a hydrocarbon which is thus reformed into a synthesis gas, which is then fed into the glass making furnace as a fuel. The further cooled off-gas is then recycled back to absorb the heat from the hot off-gas to perform the initial cooling.

Abstract: An arrangement for cleaning a wool chamber in the manufacture of mineral wool. In the manufacture of mineral wood, a binder is added to the stream of fibres. The stream is deflected towards the wool chamber and the binder deposits itself in fine droplets on the fibres. The binder-loaded fibres which touch against the walls and roof of the wool chamber adhere to them, because the binder hardens upon contact with the hot surfaces. Gradually a hard deposit of binder and fibres is formed upon the walls. Cleaning of the walls is substantially simplified by making the walls and/or the roof of hollow, double-walled construction, perforating the inner walls, applying a reduced pressure in the cavity between the walls, and holding a detachable lining against the inner walls by suction.