Tool/workpiece Interference Prevention Patents (Class 700/178)
  • Patent number: 7966092
    Abstract: A numerical controller with a program resuming function of acquiring program-resuming block data with which a machining program is resumed without producing a scratch on a workpiece. It is determined whether there are registered non-cutting commands. Whether all the registered non-cutting commands are analyzed is determined. Data of registered non-cutting command is read, and whether a block currently being analyzed includes a non-cutting command is determined. It is determined whether or not the registered non-cutting command is one in accordance with which data is acquired at a block start point. Program-resuming block data is acquired at the block start point or at a block end point, the acquired data is stored into a memory, and a process is completed.
    Type: Grant
    Filed: July 29, 2008
    Date of Patent: June 21, 2011
    Assignee: Fanuc Ltd.
    Inventors: Kentaro Fujibayashi, Masahiko Hosokawa, Makoto Haga
  • Publication number: 20110106291
    Abstract: An interference check device is provided which, when a plurality of moving means are provided for one moving direction of one movable body, can conduct interference check of the movable body easily.
    Type: Application
    Filed: July 6, 2009
    Publication date: May 5, 2011
    Applicant: Citizen Machinery Co., Ltd.
    Inventor: Hitoshi Matsumoto
  • Patent number: 7899574
    Abstract: Machine-tool controller (1) having: a drive control unit (13) controlling, based on moving-body operational commands, feed-mechanism actuation to control moving-body move-to points; a modeling data storage (15) storing moving-body and structural-element modeling data; and a screen display processor (20) for generating, based on the moving-body move-to points, data modeling the moving body having been moved into a move-to point, and for generating, and displaying on a screen display device (47) screen, image data in accordance with the modeling data generated. The screen display processor (20) generates and displays the image data in such a manner that a display-directing point, serving as a referent for displaying the moving body and being defined to be on that portion of the moving body where there is a risk of interference with the structural element, coincides with the central portion of the screen display device (47) screen.
    Type: Grant
    Filed: October 10, 2007
    Date of Patent: March 1, 2011
    Assignee: Mori Seiki Co., Ltd.
    Inventor: Tetsuo Ogawa
  • Publication number: 20110035044
    Abstract: A preceding-check processing sequence is provided separately from a machine-control processing sequence for an actual machine control, to make it possible to perform a collision check at an accurate position from an operation restart time of a machining program even when an operator interrupts an operation in the middle of the machining program or when the operator interrupts the operation as having detected a collision. This preceding-check processing sequence performs a collision possibility check ahead of an actual machine control. In this arrangement, there is provided a control-state synchronizing unit that matches a state of the preceding-check processing sequence with a state of the machine-control processing sequence during a period from when a machine stops until when the machine restarts an operation.
    Type: Application
    Filed: April 22, 2008
    Publication date: February 10, 2011
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Nobuyuki Takahashi, Takashi Kamiya, Daisuke Kanaya, Tadahiro Otsuka, Ryoichi Ikeda
  • Patent number: 7853351
    Abstract: A CNC machine tool deflection compensation system intergrated in a CNC machine tool Controller for providing continuous, accurate, real-time compensation for unintended and/or undesired axis coordinate deflections from a preprogrammed path of tool movement in a coordinate plane, so as to ensure that the tool remains on its programmed path irrespective of such deflections capable of continuously detecting, in real-time, the presence, magnitude an rate of change of such undesired deflections and simulataneoulsy genereating instrtuctions to initiate equal and opposite deflections at the same rate of change, thereby ensuring that the tool remains on its preprogrammed path irrespective of the inherently occuring undesired deflection and/or the precipitating causes(s) thereof. The algorithms empolyed provide for automatic gouge avoidance protection and/or relocation of the tool to safe positions when necessary.
    Type: Grant
    Filed: October 1, 2007
    Date of Patent: December 14, 2010
    Inventor: Gary John Corey
  • Patent number: 7853350
    Abstract: An apparatus for detecting manufacturing parameters of a machine tool is provided, which comprises at least a sensing and transmitting module, and a receiving module. The sensing and transmitting module has a sensor and a wireless transmitting module. The sensor generates a sensing signal with respect to processing parameter of the machine tool. The wireless transmitting module converts the sensing signal into a wireless signal and transmits the wireless signal to the receiving module. Then the wireless signal is decoded and sent to a processing unit for compensating the machine tool. In the present invention, it is not necessary to consider wiring arrangement so that the sensors can be disposed at positions that are close to the mechanism whose operating status could affect the machining process and the compensation, generated according to the foregoing sensing data, for machine tool will be more effective to improve the machining accuracy.
