Abstract: A method for monitoring the manufacture of molded ophthalmic lenses is disclosed. The method monitors the occurrence of predetermined events and records such events in a device history record and a shadow table.

Abstract: A method for setting valve action, used by a control system having a dialog box, includes choosing a start/stop mode of the valve action. A dialog box of the control system shows start/stop condition fields according to the start/stop mode of the valve action. A start/stop condition field for start/stop timing of the valve action is set.

Abstract: Disclosed herein is a method of making a three dimensional mold comprising the steps of providing a mold substrate; exposing the substrate with an electromagnetic radiation source for a period of time sufficient to render the portion of the mold substrate susceptible to a developer to produce a modified mold substrate; and developing the modified mold with one or more developing reagents to remove the portion of the mold substrate rendered susceptible to the developer from the mold substrate, to produce the mold having a desired mold shape, wherein the electromagnetic radiation source has a fixed position, and wherein during the exposing step, the mold substrate is manipulated according to a manipulation algorithm in one or more dimensions relative to the electromagnetic radiation source; and wherein the manipulation algorithm is determined using stochastic optimization computations.

Abstract: Methods, apparatuses and systems that facilitate the design, production, control and/or measurement tasks associated with manufacturing and other processes. In one embodiment, the present invention provides an understanding of how the multiple characteristics of a given process output are related to each other and to process inputs. It also facilitates an understanding of the sometimes complex interrelationships between design targets, design tolerances, process inputs, process control variables, average process output and variation in the process output. In one implementation, the present invention enables or facilitates the implementation of static and dynamic control systems in connection with manufacturing or other process. For example, in one implementation, the present invention provides a dynamic control system for manufacturing processes that is responsive to the observed output of a process.

Abstract: A system includes an encoding module and a decoding module. The encoding module generates a three-dimensional (3D) model of a part, modifies the 3D model to include a 3D structure, and generates a computer-aided design (CAD) file based on the modified 3D model. The decoding module determines whether the CAD file includes the 3D structure, authorizes operation of analysis software on the CAD file when the CAD file includes the 3D structure, and prohibits operation of the analysis software when the CAD file does not include the 3D structure.

Abstract: An IMR (in-mold roller or in-mold release)/IMF (in-mold forming) making method using a digital printer printing and pre-forming technique is disclosed to employ a digital printing technique to prepare a release layer, a protective wear-resistance layer (durable layer), an ink pattern layer, a metal pattern layer and a bonding layer (adhesive layer). In-mold roller or in-mold forming film is shaped and then molded on a plastic material through an injection-molding or pressure-casting technique so that the finished product is obtained after release from the mold and removal of the outer base layer. Further, shaped in-mold decoration film is put in an injection-molding mold or pressure-casting mold for molding and then the molded product is cut into the desired shape, finishing the fabrication. Trimming process may be applied to the shaped in-mold forming film before injection molding or pressure casting.

Abstract: A customer transmits their 3D CAD file for a part to be total profile machined. Computer analysis of the transmitted CAD file produces CNC machining instructions, which are transmitted back to an address defined by the customer. The customer can then use the transmitted CNC machining instructions to total profile machine their own part using their own CNC mill at the location where the part is likely needed. The transmitted instructions include not only the tool paths for CNC machining of the total profile of the part, but also for additional features formed into the encircling portion of a material block from which the part is to be total profile machined. For instance, the CNC machining instructions transmitted back to the customer can define a registration recess and/or channels or undercuts for fluid support material on an A-side of a material block. After the A-side of the block is machined, the customer adds and solidifies fluid support material into the machined recess.

Abstract: Certain exemplary embodiments comprise a method comprising a plurality of activities comprising via a graphical editor running on a Human Machine Interface comprising a first embedded operating system, providing a plurality of set points related to a process to a programmable logic controller. The method can comprise, via the programmable logic controller, automatically controlling the process responsive to information received from the graphical editor.

