Abstract: A measurement system that includes an industrial machine and an interferometer can detect when abnormality has occurred in measurement targeted at a reflector attached to a movable body, for example, in a case where the movable body has moved too close to the interferometer. A judging section of the interferometer judges that there is abnormality in measurement targeted at the reflector on the basis of a received-light signal. Upon such an abnormality judgment, a stop command outputting section of the interferometer outputs a stop command to the industrial machine. A stopping section of the industrial machine stops the driving operation of a moving mechanism upon receiving an input of the stop command, thereby stopping the movement of the movable body. The measurement system makes it possible to prevent the industrial machine, which includes the movable body and the moving mechanism, from colliding with the interferometer.

Abstract: Improved problem diagnosis techniques for use in accordance with computing systems, e.g., distributed computing systems, are disclosed. In one aspect of the invention, a technique for diagnosing a problem associated with a computing system comprises the following steps/operations. One or more probes are executed in accordance with at least a portion of a previously selected probe schedule. When a result of one or more of the probes of the previously selected probe schedule indicates, at least, a potential problem associated with the computing system, one or more probes which optimize at least one criterion are selected in real-time. The one or more selected probes are executed so as to diagnose the potential problem.

Abstract: A workpiece measuring apparatus includes a programmable controller which acquires positional data of a measuring head. At the same time that the programmable controller acquires the positional data, a pulse output unit outputs timing pulses. The measuring head measures a workpiece on a machine tool according to a measurement command which is output positively earlier than the timing of predetermined time intervals by a time difference which is preset by a predictive system. As a result, a first time at which the programmable controller acquires the positional data of the measuring head and a second time at which the measuring head measures the workpiece in response to the measurement command synchronize. The workpiece measuring apparatus is capable of measuring the workpiece highly accurately in a three-dimensional space according to a minimum required amount of measured data without the need for modifying an existing NC apparatus combined with the machine tool.

Abstract: A machine tool is fitted with a position detector for detecting a position of a moving axis of the machine tool and an on-machine measuring device for measurement on the machine tool. An axial position detection signal output from the position detector and a measurement signal output from the on-machine measuring device are received through interfaces by a numerical controller that controls the machine tool. These interfaces are designed so that the numerical controller receives the axial position detection signal and the measurement signal with the same timing.

Abstract: In a simultaneous multi-axis measuring machine tool system including linear drive axes and rotation axes to measure a surface shape of an object to be measured by using an on-board measuring device having a probe mounted, at one end thereof, with a spherical contactor, a numerical controller controls driving of the linear drive axes and the rotation axes so that a central axis of the probe is always oriented in a direction perpendicular to the surface of the object to be measured and that the spherical contactor of the probe comes in contact with and follows a surface of the object to be measured.

Abstract: A method of detecting a dynamic path of a five-axis machine tool having a spindle and a turntable and has a preparing step, a correcting step and a detecting step. The preparing step includes mounting a detector on the spindle, mounting a cat-eye reflector on the turntable, emitting a laser light to the cat-eye reflector, reflecting the laser light to the detector and splitting into two light beams. One of the light beams is emitted to a four-quadrant position sensitive detector. The correcting step includes rotating the detector, detecting a signal of the laser light by the four-quadrant position sensitive detector to eliminate an offset between the detecting assembly and the spindle. The detecting step includes detecting the dynamic path of the five-axis machine tool by detecting the positions of at least two of the linear axes and at least one of the rotation axes of the five-axis machine tool.

Abstract: A position ensuring system includes an A-axis calibration system which measures a displacement angle, which is an error between a target value and a measured value of the pivot angle of the spindle head about the A-axis, and corrects the pivot angle about the A-axis in such a manner that the displacement angle as measured with the corrected pivot angle as a target value fall within a tolerable range. A corrected data storage device stores the corrected pivot angle about the A-axis. An A-axis control system reads out the corrected pivot angle about the A-axis, the corrected pivot angle about the A-axis to pivot the spindle head when executing oblique machining of the inclined hole.

