With Deforming Of Work Or Product (other Than By Coiler) Patents (Class 72/137)
  • Patent number: 11267039
    Abstract: A method for making spring includes providing a wire at a working plane by a wire feeding machine; shaping the wire by a first working tool based on a first structure for the spring; and shaping the wire by a second working tool based on a second structure for the spring. In particular, the first working tool and the second working tool are configured to be movable in a reversed-reciprocation way along a direction perpendicular to the working plane.
    Type: Grant
    Filed: December 5, 2019
    Date of Patent: March 8, 2022
    Assignee: PLUSPRINGS MACHINERY CO., LTD
    Inventor: Ching-Fa Yang
  • Patent number: 11007563
    Abstract: A simplified wire bending machine is provided comprising a bending head with an integrated wire cutoff mechanism. The bending head comprises an inner portion, wherein the inner portion includes a wire bending channel; and an outer portion, wherein the outer portion includes a cutting edge and one or more bending pins. The outer portion is rotatable about the inner portion such that a bending pin is capable of bending a wire around the inner portion. Further, the outer portion is movable from a first position to a second position in which the cutting edge is configured to engage and shear a wire.
    Type: Grant
    Filed: April 27, 2017
    Date of Patent: May 18, 2021
    Assignee: Advanced Orthodontic Solutions
    Inventors: Tony Suto, Constantine Grapsas, Piotr Cison
  • Patent number: 10286435
    Abstract: A wire forming machine with a plurality of tools, a wire fed in a wire feeding direction including a supporting base, a main tool holder rotatably supported by the base holding one of the plurality of tools, a first control drive source configured to control a position of the main tool holder at an arbitrary rotation position; a holder supporting table rotatably supported by the supporting base, a second control drive source to control a position of the holder supporting table at an arbitrary rotation, a first sub tool holder rotatably supported by the holder supporting table about a first sub rotation axis, the sub tool holder holding one of the plurality of tools, and a first interlock mechanism including a gear group or a belt coupling interlockingly rotatably the sub tool holder to the main tool holder to transfer drive force of the first control drive source and holder.
    Type: Grant
    Filed: June 15, 2018
    Date of Patent: May 14, 2019
    Assignee: ASAHI-SEIKI MANUFACTURING CO., LTD.
    Inventors: Takashi Nojima, Shingo Tada
  • Patent number: 9718114
    Abstract: A wire forming apparatus which feeds out a wire to a formation space at a distal end of a wire guide (333) and works the wire into a desired shape by using radially arranged tools (T1-T4) includes a wire feeder (30) which supports the wire guide (333) and feeds out the wire to the wire guide (333), tool rotating means (230), from which the tool (T1-T4) is detachable, for changing a position of the tool (T1-T4) relative to the wire guide (333) by rotation, tool driving means (240), rotatably supported by the tool rotating means (230), for applying a driving force to the tool (T1-T4) attached to the tool rotating means (230), a table (210, 220) which supports the tool rotating means (230) and the tool driving means (240) and is configured to move in a two-dimensional direction, and control means (701) for controlling operations of the wire feeder (30), the tool rotating means (230), the tool driving means (240), and the table (210, 220) to work the wire into a desired shape.
    Type: Grant
    Filed: September 16, 2014
    Date of Patent: August 1, 2017
    Assignee: KABUSHIKI KAISHA ITAYA SEISAKU SHO
    Inventor: Ichiro Itaya
  • Publication number: 20150040633
    Abstract: The present embodiments are directed to systems and methods for forming a pipe carcass. In one embodiment, a first series of forming rollers are configured for forming a primary carcass strip material. A second series of forming rollers are configured for forming a second strip material into a shape different than the primary carcass strip material. The primary carcass strip material and the second strip material, after being fed through the first and second series of rollers, respectively, are each fed concurrently into a plurality of winding rolls for assembly with one another.
    Type: Application
    Filed: July 31, 2014
    Publication date: February 12, 2015
    Inventors: Walter Frederick Thompson, Paul David Gatley, Kenneth Brian Turvey
  • Patent number: 8910501
    Abstract: The winding mandrel includes a pair of generally rounded-cube shaped or orthogonally flat-sided spherical main bodies connected together and having a plurality of cylindrical posts for forming vasoocclusive coils. The main bodies are connected together by a transition post, and the posts of the two main bodies are typically offset. A front end post and back end post are disposed on the front and rear ends of the mandrel. A short winding post member may be added between the connections of the two main bodies to provide additional winding posts.
