Depositing Molten Glass On Periphery Of Rotating Fiberizing Means (e.g., Disc, Rotor, Wheel, Etc.) Patents (Class 65/456)
  • Patent number: 11174191
    Abstract: A glass composition of the present disclosure includes, in wt %, 50?SiO2?56, 20?B2O3?30, 10?Al2O3?20, 3.5?MgO+CaO?10, and 0?R2O?1.0, further includes Fe2O3, and has a permittivity of less than 5.0 at a frequency of 1 MHz. R is at least one element selected from Li, Na, and K. The glass composition of the present disclosure is a low-permittivity glass composition with which the occurrence of fiber breakage during fiber forming can be reduced even when glass fibers to be formed have a small fiber diameter, and the occurrence of defects such as fiber breakage and fluffing during processing of the glass fibers can be reduced.
    Type: Grant
    Filed: May 18, 2018
    Date of Patent: November 16, 2021
    Assignees: NIPPON SHEET GLASS COMPANY, LIMITED, UNITIKA LTD., UNITIKA GLASS FIBER CO., LTD.
    Inventors: Yoshiyuki Inaka, Takaharu Miyazaki, Koji Hayashi, Riku Sawai, Yoshito Nawa, Daisuke Nishinaka, Tomoki Sekida
  • Patent number: 10752537
    Abstract: Mineral fibers have a chemical composition including the following constituents, as weight percentages: SiO2 30% to 50%, Al2O3 10% to 20%, CaO+MgO 20% to 35%, Na2O+K2O 1% to 10%, wherein the mineral fibers include a content of total iron, expressed as Fe2O3, of from 5% to 15% and a redox, which corresponds to the weight ratio between the content of ferrous iron, expressed as Fe2O3, and the total content of iron, expressed as Fe2O3, of less than 0.6.
    Type: Grant
    Filed: October 6, 2016
    Date of Patent: August 25, 2020
    Assignee: SAINT-GOBAIN ISOVER
    Inventor: Christopher Ellison
  • Publication number: 20140004766
    Abstract: A method for forming an insulation product based on a composite of mineral wool and another first material comprising the steps of: (1) forming mineral wool fibers using at least one fiberizing device; (2) introducing the first material to the formed mineral wool fibers at a location proximate the fiberizing device to form a first mixture; (3) drawing the first mixture into a collector to form a structure having a predetermined thickness; and (4) subsequently processing the first mixture to form the insulation product, wherein the first material is disposed throughout the insulation product.
    Type: Application
    Filed: June 26, 2013
    Publication date: January 2, 2014
    Applicant: Industrial Insulation Group, LLC
    Inventors: Don Forte, Philippe Delouvrier
  • Patent number: 8104311
    Abstract: Tubular pipe insulation is made from a glass fiber mat produced utilizing a rotary glass fiberization process. A spinner disc is rotated to centrifuge molten glass through fiberization holes in an annular sidewall of the spinner disc and form primary glass fibers. The primary glass fibers are attenuated and formed into a veil where the fibers are dispersed to reduce in length the fiber networks formed from the fibers. Binder is applied to the fibers and the fibers are collected into a mat that, when pulled apart by longitudinally directed, opposing forces, separates across the width of the mat into two mat sections having feathered edges with substantially no fibrous stringers extending beyond the feathered edges for a distance greater than about four inches. The leading mat section is then wound about a mandrel and the binder in the mat is cured to form the pipe insulation.
    Type: Grant
    Filed: May 9, 2006
    Date of Patent: January 31, 2012
    Assignee: Johns Manville
    Inventors: John Wayne Baker, Rodney Roger Smalley, Alessandro G. Borsa, Kenneth Charles Fitzpatrick
  • Patent number: 8056370
    Abstract: Methods of melt spinning to make amorphous and ceramic materials.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: November 15, 2011
    Assignee: 3M Innovative Properties Company
    Inventors: Anatoly Z. Rosenflanz, Ahmet Celikkaya, Thomas J. Anderson
  • Patent number: 7779653
    Abstract: A method of reducing carbon monoxide and hydrocarbon emissions in a rotary glass fiberization process utilizes a fiberizing spinner with fiberizing holes through which molten glass is passed by centrifugal force to form primary fibers which pass through an annular heat bath region and attenuation fluid emitting apparatus that forcefully emits an attenuating fluid to attenuate the primary fibers into finer diameter fibers. Oxygen is introduced into the annular heat bath region to oxygen enrich the annular heat bath region and is combusted in the annular heat bath region to materially reduce carbon monoxide and unburned hydrocarbon emissions produced by the process.
