Abstract: The present invention provides a machining state checking apparatus and method for checking whether a workpiece mounted on a machine tool and a workpiece fixture are shifted. A machining state checking apparatus has an actual CCD camera for imaging a workpiece fixed on a machine tool and a workpiece fixture and generating actual two-dimensional image data thereof, a virtual image generating section for generating virtual two-dimensional image data of the workpiece and workpiece fixture based on data on three-dimensional models of the workpiece and workpiece fixture, a comparing section for comparing the actual two-dimensional image data and virtual two-dimensional image data generated by the actual CCD camera and the virtual image generating section, respectively, and determining whether they match each other by comparing the portions corresponding to the workpiece and workpiece fixture in the actual two-dimensional image and the virtual two-dimensional images of the workpiece and workpiece fixture.

Abstract: A package assembly method and system may include a processor, a more printing device, an assembly device, a knowledge base containing a structural design ontology, and a memory structure. A memory structure may contain instructions that instruct the processor to query the knowledge base to obtain a two dimensional package model based on a known three dimensional package model and a set of intents, convert a three dimensional graphic representation to a two dimensional graphic representation using a semantic structure, access a packaging rule set to obtain rules for assembly of a three dimensional package from the model, instruct a printing device to apply the two dimensional graphic representation to the two dimensional package model, and instruct the assembly device to apply the rules for assembly to create the three dimensional package.

Abstract: A method for fabricating a prosthetic limb socket component includes the following steps: (a) obtaining measurements of an individual's residual limb; (b) generating electronic data representing outer dimensions of the individual's residual limb utilizing (at least in part) the obtained measurements; (c) storing the electronic data representing outer dimensions of the individual's residual limb in an electronic record, where the electronic record includes cross-reference information; (d) manufacturing a first prosthetic limb socket component utilizing, at least in part, the electronic data representing outer dimensions of the individual's residual limb; (e) placing a permanent unique indicia on the prosthetic limb socket component, where the unique indicia includes data corresponding to the cross-reference information; and (f) utilizing the unique indicia data to access, with the assistance of a computer, the electronic record via the cross-reference information.

Abstract: A system produces orthodontic aligners by CNC machining. A digital model of the patient's dental anatomy is manipulated using CAD software to create a solid CAD model of an aligner. A CNC milling machine is then used to machine the inside and outside surfaces of the aligner from a block of suitable material. A progressive series of aligners can also be designed.

Abstract: A design module is a software module that is implemented in a computer system that comprises instructions stored in a machine-readable medium and a processor that executes the instructions. The design module receives inputs from a person to create a custom insert for a lighting control panel. The inputs identify the content and locations of labels and a decorative background of the insert. Each label is associated with a corresponding input device. Each input device is associated with an optical configuration or “scene” of an environment associated with the lighting control panel. Each label includes alphanumeric text and/or graphics that identify the scene of the label's corresponding input device. The design module causes the insert to be generated by instructing a printer to print the labels and background on a sheet of material, at the specified locations.

Abstract: A method and system for generating a customized, printed, three-dimensional object accesses a data record for a selected recipient and prints objects on a substrate based on the data record. The method and system then generates die lines based on the data record, and finishes the substrate by cutting, perforating, creasing, folding or otherwise finishing the substrate along the die lines to yield a customized, three-dimensional printed object.

Abstract: A method allows analyzing and describing the reflective properties of a three-dimensionally structured original surface. The topology of the original surface is determined and the topological data are stored in the form of a depth map in a first data record and evaluated with respect to the influence of the data on the reflective properties. Each surface element is assigned a reflective value in accordance with the evaluation and the value is stored in a second data record and made available to other machining or inspection systems. There, the reflection values of the second data record are divided into classes and the depth values of the first data record, assigned to the classified reflection values, are varied in accordance with the classification. Finally, the changed depth values are employed as parameters for electronically controlling a tool in order to machine the artificially produced surface.

Abstract: A method for creating a sculpture includes obtaining a profile of a person or thing, using the profile to create a three dimensional object in which the profile is revolved about an axis. The resulting sculpture shows the profile in positive space over its entire surface. Exemplary apparatus for carrying out the method include 3D printers and CNC lathes.

