By Work-guide And Rotatable, Work-holding Core Patents (Class 72/142)
  • Patent number: 11964321
    Abstract: A coiling machine includes feed rollers for moving a wire, a wire guide, a first forming roller, a second forming roller, a pitch tool, a cutting mechanism, and a support mechanism for supporting the wire. The cutting mechanism includes a cutting rotor. The wire coming out of the wire guide is formed into a helical shape by the first forming roller, the second forming roller and the pitch tool. After one coil spring of a predetermined length is formed, the wire is cut by moving the cutting rotor in the radial direction of the wire. The cutting rotor cuts the wire supported by the support mechanism in the radial direction of the wire between the second forming roller and the pitch tool.
    Type: Grant
    Filed: June 28, 2021
    Date of Patent: April 23, 2024
    Assignee: NHK SPRING CO., LTD.
    Inventors: Takeshi Furuse, Daiki Hagiwara, Takuya Sato, Yuichiro Yamauchi
  • Patent number: 11504787
    Abstract: A welding or additive manufacturing wire drive system includes a welding wire spool and first and second drive rolls. One or both of the drive rolls has a circumferential groove. The system includes a first welding wire, drawn from the welding wire spool, and located between the drive rolls in the circumferential groove, and a second welding wire, drawn from the welding wire spool, and located between the drive rolls in the circumferential groove. The first welding wire contacts the second welding wire between the first drive roll and the second drive roll. The first welding wire further contacts a first sidewall portion of the circumferential groove, and the second welding wire further contacts a second sidewall portion of the circumferential groove. Both of the first welding wire and the second welding wire are radially offset from a central portion of the circumferential groove.
    Type: Grant
    Filed: February 10, 2020
    Date of Patent: November 22, 2022
    Assignee: LINCOLN GLOBAL, INC.
    Inventors: Jean-Luc Bombardier, Steven R. Peters, Alexander C. Mehlman, Matthew A. Weeks, Bradford W. Petot
  • Patent number: 9734941
    Abstract: A surface-mount inductor having a molded body which includes a coil formed by winding a rectangular wire and sealed by sealant having resin and filler, a surface of the molded body being a mounting face, the coil includes: first rolls wound in two-roll arrangement along the winding axis, the ends of the wire being placed at the outermost turn; and second rolls wound in positions adjacent to the first rolls and oppositely shifted along the winding axis, the inner diameter being equal to or larger than the outer diameter of the first rolls, the ends of the wire are brought out from the outermost turn of the second rolls as lead ends which are sealed in a manner that the winding axis is parallel with the mounting face and the lead ends are partially exposed at the mounting face, as well as a method for manufacturing the same.
    Type: Grant
    Filed: October 29, 2015
    Date of Patent: August 15, 2017
    Assignee: Murata Manufacturing Co., Ltd.
    Inventor: Kazuhisa Kitamura
  • Patent number: 8850862
    Abstract: Disclosed is an apparatus for rolling a substantially planar electric wire by more than one turn into a spiral shape. The apparatus includes an inner pressing member having an outer surface, an intermediate pressing member having radially inner and outer surfaces, and an outer pressing member having an inner surface. The inner and intermediate pressing members together press a first part of the electric wire between the outer surface of the inner pressing member and the inner surface of the intermediate pressing member, thereby plastically deforming the first part to extend along the outer surface of the inner pressing member. The intermediate and outer pressing members together press a second part of the electric wire between the outer surface of the intermediate pressing member and the inner surface of the outer pressing member, thereby plastically deforming the second part to extend along the outer surface of the intermediate pressing member.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: October 7, 2014
    Assignee: Denso Corporation
    Inventors: Akito Akimoto, Noboru Taniguchi, Atsuo Ishizuka, Seiji Tachibana, Masaomi Dobashi, Mitsuyuki Hayashi, Takeshi Kurosawa
  • Patent number: 8839825
    Abstract: In a bead wire winding and forming device, a guide mechanism guiding a bead wire to a former is supported to be movable in a tangential direction of the former and includes a movable body capable of clamping and unclamping the bead wire, a guide body supported on the movable body to be swingable in a plane parallel to a rotational axis of the former and having a guide portion for guiding the bead wire in the tangential direction of the former, and a restriction member for allowing the swing motion of the guide body when the movable body is at a retracted position but for restricting the swing motion of the guide body when the movable body is at an advanced position.
    Type: Grant
    Filed: February 16, 2009
    Date of Patent: September 23, 2014
    Assignee: Fuji Seiko Co., Ltd.