    Type: Grant
    Filed: July 24, 2007
    Date of Patent: December 14, 2010
    Assignee: Industrial Technology Research Institute
    Inventors: Shin-Hung Jou, Yung-Feng Nien, Jan-Hao Chen
  • Patent number: 7848843
    Abstract: In a two-step processing mode in which a cup for attaching a lens to a chuck axis is changed from a large diameter cup to a small diameter cup on the way of processing, a roughing path data computing unit for computing first roughing path data larger than the target lens shape data by a predetermined finishing margin, and second roughing path data having a radius vector larger by at least ?a than at least radius vector data of the large diameter cup; and a processing controller for roughing the peripheral edge of the lens based on the second roughing path data in response to a processing start signal, thereafter stopping the processing and further resuming the processing. The processing controller performs, when a processing resuming signal is inputted, processing control of either roughing and finishing, or finishing without roughing.
    Type: Grant
    Filed: March 18, 2008
    Date of Patent: December 7, 2010
    Assignee: Nidek Co., Ltd.
    Inventor: Ryoji Shibata
  • Patent number: 7832968
    Abstract: In a milling method for producing a structural component from a raw material by chip-cutting, a milling tool is moved along at least one defined tool path for the milling. In addition to the at least one tool path, at least one collision contour is also defined. The position or orientation of the milling tool relative to the collision contour(s) is monitored. The position or orientation of the milling tool is changed and/or an error message is generated if at least one of the collision contours is damaged, i.e. intersected, by the milling tool.
    Type: Grant
    Filed: July 3, 2004
    Date of Patent: November 16, 2010
    Assignee: MTU Aero Engines GmbH
    Inventor: Arndt Glaesser
  • Publication number: 20100211206
    Abstract: A measurement system that includes an industrial machine and an interferometer can detect when abnormality has occurred in measurement targeted at a reflector attached to a movable body, for example, in a case where the movable body has moved too close to the interferometer. A judging section of the interferometer judges that there is abnormality in measurement targeted at the reflector on the basis of a received-light signal. Upon such an abnormality judgment, a stop command outputting section of the interferometer outputs a stop command to the industrial machine. A stopping section of the industrial machine stops the driving operation of a moving mechanism upon receiving an input of the stop command, thereby stopping the movement of the movable body. The measurement system makes it possible to prevent the industrial machine, which includes the movable body and the moving mechanism, from colliding with the interferometer.
    Type: Application
    Filed: February 17, 2010
    Publication date: August 19, 2010
    Applicant: MITUTOYO CORPORATION
    Inventor: Masayuki Nara
  • Publication number: 20100173266
    Abstract: In accordance with various aspects of the present invention, a system and method for automated generating of a cutting curve on a surface is provided. In accordance with an exemplary embodiment, a computer-implemented method for automated generating of a cutting curve on a gingival surface to facilitate cutting of an aligner material comprises the defining of initial gingival curves along the line around a tooth (LAT) on a patient's jaw, including within an interproximal area between teeth. The initial gingival curves are replaced with a modified, dynamic cutting curve comprising an offset adjustment configured to minimize weakening of a region of the aligner material within the interproximal area. This process for generating a modified, dynamic cutting curve within an interproximal area can be suitably applied or continued for each of other the teeth and interproximal areas between those teeth to define a complete dynamic cutting curve.
    Type: Application
    Filed: March 18, 2010
    Publication date: July 8, 2010
    Inventors: Qinghui Peter Lu, Dmitry Sultanov, Pavel Agapov, Artem Borovinskih, Maneesh Dhagat, Craig E. Farren, James C. Culp
  • Patent number: 7742836
    Abstract: A control unit for a machine tool at least one vibration detection device attached to a main shaft portion of a machine tool or a movable body; a storage device for storing a vibration signal detected by the vibration detection device being related to operation information of the machine tool; a collision judgment device for judging that a collision has occurred; and an output device for outputting the vibration signal at the time of judging the occurring of the collision. By the above constitution, the control unit is capable of grasping a specific circumstance of collision and quickly determining a cause of collision.
    Type: Grant
    Filed: January 7, 2008
    Date of Patent: June 22, 2010
    Assignee: Fanuc Ltd
    Inventors: Michi Masuya, Hideki Oka, Masamoto Fukuda
  • Patent number: 7738992
    Abstract: A numerical control system improves safety when asynchronously operating systems are operated as a single control unit. A machine control system outputs a command generated by interpreting a program with a command number assigned thereto, sends it to a collision detection system, and receives check result data therefrom, whereby when the number of commands for which check result data are obtained is more than or equal to a preset second threshold, a command number assigned to the check result data is output when it is determined that there is no probability of collision. When the result of a check on the probability of collision for a command received from a linkage data sending and receiving section is returned, the collision detection system returns check result data to the linkage data sending and receiving section by assigning a command number given to the checked command to the check result data.