Abstract: A mechanical part useful in various fields of application including plastic and metal processing is produced using a computer-aided design process including a preliminary break-down of the body of the part into elementary strata, followed by manufacture of the elementary strata, and reconstruction of the part. During break-down of the part, at least one fluid transport circuit, which is designed and modeled beforehand, is broken down into elementary chambers (20) in accordance with the break-down of the part. The elementary chambers are produced in the elementary strata (7i) forming the part during manufacture of the strata, and the fluid transport circuit is reconstructed during superposition and assembly of the strata.

Abstract: The method of predicting the amount of deformation due to shrinkage of a molded article of the present invention finds a support point P of the bending moment M from a distribution of shrinkage rates of a molding material forming a molded article 10 and uses the support point P to predict the amount of deformation. At that time, it is preferable to use the support point P to find the bending moment M and to use the bending moment M to predict the amount of deformation.

Abstract: A system and method for manufacturing a memorial. The method providing a blank pattern in a memorial design and collaboration system having a specified shape and size and building a memorial preview thereon, then sending the memorial preview to a host computer. The host computer routes the memorial preview as a stored file to a manufacturer for projecting, onto a three-dimensional solid in the shape of said blank pattern, an image of said memorial preview. The method further includes creating a pattern by placing objects in the form of letters, emblems or numbers on the three-dimensional solid in connection with the projection, and creating a mold in connection with the pattern, and filling said mold and baking the filled mold.

Abstract: A method for fabricating a product, such as an animatronic character, with artificial skin. The method includes providing data defining an exterior surface geometry of the product. A base geometry model of the product is generated based on the exterior surface geometry data, which in turn is used to fabricate a prototype of the product. Then, an exterior skin mold is formed using the product prototype mounted on an alignment block. The method includes fabricating an inner support structure based on the base geometry model having an exterior geometry smaller than the 3D base geometry model by the thickness of the exterior skin. The inner support structure is positioned within the mold with the inner support structure mounted upon the alignment block, which is received in the mold. The product is formed by pouring material for an exterior skin layer into the mold and over the inner support structure.

Abstract: A control system simultaneously controls a multi-zone process with a self-adaptive model predictive controller (MPC), such as temperature control within a plastic injection molding system. The controller is initialized with basic system information. A pre-identification procedure determines a suggested system sampling rate, delays or “dead times” for each zone and initial system model matrix coefficients necessary for operation of the control predictions. The recursive least squares based system model update, control variable predictions and calculations of the control horizon values are preferably executed in real time by using matrix calculation basic functions implemented and optimized for being used in a S7 environment by a Siemens PLC. The number of predictions and the horizon of the control steps required to achieve the setpoint are significantly high to achieve smooth and robust control.

Abstract: A molding-system set-up process has: (i) a receiving operation, including receiving an attribute associated with a molded part, (ii) a determining operation, including determining a molding-system set-up parameter based on the attribute associated with the receiving operation, the molding-system set-up parameter being usable for setting up a molding-system operation, and (iii) a providing operation, including providing the molding-system set-up parameter.

Abstract: A method for obtaining shoes includes a step for obtaining shoe information; a step for communication with manufacturers; a step for manufacturing the shoes; a step for delivery and/or try-on; a step for amendment, and a step for finish manufacture. The method allows the customers to design their shoes by themselves and communicate with the shoe manufactures so as to obtain desired shoes.

Abstract: A method for monitoring the manufacture of molded ophthalmic lenses is disclosed. The method monitors the occurrence of predetermined events and records such events in a device history record and a shadow table.

Abstract: A sheet manufacturing method is provided including the steps of (i) extruding a sheet material to a sheet form; (2) forming a desired sheet by performing a predetermined processing involving dimensional change in a transverse direction of a sheet; (3) measuring a thickness distribution in the transverse direction of the sheet before completion and after completion of the predetermined processing; (4) calculating a manipulated variable corresponding to each measuring position based on a thickness distribution measurement value in the transverse direction of the sheet after completion of the processing; and (5) controlling the thickness of the sheet. In the calculation of the manipulated variable of step (4), a correspondence position in the transverse direction of the sheet after completion of the processing is determined, and a thickness control is performed based on the determined correspondence position in the transverse direction of the sheet.

