Abstract: In an apparatus for conveying a glass tube strand or glass rod strand having a cross-section that is different from a circular cross-section, in particular having an oval cross-section, a plurality of support and guide members are arranged, if viewed in the direction of movement of the glass tube strand or glass rod strand, one after the other such that the moving glass tube strand or glass rod strand is directly supported thereon and guided by them. The support and guide members are disposed tilted in said direction of movement so that the moving glass tube strand or glass rod strand is directly supported on edges of the support and guide members. Thus, one-sided heat losses due to heat dissipation via the support and guide members can be significantly reduced to thereby reduce the curvature of the glass tube strand or glass rod strand.

Abstract: Apparatus, system and methods of using the apparatus and system to manipulate fiber(s) into a chopper, winder or other fiber(s) processing equipment. By using the apparatus the operator(s) are freed up for pressing duties that will increase productivity and also create a safer workplace. The apparatus supports and constrains slowly or rapidly running fiber(s) and moves through a sequence of movements that reposition the fiber(s) into a path that places the running fiber(s) in the proper location for processing in the chopper, winder or other processing equipment and also places the running fiber(s) into a desired groove or valley on a separator roll or guide.

Abstract: A glass base material elongating method of sequentially feeding rod-like glass base materials hung by a glass base material feeding mechanism into a heating furnace, and pulling a glass rod with a smaller diameter by a pulling chuck at a lower part of the heating furnace, includes: aligning, by an alignment guiding device that guides the glass rod, a guiding center of the alignment guiding device with an axis of the glass rod, the alignment guiding device guiding the glass rod between the heating furnace and the pulling chuck.

Abstract: In a glass fiber forming station, bushing air is delivered to the veil from grills that encroach near the front and rear sides of the veil. Sealing material may at least partially seal the space around the bushing. The system may reduce the requirement for conditioned air, and may reduce the likelihood of dust entrainment in the veil. Pot sprays may be provided for additional cooling of the veil. In a method of retrofitting a glass fiber forming station, a station duct is attached to a main duct, and carries air from the main duct to a grill that extends near the veil, for example within 12 inches of the veil.

Abstract: An automatic strand take-up installation includes at least a first gripping member for taking hold of at least one strand bundle, the first gripping member being guided by a first conveying loop to a second gripping member guided by a second conveying loop, the bundle passing from one loop to the other loop due to an operating system for opening and closing the gripping members.

Abstract: A process for manufacturing a composite yarn including continuous glass filaments intermingled with continuous organic thermoplastic filaments and an apparatus for implementing the process. The continuous glass filaments come from a bushing and are separated into plural sheets. The continuous organic thermoplastic filaments come from a spinning head and are separated into plural sheets. The thermoplastic filaments are thrown into the glass filaments so as to mingle them, in a ratio of at least one sheet of thermoplastic filaments in each sheet of glass filaments, the mingled filaments then being gathered into at least one composite yarn.

Abstract: In aligning ends of optical fibers, e.g. ends of large mode area double-clad fibers (LMA-DCFs), in a fiber optic fusion splicer the best position of the object plane of the optical system for observing images of the cores of the fiber ends are first determined by maximizing the contrast of the core image, in particular the core image peak in intensity profiles. The alignment process may be performed by adjusting the offset distance between the observed cores in some suitable way, e.g. by using a cascade technique. In e.g. a process for prealigning the fiber ends the self-focusing effect of optical fibers can be used to first determine the best object plane position for observing the self-focusing effect and then the very pre-alignment operation can be performed. This may extend the range of image analysis allowing e.g. that alignment, in particular core alignment, can be performed without requiring direct information showing the position of sides or edges of the claddings in captured pictures.

Abstract: A strand forming and chopping apparatus includes a bushing for forming a continuous strand, a size applicator for applying a size to the strand, a chopping device for chopping the strand into individual segments and a thread-up apparatus for directing the strand into the chopping device. The thread-up apparatus includes a cot incorporating a cot shoe and a strand guide displaceable between a rest position and a thread-up position where the strand guide holds the strand in a feed position from which the strand is engaged by the cot shoe and delivered to the chopping device.

Abstract: An automatic strand take-up installation includes at least a first gripping member for taking hold of at least one strand bundle, the first gripping member being guided by a first conveying loop to a second gripping member guided by a second conveying loop, the bundle passing from one loop to the other loop due to an operating system for opening and closing the gripping members.