    Inventor: Toshiaki Morisaki
  • Patent number: 8826713
    Abstract: A method of manufacturing a stator coil for an electric rotating machine includes the steps of: (1) forming substantially planar electric wires each of which includes in-slot portions to be received in slots of a stator core and turn portions to be located outside the slots to connect adjacent pairs of the in-slot portions; (2) rolling each of the planar electric wires through plastic deformation into a spiral or circular-arc shape; and (3) assembling the rolled electric wires together to form the stator coil. Further, in the rolling step, each of the planar electric wires is rolled by deforming each of the turn portions of the electric wire while restricting movement of at least one of the in-slot portions of the electric wire which is located closer to a rolling start end of the electric wire than the turn portion is.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: September 9, 2014
    Assignee: Denso Corporation
    Inventors: Akito Akimoto, Takuji Harada, Seiji Yamaguchi, Atsuo Ishizuka
  • Patent number: 8424352
    Abstract: An apparatus and method for manufacturing a barrel coil spring make it possible to coil opposite sides of a spring material at the same time so as to considerably reduce manufacturing processing, thereby remarkably reducing the time required to manufacture the coil barrel spring, thus improving productivity.
    Type: Grant
    Filed: March 18, 2008
    Date of Patent: April 23, 2013
    Assignee: Dae Won Kang Up Co., Ltd.
    Inventors: Chan-Gi Jung, Soon-Sam Hong
  • Patent number: 8402636
    Abstract: A manufacturing method of ground-buried-type solid insulation transformer includes producing a coil form into which an inner window is formed; winding a low voltage coil and a high voltage coil on the coil form to produce a first coil part; winding glass fiber on the first coil part to produce a second coil part and assembling a first mold into the inner window and then pre-heating the second coil part; putting the second coil part into a second mold and injecting epoxy resin and hardener between the second coil part and the second mold, and automatically molding and curing thereof under predetermined speed, vacuum, pressure and temperature to produce a third coil part on outer circumference of which an epoxy layer is formed; separating the first mold from the inner window of the third coil part and then after-treating and curing the third coil part; cooling the after-treated and cured third coil part and sanding and washing the epoxy layer, and applying semi-conductive coating material to the sanded part to
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: March 26, 2013
    Assignee: Cheryong Industrial Co., Ltd.
    Inventors: Jong Tae Park, Byung Kwon Song, Kee Ha Hwang, Tae Ho Kim, Ki Hak Yi
  • Patent number: 8388785
    Abstract: A method for effecting a repair and/or strengthening of a pipe. The method comprises cleaning an affected area of a surface of the pipe to provide a cleaned surface of the pipe surface for an area requiring repair; applying a continuous strip around the pipe from a portion prior to the effected area and allowing the continuous strip to extend to a portion after the affected area. The continuous strip forms a spiral sleeve spaced from the pipe surface to provide an annular chamber between the pipe surface and the spiral sleeve.
    Type: Grant
    Filed: June 24, 2008
    Date of Patent: March 5, 2013
    Assignee: Merit Technologies SDN BHD
    Inventor: Jeffrey Richard De Jong
  • Patent number: 8307683
    Abstract: An apparatus for manufacturing a coil spring. In the apparatus, a body is provided and a pair of machining units are disposed on the body to oppose each other at one end thereof. In each of the machining units, a mandrel is disposed in an upper central part of the body. The mandrel is rotatably configured to wind a coil spring material around an outer circumference thereof. A first motor is disposed at the other end of the machining unit to provide a driving force for rotating the mandrel. Also, a guide roller part is disposed movable along a length direction of the mandrel to guide the coil spring material to be wound around the mandrel. Two coil spring materials produced from a furnace are wound around the mandrels, respectively to produce two coil springs through one process.
    Type: Grant
    Filed: December 7, 2006
    Date of Patent: November 13, 2012
    Assignee: Daewon Kang Up Co., Ltd.
    Inventor: Chan Gi Jung
  • Publication number: 20120042705
    Abstract: A winding apparatus for and method of manufacturing structures (116) includes a rotating faceplate (74) upon which are mounted a forming station for forming a supply of strip material before it is wound into a desired structure and a plurality of inner supports in the form of rollers (110) mounted for rotation about an axis and with said faceplate and a plurality of outer driven rollers (92) provided on an outer faceplate (118). The inner rollers (110) are mounted for radial movement relative to the inner faceplate (74). In operation, the inner rollers (110) act to support an inner portion S1 of strip material wound thereon whilst allowing it to be supplied from an inner diameter thereof to said forming station and the outer rollers (92) act to support an outer portion S2 of said strip.
    Type: Application
    Filed: January 14, 2010
    Publication date: February 23, 2012
    Applicant: ITI SCOTLAND LIMITED
    Inventor: Richard Martin Curtis
  • Publication number: 20120036910
    Abstract: A winding apparatus for and method of manufacturing helically wound structures (116) includes: a rotating faceplate (74) upon which are mounted a forming station for forming a supply of strip material before it is wound into a desired structure; a plurality of inner supports in the form of rollers (110) mounted for radial displacement and rotation about an axis; an outer faceplate (118) having a plurality of outer support rollers (92) mounted for radial displacement and rotation about an axis. In operation, the inner rollers act to support an inner portion S1 of strip material wound thereon whilst allowing it to be supplied from an inner diameter thereof to said forming station and the outer rollers (92) act to support an outer portion S2 of said strip. The inner rollers (110) are moved radially to maintain support of said strip material as it is consumed.