    Type: Grant
    Filed: October 7, 2013
    Date of Patent: December 16, 2014
    Assignee: DePuy Synthes Products, LLC
    Inventors: Marcelino Gorospe, Edsel San Diego, Thu Anh Ho
  • Patent number: 8893751
    Abstract: A device for producing a loop at the end of a coil spring has a gripping unit with gripper jaws for retaining the spring in a processing position. The gripping unit is movable to and from the processing position and at least one section of an end turn of the spring protrudes over the gripper jaws. A first slewing gear unit has an output shaft and a coupling section for detachable coupling of a tool for the forming of a loop on the spring through upward bending of the end turn section protruding over the gripper jaws. A counter block attached laterally to the travel direction of the gripping unit is movable over the section of the end turn of the spring protruding over the gripper jaws and has a bending edge as a bending form for producing a loop with the tool.
    Type: Grant
    Filed: October 12, 2010
    Date of Patent: November 25, 2014
    Assignee: Wafios Aktiengesellschaft
    Inventors: Oliver Kuhnert, Andreas Schur
  • Patent number: 8770002
    Abstract: An inventive linear-spring forming apparatus has: a rotatable table (10) surrounding a quill (6) for guiding a linear material; a multiplicity of slide units (15) radially arranged on, and in the circumferential direction of, the rotatable table (10) at substantially equal angular intervals, each of the slide units (15) being slidable in the radial directions of the rotatable table; and a multiplicity of slide plates (33) arranged outside, and in the circumferential direction of, the rotatable table (10) at equal angular intervals, and aligned with the respective slide units (15) in radial directions such that each slide plate (33) can be driven by a servo-motor (M3) in the radially inward and outward directions, in such a way that a selected one of the slide plates (33) advances one of the associated slide unit (15) towards the axis of the quill at a right angle thereto until the tool mounted on the slide unit abuts against the linear material (41) fed from the leading end of the quill (6) to form a linear s
    Type: Grant
    Filed: October 28, 2009
    Date of Patent: July 8, 2014
    Assignee: Orii & Mec Corporation
    Inventor: Takehito Takahashi
  • Publication number: 20130087106
    Abstract: A method for producing steam generator tubes is provided. The method is intended to allow a technically particularly simple production process and at the same time allow particularly high flexibility with regards to the materials that may be used to achieve a particularly high efficiency of a steam generator. For this purpose, an insert is fixed in slots of a former shaft, the former shaft with the insert is introduced into a steam generator tube, the fixing of the insert on the former shaft is released and the former shaft is removed again from the steam generator tube.
    Type: Application
    Filed: May 9, 2011
    Publication date: April 11, 2013
    Inventors: Jan Brückner, Martin Effert, Joachim Franke, Lars Klemm
  • Patent number: 8402801
    Abstract: A helical cord having an elliptical shape and the like is manufactured so that a length-to-width ratio or a dimension of a shaped form of the cord to be shaped in a longitudinal direction can be changed. A cord (C) is sequentially passed through through holes (21H, 22H) of stationary and movable shaping bodies (21, 22) opposing each other of a shaping device (20). At that time, the movable shaping body (22) is moved along the stationary shaping body (21) by a moving device so that the through holes (21H, 22H) become eccentric with respect to each other, and the cord (C) passing between the eccentric through holes (21H, 22H) is bent and deformed so as to be shaped.
    Type: Grant
    Filed: September 15, 2009
    Date of Patent: March 26, 2013
    Assignee: Bridgestone Corporation
    Inventor: Yuichiro Ogawa
  • Patent number: 8166786
    Abstract: A wire-forming machine, comprising a machine frame, a wire feeder and a wire guide for transporting wire to a working area of the machine where the wire is processed by one or more tools. The tools are affixed on a tool plate on the machine frame and around a recess formed in the plate. A wire is fed through the recess to the working area of the machine. The tool plate is fitted on a second plate and is displaceable along a first direction (x) relative to the second plate, while the second plate is displaceable along a second direction (y) relative to the machine plate. Both directions (x, y) have an inclination of 45° each to the vertical normal axis of the wire-forming machine and are perpendicular to each other.
    Type: Grant
    Filed: July 3, 2008
    Date of Patent: May 1, 2012
    Assignee: WAFIOS Aktiengesellschaft
    Inventor: Norbert Speck
  • Patent number: 8136379
    Abstract: This invention provides an apparatus for manufacturing a helical part by feeding a wire W toward a pointing tool 21 and pushing the wire W against the pointing tool 21 to forcibly wind the wire. The apparatus comprises: a feed roller 12 for feeding the wire W toward the pointing tool 21; a wire feeding motor 111 for rotatably driving the feed roller; a grindstone tool unit 30, which holds a discoid grindstone 31 rotatable and movable, for cutting the wire W by the rotating discoid-grindstone 31; and a CPU 100 for controlling the wire feeding motor 111 and grindstone tool unit 30 to move the discoid grindstone 31 on a plane which is substantially perpendicular to a coil growing direction of the helical part and to cut the wire W in a direction which is substantially perpendicular to the coil growing direction.