Abstract: In an apparatus for press-molding an optical element by pressing a glass material with a plurality pairs of upper dies and lower dies, a lower die pressure applier is operable to apply pressure to the lower dies. A body die is adapted to guide the upper dies and the lower dies. A pressure generator is operable to lift the body die. An aligner is operable to slide the body die along the upper dies to align each of the upper dies. The aligner has a hunger supporting each of the upper dies in a hanging manner, and is operable to cause each of the upper dies to move in a plane which perpendicularly intersects a movement axis of the body die, when the body die is lifted along the upper dies by the pressure generator.

Abstract: The invention concerns a method for making continuous coextruded intermingled glass filaments and continuous thermoplastic organic filaments that enable non-spinnable compounds to be incorporated at the thermoplastic filaments. The invention is characterized in that the thermoplastic filaments are obtained by coextrusion of a thermoplastic material acting as core and a thermoplastic material containing at least one non-spinnable compound. The invention also concerns a device for implementing the method. The resulting composite yarn is provided with specific core properties provided by the non-spinnable compounds.

Abstract: A strand forming and chopping apparatus includes a bushing for forming a continuous strand, a size applicator for applying a size to the strand, a chopping device for chopping the strand into individual segments and a thread-up apparatus for directing the strand into the chopping device. The thread-up apparatus includes a cot incorporating a cot shoe and a strand guide displaceable between a rest position and a thread-up position where the strand guide holds the strand in a feed position from which the strand is engaged by the cot shoe and delivered to the chopping device.

Abstract: An optical cable is manufactured in a single continuous process starting directly from at least an optical perform, by means of a fiber/cable integrated manufacturing line (50) including a fiber(s) drawing assembly (100) for the production of one or more optical fibers from respective optical preforms, and a cabling assembly (200) for producing the optical cable from the optical fiber(s), the cabling assembly comprising a fiber buffering assembly (200a) for the application of a loose or tight coating to the optical fiber(s), and a strengthening and sheathing sub-assembly (200b) for applying one or more reinforcing and protective layers to the buffered optical fiber(s).

Abstract: An automatic restart procedure for a system for manufacturing chopped strands. At least one strand coming from a bushing is grabbed by a gripping device. The gripping device is moved right to a drawing device, the drawing device configured to bring the strand to a drawing speed compatible with a chopping operation carried out as the strand passes between an anvil wheel and a chopper wheel of a chopping machine. The path of the strand between the bushing and the drawing device is modified using a transfer device, the transfer device configured to pass the strand between the anvil wheel and the chopper wheel using an engagement device, or to be moved away from the chopper wheel and the anvil wheel.

Abstract: A method of making an optical fibre including providing an increased diameter portion on a rod. The rod is assembled by positioning the rod in a tube such that an annular gap is defined between an outer surface of the rod and an inner surface of the tube, and such that the increased diameter portion of the rod engages the tube and supports the rod with respect to the tube, and supporting the rod and tube assembly by gripping the tube. At the lower end of the rod and tube assembly, portions of the tube are collapsed onto the rod such that the tube portions fuse to the rod forming collapsed portions of the rod and the tube assembly. The collapsed portions are drawn to form an optical fibre. The vertically oriented rod and tube assembly can also be collapsed to form an optical fibre preform.

Abstract: A method and device for aligning and connecting an optical fiber (or device) with another optical device, are disclosed. The method rotates the optical fiber about three axes that intersect at the end surface of the fiber core so that rotation of the fiber does not cause a translation of the end of the fiber. This allows the alignment to be done quickly and accurately. Further, by making one of the axes co-linear with the longitudinal axis of the fiber, variations or defects in the end surface (or a lens mounted thereon) can be accounted for in the alignment procedure. Once aligned the housings of the optical devices are soldered together using a hot air nozzle. The nozzle can then direct cool air toward the housings to rapidly cool the solder, or the temperature of the air can be slowly ramped down to provide for controlled cooling of the solder.

Abstract: The glass base material drawing apparatus for heating and drawing a glass base material has a storage unit for storing the glass base material having an opening unit that is opened along the longitudinal direction of the storage unit when the glass base material is placed inside the storage unit, a heating unit for heating the glass base material that has been stored inside the storage unit via the opening unit, and a pull-out unit for pulling out the glass base material heated by the heating unit. The opening unit may be opened in such a manner that the glass base material is moved from a side direction of the storage unit into the interior of the storage unit. A main axis for supporting the glass base material is connected to the glass base material. The storage unit may have a penetration hole through which the main axis is inserted when the opening unit is closed.