Abstract: A computer-based method for defining a surface of a part for placement adjacent a mating surface of a base part is described. The method includes receiving raw data which defines the mating surface of the base part, smoothing the raw data, generating a stable reference frame consisting of at least one of a substantially smooth curve and surface based on the smoothed raw data, calculating a dimensional offset curve or surface using the smoothed raw data and the stable reference frame curve or surface by referencing any peaks in the smoothed raw data within a predefined range of a corresponding point in the stable reference frame curve or surface, smoothing the dimensional offset curve or surface, and outputting the dimensional offset curve or surface for utilization in fabricating the part that is to be adjacent the base part.

Abstract: The present invention is directed to a novel method for creating a display for a valuable item. On one example, the method includes the steps of selecting an item to be display, selecting a base material to create a display, creating a three dimensional map of the item to be displayed, and milling the base using an instruction program to create a cavity within the base that is configured and adapted to receive the valuable item. The present invention is also directed to a novel base display for displaying an item of value.

Abstract: A system and method for inspecting a machined surface. The method includes acquiring optical information of the machined surface from a predefined orientation. Further, the method includes comparing one or more parameters of the optical information with a corresponding one or more reference parameters. Furthermore, the method includes assessing a quality of the machined surface based on the comparison.

Abstract: A system, method, and computer program product for configuring a medical device. A personal data assistant is used by a practitioner to gather patient information. Patient information is transferred to a server, and three optional medical devices are configured as a “good,” “better,” and “best” alternative. One of the proposed options is selected customized by the practitioner prior to ordering. Order status may be obtained online, and historical patient and order information is maintained. A catalog of medical device components is also provided, the catalog items are either ordered “as is” or are customized through the customizer prior to ordering.

Abstract: A method for producing a dental prosthesis element wherein construction relating to the dental prosthesis element is recorded together with measurement data relating to the dental prosthesis element and is reproduced on a display, the measurement data having been recorded by a three-dimensional measurement device. A 3D data record of the tooth situation can be reproduced on the display instead of the construction data. A device for the partial manual treatment of the dental prosthesis element includes a three-dimensional measurement device, a display, and a computer unit for the correlation and comparison of two data records and for graphically presenting the data generated by the comparison.

Abstract: In a method for producing three-dimensionally structured surfaces of objects as a reproduction of an original surface, the topology of the original surface is determined, and the data are used for controlling a machining tool. The determined topology and a random topology of a reproduction surface are brought closer to one another via a series of proximity comparisons until all items of height information of the reproduction surface are successively replaced by items of height information from the original surface, and that once an established similarity between the topologies of the reproduction surface and the original surface is obtained, the items of height information of the reproduction surface are provided for controlling the machine tool serving to machine the surface of the object.

Abstract: A die is produced based on die model data. The produced die is corrected. The corrected die is three-dimensionally measured by a measuring tool to produce measured three-dimensional die data. A polygonal surface represented by the measured three-dimensional die data and a model surface represented by the die model data are compared with each other. The polygonal surface is brought into proximity to the model surface, and the absolute values of the distances between a plurality of pairs of measuring points on the polygonal surface and corresponding points on the model surface are calculated. The die model data are corrected based on the absolute values of the distances.

Abstract: A control unit for a powder material compression molding machine including a powder material compressor which compresses a powder material filled between compressing members in an adjusted filled amount by making the compressing members approach to each other at a predetermined interval, so as to mold a molded product, and a pressure detector which detects a powder material compressing pressure by the powder material compressor. The control unit including a weight determiner which determines that the weight of filled powder material is normal, a thickness determiner which determines that the thickness of the molded product is abnormal in the case where the pressure detected by the pressure detector falls out of a first predetermined range when the weight determiner determines normality, and a compression controller which controls the powder material compressor when the thickness determiner determines abnormality.

Abstract: A system for assembling a rotor stack having a plurality of rotor disks may include a measurement system for measuring characteristics of the rotor disks, a computer electronically connected to the measurement system for capturing data from the measurement system, and solid modeling software for creating a virtual stack of the rotor disks optimized for concentricity.