    Type: Grant
    Filed: June 3, 2008
    Date of Patent: March 20, 2012
    Assignee: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Patent number: 8091398
    Abstract: Apparatus and methods for use in the manufacture of a spring unit for incorporation into an upholstered article, for example, a mattress, cushion or the like. Coil formation apparatus includes a drive shaft used to control movement of a coil pitch guide member and a link member comprising a connecting rod connected to a radius arm of the drive shaft by means of an adjustable connection. A coil interlinking process comprises compressing a first coil to define a clearance extending a second coil passed the first coil via the clearance, allowing the first coil to extend across the clearance, and contracting the second coil such that the second coil engages the first coil thereby interlinking the first and second coils. Spring unit manufacturing apparatus comprises a plurality of jaw pairs each comprising a first fixed jaw and a pivotal second jaw, the pivotal second jaw being pivoted by a cam and linkage assembly that is operated by a rotary drive shaft.
    Type: Grant
    Filed: April 26, 2006
    Date of Patent: January 10, 2012
    Inventors: Howard Martin Dixon, Paul Rodgers
  • Patent number: 7797977
    Abstract: In a system for producing a helical stator, a stator core strip is provided having a base portion with spaced tangs extending from the base portion. The strip is driven in a feed direction toward a bending region. At the bending region the strip is bent with an outside pressure member positioned to apply pressure at an outside edge of the strip base portion and with an inside pressure wheel having a plurality of teeth. A backstop surface of the teeth contact an inside edge of the base portion between adjacent tangs to support the base portion as the strip is bent by the outside pressure member. A winding arbor receives the bent strip to collect multiple turns of the bent strip to form the helical stator.
    Type: Grant
    Filed: July 27, 2009
    Date of Patent: September 21, 2010
    Assignee: Tempel Steel Company
    Inventor: Richard A. Lebbin, Jr.
  • Publication number: 20100147045
    Abstract: A method of making a flexible drill shaft. The method comprising: winding wire to form a helical coil spring, applying a mechanical deformation to the wire as it is being wound and using the helical coil spring to form a flexible drill shaft. The mechanical deformation applied results in the wire after being wound having a cross section such that when an axial load is applied to the drill shaft there is planar contact between adjacent coils of the spring.
    Type: Application
    Filed: January 28, 2010
    Publication date: June 17, 2010
    Inventors: Jose Teixeira, Dominique Sabina
  • Patent number: 7610787
    Abstract: A spring manufacturing apparatus 100 comprises: a wire feeder 300; a wire guide 320 for guiding the wire; tool units 400B and 400D, a plurality of which can be slidable toward a spring forming space; a grip unit 500 having face-to-face fingers arranged to be adjacent to an end portion of the wire guide for gripping part of an yet-to-be-cut spring that has been formed primarily into a partially finished shape in the spring forming space; grip driving units 520 and 530 for executing reciprocal motion of the grip unit which is parallel to the wire axis line and rotational motion of the grip unit on the wire axis line; and an arm unit 540 extended forward from the forming table for holding the grip unit and grip driving unit through a holder 550 fixed to the end portion of the arm.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: November 3, 2009
    Assignee: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Patent number: 7603760
    Abstract: In a method or system for producing a helical stator, a stator core strip is provided having a base portion with spaced tangs extending from the base portion. The strip is driven in a feed direction toward a bending region. At the bending region the strip is bent with an outside pressure member positioned to apply pressure at an outside edge of the strip base portion and with an inside pressure wheel having a plurality of teeth. A backstop surface of the teeth contact an inside edge of the base portion between adjacent tangs to support the base portion as the strip is bent by the outside pressure member. A winding arbor receives the bent strip to collect multiple turns of the bent strip to form the helical stator.
    Type: Grant
    Filed: July 12, 2007
    Date of Patent: October 20, 2009
    Assignee: Tempel Steel Company
    Inventor: Richard A. Lebbin, Jr.
  • Publication number: 20090133459
    Abstract: There is produced a cable hanger which can alternately and continuously form a Z-winding spiral and an S-winding spiral using a hanger wire. A hanger wire is supplied from one end of a housing and sent out from the other end thereof. A plurality of spiral forming dice are accommodated in a cylindrical space in the housing such that the spiral forming dice are adjacent to each other and can rotate independently from each other. Each spiral forming die includes a bottom face forming a shape corresponding to a curvature of a spiral on a plane intersecting with an axis at right angles between an inner peripheral face of the housing and the bottom face, a Z-winding wall face forming a shape corresponding to a pitch of the Z-winding spiral inclined with respect to the plane, and an S-winding wall face forming a shape corresponding to a pitch of the S-winding spiral.