Abstract: An optical fiber preform suspending and supporting apparatus able to prevent deformation of a pin placed in a high temperature environment and able to support a porous optical fiber preform without adversely influencing supports of the pin and without causing inclination relative to the vertical line of a main shaft, wherein a movable connector is fitted into an enlarged-diameter portion of the lower end of a main shaft, this enlarged-diameter portion is connected with the movable connector by a pin so that the movable connector is able to swing around the pin, a holding portion including a supporting portion is formed integrally at the bottom of the movable connector to hold an enlarged-diameter portion of the upper end of a starting preform, and the diameter of the pin is in the range of 20% to 50% of the outside diameter of the enlarged-diameter portion of the lower end of the main shaft, and an optical fiber processing apparatus including the same.

Abstract: The invention concerns a system for making clipped thermoplastic yarns, such as chipped glass yarns comprising at least a die (1) co-operating with at least a cutting machine (7) located in the extension of each other, means (3) for sizing the yarns (5) and/or filaments (2) coming from the die (1), at least one return means (4), a floor. The invention is characterised in that the system further comprises means (74) for displacing and positioning the cutting machine (7) in at least two positions: the first beneath said floor (9), the second above said floor (9), and a first opening (10) in the floor (9) through which the cutting machine (7) is moved.

Abstract: An apparatus for receiving and automatically moving a moving strand of fibers from a starting position to any one of a plurality of predetermined positions in a multi-grooved separator roll is disclosed. This apparatus is particularly in processes of making continuous fiber products from molten material and replaces a manual operation that presented safety problems.

Abstract: An optical fiber preform suspending and supporting apparatus able to prevent deformation of a pin placed in a high temperature environment and able to support a porous optical fiber preform without adversely influencing supports of the pin and without causing inclination relative to the vertical line of a main shaft, wherein a movable connector is fitted into an enlarged-diameter portion of the lower end of a main shaft, this enlarged-diameter portion is connected with the movable connector by a pin so that the movable connector is able to swing around the pin, a holding portion including a supporting portion is formed integrally at the bottom of the movable connector to hold an enlarged-diameter portion of the upper end of a starting preform, and the diameter of the pin is in the range of 20% to 50% of the outside diameter of the enlarged-diameter portion of the lower end of the main shaft, and an optical fiber processing apparatus including the same.

Abstract: An electric furnace extending method and apparatus for an optical fiber glass body alignment when connecting the extension use body and pulling member and making it possible to immediately start the extension after the fusing of the connection portion. A centering mechanism for centering the frame and portion of the body and member on the furnace center side is provided between the furnace pipe of the electric furnaces and grips of the extension use glass body and between the furnace pipe and the pulling member. The free end portion is centered by this centering mechanism, then the gripped sides of the body and member are fixed, the front ends of the two free end portions are abutted and fused and bonded at the highest temperature portion inside the electric furnace, then the highest temperature portion is moved to the extension portion of the glass body side and the extending of the glass body is commenced.

Abstract: An apparatus for receiving and automatically moving a moving strand of fibers from a starting position to any one of a plurality of predetermined positions in a multi-grooved separator roll is disclosed. This apparatus is particularly in processes of making continuous fiber products from molten material and replaces a manual operation that presented safety problems.

Abstract: The present invention provides an apparatus for forming fiber strands comprising a fiber forming device, a gathering shoe device and a winder device, the improvement comprising a gathering shoe device which includes at least one gathering shoe having an annular groove for receiving the fibers from the fiber forming device, the gathering shoe having a generally circular cross section at the annular groove and a diameter at the annular groove ranging from about 2.54 to about 6.35 mm. Another aspect of the present invention is a gathering shoe comprising a rod member having a longitudinal axis; and a groove extending circumferentially about the rod member, wherein the rod member has a diameter at the groove in the range of about 2.54 to about 6.35 mm.

Abstract: Apparatus and methods of using the apparatus to automate a labor intensive portion of the process of making continuous fiber products, like chopped glass fiber. In this process many fiberizers are used, each fiberizer forming as many as several thousand fibers. Fibers break frequently requiring the fiberizers to be restarted and this has always been a labor intensive part of the process. Apparatus for getting the fiberizers ready to restart quickly and for forming a fiber strand, apparatus for gripping the strand, breaking it and transporting it to strand pulling and processing equipment and apparatus for moving a newly started strand into a desired position on an optional strand separating and guiding means, and methods of using the apparatus are disclosed.

Abstract: A flame attenuation apparatus for forming flame attenuated fibers, preferably glass fibers, includes means for providing continuous filaments; burner means for providing a high temperature, high energy stream of combustion gases; means for feeding the continuous filaments into the high temperature, high energy stream of combustion gases; and an elongated rod filament guide with a plurality of grooves therein for receiving, guiding and supporting the continuous filaments, as the continuous filaments are fed into the high temperature, high energy stream of combustion gases. The elongated rod is preferably made from graphite with a boron-nitride coating and, preferably, has at least two flat surfaces and at least two curved surfaces with the grooves therein.