Abstract: A hearing device having at least one of an acoustical/electrical converter and an electrical/acoustical converter respectively with an acoustical input or output. The input or output, as the case may be, is linked to a coupling opening at the outer surface of the device via a channel. At least a part of the outer surface of the device is formed by a one-part shell. The shell defines an inner space of the device, with the channel being provided within and along the part of the shell and being formed within the material of the shell.

Abstract: The present invention is directed to a novel method for creating a display for a valuable item. On one example, the method includes the steps of selecting an item to be display, selecting a base material to create a display, creating a three dimensional map of the item to be displayed, and milling the base using an instruction program to create a cavity within the base that is configured and adapted to receive the valuable item. The present invention is also directed to a novel base display for displaying an item of value.

Abstract: A method for designing a connector between a first and a second element of a dental restoration, such as a connector between coping and coping, or coping and pontic, or pontic and pontic of a bridge, which is characterized by the steps of computing a (first) model of the first element and a (second) model of the second element, defining a connecting straight line between the first model and the second model, computing edge curves (?0, ?4) on the first model and the second model, whereby the edge curves are defined by origins of surface normal vectors of the models, which satisfy boundary conditions relative to the connecting line, computing offset curves (?1, ?3) on the first model and the second model from the first edge curves, and connecting the first edge curves and the offset curves of the first model and of the second model and computing the connector on the basis of the course of the connection between the curves.

Abstract: An orifice formation system is provided. The system includes a manufacturing machine configured to form an orifice in a workpiece, a computed tomography x-ray machine configured to generate data based on geometry of the workpiece, and a computer in communication with the manufacturing machine and the computed tomography x-ray machine. The computer is configured to control the manufacturing machine based on the data generated by the computed tomography x-ray machine. A method of controlling formation of an orifice in a workpiece is also provided. The method includes acquiring computed tomography data about the workpiece, determining geometry of the workpiece based on the computed tomography data, and forming an orifice in the workpiece based on the determined geometry of the workpiece.

Abstract: Systems and methods are provided that facilitate construction of automation applications for utilization in an industrial automation environment. A design template component can provide a design template to yield a modular, hierarchical framework for an application. Further, a design pattern table can include a library of design patterns, where the design patterns can be organized according to respective classifications. Moreover, a design pattern component can integrate a selected design pattern from the design pattern table with the design template to construct the application.

Abstract: A spring-forming control system and its control method for a spring forming machine in which the spring-forming control system uses a host computer to provide graphical spring parameter setting, program modification, and dragline-method program modification graphical interfaces that are selectively switchable on a display monitor. After setting of spring processing parameters through the spring parameter setting interface, a trial production is done subject to a spring parameter auto-generation software built in the spring-forming control system, and then the production is started if the trial meets the requirements, or the spring processing parameters are modified through the spring parameter setting interface, program modification interface, or dragline-method program modification interface if the trial does not meet the requirements, and then a further trial production is performed till the shaped spring meets the requirements.

Abstract: A system for making custom prototypes including devices for making the prototype, logic, software, firmware, hardware, circuitry or other components and responsive to user input.

Abstract: A workpiece is secured to a rotatable spindle with locking mechanisms and an image recording device takes an image of the workpiece secured to the spindle. The recorded image is compared to a database to select the appropriate program for the workpiece. A cutting tool is provided, and a rough material removal process is initiated on the workpiece. The surface of the workpiece where material has been removed is then inspected.

Abstract: A method for forming a duct interconnect generally includes providing a digital model of a first duct structure and a second duct structure, the first duct structure including a first duct section having a passage for conveying a substance and an interconnect component moveably and captively coupled to the duct section. The second duct structure includes a second duct structure and a second interconnect component. The process includes forming, via a direct manufacturing procedure (e.g., stereolithography), a physical model of the first duct and second structures in accordance with the digital models, wherein the interconnect component has a locked and unlocked state, and wherein the unlocked state corresponds to a predetermined compressive force between the first duct structure and a second duct structure.