    Type: Application
    Filed: January 14, 2010
    Publication date: February 16, 2012
    Applicant: ITI SCOTLAND LIMITED
    Inventor: Vic Leedham
  • Publication number: 20110271730
    Abstract: A winding apparatus for and method of manufacturing helically wound structures (116) includes a rotating faceplate (74) upon which are mounted a forming station for forming a supply of strip material before it is wound into a desired structure, a plurality of inner supports in the form of rollers (110) mounted for rotation about an axis and with said faceplate and a plurality of outer driven rollers (92) provided on an outer faceplate (118). In operation, the inner rollers act to support an inner portion S1 of strip material wound thereon whilst allowing it to be supplied from an inner diameter thereof to said forming station and the outer rollers (92) act to support an outer portion S2 of said strip. Said outer rollers are driven as and when necessary to transfer material to the inner portion S1.
    Type: Application
    Filed: January 14, 2010
    Publication date: November 10, 2011
    Applicant: ITI SCOTLAND LIMITED
    Inventor: Richard Martin Curtis
  • Publication number: 20110067471
    Abstract: A method for forming a wave form for a stent includes providing a length of a formable material from a supply of the formable material in a feeder along an axis in a first direction in between a first forming member and a second forming member. The second forming member is positioned closer to the feeder than the first forming member. The length is about the length of a substantially straight portion of the wave form. The method also includes moving the first forming member in a second direction substantially perpendicular to the first direction to a position in contact with the formable material, and moving the second forming member in a third direction substantially opposite the second direction to wrap the formable material about a distal end of the first forming member.
    Type: Application
    Filed: January 26, 2010
    Publication date: March 24, 2011
    Applicant: Medtronic Vascular, Inc.
    Inventor: Erik Griswold
  • Publication number: 20100052231
    Abstract: A coil spring forming apparatus including a core bar 2 which rotates around an axis thereof and on which a wire material W fed from a wire material-feeding means is wound; a clamping portion 22 which rotates integrally with the core bar 2 and grips an end of the wire material W on the core bar 2; and first guide rollers 30 and second guide rollers 40 for guiding the wire material W onto the core bar 2; wherein the first guide rollers 30 and the second guide rollers 40 are provided so as to move independently from each other in parallel with the axis of the core bar 2, and a coil spring formed by the above coil spring forming apparatus.
    Type: Application
    Filed: November 1, 2007
    Publication date: March 4, 2010
    Applicant: Mitsubishi Steel Mfg. Co. Ltd.
    Inventor: Takashi Eto
  • Patent number: 7647692
    Abstract: A method of manufacturing a dry-type, resin-encapsulated transformer coil that includes forming a plurality of conductive layers and positioning a plurality of pre-formed plastic cooling ducts so as to be disposed between the conductive layers.
    Type: Grant
    Filed: February 14, 2006
    Date of Patent: January 19, 2010
    Assignee: ABB Technology AG
    Inventors: Thomas J. Lanoue, Michael J. Mitchell, William E. Pauley, Jr., Charlie H. Sarver
  • Patent number: 7610787
    Abstract: A spring manufacturing apparatus 100 comprises: a wire feeder 300; a wire guide 320 for guiding the wire; tool units 400B and 400D, a plurality of which can be slidable toward a spring forming space; a grip unit 500 having face-to-face fingers arranged to be adjacent to an end portion of the wire guide for gripping part of an yet-to-be-cut spring that has been formed primarily into a partially finished shape in the spring forming space; grip driving units 520 and 530 for executing reciprocal motion of the grip unit which is parallel to the wire axis line and rotational motion of the grip unit on the wire axis line; and an arm unit 540 extended forward from the forming table for holding the grip unit and grip driving unit through a holder 550 fixed to the end portion of the arm.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: November 3, 2009
    Assignee: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Patent number: 7587921
    Abstract: An apparatus for producing wire springs comprising: a first working station including a wire support and cutting means adapted to cut the wire against the support, a second working station including a rod about which the wire is wound, and clamping means for securing the wire against an end portion of the rod, these means being constituted by two controllable vices arranged in diametrically opposed positions with respect to the axis of the rod. In the portion thereof facing the rod, these vices are so shaped as to show a respective planar or slightly concave surface towards the rod. Wire cutting occurs according to a radial sectioning plane with respect to the support and is arranged so that the spring is cut in a manner that the wire remaining on said support is wound thereabout by an angle greater than 180°.
    Type: Grant
    Filed: May 30, 2005
    Date of Patent: September 15, 2009
    Assignee: Mollificio Bordignon S.R.L.