Abstract: A sizing applicator is provided for applying a coating of sizing composition to glass fibers. The sizing applicator includes a housing and a roll applicator which is rotatably coupled to the housing. The housing has a supply port adapted to receive sizing composition from a sizing supply source, an exit slot and a passageway extending from the supply port to the exit slot. The passageway receives sizing composition from the supply port and delivers the sizing composition to the exit slot such that the sizing composition exits the housing and is received on an outer surface of the roll applicator. The roll applicator is spaced from the housing such that the housing does not substantially contact the sizing composition once it is received on the roll applicator.

Abstract: A method and apparatus are provided for producing uniformly sized glass fibers. A heated bushing supplies streams of molten glass to be drawn into continuous fibers, and a drawing device attenuates the streams into fibers. A sizing applicator has a coating element engaging the drawn fibers, which applies a coating of sizing composition to the fibers. A shoe spaced from the applicator engages the fibers and causes the fibers to sweep back and forth across the element.

Abstract: Apparatus and methods of using the apparatus to automate a labor intensive portion of the process of making continuous fiber products, like chopped glass fiber. In this process many fiberizers are used, each fiberizer forming as many as several thousand fibers. Fibers break frequently requiring the fiberizers to be restarted and this has always been a labor intensive part of the process. Apparatus for getting the fiberizers ready to restart quickly and for forming a fiber strand, apparatus for gripping the strand, breaking it and transporting it to strand pulling and processing equipment and apparatus for moving a newly started strand into a desired position on an optional strand separating and guiding means, and methods of using the apparatus are disclosed.

Abstract: A method and apparatus is provided for the in-line production of composite strand material and the conversion of at least a portion of the strand material into a composite product. The apparatus (10) includes a combining station (48) where glass fibers (14) with a second polymeric material (66) are combined to form composite strand material (16), and at least one mold (54) for receiving a portion of the composite strand material and forming the portion into a composite product. The apparatus also includes transfer equipment for moving the composite strand material from the combining station to the mold, which may include a computer-controlled robotic arm (52). In another embodiment, the apparatus includes a collecting device (18) for accumulating the composite strand material (16) in looped form and equipment for delivering the accumulated portion from the collecting device to the mold (54).

Abstract: An essentially cylindrical porous blank is formed by the deposition of SiO.sub.2 particles onto the lateral cylindrical surface of a cylindrical mandrel, rotating around its longitudinal axis; this blank is provided with a holding element of quartz glass in the form of a hollow body, which surrounds a section of the mandrel and which is at least partially embedded in the area of one of the ends of the blank. The blank is then sintered. In order to securely support even heavy blanks without complicated holding devices, the holding element is fused into the area of at least one of the ends of the blank during the deposition process by the maintenance of a high temperature.

Abstract: A glass preform for an optical fiber is effectively drawn by connecting dummy rods to both ends of the glass preform and connecting the dummy rods to fitting members.

Abstract: An apparatus is provided for producing a glass fiber package. The apparatus includes a heated bushing for supplying streams of molten glass to be drawn into continuous fibers, a rotatable member adapted to draw the streams into fibers and to wind the fibers into a package, an applicator for applying a size to the fibers, and a drying device including a heated element maintained at a temperature of between about 1000.degree. F. and 1500.degree. F. for contacting and transferring energy in the form of heat to the sized fibers to dry the fibers before they are wound into the package. The heating member is stationary while contacting the sized fibers.

Abstract: A method and apparatus are provided for drawing a self-aligned core fiber free of surface contamination and inserting the core fiber into a cladding material to make an optical fiber preform. Single or multi-mode optical fibers having high quality core-clad interfaces can be directly drawn from the preforms described herein.

Abstract: An apparatus and process for the production of a composite thread of glass and of organic material wherein continuous filaments of thermoplastic organic material are mixed in the form of a sheet with a bundle or sheet of glass filaments, with the speed of the thermoplastic filaments during their penetration into the bundle or sheet of glass filaments being greater than the speed of drawing of the glass filaments.

Abstract: A method and apparatus for producing a composite thread formed by the association or blending of continuous glass filaments and continuous filaments thermoplastic organic matter. The thermoplastic filaments are, while in the form of a sheet, blended with a cluster or sheet of glass filaments after having been heated to a temperature in excess of their transformation temperature, stretched and then cooled in their stretched state.