Abstract: A method of contact lithography includes predicting distortions likely to occur in transferring a pattern from a mold to a substrate during a contact lithography process; and modifying the mold to compensate for the distortions. A contact lithography system includes a design subsystem configured to generate data describing a lithography pattern; an analysis subsystem configured to identify one or more distortions likely to occur when using a mold created from the data; and a mold modification subsystem configured to modify the data to compensate for the one or more distortions identified by the analysis subsystem.

Abstract: A method and appertaining system load 3D shape information defining a hearing aid shell into a processor and present a representation of the shell on a display. A fill boundary is entered by a user operating a user input device and a fill region for the shell is thus defined. The fill boundary is then displayed, but can be modified by the user. Various checks may be performed to ensure that the fill region is a proper one, and if not, a status can be provided to the user indicating why the fill region is unacceptable. The displayed shell can be rotated and moved to assist the user. Once an acceptable fill region has been defined, an indication is provided by the user that the displayed fill region is to be used as the actual fill region.

Abstract: A method for producing three-dimensionally structured surfaces of objects, the object surface being created as a reproduction of a three-dimensionally structured original surface with the aid of a machining tool. Accordingly, the topology of the original surface is first determined, a measured depth value being assigned to each surface or grid element, creating a depth map of the original surface. The depth values are evaluated in terms of their influence on the reflective properties of the surface elements and the reflective properties are stored in the form of parameters. The depth values are then modified in accordance with the reflective values and are used as topological data for the electronic control of a machining tool.

Abstract: A process for machining a blank from all directions with a machine tool, such as a milling machine, involves the machining from all directions being based on a three-dimensional template. In a first step, the three-dimensional form and, if need be, also the surface finish of the three-dimensional template may be automatically measured, and the associated data may be saved. In a second step, a blank may be held by at least one clamping adapter and a first region is brought into its final, ready to use partial form by the machine tool or the milling machine using said data for numerical control. In a third step, the partially machined blank may be held by at least one clamping adapter in the first, finally machined region and the remaining region may be brought into its final, ready to use overall form by the same machine tool or milling machine.

Abstract: A method for determining compensated addendum and binder surfaces as part of a springback compensated stamping die for producing a stamped part includes modeling of the existing addendum surface and binder surface of the stamping die. The addendum and binder surfaces are modified according to a number of compensatory surface displacements and in-plane rotations required for springback compensation of the finished stamped part. Following this modification, the stamped part may be separated from the addendum and binder without a loss of dimensional accuracy.

Abstract: An efficient and cost-effective method of designing and manufacturing a molded container having highly artistic sculptural relief. Computer software is utilized to design a skin shape, create artwork designs, add relief to the artwork designs, and apply the artwork designs to the container skin to develop a desired container. For example, design data is utilized to make molds, such as blow molds, which, in turn are utilized to make containers.

Abstract: A wax model of a required coping is produced using CNC machining techniques based on a virtual model of the coping created from digital data obtained from the intraoral cavity. The dental coping is then fabricated from the wax model.

Abstract: A method of socket design and fabrication for Below-the-Knee (BK) amputees that utilizes manual measurements. This method, known as BK by Measurement, utilizes a manual measurement procedure where predetermined points are identified and measurements are taken of a patient's residual limb. These measurements are recorded and thereafter entered into a software package enabling customization by the fabrication facility. Prosthetic components fabricated in accordance with the present invention provide a custom fit, while not relying on more expensive digital imaging technology. The invention also provides a method and associated system for recording and retrieving fabrication and/or fitting data associated with a prosthetic component for use with a particular patient, which can include affixing to the prosthetic component a strip debossed with indicia unique to the particular patient or prosthetic component.

Abstract: Methods, apparatus and computer program products provide efficient techniques for designing and printing shells of hearing-aid devices with a high degree of quality assurance and reliability and with a reduced number of manual and time consuming production steps and operations. These techniques also preferably provide hearing-aid shells having internal volumes that can approach a maximum allowable ratio of internal volume relative to external volume. These high internal volumes facilitate the inclusion of hearing-aid electrical components having higher degrees of functionality and/or the use of smaller and less conspicuous hearing-aid shells. A preferred method includes operations to generate a watertight digital model of a hearing-aid shell by thickening a three-dimensional digital model of a shell surface in a manner that eliminates self-intersections and results in a thickened model having an internal volume that is a high percentage of an external volume of the model.