Abstract: An automated system for producing custom layouts for storage or transport molds made of foam or any other malleable material used for storage or package items, which is capable of identifying the type of item depicted by each image file, automatically generating the shape of each receptacle; automatically distributing the identified items in one or more molds; and automatically generating the accommodation layout of each receptacle in the one or more molds.

Abstract: Molds and processes that permit high-speed, mass production of retaining wall blocks having patterned or other processed front faces, as well as retaining wall blocks formed by such processes. The invention permits the front face of the block to be impressed with a pattern or otherwise directly processed, to allow the formation of pre-determined block front faces, while at the same time facilitating high-speed, high-volume production of blocks. A mirror image of the desired pattern can be created on a stripper shoe by selecting a desired three-dimensional surface from a naturally occurring or man made object and digitally scanning the selected three-dimensional pattern to create scanned data. The scanned data can then be used to machine a face of the stripper shoe that is the mirror image of the selected pattern.

Abstract: A diagnostic system to diagnose a pressure profile of a molding machine M in an operating state is disclosed. The pressure profile of the molding machine M in the operating state is measured with a pressure sensor of a measurement system 3. In a diagnostic system A, a database is formed such that a reference pressure profile and the actual pressure profile selected according to a mold to be made are preserved therein. The diagnostic system A compares the reference pressure profile to the actual pressure profile in the database to determine whether the actual pressure profile is within a predetermined tolerance.

Abstract: A virtual model of an intraoral cavity is provided, wherein this process is initialized by a dental clinic, and the design and manufacture of a suitable dental prosthesis for the intraoral cavity is shared between a dental lab and a service center.

Abstract: A control unit for a powder material compression molding machine including a powder material compressor which compresses a powder material filled between compressing members in an adjusted filled amount by making the compressing members approach to each other at a predetermined interval, so as to mold a molded product, and a pressure detector which detects a powder material compressing pressure by the powder material compressor. The control unit including a weight determiner which determines that the weight of filled powder material is normal, a thickness determiner which determines that the thickness of the molded product is abnormal in the case where the pressure detected by the pressure detector falls out of a first predetermined range when the weight determiner determines normality, and a compression controller which controls the powder material compressor when the thickness determiner determines abnormality.

Abstract: A method for fabricating a product, such as an amimatronic character, with artificial skin. The method includes providing data defining an exterior surface geometry of the product. A base geometry model of the product is generated based on the exterior surface geometry data, which in turn is used to fabricate a prototype of the product. Then, an exterior skin mold is formed using the product prototype mounted on an alignment block. The method includes fabricating an inner support structure based on the base geometry model having an exterior geometry smaller than the 3D base geometry model by the thickness of the exterior skin. The inner support structure is positioned within the mold with the inner support structure mounted upon the alignment block, which is received in the mold. The product is formed by pouring material for an exterior skin layer into the mold and over the inner support structure.

Abstract: A method, apparatus, media and signals for producing a representation of a mold for forming an appliance for a living body is disclosed. The method involves identifying points representing a line corresponding to an intended edge of the appliance on a surface of the mold, the surface being defined by an input plurality of points representing a general shape of the mold. The method also involves identifying regions extending along the surface on opposite sides of the line, adjusting at least one coordinate of at least one of the input plurality of points that falls within at least one of the regions to alter the shape of the surface in the at least one region to produce a modified surface representation, and storing the modified surface representation in a computer memory to produce a modified representation of the mold.

