Abstract: Provided is a process for producing an optical fiber including a processing process where an optical fiber work made of a glass is held by a processing apparatus for an optical fiber work to be heated and processed, wherein in the processing process, vibration caused by an abnormality of the optical fiber work in the heated state or vibration caused by an abnormality of a glass body which is a portion of the processing apparatus for an optical fiber work and is in the state where the glass body portion is heated due to the heating of the optical fiber work is detected by using an acoustic emission sensor.

Abstract: Methods for substantially improving the stability of a melting furnace system including bushings and cooling apparatus for converting molten mineral material to continuous fibers is disclosed. Apparatus and methods for maintaining the molten material throughput and the electrical power load on fiberizing bushings substantially constant are disclosed. The orifice plate, with or without tips or nozzles, is subjected to a more rapid rate of heat removal after the bushing breaks out than it did while the bushing was in a desired fiberizing mode. Apparatus for blowing cooling air upward onto the orifice plate during the time the bushing is breaking out and/or hanging to provide additional cooling is disclosed along with optional additional or alternative apparatus to use for optional additional or alternative cooling is also disclosed.

Abstract: Apparatus and methods of using the apparatus to automate a labor intensive portion of the process of making continuous fiber products, like chopped glass fiber. In this process many fiberizers are used, each fiberizer forming as many as several thousand fibers. Fibers break frequently requiring the fiberizers to be restarted and this has always been a labor intensive part of the process. Apparatus for getting the fiberizers ready to restart quickly and for forming a fiber strand, apparatus for gripping the strand, breaking it and transporting it to strand pulling and processing equipment and apparatus for moving a newly started strand into a desired position on an optional strand separating and guiding means, and methods of using the apparatus are disclosed.

Abstract: Disclosed is an improved device and method for detecting fiber breakouts and fiber restarts in processes or systems for making fibers from a molten thermoplastic material. In these processes the running fibers induce ambient air into the array of hot fibers close to the nozzles where the fibers are formed, but this air flow essentially ceases when the fiber breaks out. A thermocouple junction located in the path of this airflow will sense temperature changes caused by fiber breakouts and fiber starts. The present invention simplifies and increases the accuracy of prior art sensor systems by eliminating hardware holding this thermocouple and instead uses one or more small holes in a bushing frame plus the refractory used to hold the fiberizing bushing in the frame to hold the thermocouple in the appropriate place.