Abstract: A method for extracting gash parameters of a cutting tool, comprises positioning the cutting tool on a moveable stage, scanning two or more gash sections of the cutting tool to generate two or more gash section scanning point clouds, indexing multiple points of the gash section scanning point clouds, detecting multiple gash features using the indexed gash section scanning point clouds, projecting multiple point clouds of the gash features of the indexed gash section scanning point clouds to form one or more projected gash feature point clouds, identifying one or more types of the one or more projected gash feature point clouds, segmenting the one or more projected gash feature point clouds based on the type identification, and extracting one or more gash parameters based on the segmentation of the one or more projected gash feature point clouds. A system for extracting the parameters is also presented.

Abstract: A method for finishing a part having excess material includes generating one or more surfaces on a model of the part to be machined, creating a machining tool path drive geometry, using the machine tool path drive geometry and one or more surfaces on the model to be machined to generate machining tool paths on the surfaces; and running tool paths on the part in a fixture.

Abstract: The present invention provides a system and method for the on-machine 2-D contour measurement, employing the contour measurement, coordinate system transformation, error identification, and image matching theory in image processing field to develop the on-machine measurement of X-Y-plan manufacturing error of a micro device manufactured by a high-precision micro-device machine tool, contour error, and trace error.

Abstract: A method for conforming components may include a measuring operation and a modifying operation. The method may comprise measuring a first component using a conforming tool that includes a measuring member, and recording position data for the first component based on the measuring. A path for the conforming tool may be provided using the position data, and a second component may be modified with a modifying member by moving the same conforming tool based on the provided path. The measuring member may include a sleeve configured so as to surround the modifying member when measuring, and to be removed from the modifying member so as to allow the modifying operation.

Abstract: A method for modifying a component may comprise measuring the component using a modifying tool, and recording position data for the component based on the measuring. A path for the modifying tool may be provided using the position data, and the component may be modified by moving the same modifying tool based on the provided path.

Abstract: A computer-based method for defining a surface of a part for placement adjacent a mating surface of a base part is described. The method includes receiving raw data which defines the mating surface of the base part, smoothing the raw data, generating a stable reference frame consisting of at least one of a substantially smooth curve and surface based on the smoothed raw data, calculating a dimensional offset curve or surface using the smoothed raw data and the stable reference frame curve or surface by referencing any peaks in the smoothed raw data within a predefined range of a corresponding point in the stable reference frame curve or surface, smoothing the dimensional offset curve or surface, and outputting the dimensional offset curve or surface for utilization in fabricating the part that is to be adjacent the base part.

Abstract: A workpiece inspection system is disclosed for determining measurements of a workpiece on a machine tool. The system utilizes a measurement device which outputs data relating to the workpiece (e.g. in place of a conventional cutter). The problem of obtaining real time data relating to the position of the machine tool is overcome by recording a machine tool position data set and a measurement device data set at selected instants which are defined by a synchronization signal. The data sets are combined later in the correct relative position because the synchronization signal was used. The synchronization signal can issue from the machine tool controller, an interface, measurement device or another part of the system.

Abstract: A system and method for monitoring the contact of tool bits of a lathe with surfaces of a brake disk being machined employs a vibration sensor coupled to the lathe. Signals from the vibration sensor are processed as time-averaged segments that can be grouped within time intervals; a microprocessor employs a qualifying routine to compare the signal level to a background noise threshold value and indicates as “failed” those time periods where the average signal level is not above the background noise threshold. An accumulator records the indications over a number of intervals and compares the result to a standard to make a determination of whether the lathe is likely actively cutting the disk surfaces. To isolate intermittent, high-intensity noises, a consistency routine can check further to see whether individual segments within an interval fall within a range based on the average signal level for that interval.

Abstract: Fuselage sections of an aircraft are joined using splice elements that compensate for gaps caused by mismatches between mating surfaces on the fuselage sections. The fuselage sections are virtually assembled using computer models that are based on non-contact measurements of as-built fuselage sections. The virtually assembled fuselage sections are used to map the gaps between the mating surfaces. The mapped gaps are used to produce tool inserts having profiles that reflect the dimensions of the gaps. The tool inserts are used to manufacture splice elements having profiles that fill the gaps when the fuselage sections are assembled and joined, thereby eliminating the need for shims and spaces to fill the gaps.