Abstract: The invention relates to a method for producing a vessel (2) by blowing in a mould (11) from a preform (3) made of a plastic material, comprising the following steps: placing the preform (3) into the mould; at a predetermined moment, called pre-blowing cue (tP), controlling the opening of an electrovalve (22) for establishing a communication between the inside of the preform (3) and a source (20) of gas at a predetermined pre-blowing pressure (PP); measuring the pressure (P) inside the preform (3); at a predetermined moment, called blowing cue (tS) and following the pre-blowing cue (tP), controlling the opening of an electrovalve (26) for establishing a communication between the inside of the preform (3) and a source (24) of gas at a predetermined blowing pressure (PS) higher than the pre-blowing pressure (PP); memorising the variations of the pressure (P) inside the preform (3) at least during the interval between the pre-blowing cue (tP) and the blowing cue (tS); detecting in said interval a so-called expan

Abstract: A key sheet 10 includes a key top 12, a pushing piece that mediates pressing force from the key top 12 to a metal dome 30, and a UV-curing resin sheet 20 that serves as a pushing pieces layer and includes a reinforcing rib 34 that improves rigidity of the key sheet 10. Further, an urethane sheet 10 and a PET sheet 18 are provided between the key top 12 and the UV-curing resin sheet 20 to serve as an intermediate layer. A method for manufacturing the key sheet 10 includes steps of integrally forming the UV-curing resin sheet 20 including the pushing pieces 28 and the reinforcing ribs 34 by filling a mold with a liquid UV-curing resin.

Abstract: Molds and processes that permit high-speed, mass production of retaining wall blocks having patterned or other processed front faces, as well as retaining wall blocks formed by such processes. The invention permits the front face of the block to be impressed with a pattern or otherwise directly processed, to allow the formation of pre-determined block front faces, while at the same time facilitating high-speed, high-volume production of blocks. A mirror image of the desired pattern can be created on a stripper shoe by selecting a desired three-dimensional surface from a naturally occurring or man made object and digitally scanning the selected three-dimensional pattern to create scanned data. The scanned data can then be used to machine a face of the stripper shoe that is the mirror image of the selected pattern.

Abstract: An electronic file containing height field mapping data is output to a specialized printer and used to create one or more three dimensional molds. The molds, in turn, may be used to fabricate bas-relief tiles and similar three-dimensional objects from various materials. The process allows for rapid deployment of customized design elements in many construction applications and environments.

Abstract: Device for monitoring the production of tablets in a rotary press, with die bores in a circular die plate for the accommodation of a powder to be pressed, upper- and lower stamps, a pressing station for pressing the powder in the die bores by means of the upper and lower stamps, a tablet stripper for stripping off the tablets ejected by the lower stamps from the upper side of the circular die plate and a machine computer, wherein a contactless working temperature measurement device, being in communication with the machine computer, with a measurement plane between the pressing station and the tablet stripper, is arranged in the press room of the rotary press, and the measurement time of the temperature measurement device is such that at least some of the tablets per rotation of the circular die plate can be established in their temperature.

Abstract: A method of manufacturing an earth-boring bit having a fluid plenum and a plurality of fluid pathways includes modeling flow characteristics of the fluid plenum and the plurality of fluid pathways, optimizing the flow characteristics to minimize fluid separation through each fluid pathway, constructing a plenum blank from the optimized model, and sintering matrix power between the plenum blank and a bit head mold to create the fluid plenum and plurality of fluid pathways.

Abstract: A method for monitoring the manufacture of molded ophthalmic lenses is disclosed. The method monitors the occurrence of predetermined events and records such events in a device history record and a shadow table.

Abstract: Methods and systems for producing customized dental restoration and prosthesis, particularly denture prescriptions using a computer software program are provided. In this system, digital photographs of the patient to be fitted with the denture are taken, and the photographs are transferred to the software program. Based on these photographs, the program makes certain calculations. The program then prompts the dental professional to select the desired materials and structure for the denture. Based on this input, the program automatically produces a prescription for the denture. The digital prescription is sent to a dental laboratory for making the denture.