    Type: Grant
    Filed: November 7, 2007
    Date of Patent: June 15, 2010
    Assignee: Mitsubishi Electric Corporation
    Inventors: Nobuyuki Takahashi, Hiromichi Nigazawa, Takashi Kamiya
  • Patent number: 7711447
    Abstract: In accordance with various aspects of the present invention, a system and method for automated generating of a cutting curve on a surface is provided. In accordance with an exemplary embodiment, a computer-implemented method for automated generating of a cutting curve on a gingival surface to facilitate cutting of an aligner material comprises the defining of initial gingival curves along the line around a tooth (LAT) on a patient's jaw, including within an interproximal area between teeth. The initial gingival curves are replaced with a modified, dynamic cutting curve comprising an offset adjustment configured to minimize weakening of a region of the aligner material within the interproximal area. This process for generating a modified, dynamic cutting curve within an interproximal area can be suitably applied or continued for each of other the teeth and interproximal areas between those teeth to define a complete dynamic cutting curve.
    Type: Grant
    Filed: October 20, 2006
    Date of Patent: May 4, 2010
    Assignee: Align Technology, Inc.
    Inventors: Qinghui Peter Lu, Dmitry Sultanov, Pavel Agapov, Artem Borovinsklh, Maneesh Dhagat, Craig E. Farren, James C. Culp
  • Patent number: 7706908
    Abstract: The invention relates to a method for positioning a wafer (3) with a reference mark (6) in a vacuum processing unit with a transport chamber containing a transport device (2, 20, 21) for moving the wafers (3) in a plane to a process chamber arranged on said chamber and a single sensor (1), arranged within the transport chamber before the process chamber for recording the position of the wafer (3) by means of recording the edge thereof at a first detection point (4) and a second detection point (5), such that the actual position of the wafer (12) with a known wafer diameter can be determined with electronic analysis of both measured detection points (4, 5) and the transport device (2, 20, 21) guides the wafer (3) to a desired set position.
    Type: Grant
    Filed: January 9, 2006
    Date of Patent: April 27, 2010
    Assignee: OC Oerlikon Balzers AG
    Inventors: Bart Scholte Van Mast, Holger Christ, Ruedi Schmucki
  • Publication number: 20100087948
    Abstract: A collision preventing device includes an acceleration/deceleration simulating unit 30 that performs acceleration/deceleration processing based on a moving command generated by a function generation unit 16 according to a method similar to that used by acceleration/deceleration units 18x and 18z and obtains a moving path resulting from the acceleration/deceleration processing, an interference check unit 34 that performs interference check between a mobile member and an interfering object along the moving path generated by the acceleration/deceleration simulating unit 30 and determines whether any interference may occur, a delay unit 32 that successively stores moving commands generated by the function generation unit 16 and successively outputs a moving command having been stored a predetermined time before, and a moving command blocking unit 36 that sends the moving command output from the delay unit 32 to the acceleration/deceleration units 18x and 18z if the interference check unit 34 determines that there
    Type: Application
    Filed: October 5, 2009
    Publication date: April 8, 2010
    Applicant: OKUMA CORPORATION
    Inventor: Takahiro Yamaguchi
  • Publication number: 20100036519
    Abstract: It is an object of the present invention to provide a machining parameter optimizing apparatus deciding a tool axis attitude and a machining zone and deciding a tooling having high stiffness for any profile of a finished workpiece. A tool axis attitude deciding member 21 decides one or plural tool axis attitude. An interference dangerous zone deciding member 23 decides as an interference dangerous zone a zone possible to interfere between a tool or a tool holder and a workpiece during machining by the decided tool axis attitude. A machining simulation member 25 executes a machining simulation based on the interference dangerous zone by the decided tool axis attitude and generates the virtual tool holder in which there is no any interference, and also decides a machining zone in a way of avoiding the interference dangerous zone.
    Type: Application
    Filed: July 29, 2009
    Publication date: February 11, 2010
    Applicant: JTEKT CORPORATION
    Inventors: Yoshihiko YAMADA, Toshiyuki Okita, Yoshimasa Kuwano
  • Patent number: 7636612
    Abstract: A simulation method for optimizing transport displacement of workpieces in transfer presses is provided. Conclusions relating to the freedom of motion, number of strokes and program data for tool-specific machine control are determined by manipulating a displacement curve on a digital image of the transfer press which is determined by the simulation method.
    Type: Grant
    Filed: November 20, 2007
    Date of Patent: December 22, 2009
    Assignee: Mueller Weingarten AG
    Inventors: Elmar Weber, Hermann Benkler
  • Publication number: 20090281652
    Abstract: An object of the present invention is to provide a controller of a three-axis tool unit which can compensate for mutual interference caused by the dynamic behaviors of three axes for operating a tool in three directions orthogonal to one another. The controller of the three-axis tool unit of the present invention includes a noninteracting control section which calculates, by using transfer functions, correction values for compensating for mutual interference caused by the dynamic behaviors of a first mechanism including a first actuator, a tool holder, and the tool, a second mechanism including a second actuator, the tool holder, and the tool, and a third mechanism including a third actuator, the tool holder, and the tool, and corrects the target displacements of the first, second, third actuators by using the correction values, the transfer functions indicating mutual influence of the dynamic behaviors of the first, second, and third mechanisms.