    Type: Application
    Filed: October 20, 2006
    Publication date: May 28, 2009
    Applicant: KYOEI HIGH OPT CO., LTD.
    Inventors: Minoru Nakamura, Hiroshi Iwase
  • Publication number: 20090007619
    Abstract: A wire-forming machine, comprising a machine frame, a wire feeder and a wire guide for transporting wire to a working area of the machine where the wire is processed by one or more tools. The tools are affixed on a tool plate on the machine frame and around a recess formed in the plate. A wire is fed through the recess to the working area of the machine. The tool plate is fitted on a second plate and is displaceable along a first direction (x) relative to the second plate, while the second plate is displaceable along a second direction (y) relative to the machine plate. Both directions (x, y) have an inclination of 45° each to the vertical normal axis of the wire-forming machine and are perpendicular to each other.
    Type: Application
    Filed: July 3, 2008
    Publication date: January 8, 2009
    Applicant: WAFIOS Aktiengesellschaft
    Inventor: Norbert Speck
  • Publication number: 20080314110
    Abstract: A spring manufacturing apparatus includes a supporting body which moves in X, Y, and Z-axes directions of a XYZ orthogonal coordinate system representing a moving direction of a wire rod fed from a wire rod feeding unit as a Z-axis. The supporting body is formed with an opening in which the quill is arranged. The supporting body further includes a tool holder for holding a processing tool for processing the wire rod to a spring. The supporting body arranged at the vicinity of the quill is moved to accurately adjust the relative position of the quill and the processing tool, thereby manufacturing a desired spring.
    Type: Application
    Filed: June 19, 2008
    Publication date: December 25, 2008
    Inventors: Katsuhide Tsuritani, Norihiro Uchida
  • Publication number: 20080289389
    Abstract: A forming device includes an input including wire in an unformed state. The forming device has a forming station configured to receive the wire, the forming station comprising a plurality of forms, each independently movable toward and away from the wire such that the forms collectively bend the wire into a formed state that is periodic and defines a wavelength.
    Type: Application
    Filed: May 27, 2008
    Publication date: November 27, 2008
    Inventors: Bradley A. Fitch, Mark A. Kempf, Anthony M. Harrison
  • Publication number: 20080282759
    Abstract: Apparatus and methods for use in the manufacture of a spring unit for incorporation into an upholstered article, for example, a mattress, cushion or the like. Coil formation apparatus includes a drive shaft used to control movement of a coil pitch guide member and a link member comprising a connecting rod connected to a radius arm of the drive shaft by means of an adjustable connection. A coil interlinking process comprises compressing a first coil to define a clearance extending a second coil passed the first coil via the clearance, allowing the first coil to extend across the clearance, and contracting the second coil such that the second coil engages the first coil thereby interlinking the first and second coils. Spring unit manufacturing apparatus comprises a plurality of jaw pairs each comprising a first fixed jaw and a pivotal second jaw, the pivotal second jaw being pivoted by a cam and linkage assembly that is operated by a rotary drive shaft.
    Type: Application
    Filed: April 26, 2006
    Publication date: November 20, 2008
    Inventors: Howard Martin Dixon, Paul Rodgers
  • Publication number: 20080173056
    Abstract: A bending device used in a spring forming machine is disclosed to include a vertical rail at the machine frame, an upper slide and a lower slide respectively driven by a respective power source to move along the vertical rail relative each other, an oblique upper holder and an oblique lower holder respectively affixed to the upper slide and the lower slide, and an upper push member and a lower push member respectively driven by a respective power source to move along the oblique upper holder and the oblique lower holder for bending a metal strip into a coiled spring.
    Type: Application
    Filed: January 19, 2007
    Publication date: July 24, 2008
    Inventor: Yi-Shan Chang
  • Patent number: 7334445
    Abstract: A method and apparatus for producing an end lug of a spring member formed of a strand of wire, the strand of wire is initially gripped by two clamping jaws or a pair of tongs, held between said clamping jaws and, subsequently, at a predetermined distance behind the gripping tongs, while forming a rear wire segment protruding behind the spring element, is severed. In this regard, a shaping jaw conforming to the shape of the lug is employed as the one clamping jaw of the gripping tongs, around which the wire segment is bent by means of a shaping pin that can be inserted directly behind the other clamping jaw perpendicular to the longitudinal center line of the wire segment over the latter to form the lug. The relative movements between the shaping pin and the shaping jaw required for this purpose are generated by means of program-controlled movements of the gripping tongs and/or shaping pin.