Abstract: A polishing apparatus is provided for polishing wafers at a high yield rate even if roll-off exists. The polishing apparatus polishes a wafer W by applying a pressure between a polishing member (polishing pad) 201 and the wafer W held by a holding member (top ring) 52 and relatively moving the polishing member 201 to the wafer W. The polishing apparatus comprises a top ring 52 for holding the wafer W, a pressure adjusting mechanism 206 for adjusting a supporting pressure with which the wafer W is supported on a supporting surface by a retainer ring 203, and a control unit 208 for controlling the pressure adjusting mechanism 206 to bring the supporting pressure to a desired pressure based on a roll off quantity of the wafer W. The top ring 52 comprises an air bag 202 for pressing the wafer W against the polishing pad 201, a retainer ring 203 which surrounds the wafer W, and an air bag 204 for pressing the retainer ring 203.

Abstract: A reproduction is prepared wherein the length of the reproduction is varied by one scale factor and the deeps of the image produced in the reproduction is varied by a second scale factor. The reproduction may be, prepared from a three dimensional article or a painting, art work or other two dimensional member having a topography in the surface thereof (such as brush strokes) or from a two dimensional substrate which has a picture thereon without any topography wherein the topography which is applied to the reproduction is prepared based upon computer interpretation of the objects present in the picture.

Abstract: The present invention provides methods for designing dental articulator inserts from 3d dental data (4d datasets). These 4d datasets may be used directly to provide a jaw motion model suitable for enhanced CAD or, they may be used to derive mathematical expressions that are then used to design dental articulator inserts. The methods of the invention are based on acquiring time-based 3d data representing the upper and lower teeth. Each datum in the 4d dataset may therefore contain an accurate record of the relationship between the upper and lower arch in three dimensions.

Abstract: System comprising mold-moving assembly cooperative with molding station and insert-integration station.

Abstract: A probe (100) is provided with: a support member having a through-hole in at least one portion thereof; a projection standing on the support member with its tip facing a medium; and a conductive film formed to cover at least a partial surface of the support member including a side surface of the through-hole.

Abstract: With use of three-dimensional data of a brain shape, a mold for forming a sheet-shaped structure having a three-dimensional shape of the gyrus or sulcus surface, or the interhemispheric fissure or interlobar fissure surface is formed. With use of the mold, a sheet-shaped silicone structure 2 having a three-dimensional shape of the gyrus or sulcus surface, or the interhemispheric fissure or interlobar fissure surface is formed. An electrode 3 is arranged on at least one side of the silicone structure 2. With this configuration, an intracranial electrode 1 in which the electrode 3 is arranged on the sheet-shaped silicone structure 2 having the three-dimensional shape of the gyrus or sulcus surface, or the interhemispheric fissure or interlobar fissure surface can be produced.

Abstract: An injection molding machine, including: a human machine interface being configured to provide graphical representation of a status of the injection molding machine; a machine controller being configured to: (i) provide operational control of the injection molding machine, (ii) operationally couple with the human machine interface, the machine controller having; (i) a machine-controller processor; and (ii) machine-controller memory being coupled with the machine-controller processor; an injection unit being configured to plasticizing and inject a molding material; a tie-bar clamping mechanism being associated with the injection unit; and a mold assembly being supported by the tie-bar clamping mechanism, the mold assembly being coupled with the injection unit, the mold assembly being adapted to receive the molding material from the injection unit so that a molded article may be molded, and the mold assembly including: a mold assembly body; and a mold memory device being coupled with the mold assembly body, and

Abstract: The present invention is a method and system for simulating fluid flow in a cavity, having relevance to the modeling of viscous flows within thin cavities of complex shapes in which heat exchange with the cavity walls may be a governing factor, as in injection molding of plastic parts. Its automated discretization scheme, in which the model cavity is partitioned into macrocells, each macrocell having substantial contact areas with the model cavity walls, eliminates the need for time consuming and expensive manual model configuration required by some modeling methods. Because of the simplicity of the discretization, models based on the invention are less demanding on computer resources then conventional finite element methods, and execute more quickly. A key innovation of the method is a function characterizing the shape of a macrocell that appears in a coefficient in equations governing the flow.