Abstract: A position ensuring system includes an A-axis calibration system which measures a displacement angle, which is an error between a target value and a measured value of the pivot angle of the spindle head about the A-axis, and corrects the pivot angle about the A-axis in such a manner that the displacement angle as measured with the corrected pivot angle as a target value fall within a tolerable range. A corrected data storage device stores the corrected pivot angle about the A-axis. An A-axis control system reads out the corrected pivot angle about the A-axis, the corrected pivot angle about the A-axis to pivot the spindle head when executing oblique machining of the inclined hole.

Abstract: A machine implement includes sensors that measure a force imparted by the machine implement to a structure during a machining process. A sensor array coupled to the structure measures the vibrational response of the structure to the imparted force. Analysis software compares the imparted force to the vibrational response to generate a transfer function for the structure. Based on the transfer function, a tool-path of the machine implement may be adjusted such that the resulting structure has precise vibrational characteristics that substantially comply with a set of design goals for the structure.

Abstract: A machining apparatus in which the machining efficiency can be improved even if characters are machined in a printed circuit board. A coordinate transformation unit is provided for transforming central coordinates of each dot d of each character of a character string into coordinates in a machining coordinate system with which the holes will be machined. Prior to machining, based on a character string and position information of the character string described in a machining program, central coordinates of each dot of each character of the character string are transformed into coordinates in the machining coordinate system with which the holes will be machined. Each dot d is regarded as a hole and machined. The number of times of movement of a table can be thus minimized so that the machining efficiency can be improved.

Abstract: A system and method for inspecting a machined surface. The method includes acquiring optical information of the machined surface from a predefined orientation. Further, the method includes comparing one or more parameters of the optical information with a corresponding one or more reference parameters. Furthermore, the method includes assessing a quality of the machined surface based on the comparison.

Abstract: The present invention provides dynamic metrology methods and systems for: periodically determining an actual position of one or more of a machine and a tool with respect to a workpiece using one or more laser interferometers; tracking a tracked position of the one or more of the machine and the tool with respect to the workpiece using one or more accelerometers; and altering a controlled position of the one or more of the machine and the tool with respect to the workpiece when either the actual position or the tracked position of the one or more of the machine and the tool with respect to the workpiece diverges from a desired position of one or more of the machine and the tool with respect to the workpiece.

Abstract: Illustrative computer-executable methods, systems, and computer software program products compute orientation alignment transfer tool location. Orientation of at least one aerodynamically significant feature of an as-built airplane is automatically determined. Orientation of an orientation monument for the as-built airplane is automatically determined from the determined orientation of the at least one aerodynamically significant feature of the as-built airplane, and motion to align an orientation alignment transfer tool with the determined orientation of the orientation monument is automatically determined.

Abstract: A system and method are disclosed for quickly characterizing the profile of a surface of a processed workpiece using a non-contact scanner, such as a laser scanner, in preparation for subsequent machining. The method determines the location of a plurality of features of a processed workpiece on a machine tool, and includes steps of reading a first list of approximate feature locations, defining a scan path based on the first list, scanning a profile of the workpiece along the scan path and calculating an actual location of each feature of the plurality of features based on the profile. The system and method are well suited to determine the location of features such as holes in welder header boxes.

Abstract: An apparatus for detecting manufacturing parameters of a machine tool is provided, which comprises at least a sensing and transmitting module, and a receiving module. The sensing and transmitting module has a sensor and a wireless transmitting module. The sensor generates a sensing signal with respect to processing parameter of the machine tool. The wireless transmitting module converts the sensing signal into a wireless signal and transmits the wireless signal to the receiving module. Then the wireless signal is decoded and sent to a processing unit for compensating the machine tool. In the present invention, it is not necessary to consider wiring arrangement so that the sensors can be disposed at positions that are close to the mechanism whose operating status could affect the machining process and the compensation, generated according to the foregoing sensing data, for machine tool will be more effective to improve the machining accuracy.