    Type: Application
    Filed: April 29, 2009
    Publication date: November 12, 2009
    Applicant: Panasonic Corporation
    Inventors: Isao TASHIRO, Masayuki TAKAHASHI
  • Patent number: 7565216
    Abstract: There is provided a method for determining an interference between a first physical part and a second part in an assembly of manufactured parts. The method comprises: acquiring three-dimensional digital data representing the first physical part; forming a virtual representation of the first physical part using the digital data; placing the virtual representation of the first physical part and a virtual representation of the second part in a common reference frame, the second part corresponding to one of a second physical part and a nominal part; and determining the interference between the first physical part and the second part using the virtual representation of the first physical part and the virtual representation of the second part.
    Type: Grant
    Filed: September 11, 2006
    Date of Patent: July 21, 2009
    Assignee: Innovmetric Logiciels Inc.
    Inventor: Marc Soucy
  • Publication number: 20090082900
    Abstract: A numerical controller having a function-generating unit which executes function generation for shaft movement according to a machining program is provided, the numerical controller further comprising a unit which stores shape data of the movable unit and shape data of an interfering structure; a retracting direction determining unit which determines a retracting direction; an interference checking position calculating unit which successively calculates, as an interference checking position, a position in which a desired distance is added to the current position of the movable unit according to the determined retracting direction; an interference confirming unit which confirms presence or absence of interference between the shape data of the movable unit and the shape data of the interfering structure by virtually moving the shape data of the movable unit; and a power outage detecting unit which sends a power outage signal to a DC power supply unit and the function-generating unit during power outage, wherein
    Type: Application
    Filed: September 9, 2008
    Publication date: March 26, 2009
    Applicant: OKUMA CORPORATION
    Inventors: Noritaka Akaiwa, Koji Eba
  • Publication number: 20090062955
    Abstract: A numerical controller having an interference prevention function whereby calculation for preventing interference is reliably performed. The numerical controller has the function of defining interference regions corresponding to multiple machine structural objects, respectively, moving the interference regions in accordance with machine coordinate values of the machine structural objects updated by interpolation, and performing an interference check to determine whether or not the interference regions interfere with each other. Interference check computation period automatic adjusting means automatically adjusts an interference check computation period, based on the value obtained by dividing a computation time required for the interference check by time of occupancy of the interference check within one interpolation period. Interference region expanding means expands the interference regions, based on the highest of feed velocities of respective axes and the interference check computation period.
    Type: Application
    Filed: August 22, 2008
    Publication date: March 5, 2009
    Applicant: FANUC LTD
    Inventors: Soichiro IDE, Yusaku YAMADA, Osamu HANAOKA
  • Publication number: 20090000443
    Abstract: A machine is disclosed having a detection subsystem adapted to detect contact between a person and a specified portion of the machine, and to distinguish that contact from contact with other materials. The detection subsystem imparts an electrical signal to a specified portion of the machine, and distinguishes that contact based on a predetermined frequency response of the electrical signal. A reaction subsystem then causes a predetermined action to take place. The machine may be a power saw designed to minimize injury in the event a person accidentally contacts the blade.
    Type: Application
    Filed: August 29, 2008
    Publication date: January 1, 2009
    Inventors: Stephen F. Gass, J. David Fulmer
  • Patent number: 7392109
    Abstract: To complete a CAM operation without requiring manual operations for generating NC data, which enables accurate and rapid machining, through organized integration of each means and increase in the speed to determine conditions. To achieve this, the present invention comprises a shape input means 1 for inputting a shape of a work piece; a machining planning means 2 for planning a machining method of the work piece; an NC data generating means 3 for generating NC data used for machining the work piece; an NC data verifying and editing means 4 for verifying and editing the NC data; and an NC data output means 5 for outputting the NC data, wherein the NC data is integrally generated based on the shape data of the work piece as the work piece successively passes through these means.
    Type: Grant
    Filed: July 31, 2001
    Date of Patent: June 24, 2008
    Assignee: Kabushiki Kaisha Toyota Chuokenkyusho
    Inventors: Kazunari Teramoto, Yoshimasa Kuwano
  • Publication number: 20080065251
    Abstract: There is provided a method for determining an interference between a first physical part and a second part in an assembly of manufactured parts. The method comprises: acquiring three-dimensional digital data representing the first physical part; forming a virtual representation of the first physical part using the digital data; placing the virtual representation of the first physical part and a virtual representation of the second part in a common reference frame, the second part corresponding to one of a second physical part and a nominal part; and determining the interference between the first physical part and the second part using the virtual representation of the first physical part and the virtual representation of the second part.