Abstract: A plurality of carriages, each provided with a relevant mold holder press, are movable along a processing line comprising a press removal and/or replacement area. Whenever a carriage arrives in correspondence with the press removal and/or replacement area, a shuttle provided with gripping forks, comes alongside and is controlled to move in synchronism with the carriage to take out a mold holder press by lifting and removing it while the carriage is in movement; the shuttle subsequently provides to transfer, by the same system method, a new mold holder press onto the same carriage, or onto a subsequent empty carriage, in movement along the press removal and/or replacement area.

Abstract: A plastics processing machine, particularly an injection molding machine, with an operating unit, a machine controller, and a subsystem having its own dedicated control unit is described. The machine controller and control device each generate a screen display and can be operated via the screen display. The operating unit is connected or can be connected for data transmission to both the machine controller and the control unit. Both of the machine controller and the control unit can be monitored and controlled by reproducing the original screen output from the machine controller and the control unit on the display screen of the operating unit, where new information can be entered. The information entered on the display screen of the operating unit is then transmitted back to the corresponding controller or unit associated with the reproduced screen display where the information was entered.

Abstract: A design apparatus for efficiently designing a mold that has improved quality. The mold is manufactured by removing cutting area from a mold material. The apparatus includes a database for storing geometry data, which represents a shape of the mold, and a further database for storing process data, which represents the shape of the cutting area, in association with the geometry data.

Abstract: An object of the present invention is to provide a three-dimensional CAD-system for adding data about a drafting direction of a die to three-dimensional data about the part to be formed by that die, and a cost calculation system for calculating the cost of the part based on that drafting direction data. A three-dimensional model generation unit of a CAD system generates: a three-dimensional shaped model of a given part based on information coming from an input operation unit. A drafting direction data setting unit establishes drafting direction data when the input operation unit is operated to designate the drafting direction of the die for press molding, injection molding or the like of the part in question. A projected area calculation unit calculates a projected area S of the part on a plane perpendicular to the drafting direction of the applicable die on the basis of the three-dimensional model of that part and the drafting direction data involved.

Abstract: An injection molding machine, including: a human machine interface being configured to provide graphical representation of a status of the injection molding machine; a machine controller being configured to: (i) provide operational control of the injection molding machine, (ii) operationally couple with the human machine interface, the machine controller having; (i) a machine-controller processor; and (ii) machine-controller memory being coupled with the machine-controller processor; an injection unit being configured to plasticizing and inject a molding material; a tie-bar clamping mechanism being associated with the injection unit; and a mold assembly being supported by the tie-bar clamping mechanism, the mold assembly being coupled with the injection unit, the mold assembly being adapted to receive the molding material from the injection unit so that a molded article may be molded, and the mold assembly including: a mold assembly body; and a mold memory device being coupled with the mold assembly body, and

Abstract: A molding machine includes a control part incorporating a specific server program and a memory part saving internal data of the molding machine. The specific server program transmits the internal data, which is converted into a predetermined format and stored in the memory part, to a network.

Abstract: Disclosed is (i) an overmolding system, (ii) a method of an overmolding system, (iii) an article of manufacture for directing a data processing system to control a molding system, and (iv) an article manufactured by an overmolding system.

Abstract: A process and apparatus for making die-dried friction wafers collects friction particulates in a mold defining a wafer. The mold includes at least one perforate wall portion against which an aqueous slurry including the particulates is passed to form at least one layer on the wall as the particulates collect in the mold. The collection is dried followed by curing, and may be cured in the mold by heating.

Abstract: A method for controlling and regulating a unit for producing hollow bodies, including a compressor, a blowing machine and a control unit, which controls both the compressor and the blowing machine. A system also provided for returning blast air from the finished blown container to the compressor. Also, a device for producing hollow bodies, with a compressor, a blowing machine and a control system, which for the exchange of data is connected to the blowing machine and to the compressor.

Abstract: The present invention provides a method and system for controlling the quality of a product produced by an injection molding production process. The invention includes performing a multivariate analysis on injection molding process data collected real-time and determining whether the real-time data is within a predetermined production control limit. When the real-time production data exceeds the control limit, the process is considered out of control and product produced during the out of control condition is removed real-time from the injection molding production process.