Abstract: A method of self calibrating a positioning system, by positioning a reference device provided with reference markings at different calibration locations, and sensing the positions of the reference markings at each calibration location, is provided. The calibration parameters are selected such that differences in relative positions of the sensed locations, expressed in actual coordinates for different calibration locations are reduced or preferably minimized.

Abstract: The subject invention pertains to an apparatus and method for collecting 2-D data slices of a specimen. Embodiments can incorporate a lapidary platen and an image recording system to image a specimen. The lapidary wheel platen can provide an imaging plane such that an image can be taken as the lapidary wheel platen abrades a surface of the specimen. A specimen mount can maintain the surface of the specimen properly aligned in the image plane. The imaging system can be a continuous recording system such as a video camera, a discrete recording system such as a flatbed scanner, or combinations of continuous and discrete recording systems to simultaneously collect two distinct data sets. The 2-D data set(s) can then be processed to create intricate 3-D color models.

Abstract: The present invention relates to a machining system etc. capable of highly accurately machining a workpiece even in a case where the workpiece is deflected. A machining system 1 is configured with a lathe 10 having end portion supporting mechanisms 13, 15 for supporting both end portions of an elongated workpiece W horizontally, a tool rest 20 for holding a tool, a feed mechanism for moving the tool rest 20 in three orthogonal directions, and a control device 25 for controlling the feed mechanism, and a non-contact measuring device 30 for measuring the deflection shape of the workpiece W when the workpiece W is rotated. The control device 25 moves the tool along the deflection shape measured by the non-contact measuring device 30.

Abstract: A workpiece measuring apparatus includes a programmable controller which acquires positional data of a measuring head. At the same time that the programmable controller acquires the positional data, a pulse output unit outputs timing pulses. The measuring head measures a workpiece on a machine tool according to a measurement command which is output positively earlier than the timing of predetermined time intervals by a time difference which is preset by a predictive system. As a result, a first time at which the programmable controller acquires the positional data of the measuring head and a second time at which the measuring head measures the workpiece in response to the measurement command synchronize. The workpiece measuring apparatus is capable of measuring the workpiece highly accurately in a three-dimensional space according to a minimum required amount of measured data without the need for modifying an existing NC apparatus combined with the machine tool.

Abstract: Fuselage sections of an aircraft are joined using splice elements that compensate for gaps caused by mismatches between mating surfaces on the fuselage sections. The fuselage sections are virtually assembled using computer models that are based on non-contact measurements of as-built fuselage sections. The virtually assembled fuselage sections are used to map the gaps between the mating surfaces. The mapped gaps are used to produce tool inserts having profiles that reflect the dimensions of the gaps. The tool inserts are used to manufacture splice elements having profiles that fill the gaps when the fuselage sections are assembled and joined, thereby eliminating the need for shims and spaces to fill the gaps.

Abstract: A system for measuring a hole of a surface may include at least one light emitting member for emitting varied intensity flashes of light towards the hole of the surface. The system may further include a projector for projecting light beams onto the surface. The system may additionally include at least one camera for taking at least one picture of the hole of the surface each time the at least one light emitting member emits a flash of light towards the hole of the surface, and each time the projector projects light beams onto the surface. The system may also include a computer for determining measurements of the hole of the surface utilizing the at least one picture of the hole and Photogrammetry.

Abstract: A process and an apparatus for generating control data for controlling a tool on a machine tool comprising at least 5 axes for the production of a predetermined finished part having a base body and at least one flank section protruding from the base body, finished part geometry data of the predetermined finished part geometry of the finished part being generated by means of fundamental geometry parameters and path data being generated by means of the finished part geometry data, the path data indicating the tool path along the surface of the flank section over which the tool has to travel with what tool orientation relative to the workpiece to remove material from the workpiece, the tool orientation of the tool corresponding to an orientation of a axis of rotation of the tool and the tool rotating about the axis of rotation of the tool to remove material from the workpiece.