    Type: Grant
    Filed: March 18, 2005
    Date of Patent: February 26, 2008
    Assignee: WAFIOS Aktiengesellschaft
    Inventor: Norbert Speck
  • Patent number: 7198068
    Abstract: A pigtailing machine includes a B forming head and a support pedestal secured to a cassette base. The cassette base is located upon a base which mounts the A forming head to provide for a relatively quick changeover should another double pigtail coil spring need be manufactured. By fixing the forming head and the support pedestal to the cassette base alignment and proper manufacture of the spring is assured. Alternatively, the A forming head is also mounted to the cassette base.
    Type: Grant
    Filed: August 28, 2003
    Date of Patent: April 3, 2007
    Assignee: Meritor Suspension Systems Co.
    Inventors: Jeffrey Paul Dixon, Wayne Frederick James Couch, Martin John Seeds, Thomas Marvin Sine, Oscar Gaetan, Terrence Joseph Nova
  • Patent number: 7143620
    Abstract: The slide motions of tools mounted on tool units (400A, 400B, 400C) are realized by a single ring gear (10) serving as a common driving force for all the tool units and arranged on a forming table (200), and cam shaft blocks (20) for transmitting the rotation force of the ring gear (10) to the tool units (400A, 400B, 400C). The cam shaft blocks (20) are formed separately from the tool units (400A, 400B, 400C). The angles of arrangement of the cam shaft blocks (20) on the forming table (200) can be changed independently of the tool units (400A, 400B, 400C).
    Type: Grant
    Filed: August 13, 2003
    Date of Patent: December 5, 2006
    Assignee: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Patent number: 7134305
    Abstract: A wire feeder driving mechanism capable of driving a wire feeder of a spring manufacturing machine to perform a three-dimensional movement. The spring manufacturing machine includes a machine base and a work table. The work table has an opening and a plurality of tool seats. The opening provides the feeding chuck of the wire feeder a moving space. The tool seat is provided to install a tool set to move back and forth on the work table. The wire feeder is assembled with a plurality of axial driving devices. The axial driving device is able to receive power and to move perpendicular to each other. The metal wire led through the wire feeder is thereby able to approach the tool seat in a three-dimensional manner. The spring manufacturing machine is therefore able to produce various complicated springs.
    Type: Grant
    Filed: September 13, 2004
    Date of Patent: November 14, 2006
    Inventor: David Wu
  • Patent number: 7080537
    Abstract: To efficiently manufacture springs having various kinds of shapes, a spring manufacturing machine is structured such as to bend a wire by two inner engagement projections (47) by adjusting a position of a position adjusting table (34), fitting a gap (46) to the wire fed out from a final wire guide (13) and temporarily stopping, and thereafter rotating a rotation spindle (48), and also to bend a wire on the basis of a cooperation of an outer engagement projection (44) and the inner engagement projection (47) by adjusting the position of the position adjusting table (34), fitting the gap (46) to the wire fed out from the final wire guide (13) and temporarily stopping, and thereafter rotating a rotation sleeve (45).
    Type: Grant
    Filed: June 5, 2003
    Date of Patent: July 25, 2006
    Assignee: Shinko Machinery Co., Ltd.
    Inventor: Katsuhide Tsuritani
  • Patent number: 7024901
    Abstract: A high-speed wire spring forming apparatus capable of easily adjusting a coil diameter is provided that includes: a wire feeder having a pair of feeding rollers for feeding a wire to a spring forming stage via a quill serving as a wire guide; a revolving mechanism for revolving the feeding rollers about the axis of the wire to twist the wire fed out of the leading end of the quill to change the circumferential position, or angular position, of the wire; and a multiplicity of spring forming tools arranged radially on a spring forming stage, each of the spring forming tools movable in a direction substantially perpendicular to the axis of the wire.
    Type: Grant
    Filed: October 7, 2003
    Date of Patent: April 11, 2006
    Assignee: Orii & Mec Corporation
    Inventors: Sinichi Yamaguchi, Naoki Haruyama
  • Patent number: 6923034
    Abstract: A wire spring forming apparatus which can twist a direction of the wire material so as to coincide with a forming direction of the forming tools with a small moment of inertia by positioning a center point of gravity of the pressure feed rollers and a power transmitting means or transmitting a drive force to the pressure feed rollers near the axis of revolution, and has no deflection load in application of pressure to the pressure feed rollers, structured such that one pressure feed roller and a power transmitting means for the pressure feed roller are mounted to a main portion main frame of a revolving means rotatably supported to a main body frame, and another pressure feed roller is mounted to supporting arms swingably attached to a fulcrum shaft rotatably supported to the main frame in perpendicular to a pressure feeding direction of a wire, in the state that gears for driving the pressure feed rollers assembled with the respective pressure feed rollers are engaged together, and the pressure feed rollers
    Type: Grant
    Filed: March 3, 2003
    Date of Patent: August 2, 2005
    Inventor: Takeji Matsuoka
  • Publication number: 20040231384
    Abstract: To increases the number of workable spring shapes, in a spring manufacturing machine which feeds out a wire from a final wire guide (7) to a wire working space (5) formed in front of a vertical front wall (3) of a machine casing (2), and applies a predetermined work to the wire fed out to the wire working space (5) or going to be fed out, by a tool going to protrude to the wire working space (5) or set in a protruding state, thereby manufacturing a spring, a right and left moving table (9) is provided in front of the vertical front wall (3) so as to freely move right and left, and a tool mounting device (21) to which a tool (22) can be mounted so as to be directed toward the final wire guide (7) is provided in the right and left moving table (9).