    Type: Application
    Filed: September 11, 2006
    Publication date: March 13, 2008
    Inventor: Marc Soucy
  • Publication number: 20080021591
    Abstract: When an operation state of a numerical controller which controls a machine tool is (1) in a state were rotation of a spindle is being stopped, (2) in a state where cutting feed rate of a tool with respect to a work exceeds a set maximum cutting feed rate corresponding to a work material, or (3) in a state where the tool moves in a direction different from the work cutting direction of the tool, it is checked whether or not the tool and the work interfere with each other. In other operation states, an interference check is not executed.
    Type: Application
    Filed: July 17, 2007
    Publication date: January 24, 2008
    Applicant: FANUC LTD
    Inventors: Shouki Tani, Shuji Ogawa, Masahiko Hosokawa, Osamu Hanaoka
  • Patent number: 7319913
    Abstract: A safe and efficient machining process design is realized by extracting the unmachined shape and by three-dimensionally visualizing the unmachined shape without generating a machining track. The present device 1 comprises a displacement unit 2 for displacing a machining tool on the surface of a three-dimensional product shape model at arbitrary positions without causing interference between the product shape model and the machining tool, a detection unit 3 for detecting a distance between the arbitrary position and the machining tool, and a preparation unit 4 for preparing the three-dimensional unmachined shape by using the minimum value of the distance obtained for each point on the surface of the shape model when the arbitrary point is moved.
    Type: Grant
    Filed: June 7, 2005
    Date of Patent: January 15, 2008
    Assignee: Fujitsu Limited
    Inventors: Satoshi Kanbayashi, Shingo Yamaguchi, Hiroshi Takahashi, Mitsugu Suzuki, Yoshiyuki Haruta
  • Patent number: 7272463
    Abstract: A method of determining a tool geometry and tool orientation for any prescribed path along a workpiece of a cutting tool is described. A parameter set is provided, where parameters of the parameter set include tool geometry and tool orientation relative to a surface of the workpiece. Values of the parameters in the parameter set are determined such that no local interference or global interference occurs, where local interference occurs when a portion of the tool immediately adjacent a cutting edge of the tool contacts a sidewall of a groove already cut by the cutting edge, and global interference occurs when a portion of the tool away from the cutting edge contacts a sidewall of a groove already cut by the cutting edge.
    Type: Grant
    Filed: May 24, 2005
    Date of Patent: September 18, 2007
    Assignee: General Electric Company
    Inventors: Erwin Wenti Liang, Vinod Padmanabhan Kumar
  • Patent number: 7251543
    Abstract: Interference checking device including: a modeling database that stores data for three-dimensional modeling of tools, workpieces, and machine-tool constituting structures; an interference data memory for storing interference data defining inter-component interference relationships among the tool, the workpiece, and the structures; and an interference checking processor that, based on structure movement commands sent from a program analyzer for the machine tool, and on data stored in the modeling database and interference data memory, determines whether the tool, the workpiece, and the structures will interfere with each other. Movement commands in a block at least one block succeeding the block being executed in order to control the drive mechanisms that move the structures are sent from the program analyzer to the interference checking processor.
    Type: Grant
    Filed: June 16, 2005
    Date of Patent: July 31, 2007
    Assignee: Mori Seiki, Co., Ltd.
    Inventor: Takayuki Nakamura
  • Patent number: 7245983
    Abstract: A method corrects thermal displacement of a machine tool having a rotational spindle. The method includes detecting a rotation speed of the spindle. A thermal displacement amount of the spindle in the current cycle of execution of a program is estimated by using an arithmetic expression that is based at least on the spindle rotation speed and a thermal displacement amount that has been estimated in the preceding cycle of execution of the program. The estimated thermal displacement amount in the current cycle is used as a correction amount for canceling the thermal displacement of the spindle. Therefore, thermal displacement of a machine tool is corrected with no complicated processes when a spindle rotation speed changes.
    Type: Grant
    Filed: October 20, 2005
    Date of Patent: July 17, 2007
    Assignee: Yamazaki Mazak Corporation
    Inventors: Yasuhiko Suzuki, Makoto Tanahashi
  • Patent number: 7239938
    Abstract: The shapes of machine parts for which the possibility of interference exists are defined as rectangular parallelepipeds and it is judged whether or not there is interference between a first rectangular parallelepiped of a first machine part and a second rectangular parallelepiped of a second machine part. The method involves rotating the first rectangular parallelepiped and second rectangular parallelepiped so that each side of the first rectangular parallelepiped lies parallel to each axis of the reference coordinate system. Interference is thus judged based on whether any vertex of the second rectangular parallelepiped exists within the first rectangular parallelepiped. Likewise, interference is judged depending on whether any vertex of the first rectangular parallelepiped exists within the second rectangular parallelepiped.