    Inventor: Romeo Bordignon
  • Patent number: 7574885
    Abstract: The invention relates to a method for producing a fluid conduit, in particular a fluid conduit for a CO2 refrigerating plant. The aim of said invention is to develop a quick and inexpensive method. For this purpose, several pipes (5-9) are simultaneously supplied by means of at least one roller (11) which is provided with peripheral grooves (14) and are helically wound in a parallel direction with respect to each other, wherein each pipe (5-9) is guided along a helical line and the helical lines of all pipes (5-9) are parallel to each other.
    Type: Grant
    Filed: March 15, 2005
    Date of Patent: August 18, 2009
    Assignee: Danfoss A/S
    Inventor: Christian Boerge Hansen
  • Patent number: 7509727
    Abstract: A transformer and method of making includes first half primary and secondary windings as metallic circuits that are etched on a metallic cladding of a first liquid crystal polymer (LCP) sheet. Secondary windings are positioned in spaced relation to the primary windings. A second LCP sheet is applied over the first LCP sheet. Second half primary and secondary windings are etched as metallic circuits on a metallic cladding of a second LCP sheet. Respective first and second half primary windings are interconnected to each other and the first and second half secondary windings are connected to each other by conductive vias.
    Type: Grant
    Filed: August 15, 2007
    Date of Patent: March 31, 2009
    Assignee: Harris Corporation
    Inventor: Steven R. Snyder
  • Patent number: 7340825
    Abstract: A transformer and method of making includes first half primary and secondary windings as metallic circuits that are etched on a metallic cladding of a first liquid crystal polymer (LCP) sheet. Secondary windings are positioned in spaced relation to the primary windings. A second LCP sheet is applied over the first LCP sheet. Second half primary and secondary windings are etched as metallic circuits on a metallic cladding of a second LCP sheet. Respective first and second half primary windings are interconnected to each other and the first and second half secondary windings are connected to each other by conductive vias.
    Type: Grant
    Filed: July 6, 2006
    Date of Patent: March 11, 2008
    Assignee: Harris Corporation
    Inventor: Steven R. Snyder
  • Patent number: 7172153
    Abstract: A molded body is tightly fitted to the wire guide block on the side facing the collet and laterally to the guide groove that is braced against the collet via attachment media coming in from the side of the collet and is attached to the latter in a wire guide for a wire processing machine, in particular a spring manufacturing machine. It is also used to guide a wire feed to wire processing tools and is attached to a wire guide block with a collet, thereby forming a guide groove for the wire.
    Type: Grant
    Filed: March 18, 2005
    Date of Patent: February 6, 2007
    Assignee: WAFIOS Aktiengesellschaft
    Inventor: Norbert Speck
  • Patent number: 7107806
    Abstract: In order that a moving locus of a leading end of a tool 55 provided to a tool mounting device 54 is aligned with a direction orthogonal to a center line W of a wire rod passage (not shown) of a final wire rod guide 13, a tool operating apparatus 22 has a position adjusting table 23 movable forward and backward and movable to optional positions within a virtual vertical plane parallel to a front wall 5 of an upper portion 2B of a fixed machine casing 2, a rotating body 46 provided to the position adjusting table 23 rotatably around a rotation center line C parallel to the center line W of the wire rod passage of the final wire rod guide 13, and a tool mounting device 54 provided in the rotating body 46 movably in parallel in a direction orthogonal to the rotation center line C.
    Type: Grant
    Filed: January 14, 2004
    Date of Patent: September 19, 2006
    Assignee: Shinko Machinery Co., Ltd.
    Inventor: Katsuhide Tsuritani
  • Publication number: 20030159486
    Abstract: A coil spring forming system includes a mandrel having at least a portion that is selectively expandable so that a central portion of a resulting coil spring has a larger dimension than reduced diameter end sections of the spring. In one example, a plurality of coil shaping surfaces are supported relative to a central portion of the mandrel using a plurality of linkages. The coil shaping surfaces are moved using an actuator (i.e., hydraulic or pneumatic) between expanded and contracted positions to selectively vary the largest outside dimension of the mandrel. In one example, the coil shaping surfaces are spaced apart from each other in the expanded position. In another example, the coil shaping surfaces are arranged such that the mandrel has a generally continuous outer periphery when the surfaces are in the expanded position.
    Type: Application
    Filed: February 25, 2002
    Publication date: August 28, 2003
    Inventors: Joseph A. Fader, Steven G. Saieg, Steven J. Doyle, Monte G. Williams, Marlon V. Bottene, George N. Lasic, Thomas R. King
  • Patent number: 6584823
    Abstract: A method and machine for selectively manufacturing wire springs from two different wires by feeding the wires through a pair of continuously rotatable opposed feed rollers, which rollers are operative to feed only one of the wires at a time into engagement with a coil forming mechanism having a pair of coil forming tools. The tools are selectively positionable for engagement with one or the other of the two wires depending upon which of the two wires is being fed into the coil forming mechanism.