    Type: Application
    Filed: May 23, 2003
    Publication date: November 25, 2004
    Inventor: Katsuhide Tsuritani
  • Patent number: 6817220
    Abstract: A mold head device of a spring forming machine is disclosed. The mold head device includes a rotation mechanism controlling rotation of a rotation head and a linear motion mechanism controlling linear motion of a mold head. The mold head has a plurality of sector-shaped chunk blocks defining diametrically extending channels therebetween for accommodating a spring wire that makes springs. Each chunk block has circumferentially opposite rounded corners having different radii of curvature. The rotation head has a projection engaging and applying a bending force to the wire so as to bend the wire about one of corners of the chunk blocks thereby forming an arc bending of the wire having a radius of curvature corresponding to that of the corner.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: November 16, 2004
    Assignee: Shin Chuau HWA Co., Ltd.
    Inventor: Tsun-Te Liu
  • Publication number: 20040211236
    Abstract: A high-speed wire spring forming apparatus capable of easily adjusting a coil diameter is provided that includes: a wire feeder having a pair of feeding rollers (22) for feeding a wire (1) to a spring forming stage (100) via a quill (10) serving as a wire guide; a revolving mechanism (30) for revolving the feeding rollers (22) about the axis (X1) of the wire (1) to twist the wire (1) fed out of the leading end of the quill (10) to change the circumferential position, or angular position, of the wire (1); and a multiplicity of spring forming tools (120) arranged radially on a spring forming stage (100), each of the spring forming tools (100) movable in a direction substantially perpendicular to the axis (X1) of the wire (1).
    Type: Application
    Filed: October 7, 2003
    Publication date: October 28, 2004
    Applicant: ORII & MEC CORPORATION
    Inventors: Sinichi Yamaguchi, Naoki Haruyama
  • Publication number: 20040194525
    Abstract: To efficiently manufacture springs having various kinds of shapes, a spring manufacturing machine is structured such as to bend a wire by two inner engagement projections (47) by adjusting a position of a position adjusting table (34), fitting a gap (46) to the wire fed out from a final wire guide (13) and temporarily stopping, and thereafter rotating a rotation spindle (48), and also to bend a wire on the basis of a cooperation of an outer engagement projection (44) and the inner engagement projection (47) by adjusting the position of the position adjusting table (34), fitting the gap (46) to the wire fed out from the final wire guide (13) and temporarily stopping, and thereafter rotating a rotation sleeve (45).
    Type: Application
    Filed: June 5, 2003
    Publication date: October 7, 2004
    Inventor: Katsuhide Tsuritani
  • Publication number: 20040099031
    Abstract: A mold head device of a spring forming machine is disclosed. The mold head device includes a rotation mechanism controlling rotation of a rotation head and a linear motion mechanism controlling linear motion of a mold head. The mold head has a plurality of sector-shaped chunk blocks defining diametrically extending channels therebetween for accommodating a spring wire that makes springs. Each chunk block has circumferentially opposite rounded corners having different radii of curvature. The rotation head has a projection engaging and applying a bending force to the wire so as to bend the wire about one of corners of the chunk blocks thereby forming an arc bending of the wire having a radius of curvature corresponding to that of the corner.
    Type: Application
    Filed: November 26, 2002
    Publication date: May 27, 2004
    Inventor: Tsun-Te Liu
  • Publication number: 20040065130
    Abstract: The slide motions of tools mounted on tool units (400A, 400B, 400C) are realized by a single ring gear (10) serving as a common driving force for all the tool units and arranged on a forming table (200), and cam shaft blocks (20) for transmitting the rotation force of the ring gear (10) to the tool units (400A, 400B, 400C). The cam shaft blocks (20) are formed separately from the tool units (400A, 400B, 400C). The angles of arrangement of the cam shaft blocks (20) on the forming table (200) can be changed independently of the tool units (400A, 400B, 400C).
    Type: Application
    Filed: August 13, 2003
    Publication date: April 8, 2004
    Applicant: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Patent number: 6701765
    Abstract: Tool units (400) are slid by crank mechanisms (409) which are arranged on the respective sides of a table (200), convert rotational motions into translational motions, and use servo motors as drive sources, and are supported to swing on the rear end portions of the tool units.