    Type: Grant
    Filed: October 20, 2004
    Date of Patent: July 3, 2007
    Assignee: FANUC LTD
    Inventors: Toshiaki Otsuki, Soichiro Ide, Takafumi Sasaki
  • Patent number: 7194388
    Abstract: A method for determining a die profile for forming a metal part having a desired shape. The method includes the steps of providing a nominal die profile, determining a springback profile based on the nominal die profile and employing a compensation strategy to determine the die profile based on the nominal die profile and the springback profile. There are disclosed five (5) compensation strategies: (1) a reversed die-normal technique; (2) a reversed radial rotation technique; (3) a reversed resultant vector technique; (4) a reversed path technique; and (5) a mirror image of resultant vector technique. Associated methods of making a die based on the die profile determined above and making a metal part under a set of forming conditions from the die are also disclosed.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: March 20, 2007
    Assignee: Alcoa Inc.
    Inventors: Edmund W. Chu, Stephen J. Makosey, Jeffrey M. Shoup
  • Patent number: 7173390
    Abstract: A method and a device are provided for detecting the occurrence of a malfunction upon movement of an element by a driving system. While the element is being moved, a difference between a predetermined value and an actual value is determined at regular intervals by means of a processor. A derivative of the difference is determined by the processor at regular intervals. The difference and the derivative both fluctuate around an equilibrium value. Subsequently, only the values on one side of the equilibrium value of both the difference and the derivative are sampled. The sampled values are multiplied and the result is compared with a reference value by means of the processor. The occurrence of a malfunction is established if the result of the multiplication is higher than the reference value.
    Type: Grant
    Filed: July 7, 2003
    Date of Patent: February 6, 2007
    Assignee: Assembléon N.V.
    Inventor: Koen A. J. de Graaff
  • Patent number: 7062351
    Abstract: A method and system for clamping a part in an automated tool to produce the part includes selecting a part for production on an automated tool driving a cutter. Deriving a clamping scenario defines the positioning of a plurality of clamps to fix the part to the automated tool. Generating a numeric controlled cutting program is based upon the part and the clamping scenario. Simulating the running of the numeric controlled program predicts interferences between the cutter and any of the plurality of clamps.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: June 13, 2006
    Assignee: The Boeing Company
    Inventors: Robert R. Wampler, Troy L. Wampler, Leonard A. Bailey, Rodney L. Benson
  • Patent number: 7043335
    Abstract: A regression mirror reflects light from a light projector in a reflecting direction opposite an incident direction. A light receiver combined with the light projector in a unitary unit receives the reflected light from the regression mirror. A detecting unit including an optical sensing unit having the light projector, the light receiver and the reflecting member is disposed so that a wafer is disposed in a moving path along which an optical path of the optical sensing unit moves relative to the wafer. An information-acquiring unit acquires position information of the detecting unit relative to the wafer, an arithmetic unit calculates mapping information about an arrangement of the wafer based on the position information and light-reception information provided by the light receiver.
    Type: Grant
    Filed: April 19, 2004
    Date of Patent: May 9, 2006
    Assignee: Kawasaki Jukogyo Kabushiki Kaisha
    Inventors: Tetsuya Yoshida, Hirohiko Goto
  • Patent number: 6975919
    Abstract: In a monitoring system for the process-accompanying monitoring or detection of collision or overstress situations in machine tools (1), comprising a machine control (2) with one or more sensors (4) for detecting measured signals or measured signal curves, a monitoring means (6) in which a comparison of the measured signals or measured signal curves of at least one sensor (4) with stored monitoring thresholds is performed, and a bidirectional interface (8) between the monitoring means (6) and the machine control (2), it is provided that the monitoring means (6), apart from detecting collision or overstress situations in a machine tool (1) and transferring machine stop or machine reaction instructions to the machine control (2), also permanently stores the measured signals or measured signal curves of the sensors (4) as measured by the sensors (4) before, during and after a collision or overstress situation and the data and statuses of the machine control (2).
    Type: Grant
    Filed: September 12, 2002
    Date of Patent: December 13, 2005
    Inventor: Werner Kluft
  • Patent number: 6970761
    Abstract: Based on the realization that, at the instant a holding brake in the drive of a machine tool is actuated, it may not be necessary to precisely observe the setpoint values, it may be provided to adapt control parameters in the controller of the drive such that, given an engaged holding brake, oscillations may be avoided or substantially reduced. By applying a correction value to the controller, it may be possible to prevent the adaptation of the control parameters from resulting in a change at the output of the controller.
    Type: Grant
    Filed: June 16, 2003
    Date of Patent: November 29, 2005
    Assignee: Dr. Johannes Heidenhain GmbH
    Inventors: Norbert Kerner, Frieder Kohler
  • Patent number: 6901356
    Abstract: The invention provides a simulation apparatus by which a problem upon designing can be found in the designing stage on the upstream without imposing an unnecessary working time to a designer.