Abstract: According to one embodiment, a custom medical mask formed for a particular user from a three-dimensional electronic model includes a body formed from a polymerized photopolymer material. An interior surface of the body is configured to seat on the particular user's face and comprises a physical embodiment of a three-dimensional electronic model corresponding to unique facial features of the particular user. According to another embodiment, a method of creating a three-dimensional electronic model for use in forming a custom medical mask for a particular user includes scanning a portion of the particular user's face using an electronic scanning device, generating a three-dimensional electronic model of the portion of the particular user's face based on the scanning, and transmitting the three-dimensional electronic model of the portion of the particular user's face for use in forming the custom medical mask for the particular user from a photopolymer using a stereolithography apparatus.

Abstract: An apparatus concurrently executing designing of a mechanism and developing of embedded software. A three-dimensional-mechanism model simulates an operation of the mechanism, an embedded software developing section develops a control program to control the designing and operation of the mechanism in parallel to each other, a first interface inputs designing data from a mechanism designing section to the three-dimensional-mechanism model simulator for being dynamically reflected on the three-dimensional-mechanism model, and a second interface transfers data between the three-dimensional-mechanism model simulator and the embedded software developing section while synchronizing the simulator and the embedded software developing section with each other.

Abstract: A method of socket design and fabrication for Below-the-Knee (BK) amputees that utilizes manual measurements. This method, known as BK by Measurement, utilizes a manual measurement procedure where predetermined points are identified and measurements are taken of a patient's residual limb. These measurements are recorded and thereafter entered into a software package enabling customization by the fabrication facility. Prosthetic components fabricated in accordance with the present invention provide a custom fit, while not relying on more expensive digital imaging technology. The invention also provides a method and associated system for recording and retrieving fabrication and/or fitting data associated with a prosthetic component for use with a particular patient, which can include affixing to the prosthetic component a strip debossed with indicia unique to the particular patient or prosthetic component.

Abstract: In a state of separating a front end face of an air injecting nozzle 23 from a worked work W by a predetermined interval h, the air injecting nozzle 23 is moved at a constant speed in an X axis direction, injects air from an injecting hole 27a of a nozzle main body 27 and is moved to pass centers O1, O2 of worked holes Wb, Wc of the work W. A variation in a pressure is measured by a pressure measuring unit 30. X axis coordinates of the centers O1, O2 of the holes Wb, Wc, a hole diameter E and a center interval distance D1 are calculated based on coordinates of center points T1, T2 of inclined portions Ld, Lu of a curve Lx of the pressure relative to the measured X axis coordinate.

Abstract: Method for manufacturing custom fit ear pieces, such as hearing aid devices, by using rapid prototyping machinery in a decentralized location to provide custom fit ear pieces to patients within a few hours rather than a few days or weeks.

Abstract: A device control system is provided, in which a host device uploads optimal program code suitable for its own system environment from a target device for control. In the target device 2, a plurality of pieces of program code 231 through 23n used for different system environments and a header object 221 associated with the respective pieces of program code are stored in advance. The host device 1 obtains the header object 221 from the target device 2, and then parses the obtained header object 221 to determine program code 23x (x is one of 1 through n) optimal for its own system environment. The host device 1 then uploads the determined program code 23x from the target device 2 for interpretation, thereby controlling the target device 2.

Abstract: A method produces an object using thermal-forming by positioning a die representative of the object in a chamber; positioning a sheet of material over the die; pressurizing the chamber; and delivering a beam of energy over the sheet and the die to form the object.

Abstract: According to the invention, a unit (10) is proposed for the production of track elements (25), which comprises a plurality of clamping devices (14) arranged one after another in the longitudinal direction of the unit. Provided in the clamping devices (14), there is in each case a pedestal element (16), which is fixed to the floor, and a clamping table (24) which is connected at least indirectly to the pedestal element (16). A portion of a track element (25) may be placed on each clamping table (24). In order to enable the prefabrication of track elements (25) whereof the curvature, longitudinal profile and camber are individually different, the clamping tables (24) are positionally adjustable with respect to the particular pedestal element (16).