    Type: Grant
    Filed: July 13, 2001
    Date of Patent: March 9, 2004
    Assignee: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Publication number: 20030164019
    Abstract: A wire spring forming apparatus which can twist a direction of the wire material so as to coincide with a forming direction of the forming tools with a small moment of inertia by positioning a center point of gravity of the pressure feed rollers and a power transmitting means or transmitting a drive force to the pressure feed rollers near the axis of revolution, and has no deflection load in application of pressure to the pressure feed rollers, structured such that one pressure feed roller (1) and a power transmitting means for the pressure feed roller are mounted to a main portion main frame (28) of a revolving means rotatably supported to a main body frame (M1) , and another pressure feed roller (1) is mounted to supporting arms (17L, 17R) swingably attached to a fulcrum shaft rotatably supported to the main frame in perpendicular to a pressure feeding direction of a wire (W), in the state that gears (2a) for driving the pressure feed rollers assembled with the respective pressure feed rollers (1) are engag
    Type: Application
    Filed: March 3, 2003
    Publication date: September 4, 2003
    Inventor: Takeji Matsuoka
  • Patent number: 6606894
    Abstract: A transmission mechanism used in a spring winding machine is constructed to include a rotary table, the rotary table having an eccentric main shaft protruded over first and second sides thereof. A wire feeding box having an intermediate gear, a transfer cylinder set formed of a wire-transfer cylinder and an impression cylinder adapted for transferring a spring wire for processing, a spur gear coaxially connected to the wire-transfer cylinder and meshed with the intermediate gear, a first bevel gear fixedly mounted on the other end of the main shaft, a second bevel gear coaxially connected to the intermediate gear, a wire feeding motor installed in the first side of the rotary table and adapted for rotating the driven gear and the main shaft, and a reversible wire winding motor adapted for rotating the rotary table clockwise/counter-clockwise through 180° through a transmission belt.
    Type: Grant
    Filed: April 30, 2002
    Date of Patent: August 19, 2003
    Inventor: David Wu
  • Patent number: 6571591
    Abstract: A wire feeder (300) includes a cross table (302) placed to be movable in the back-and-forth direction along a wire feed direction (D), and upper and lower tables (304, 305) which can move in the up-and-down direction along a direction perpendicular to the wire feed direction with respect to the cross table (302). Feed rollers (320, 321) for feeding a wire are rotatably mounted on the upper and lower tables (304, 305). A wire guide (330) integrally formed from upstream to downstream along the wire feed direction (D) with respect to the feed rollers (320, 321) is placed, together with the feed rollers (320, 321), on a wire axis extending from the cross table 302 to the upper and lower tables (304, 305) to be movable in the back-and-forth direction and up-and-down direction.
    Type: Grant
    Filed: July 13, 2001
    Date of Patent: June 3, 2003
    Assignee: Kabushiki Kaisha Itaya Seisaku Shu
    Inventor: Ichiro Itaya
  • Publication number: 20020148267
    Abstract: A spring manufacturing device includes an input shaft having a passage defined therethrough for a wire extending and a first gear is fixedly mounted to the input shaft and driven by a first servo motor. A second gear is freely mounted to the input shaft and driven by a second servo motor. A box having two pairs of rollers is connected between the input shaft and an output shaft and the wire is rolled forward by the rollers. A first auxiliary gear is co-axially is co-rotatably connected to the second gear and drives the rollers on the box. The auxiliary gear is driven by a third servo motor. The input shaft and the output shaft are rotated independently from the box.
    Type: Application
    Filed: April 15, 2001
    Publication date: October 17, 2002
    Inventor: Ming-Yih Cheng
  • Publication number: 20020108419
    Abstract: A wire feeder (300) includes a cross table (302) placed to be movable in the back-and-forth direction along a wire feed direction (D), and upper and lower tables (304, 305) which can move in the up-and-down direction along a direction perpendicular to the wire feed direction with respect to the cross table (302). Feed rollers (320, 321) for feeding a wire are rotatably mounted on the upper and lower tables (304, 305). A wire guide (330) integrally formed from upstream to downstream along the wire feed direction (D) with respect to the feed rollers (320, 321) is placed, together with the feed rollers (320, 321), on a wire axis extending from the cross table 302 to the upper and lower tables (304, 305) to be movable in the back-and-forth direction and up-and-down direction.
    Type: Application
    Filed: July 13, 2001
    Publication date: August 15, 2002
    Applicant: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Publication number: 20020108420
    Abstract: Tool units (400) are slid by crank mechanisms (409) which are arranged on the respective sides of a table (200), convert rotational motions into translational motions, and use servo motors as drive sources, and are supported to swing on the rear end portions of the tool units.