    Type: Grant
    Filed: March 16, 1999
    Date of Patent: May 31, 2005
    Assignee: Fujitsu Limited
    Inventor: Yuichi Arita
  • Patent number: 6873880
    Abstract: A machine for performing machining operations on a work-piece is disclosed that includes a carriage with a robotic arm mounted thereon. The arm includes a movable head containing a tool for performing the machining operations on the work-piece. A laser position determination system is included for determining the actual spatial relationship position the carriage and the work-piece and providing a first signal representative thereof and further determining the spatial relationship of the head to the work-piece during actual machining operations on the work-piece and providing a second signal representative thereof. A computer having a computer program provides a third signal to the robotic arm for machining the work-piece based on a predetermined spatial relationship between the carriage and the work-piece and for receiving the first and second signals and adjusting the third signal based on the actual spatial relationship between the carriage and the work-piece and the head and the work-piece.
    Type: Grant
    Filed: December 26, 2001
    Date of Patent: March 29, 2005
    Assignee: Lockheed Martin Corporation
    Inventors: David Hooke, Matt Swain
  • Patent number: 6856853
    Abstract: A simulation device is provided with a speed ratio determining portion and a speed determining portion for calculating the maximum feeding speed of an operative part from an interference detecting distance and an interpolation period, and replacing the feeding speed of the operative part, which is read out by a program analyzing portion, with the maximum feeding speed; and an interpolating portion for determining interpolated points of a moving path of the operative part from the feeding speed of the operative part, which is replaced by the maximum feeding speed by the speed ratio determining portion and the speed determining portion, and the interpolation period. An interference check on the operative part is made at an interpolated point determined by the interpolating portion.
    Type: Grant
    Filed: April 2, 2004
    Date of Patent: February 15, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Nobuyuki Takahashi, Yoshinori Tsujido, Kenji Iriguchi, Kiyoshi Okada, Takashi Kamiya
  • Publication number: 20040225405
    Abstract: A simulation device is provided with a speed ratio determining portion and a speed determining portion for calculating the maximum feeding speed of an operative part from an interference detecting distance and an interpolation period, and replacing the feeding speed of the operative part, which is read out by a program analyzing portion, with the maximum feeding speed; and an interpolating portion for determining interpolated points of a moving path of the operative part from the feeding speed of the operative part, which is replaced by the maximum feeding speed by the replacing means, and an interpolation period. An interference check on the operative part is made at an interpolated point determined by the interpolating portion.
    Type: Application
    Filed: April 2, 2004
    Publication date: November 11, 2004
    Applicant: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Nobuyuki Takahashi, Yoshinori Tsujido, Kenji Iriguchi, Kiyoshi Okada, Takashi Kamiya
  • Publication number: 20040181305
    Abstract: A programming platform for generating parts programs for a machine tool or production machine is described. A user inputs an instruction to an interpreter integrated in the programming platform, a simulator then simulates an effect of the instruction, and a display graphically displays to the user the effect of the instruction in the form of a two-dimensional or three-dimensional representation. A collision monitor monitors the effect of the instruction to determine if a collision between two or more machine elements and/or workpieces and/or tools can be expected. The programming platform hence represents a homogeneous integrated programming environment for generating, simulating and testing of parts programs for machine tools and production machines.
    Type: Application
    Filed: February 20, 2004
    Publication date: September 16, 2004
    Applicant: SIEMENS AKTIENGESELLSCHAFT
    Inventor: Klaus Hertinger
  • Patent number: 6772040
    Abstract: The invention features a centralized control architecture for a closely-coupled plasma arc system, in which the “intelligence” of the system is integrated into a single controller. The closely-coupled plasma arc system includes a power source, an automatic process controller and a torch-height controller, where each of these components individually has a closed-loop dynamic relationship with the controller.
    Type: Grant
    Filed: April 10, 2000
    Date of Patent: August 3, 2004
    Assignee: Hypertherm, Inc.
    Inventors: Tate S. Picard, Roger E. Young, Gregory S. Wilson, Ronald M. Huppe
  • Patent number: 6766258
    Abstract: A method includes identifying a degraded condition associated with the processing of a workpiece. At least one process tool associated with the degraded condition is identified. Trace data collection is enabled for the identified process tool. A system includes a processing system configured to process a workpiece and a tool monitor. The tool monitor is configured to identify a degraded condition associated with the processing of the workpiece, identify at least one process tool from the processing system associated with the degraded condition, and enable trace data collection for the identified process tool.