Abstract: Methods, apparatus and computer program products provide efficient techniques for designing and printing shells of hearing-aid devices with a high degree of quality assurance and reliability and with a reduced number of manual and time consuming production steps and operations. These techniques also preferably provide hearing-aid shells having internal volumes that can approach a maximum allowable ratio of internal volume relative to external volume. These high internal volumes facilitate the inclusion of hearing-aid electrical components having higher degrees of functionality and/or the use of smaller and less conspicuous hearing-aid shells. A preferred method includes operations to generate a watertight digital model of a hearing-aid shell by thickening a three-dimensional digital model of a shell surface in a manner that eliminates self-intersections and results in a thickened model having an internal volume that is a high percentage of an external volume of the model.

Abstract: A production machine has at least one signal output with the capability of transmitting production status information to a production control system or production monitoring system. Signal outputs of the production machine are picked up and the statuses of the signal outputs are passed on via data connections to an operator console. The product status information obtained in this way is transmitted together with the information input manually by an operator via a data connection to a computer system for evaluation. A method generates events regarding production information while the production machine is operating.

Abstract: Large machines, especially those having working envelopes in excess of fifteen feet, exhibit unacceptable errors because of thermal expansion and mechanical misalignments between the axes. The errors have traditionally been minimized by enclosing the machine in a thermal enclosure, by careful calibration, or by mounting a laser interferometer on each axis. These solutions are costly, may require frequent recalibration, and do not correct for small rotations of one axis relative to another axis due to wear etc. The present invention uses an interferometric laser tracker or a comparable 3D position sensor to measure the position of a retroreflector attached to the end effector, e.g. a machine head when the machine comes to rest. A computer compares the measured position to the desired position according to the machine media, and adds the appropriate correction with trickle feed media statements to move the machine to the correct position prior to further machining.

Abstract: Systems and methods are provided for designing and producing custom-made templates for implantation or for pre-contouring metallic or polymer implantable plates prior to surgery. According to one embodiment, medical image data representing surrounding portions of a patient's anatomy to be repaired by surgical implantation of a bone reconstruction plate is received. Next, three-dimensional surface reconstruction is preformed based on the medical image data. Virtual removal of a bone or portion thereof to be reconstructed is performed with reference to the medical image data by simulating the contemplated surgical implantation procedure. Then, a representation of a template is created that is countered to fit the patient's anatomy to be repaired. Finally, a replica of the template is produced by using Solid Freeform Fabrication manufacturing techniques.

Abstract: A method for the production of replacement teeth (5) from a three-dimensionally determined and digitized model, whereby for improved handling, cost and quality of the produced replacement tooth (5) a method including the following steps is carried out: inputting the data for the digitized model, treating the inner surface (9) of the surface model with a given offset value to generate a cement gap (7, 8) between the tooth replacement (5) to be made and tooth stump (1, 2) and calculation of a program for machining the blank or a mold by means of a machine tool.

Abstract: A stock removal workshop for the production of a dental restoration product includes a stock removal machine operable to remove stock material from a blank such that there remains a dental product having the desired geometry requisitioned by a dental practice or a dental laboratory. A stock removal plotter controls the stock removal machine operation and converts requisition data received from the dental practice or the dental laboratory which characterizes a virtual model of the requisitioned dental product into control data for controlling the stock removal machine operation. A geometry following assembly characterizes the geometry of the produced dental product via a geometry following operation and a comparison device compares the geometry characterizing data relating to the produced dental product with the requisition data to determine deviations therebetween.

Abstract: A method of developing a stamping die for a workpiece is provided, which includes the steps of stamping a workpiece in a current die. A measurement is made of the stamped workpiece to determine its profile. The profile is compared with the design intent workpiece to determine dimensional variance. If the variance is within predetermined limits, the development is complete. If the variance is beyond limits, a conceptual determination is made of the residual forces in the current die stamped workpiece when the current die stamped workpiece is restamped by a design intent die. This conceptual determination is carried out on a computer. From the determination of residual forces, a new current die is developed. The new current die then stamps the workpiece. The steps are repeated until the stamped workpiece profile is within predetermined limits.