    Type: Grant
    Filed: January 10, 2007
    Date of Patent: August 24, 2010
    Assignee: Johns Manville
    Inventor: Alessandro G. Borsa
  • Patent number: 7458235
    Abstract: A method is provided to produce fine diameter glass fibers with fewer defects through a combination of lower attenuating gas velocities and the use of spinners having more and smaller holes. The method uses a device for internal centrifugation of mineral fibers including a centrifuge equipped with a peripheral band perforated with orifices distributed in a plurality of annular zones arranged on top of each other, assuming that the centrifuge is in centrifugation position. The device includes at least two annular zones whose number of orifices per unit of surface area differs by a value greater than or equal to 5%, 10%, or 20%.
    Type: Grant
    Filed: February 13, 2002
    Date of Patent: December 2, 2008
    Assignee: Saint-Gobain Isover
    Inventors: Sebastien Beaufils, Christophe Wagner, Mark Trabbold, Alain Yang
  • Publication number: 20040112093
    Abstract: Glass fiber insulation products, and methods of manufacturing small diameter glass fibers with fewer stress-rising defects. The insulation products can provide the same thermal resistance or R-value with reductions in fiber density of at least about 20% or more while achieving acceptable recovery of the nominal thickness following compression. The methods can produce fine diameter glass fibers with fewer defects through a combination of lower attenuating gas velocities and the use of spinners having more and smaller holes. A preferred method uses a device for internal centrifugation of mineral fibers including a centrifuge equipped with a peripheral bland perforated with orifices distributed in a plurality of annular zones arranged on top of each other, assuming that the centrifuge is in centrifugation position.
    Type: Application
    Filed: January 15, 2004
    Publication date: June 17, 2004
    Inventors: Sebastien Beaufils, Christophe Wagner, Mark Trabbold, Alain Yang
  • Patent number: 6536241
    Abstract: At least two machines placed side by side, including a series of centrifuging wheels arranged in a cascaded manner and driven in rotation about axes all having substantially in a same direction. Two consecutive wheels rotate in opposite directions, and are simultaneously fed with material to be fiberized. The material is poured onto the first wheel, is accelerated, and is conveyed onto the second wheel, and then optionally onto following wheels, in order to be converted into fibers by centrifugal ejection, the fibers being picked up by a gas stream and collected by a gathering device. The main axes of two adjacent machines are positioned along a non-zero angle adjusted in order for two gas streams emitted by the two adjacent machines to meet and combine. Such machines may find application in the manufacture of products based on mineral fibers.
    Type: Grant
    Filed: March 13, 2000
    Date of Patent: March 25, 2003
    Assignee: Isover Saint-Gobain
    Inventors: Valerie Dupouy, Alain Debouzie
  • Patent number: 5906669
    Abstract: The invention relates to an arrangement for cleaning a wool chamber in the manufacture of mineral wool. In the manufacture of mineral wool a binder is added to the stream of fibers which is deflected towards the wool chamber and the binder deposits itself in fine droplets in the fibers. The binder-laden fibers which touch against the walls and roof of the wool chamber adhere to them because the binder hardens upon contact with the hot surfaces. Gradually a hard deposit of binder and fibers is formed upon the walls. According to the invention cleaning of the walls is substantially simplified by means of making the walls and/or roof of a double walled construction, perforating the inner walls and applying a reduced pressure in the cavity between the walls holding a detachable lining against the inner walls by means of suction.
    Type: Grant
    Filed: January 23, 1998
    Date of Patent: May 25, 1999
    Assignee: Rockwool International A/S
    Inventors: Flemming Weiss Tonder, Poul Holst Jespersen
  • Patent number: 5356450
    Abstract: Apparatus for the formation of mineral wool fibres comprising a set of rotors (1) mounted on a front face (2) of a housing (3) wherein a rotor (5, 6, 7) has associated with it an air supply slot (8, 9, 10) for discharging an air blast close to the periphery of the rotor with an axial component for carrying off the mineral wool fibres and wherein the air slot has direction means (25) to direct the air at an angle to the axial direction that varies along the length of the slot.
    Type: Grant
    Filed: May 5, 1993
    Date of Patent: October 18, 1994
    Assignee: Rockwool International A/S
    Inventors: Leth Moller: Per, Svend Grove-Rasmussen, Bruno Friis Rasmussen