    Type: Grant
    Filed: May 31, 2002
    Date of Patent: July 20, 2004
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Edward C. Stewart, Susan Hickey
  • Patent number: 6754555
    Abstract: The present invention provides an interference preventing apparatus which performs an interference checking operation for plural interfering relationships between a movable member and a structural member. The interference preventing apparatus (1) comprises: an interference area defining section (51) for defining an interference area where the movable member is likely to interfere with the structural member; an interference area data storage section (52) for storing therein data of the defined interference area; and an interference checking section (2) which performs the interference checking operation for any of the interfering relationships on the basis of the interference area data and target movement position data of the movable member and, if a possibility of the interference is confirmed, outputs an interference confirming signal to the numerical controller.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: June 22, 2004
    Assignee: Mori Seiki Co., Ltd.
    Inventor: Kuniharu Yamato
  • Patent number: 6701208
    Abstract: An apparatus for proposing bending sequences and bending tools for a metal plate part includes system for storing a development plan of the metal plate part; system for detecting a plurality of bending sequence proposals which make it possible to manufacture the metal plate part based on the development plan, and bending tool proposals used in each bending process of each bending sequence proposal; and system for displaying the plurality of bending sequence proposals. Such display includes information showing the stage numbers in each bending sequence proposal.
    Type: Grant
    Filed: September 4, 2001
    Date of Patent: March 2, 2004
    Assignee: Amada Company, Limited.
    Inventor: Yearn-Tzuo Hwang
  • Patent number: 6697851
    Abstract: A method and apparatus in a distributed data processing system for selecting configuration information for a client in the distributed data processing system. A request is received at a server from the client for configuration information. A subnet for the client is identified using the configuration information. A set of identification tokens is identified from the request. A plurality of containers in a hierarchical structure is traversed using the subnet and identification tokens to identify selected containers within the plurality of containers matching the subnet and the identification tokens. The identified containers are selected in an order the preserves preference as determined by their arrangement in the hierarchical structure and by the data that each contains. Configuration information is obtained from selected containers within the plurality of containers to form selected configuration information. The selected configuration information is sent to the client.
    Type: Grant
    Filed: September 2, 1999
    Date of Patent: February 24, 2004
    Assignee: International Business Machines Corporation
    Inventors: Gregory Scott Althaus, David Alexander Babbitt
  • Patent number: 6665580
    Abstract: A method and apparatus for monitoring the useful life of machine tools. A controller continuously monitors the amount of time a particular tool has been used as well as the materials the tool has been used to machine. A useful lifetime of the tool is estimated based on the characteristics of the tool. When the amount of time the tool has been used, adjusted based on the materials used, reaches the useful life span of the tool, the controller directs the machine to remove the tool from service and retrieve a duplicate tool for further machine operations.
    Type: Grant
    Filed: September 18, 2000
    Date of Patent: December 16, 2003
    Assignee: Thermwood Corporation
    Inventor: Kenneth J. Susnjara
  • Patent number: 6632053
    Abstract: A method of guiding a tool for machining a work piece of a material block, the material-removing work portion of the tool being guided to move along a first guide path while a further point on the axis of the tool, which is located at a distance from the work portion, is guided along a prescribed second guide path, whereby the five kinematic coordinates of the movement of the tool are fully determined.
    Type: Grant
    Filed: April 11, 2001
    Date of Patent: October 14, 2003
    Assignee: Open Mind Software Technologies GmbH
    Inventor: Josef Koch
  • Publication number: 20030171842
    Abstract: To complete a CAM operation without requiring manual operations for generating NC data, which enables accurate and rapid machining, through organized integration of each means and increase in the speed to determine conditions. To achieve this, the present invention comprises a shape input means 1 for inputting a shape of a work piece; a machining planning means 2 for planning a machining method of the work piece; an NC data generating means 3 for generating NC data used for machining the work piece; an NC data verifying and editing means 4 for verifying and editing the NC data; and an NC data output means 5 for outputting the NC data, wherein the NC data is integrally generated based on the shape data of the work piece as the work piece successively passes through these means.
    Type: Application
    Filed: January 31, 2003
    Publication date: September 11, 2003
    Inventors: Kazunari Teramoto, Yoshimasa Kuwanoo
  • Patent number: 6591148
    Abstract: A numerical control device for synchronously controlling the movement of a plurality of axes of a machine by repeatedly controlling a cyclic motion. An axis of the machine is designed to stop at a predetermined position upon the occurrence of an emergency stop. To achieve this stop position, an amount of retraction is set up to a position where a tool of machine does not interfere with a work piece or other obstacles. When an emergency stop signal is entered during a binary operation, because of an occurrence of an abnormality, a movement control amount for each period, corresponding to a set amount of retraction, is added to the movement control amount for each period of the binary operation and the axis is thereby driven by the resultant modified movement control amount. The binary operation is stopped upon the reaching of the stop position, and the tool can be held at this retracted position, by the set amount of retraction.
    Type: Grant
    Filed: June 1, 2000
    Date of Patent: July 8, 2003
    Assignee: Fanuc Ltd.
    Inventors: Teruo Masuda, Eiji Genma, Ken Yasuda