    Type: Application
    Filed: July 13, 2001
    Publication date: August 15, 2002
    Applicant: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Patent number: 6378352
    Abstract: A system and method of winding a length of tubing into a coil. The system uses a mandrel to wind a length of tubing into the form of a coil. The length of tubing is both internally pressurized and placed under tension prior to being wound around the mandrel. The tension experienced by the length of tubing causes the tubing to conform to the shape of the mandrel as the mandrel rotates. The internal pressurization of the tubing keeps the diameter of the tubing round as it is deformed around the mandrel. As such, the tubing is prevented from crushing or buckling as it winds around the mandrel.
    Type: Grant
    Filed: November 1, 2000
    Date of Patent: April 30, 2002
    Inventors: Peter R. Bossard, Edward Boling
  • Patent number: 6377736
    Abstract: The invention provides a helical device and method of producing same for engagement with a cable, the helical device comprising a single length of metal strip comprising a first helical section, a second non-helical section, and a third helical section, the end of either or both the first and third helical sections remote the second helical section being flared away from the longitudinal axis of the helix, the flaring being in the form of a section of spiral helix form.
    Type: Grant
    Filed: November 18, 1999
    Date of Patent: April 23, 2002
    Assignee: Tyco Electronics Logistics AG
    Inventor: Maurice William Murphy
  • Patent number: 6151942
    Abstract: Feed roller axis 424 is rotated by driving gear 429 axially fixed to the bevel gear axis 428 which meshes with bevel gear 423a and changes the rotation direction of the bevel gear axis 423 by 90.degree..
    Type: Grant
    Filed: August 12, 1999
    Date of Patent: November 28, 2000
    Assignee: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Patent number: 6142002
    Abstract: Plural types of tools are mounted on the tool selection table 210 so as to be selectable by rotation of the tool selection table 210. The tool selection table 210 is made movable by numerical control in the X, Y and Z directions, by virtue of the front-to-back table 206 movable in the front-to-back direction which is parallel to wire axis line L1, horizontal table 203 movable in the horizontal direction which is parallel to the front-to-back direction, and up-and-down table 209 movable in the up-and-down direction which is perpendicular to the front-to-back and horizontal directions.
    Type: Grant
    Filed: August 12, 1999
    Date of Patent: November 7, 2000
    Assignee: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Patent number: 6092407
    Abstract: The invention relates to a ring bending machine for pipes and metal profile rods comprising two supporting shafts supported in spaced relation to one another in a carrier plate and rotatably driven, and a pressing shaft arranged centrically with respect to the two supporting shafts in a rotatable and adjustable manner, a slender cover housing surrounding the carrier plate, the shafts and their driving means, wherein in front of a first face side of which, on shaft ends protruding from the housing, bending rollers adapted to a profile to be processed and defining a bending plane are arranged. The invention further more relates to a supplementary frame for a ring bending machine.
    Type: Grant
    Filed: August 13, 1998
    Date of Patent: July 25, 2000
    Assignee: Zopf Biegemaschinen Handels GmbH
    Inventor: Josef Wabnitz
  • Patent number: 6000265
    Abstract: A point tool assembly includes a vertical moving table disposed on a forming table and movable in a direction parallel to the forming table surface and perpendicular to the feed direction of a wire, and a longitudinal moving table disposed on the forming table and movable in a direction parallel to the forming table surface and the feed direction of the wire independently of the vertical moving table. A link arm moves a parallel slide table and first and second inclined slide tables the same distance upon longitudinal movement of the longitudinal moving table. A forming table includes first and second independent tool drive units for supporting first and second point tools in positions where the first and second point tools oppose the wire and moving the tools in a direction substantially parallel to the forming table surface and substantially perpendicular to the feed direction of the wire and in a direction parallel to the forming table surface and the feed direction of the wire.
    Type: Grant
    Filed: June 8, 1998
    Date of Patent: December 14, 1999
    Assignee: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Patent number: 5937685
    Abstract: A method and apparatus are provided for forming the linear springs. In the apparatus three or more forming tools are arranged radially about the center of the quill for guiding the linear material are rotated within a predetermined angle about the centerline of the quill and are simultaneously advanced in the extension direction of the centerline of the quill perpendicular or substantially perpendicular to the centerline of the quill of the quill and collided against the linear material fed from the tip end portion of the quill to thereby always perform the formation of the linear spring, the apparatus being suitable for embodying this method is provided.
    Type: Grant
    Filed: July 11, 1997
    Date of Patent: August 17, 1999
    Assignee: MEC Machinery Co., Ltd.
    Inventors: Takeji Matsuoka, Hiroshi Okubo