    Type: Grant
    Filed: December 14, 2001
    Date of Patent: July 1, 2003
    Assignee: L&P Property Management Company
    Inventors: Stjepan Hresc, Branko Duras
  • Patent number: 6374655
    Abstract: Spring coiling machine with a drive, a wire guide, a cutter mechanism and a coiler mechanism, in which the drive is adapted for optionally driving one or other of at least two wires sitting in the wire guide at the same time.
    Type: Grant
    Filed: September 18, 2000
    Date of Patent: April 23, 2002
    Assignee: Spintex AG
    Inventor: Stefan Hresc
  • Patent number: 6308549
    Abstract: An apparatus for forming a spirally wound stator core includes a pair of forming rollers having a wedge-shaped gap therebetween, a winding drum, a drum-drive motor, and a roller presser. A strip of magnetic material is inserted into the wedge-shaped gap to be pressed at a controlled pressure so that the strip is bent into a spiral with one side of the strip being radially inside. The controlled pressure is changed automatically according to a memorized relationship between the rotation speeds of the pair of forming rollers and suitable pressures applied to the strip.
    Type: Grant
    Filed: November 15, 1999
    Date of Patent: October 30, 2001
    Assignee: Denso Corporation
    Inventors: Takashi Tokizawa, Katsumi Nagasaka, Masahiro Asano, Toshihiko Fujimoto, Katsumi Matsumoto, Katsuyoshi Shiraishi, Kazutaka Maeda, Satoru Nejigane
  • Patent number: 6185981
    Abstract: A transmission control system for a wire forming machine includes a slide base and a transmission control device attached thereto. A feed unit is slidably mounted on the slide base and has a screw base mounted thereon. The slide base has a through hole therein and a slot to allow the screw base to move therein and a groove to receive a rail therein. The transmission control device includes a bearing seat received in the through hole of the slide base and a bearing received in the bearing seat. The transmission control device further includes a moving control unit and a power source, the moving control unit connected to the screw base and the power source supplying the power to the moving unit to control the position of the feed unit. The feed unit further includes a horizontal base plate and a vertical support plate. The base plate has a plurality of slides each attached thereto and having a groove to receive the rail and slidably mounted on the slide base. The support plate extends from the base plate.
    Type: Grant
    Filed: August 18, 1999
    Date of Patent: February 13, 2001
    Inventor: Wen-Der Chen
  • Patent number: 6098444
    Abstract: A wire output central shaft of a wire bending machine comprises a seat, two wire plates, an central shaft seat, and a central shaft. The seat has a body, and one end of the body is connected to the body. A through hole is installed on the fixing portion. A first concave chamber and the second concave chamber are installed on the body. The first concave chamber is behind the second concave chamber. Two wire plates each is installed with a wire groove. As the two wire plate are combined to be located against one another, the two wire grooves will be combined. The two wire plates are fixed to the first concave chamber of the seat. The central shaft is installed on and penetrating through the central shaft seat. A wire hole is installed on the central shaft and extends along the length of the central shaft seat. The central shaft seat is assembled to the second concave chamber of the seat and is locked to the seat. The wire hole of the central shaft is in a position with respect to the through hole of the seat.
    Type: Grant
    Filed: July 22, 1999
    Date of Patent: August 8, 2000
    Inventor: David Wu
  • Patent number: 6071215
    Abstract: A multi-mode exercise machine has a re-configurable arm member operable in alternate upstanding and recumbent configurations that allows the machine to be used, when the re-configurable arm member is configured in its upright configuration, to provide a first mode of exercise where the user is supported in such an upright position as to be able to exercise at least his/her lower body, and that allows the machine to be used, when the re-configurable arm member is configured in its recumbent configuration, to provide a second mode of exercise, where the user is supported in such a recumbent position as to allow the user to exercise at least his/her upper body. In the presently preferred embodiment, the re-configurable arm member includes a pivotally mounted and self-locking arm member movable between a first, upright position and a second, recumbent position. In the presently preferred embodiment, the first and second exercise modes include cycling and rowing exercise modes.
    Type: Grant
    Filed: February 18, 1998
    Date of Patent: June 6, 2000
    Inventors: David M. Raffo, Grant David Purvis
  • Patent number: 6065703
    Abstract: A vertical coil winder for winding hot rolled products. A reel includes a cylindrical container and a plurality of vertical rods provided within the container. A gap is defined between the container and the rods to receive a hot rolled product which is wound due to the rotation of the reel. The rods can move in the radial direction between an expanded position for winding the product and a withdrawn position for extracting the coil.
    Type: Grant
    Filed: July 27, 1998
    Date of Patent: May 23, 2000
    Assignee: Techint Compagnia Technica Internazionale S.p.A.