Abstract: Shims used to join part assemblies are automatically designed and fabricated without the need for fitting part assemblies together in order to determine the exact dimensions of voids filled by the shims. The locations of key features on part assemblies are surveyed using a merged photogrammetry and laser tracking technique that generate the dimensions of a virtual shim. The dimensions of the virtual shim are contained in a digital file that can be used to automatically fabricate the shim using automated fabrication equipment such as a CNC machining center. The automated virtual shim design may be modified to reflect the effect of part assembly fit on performance characteristics of the aircraft.

Abstract: A method for modifying a component may comprise measuring the component using a modifying tool, and recording position data for the component based on the measuring. A path for the modifying tool may be provided using the position data, and the component may be modified by moving the same modifying tool based on the provided path.

Abstract: A method of removing unwanted coating material from cooling passages of a turbine component includes determining coordinates of the position and orientation of cooling passages at the surface of the turbine component and determining reference points in the region of the cooling passages. After coating of the turbine component, the reference points are measured once again and the thickness of the coating is calculated. In a basic processing program, the data for the position, passage orientation and coating thicknesses and also CAD data for the cooling passages are interlinked and a laser processing program is automatically adapted for each individual cooling passage. Using the laser processing program, a pulsed laser is guided over disk-shaped volume segments of the unwanted coating material and the material is removed in the process.

Abstract: An engraver having a shoe sensor system for sensing a movement of the shoe and for adjusting an engraving signal in response thereto.

Abstract: The invention relates to a method for positioning a wafer (3) with a reference mark (6) in a vacuum processing unit with a transport chamber containing a transport device (2, 20, 21) for moving the wafers (3) in a plane to a process chamber arranged on said chamber and a single sensor (1), arranged within the transport chamber before the process chamber for recording the position of the wafer (3) by means of recording the edge thereof at a first detection point (4) and a second detection point (5), such that the actual position of the wafer (12) with a known wafer diameter can be determined with electronic analysis of both measured detection points (4, 5) and the transport device (2, 20, 21) guides the wafer (3) to a desired set position.

Abstract: A signal transmission device is disclosed, which serves to connect a measuring probe, in particular a pH measuring probe or an oxygen measuring probe, to a signal-processing unit. The signal transmission device includes a differential amplifier at whose non-inverting input an input signal can be applied which is provided by an electrode of the measuring probe, and from which a corresponding low-impedance output signal can be delivered to a transmission line, by which the output signal can be transmitted to the signal-processing unit. The output of the differential amplifier can be connected via a first resistor to the transmission line and to the inverting input of the differential amplifier, and can be connected to the input of a first control unit by which signals can be registered, such as clock signals and/or data, which are applied to the transmission line by the signal-processing unit.

Abstract: In a simultaneous multi-axis measuring machine tool system including linear drive axes and rotation axes to measure a surface shape of an object to be measured by using an on-board measuring device having a probe mounted, at one end thereof, with a spherical contactor, a numerical controller controls driving of the linear drive axes and the rotation axes so that a central axis of the probe is always oriented in a direction perpendicular to the surface of the object to be measured and that the spherical contactor of the probe comes in contact with and follows a surface of the object to be measured.

Abstract: There is provided a V-groove machining method and apparatus which, by measuring the depth of a V groove cut by a cutting tool and correcting the cutting depth of the cutting tool based on the measurement data, enables high precision machining of four-sided pyramids having vertices of a uniform height.

Abstract: Provided is a surface treatment method for performing machining such as cutting work, grinding, and electrical discharging to a plate-like material with two- or three-dimensional deformation to realize a uniform thickness. This method includes the steps of mounting the plate-like material on a surface plate, setting a coordinate axis in a plane direction of the plate-like material to be X, Y and setting a coordinate axis in a height direction of the plate-like material to be Z, virtualizing a surface containing an origin of the measured Z direction, measuring a height Z1-n from the origin in an arbitrary plane position, and inclining and cutting the plate-like material so that an absolute value of a difference between a maximum value Zmax and a minimum value Zmin of the obtained height data will be minimum.

Abstract: For determining a space coordinate of a measurement point on a measuring object, the measurement point is approached with a probe head arranged on a displacement mechanism having at least two supports movable parallel to one another. Each support is moved by its own drive. The space coordinate of the measurement point is determined as a function of the respective displacement position of the supports. The two drives are controlled by a common regulator.