    Inventors: Giuseppe Ferrario, Marco Rossini
  • Patent number: 6007015
    Abstract: An edgewise winding system for a thin, flat-type conductor wire is arranged for winding the wire edgewise on a winding shaft while supplying the wire onto the shaft preferably in a direction substantially along the axial line of the shaft. To this end, the system includes a winder having a support face out of which the winding shaft projects, and a wire erector having an engaging face engaged with the wire supplied edgewise on the shaft to urge the wire against the support face of the winder for preventing just wound portion of the wire from falling and a wire supply part for guiding the wire in the direction substantially along the axial line of the winding shaft.
    Type: Grant
    Filed: September 5, 1997
    Date of Patent: December 28, 1999
    Assignee: Matsushita Electric Works, Ltd.
    Inventors: Kazuhiko Kinutani, Ryosuke Maruyama, Yoshihiro Nakano
  • Patent number: 5927634
    Abstract: A method of coiling steel rod arriving continuously comprises the steps of rotating about an upright axis a coiling basket defining a space centered on the axis and defined by an annular inner wall, an annular outer wall, and a floor between the walls, and feeding the rod into the space to form a coil resting on the floor and formed by a multiplicity of turns. The coil is, once formed, raised out of the space and simultaneously axially compacted and is also stabilized. More particularly the coil is stabilized by spraying an outer surface of the coil with a coolant while raising the coil out of the space. Normally the coil is rotated about the axis as the coil outer surface is being sprayed.
    Type: Grant
    Filed: November 26, 1997
    Date of Patent: July 27, 1999
    Assignee: SMS Schloemann-Siemag AG
    Inventors: Gunter Grenz, Werner Kohlstedde, Meinert Meyer
  • Patent number: 5887471
    Abstract: A spring manufacturing apparatus in which the conventional cumbersome process of forming the front end of a quill in accordance with the shape of a desired spring is omitted, and one quill can be used in common for formation of springs having any shapes. A wire is fed out from a wire guide constituted by right and left members, two members symmetric with each other and having inclined surfaces. Tools that are radially arranged to be slidable toward a spring forming space and used for bending, curving, or cutting the wire are caused to abut against the wire to bend or curve it, thereby forming a spring. The spring manufacturing apparatus includes a rotary guide unit, a guide driving motor, tool driving motors, and a CPU. The rotary wire guide unit supports the wire guide and is rotatable about a wire feedout hole of the guide as the center. The guide driving motor transmits a driving force to the rotary wire guide unit. The tool driving motors slide the tools.
    Type: Grant
    Filed: May 23, 1997
    Date of Patent: March 30, 1999
    Assignee: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Patent number: 5839312
    Abstract: A wire-grip mechanism 60 for gripping a wire W, is arranged rotatable in accordance with a wire guide 70 which feeds the wire W. By rotating a guide mechanism while feed rollers and wire grip mechanism 60 are gripping the wire W, the wire W positioned between the feed rollers and grip mechanism is twisted, and the direction of the wire W fed from the wire guide 70 is changed.
    Type: Grant
    Filed: August 6, 1997
    Date of Patent: November 24, 1998
    Assignee: Kabushiki Kaisha Itaya Seisaku Sho
    Inventor: Ichiro Itaya
  • Patent number: 5442945
    Abstract: A method of manufacturing helical springs that are curved when unstressed from wire or rod heated to coiling temperature in one step. The spring is coiled on a mandrel that is curved to match the desired curvature of the finished spring.
    Type: Grant
    Filed: July 28, 1993
    Date of Patent: August 22, 1995
    Assignee: Fried. Krupp AG Hoesch-Krupp
    Inventor: Hans Vondracek
  • Patent number: 5330345
    Abstract: An apparatus for continuously winding a length of material into a helical form includes a frame structure and a plurality of rollers mounted on the frame structure. Each roller has a non-grooved surface with portions of a different diameter, a longitudinal axis and oppositely positioned first and second ends, and the plurality of rollers are arranged about a winder axis in a substantially circular fashion. The rollers are individually rotatably driven and the first and second ends of each roller are offset with respect to one another as viewed from one end of the respective roller along a line parallel to the winder axis and passing through the longitudinal axis of the respective roller at the one end of the respective roller. The method includes continuously feeding a length material onto a plurality of rollers that are arranged in a substantially cylindrical manner about a winder axis so that the outer surfaces of the rollers define a cylindrical winder surface about which the material is to be wound.
    Type: Grant
    Filed: July 16, 1992
    Date of Patent: July 19, 1994
    Assignees: Sheridan Catheter Corp., Rensselaer Polytechnic Institute
    Inventors: Christopher W. Strock, Rachel E. Hefner, Shelly Petronis, Rene M. Cooper
  • Patent number: 5321965
    Abstract: There are provided low profile inductor and transformer windings, and methods for fabricating the same. An elongate conductive ribbon is wound in one continuous direction on a generally hourglass shaped mandrel to form the ribbon into a double conical helix having a plurality of spaced apart coils. A sheet of dielectric material having an orifice therethrough is threaded to the midpoint of the double conical helix. The two sides of the helix are then compressed into planes such that the coils in each side lie flat and engage the adjacent side of the sheet of dielectric material. A compound inductor winding can be fabricated from a continuous conductive ribbon wound into a plurality of double conical helixes joined end-to-end. After compression, the compound winding consists of a low profile stack of spiraled windings connected in series, but constituting only one continuous ribbon having no internal connections.
    Type: Grant
    Filed: November 22, 1991
    Date of Patent: June 21, 1994
    Assignee: Texas Instruments Incorporated
    Inventor: Donald R. Baird
  • Patent number: 5301529
    Abstract: A close wound coil is formed by a sequence of steps including supplying a wire to be formed into a coil onto a rotating mandrel by means of a guide wheel and urging the wire against the mandrel by means of a pressure wheel so as to form a coil. The formed coil is allowed to free itself from engagement with the mandrel from a point immediately following that at which the wire is urged against the mandrel by the pressure wheel to the end of the mandrel so that the formed coil, although carried by the mandrel, is unrestrained relative to the mandrel.
    Type: Grant
    Filed: October 29, 1992
    Date of Patent: April 12, 1994
    Assignee: Zortech International Limited
    Inventors: Ali Paybarah, Joseph A. McWilliams
  • Patent number: 5277046
    Abstract: Vibrations that arise during the winding of a coil of wire onto a rotating mandrel are damped by surrounding the coil with a tube such that the tube is spaced from the coil and by supplying fluid to the tube. The tube extends in the axial direction of the coil along at least a part of its length and, due to the spacing between the tube and the coil, conducts fluid such as water in a confined manner towards at least one end of the tube and releases the fluid from the end of the tube, for example in a region of the coil adjacent to and/or remote from the winding of the coil.
    Type: Grant
    Filed: October 29, 1992
    Date of Patent: January 11, 1994
    Assignee: Zortech International Limited
    Inventors: Ali Paybarah, Joseph A. McWilliams
  • Patent number: 5174013
    Abstract: A winding apparatus for winding a coated wire on the drum for making a coil which is used for a stator or an alternator. A sectional shape of the wire which is introduced to the winding apparatus is circular, and the wire is deformed in order to make the sectional shape of the wire polygonal, so that the polygonal wire is fed to the bobbin in order to be wound on the bobbin. The resulting coil wound by the apparatus has an increased density.
    Type: Grant
    Filed: April 17, 1991
    Date of Patent: December 29, 1992
    Assignee: Nippondenso Co., Ltd.
    Inventors: Masayuki Hiroshima, Masahiko Sakai
  • Patent number: 5144826
    Abstract: A forming device in a coil spring forming machine for forming a coil spring by winding a heated rod or wire-shaped spring material into a form of a spiral, wherein the forming machine includes an independent cassette mechanism which may be removably mounted to a predetermined site on the body of the forming machine and the independent cassette mechanism is composed of a mandrel around which the rod or wire-shaped spring material is to be wound into a form of a spiral and a guide means for guiding the spring material in a direction along which the spring material may be wound around the mandrel at a required lead angle into a form of a spiral.
    Type: Grant
    Filed: July 9, 1990
    Date of Patent: September 8, 1992
    Assignee: Morita Iron Works Co., Ltd.
    Inventor: Motoo Morita
  • Patent number: 5131251
    Abstract: A chuck and arbor apparatus for a spring coiling machine implements an accurate alignment of the block wire guide with the feed line guides from the wire supply rolls. The chuck is modified to provide for discrete, axial clamping positions which correspond to selected wire alignment positions. The arbor is preferably D-shaped to establish a repeatable angular orientation in the chuck, and avoid the need to clamp the arbor while clamping the chuck.
    Type: Grant
    Filed: October 4, 1991
    Date of Patent: July 21, 1992
    Assignee: Newcomb Spring Corporation
    Inventor: John D. Jacobson
  • Patent number: 4984360
    Abstract: A straight axial length of round metal tube is deformed such that the tube cross-section is D-shaped and coiled into a helix, a coil mandrel and wheel mandrel simultaneously drawing and deforming the tube cross-section without kinking. The interiorly facing flat faces of the helix define a substantially continuous cylindrical surface which allows the helix to be rapidly mountable onto a cylindrical heat transfer evaporator tank of a flaker ice making assembly. To provide enhanced heat transfer capabilities the helix could be undersized to tightly grip the evaporator tank and the tube convolutions could be brazed or soldered either together or adjacent the corner portions and tank.
    Type: Grant
    Filed: June 5, 1990
    Date of Patent: January 15, 1991
    Assignee: Scotsman Group, Inc.