Abstract: Processing a workpiece with a laser includes generating laser pulses at a first pulse repetition frequency. The first pulse repetition frequency provides reference timing for coordination of a beam positioning system and one or more cooperating beam position compensation elements to align beam delivery coordinates relative to the workpiece. The method also includes, at a second pulse repetition frequency that is lower than the first pulse repetition frequency, selectively amplifying a subset of the laser pulses. The selection of the laser pulses included in the subset is based on the first pulse repetition frequency and position data received from the beam positioning system. The method further includes adjusting the beam delivery coordinates using the one or more cooperating beam position compensation elements so as to direct the amplified laser pulses to selected targets on the workpiece.

Abstract: The surface of a part is measured using a combination of laser tracking and Photogrammetry processes. Cameras used in the Photogrammetry process are mounted on a carriage for movement to positions along a predetermined path where images of the part surface are recorded and then converted to surface measurements. Laser tracking is used to both measure the part surface and track the position of the cameras. The measurements made by Photogrammetry and laser tracking processes are combined with the camera position to produce highly accurate part surface measurements.

Abstract: A method for extracting parameters of a cutting tool is provided. The method includes obtaining a measurement data set having a point cloud corresponding to a surface of the cutting tool and virtually slicing the point cloud at a pre-determined section to obtain a set of points on the pre-determined section. The method also includes generating a plurality of curves through the set of points and optimizing the plurality of curves to generate optimized fitting curves and extracting the parameters of the cutting tool from the optimized fitting curves. Furthermore, based on the presented rotary angle projection technique, a plurality of parameters can be extracted for the cutting tool.

Abstract: The machining of drills (1) includes an operation for chamfering the cutting edges (8) performed in two steps. In the first step the rotating grindstone (15) is directed to various locations of the cutting edge (8) and the point of contact is detected by an electronic appliance (17) whereof the electronic module (19) controls the stoppage of the grindstone, its return to the starting position and the recording of the position of the grindstone at the time of contact. In the second step the grindstone (15) is controlled to follow the left line obtained by connecting the points registered during the first step.

Abstract: A method for compensating positional and/or shape deviations in NC-controlled cutting production machines, the method having the following steps: a) chucking a new workpiece; b) processing the workpiece using the nominal data of the NC program; c) acquisition of the set deviation; d) optimization of the NC program using the acquired data from c);and e) repetition of iterative steps a) to d) until the required positional and/or shape tolerances have been achieved.

Abstract: Apparatus and method for fitting a workpiece to geometric design data of a workpiece. Nominal data points are selected from the geometric design data. Command codes are created to generate measured data points. The measurement data points have associated nominal measurement points which are used to fit the workpiece to the geometric design data. The apparatus and method may also be used to determine whether a workpiece is within tolerance and for process control.

Abstract: In one embodiment, the present invention includes a sensor having a roller adapted on a shaft to roll along a workpiece surface, a compliant member adapted around at least a portion of the roller, and an encoder to code information regarding movement of the roller. In some implementations, the encoder may be in communication with a processor of a machine to provide information regarding workpiece movement.

Abstract: The invention relates to processes for measuring one or more surfaces of a part utilizing both Photogrammetry and laser tracking devices. The measured part may comprise the barrel of an airplane. In other embodiments, varying types of surfaces may be measured in both airplane and non-airplane applications. In one embodiment, such a process may comprise measuring at least one surface of a part utilizing Photogrammetry, and simultaneously measuring the at least one surface utilizing laser tracking.

Abstract: A system for performing dimension checkings of mechanical pieces is provided including a contact detecting probe with wireless transmission, for example through a single radiofrequency two-way communication link, to and from a base station connected to an interface unit. The probe includes a logic unit and a memory unit in which reside the values of some operation parameters, for example the transmission frequency and/or the activation mode of the probe. The values of the operation parameters can be modified in a programming phase, according to a method that foresees the wireless transmission of control signals from a manually operated control device—to the probe, for updating of the values among the selectable values of a sequence residing in the probe, and the acquisition of the current value.