    Inventors: Keith O. Sather, Edward R. Gade, David A. Tandeski, Lawrence E. Olson
  • Patent number: 4920624
    Abstract: The disclosure relates to a method and apparatus for fabricating a double helix coil comprising the steps of and apparatus for coiling a wire into a first helix, removably securing one end portion of the first helix to an arbor, coiling the first helix about the arbor to form a coil having a second helix, detaching the one end portion of the coil from the arbor and removing the double helix coil from the arbor.
    Type: Grant
    Filed: December 7, 1988
    Date of Patent: May 1, 1990
    Assignee: Texas Instruments Incorporated
    Inventors: Henry Ty, John Baptista, George DeAmaral
  • Patent number: 4918962
    Abstract: Apparatus for forming edgewise wound cores from a generally thin strip of ferromagnetic material has a mechanism for edgewise deforming the strip into a plurality of helical convolutions which are received in an axial stack thereof on an arbor. The arbor is movable through an opening in a carriage to deposit the axial stack on the carriage, and the axial stack is displaced from the carriage onto a conveyor when the carriage is moved into a position remote from the arbor and adjacent the conveyor.
    Type: Grant
    Filed: March 27, 1989
    Date of Patent: April 24, 1990
    Assignee: General Electric Company
    Inventor: Harold L. Fritzsche
  • Patent number: 4912833
    Abstract: A method for forming an edgewise wound core from a lanced strip of generally thin ferromagnetic material. The lanced strip includes a pair of sets of segments extending generally lengthwise thereof with the segments of one of the segment sets being integrally interposed between the segments of the other of the segment sets, and a set of salient pole teeth are integral with the segments of the one segment set extending generally laterally therefrom. In practicing this method, successive segments of the other segment set are successively and independently edgewise constrained, and the salient pole teeth and segments of the one segment set are unconstrained. Only the edgewise constrained segments of the other segment set are edgewise deformed, and the unconstrained salient pole teeth and segments of the one segment set are maintained in their original lanced configurations.A method of operating apparatus for continuously forming edgewise wound cores is also disclosed.
    Type: Grant
    Filed: October 31, 1988
    Date of Patent: April 3, 1990
    Assignee: General Electric Company
    Inventor: Harold L. Fritzsche
  • Patent number: 4909057
    Abstract: A method of continuouly forming edgewise wound cores from a continuous lanced strip of a ferromagnetic material having a pair of opposite faces interposed between a pair of opposite edges at least in part extending lengthwise of the lanced strip. In practicing this method, the lanced strip is continuously drawn through a bending zone in which at least the opposite edges are constrained, and the lanced strip is continuously deformed generally edgewise thereof about an axis of the bending zone so as to continuously from a plurality of helical convolutions. At least as the lanced strip travels beyond the bending zone, the lanced strip is pressed against a rotatable surface to effect the continuous drawing of the lanced strip through the bending zone.A core, a lanced strip, and apparatus are also disclosed.
    Type: Grant
    Filed: August 26, 1988
    Date of Patent: March 20, 1990
    Assignee: General Electric Company
    Inventor: Harold L. Fritzsche
  • Patent number: 4894904
    Abstract: A method of forming an armature core for an electric rotating machine is disclosed. Each band-shaped metal sheet for forming a core sheet has a multiplicity of grooves formed along a longitudinal edge which defines the inner peripheral edge of a core sheet when the metal sheet is formed into an annular disk. The metal sheet is wound around a mandrel having projections thereon so that the grooves engage with the projections, respectively. Then, the grooves which open at the inner edge of the disk are deformed so as to be closed, for example, by ironing the inner peripheral edge of the disk. Thus, the inner surface of the core sheet for press-fitting an armature rotary shaft is formed into a continuous surface with no groove opening present therein. Accordingly, when the armature rotary shaft is press-fitted into the shaft, the core sheet contacts the shaft around the complete inner circumference of the bore, thus ensuring firm press-fitting of the shaft.
    Type: Grant
    Filed: March 11, 1988
    Date of Patent: January 23, 1990
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Toshinori Tanaka, Keiichi Konishi
  • Patent number: 4894905
    Abstract: A method of forming an armature core for an electric rotating machine is disclosed. The band-shaped metal sheet for forming a core sheet has a multiplicity of grooves formed along a longitudinal edge which defines the inner peripheral edge of a core sheet when the metal sheet is formed into an annular shape. The metal sheet is wound around a mandrel having projections thereon so that the grooves engage with the projections, respectively. Then, the grooves which open at the inner edge of the disk are deformed so as to be closed, for example, by ironing the inner peripheral edge of the disk. Thus, the inner surface of the core sheet for press-fitting an armature rotary shaft is formed into a continuous surface with no groove opening present therein. Accordingly, when the armature rotary shaft is press-fitted into the shaft, the core sheet contacts the shaft around the complete inner circumference of the bore, thus ensuring firm press-fitting of the shaft.
    Type: Grant
    Filed: June 28, 1988
    Date of Patent: January 23, 1990
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Toshinori Tanaka, Keiichi Konishi