Abstract: A bead former (14) has a gripping mechanism (90,92) for gripping a leading end (106) of a bead ribbon (12) at a position recessed in the surface (18) of the former (14) during the initial rotation of the former (14). The gripping mechanism (90,92) has a seat member (92) movable radially outward of the former (14) into a supporting position at the surface (18) of the former (14) after releasing the leading end (106) for supporting the leading end (106) during the latter rotation of the former (14). A pressure roller (20) is rotatably supported in a guide cage (54) mounted on a dual arm (22,48) having a dual actuation system (34,60) for moving the guide cage (54) and pressure roller (20) into position for guiding and compacting the convolutions of bead ribbon (12) wrapped around the former (14) and for providing a high pressure force to crimp the splice area (124 ) of the bead (16).

Abstract: The device serves to control the desired lifting and pressure-containing movements of strip pressure rolls for the reels which serve to store hot rolled strip. These reels have a rotating mandrel. The pressure rolls are actuated by piston and cylinder units for positioning the rolls electro-hydraulically in conformity with signals which indicate the relative position of the leading strip edge which rotates with the mandrel. The positioning of the roll, by the lifting and pressure-contacting movements, is effectd by position control with subordinated pressure control in a closed-circuit position control loop and a closed-circuit pressure control loop, by input of a setpoint position value which corresponds to the respectively prevailing pressure-contacting and lifting position of the pressure rolls, and by establishment of limited setpoint pressure values for both functions or directions of movement.

Abstract: In a coiler-furnace unit comprising a coiler for coiling a metal strip, a sleeve (2), which comprises heating means (3) for heating the coiler mandrel (1) and is adapted to be axially displaced over the coiler mandrel (1), and a heat-insulating shell (7) associated with said sleeve, a uniform heating of the coiled strip and a low dissipation of heat are ensured in that the heat-insulating shell (7) is mounted to be axially displaceable toward the coiler mandrel (1) relative to the sleeve (2) and is provided with a passage slot (18) for receiving the metal strip.

Abstract: The soft magnetic properties of amorphous alloy toroids is improved by turning under tension an amorphous alloy ribbon onto itself to form a winding having a preselected number of turns such that the radially acting compressive stress is minimized. In one embodiment, the radially acting compressive stress is locally minimized by using such a toroid pole-piece geometry that the windings have as little an area of curvature as is possible. In another embodiment, the radially acting compressive stress is globally minimized by turning the ribbon onto itself such that successive turns of the winding are wrapped with progressively less tension.

Abstract: A continuous, high speed process for cutting a length of wire into wire segments and for forming these segments into coils includes the steps of continuously pushing the wire through a cutter at a constant speed, cutting the wire into a succession of wire segments, and directing the segments, in sequence and at the constant speed, to coilers, where they are coiled "on the fly". When a wire segment is completely wound, it is automatically removed from the coiler, whereby the coiler is empty and ready to receive another segment. While one coiler is coiling one of the wire segments, the next segment is directed to a different coiler which is empty. This allows continuous high speed movement of segments through the cutting and coiling process, with no space between the tail end of one segment and lead end of the next segment. Process efficiencies are substantial, and reduce the cost of the coiled wire products.

Abstract: A process for winding a wire segment to form a wire coil includes the steps of rotating a mandrel by contacting the mandrel outer surface with a moving belt, and directing the wire onto the rotating mandrel between the belt and the mandrel outer surface. The belt holds the wire against the mandrel, and as the mandrel rotates, the wire is wound into a coil on the mandrel outer surface. The belt continues to contact the coil outer surface and to rotate the mandrel until the entire length of the wire segment is wound. As the thickness of the coil increases, the belt partially unwraps from the coil outer surface to adjust belt tension. In one embodiment of the present invention, the belt passes around a pulley attached to a rotatable ring which moves the pulley in a circular path about the axis of the mandrel to cause the belt to unwrap from the coil as the wire builds up on the mandrel.

Abstract: A double-layer coil for an electric motor is formed of a single continuous conductor with the two layers being wound simultaneously. A first length of conductor is wound about a pulley to form a coil and at the end of that coil but without breaking the conductor another coil is commenced to be wound about a rotating bobbin, with the coil of the first length wound on the pulley being caused to orbit the bobbin at a rate twice the bobbin rotation speed, whereby the conductor coil is unwound from the pulley and rewound on the bobbin at and the same time a further conductor is being wound about the bobbin to form a second coil, thereby forming both layers of the coil simultaneously.

Abstract: A tool and method for forming a scrolled end of a metallic bar or strip. The tool comprises a pair of horizontal plates having a scroll forming bent end, an eccentric having a vertical pivot extending through said plates, and an upper bolt head with a socket to enable insertion of a tool or wrench for turning or holding the eccentric. A depending sleeve with internal serrations is provided for driving said tool by a motor. A guide roll extending upwardly from a work table on which said tool is mounted is in spaced relationship to serve as a stop as the tool is rotated by said motor in a counterclockwise direction to form the scroll.

Abstract: One or more positioning devices in the form of pneumatic-hydraulic cylinders can be connected to one or more carriers for pressing rollers and/or guide plates of a strip coiler. At least one of the pneumatic-hydraulic positioning devices is suspended from the top and has a hydraulic piston emerging from a hydraulic cylinder at its lower end for connection by a linkage of a respective carrier while the upper end of the hydraulic cylinder forms the piston in the pneumatic cylinder.

Abstract: A method of underwinding strip on a drum along the passline of a hot reversing mill comprises positioning the drum in a receiving mode, passing the strip through the mill at a given thread speed, detecting the presence of the strip at a given position in relation to the drum, activating the drum in an underwinding direction at a given time delay representative of a distance in which the strip is through the drum slot and internal of the drum, and speed matching the drum and the strip in an initial surface winding mode and a subsequent center driven tension mode.

Abstract: A method of underwinding strip on a drum along the passline of a hot reversing mill comprises positioning the drum in a receiving mode, passing the strip through the mill at a given thread speed, detecting the presence of the strip at a given position in relation to the drum, activating the drum in an underwinding direction at a given time delay representative of a distance in which the strip is through the drum slot and internal of the drum, and speed matching the drum and the strip in an initial surface winding mode and a subsequent center driven tension mode.

Abstract: A coiler-furnace combination comprises a horizontal coiler, a strip guide which comprises two pressure rollers for forcing the strip against the coil and two part-cylindrical guide segments, one of which precedes the other in the winding sense and adjoins a strip transfer bridge for transferring the strip to and from the coiler, and a strip lifter. To simplify the structure, the two guide segments are secured to arms which pivoted on pivots disposed outside the heat-shielding hood and parallel to the mandrel. The strip lifter is constituted by the delivery edge of that guide segment which succeeds the other in the coiling sense. The strip transfer bridge consists of a roller conveyor and at its end facing the mandrel has a pressure roller for forcing the strip against the coil.

Abstract: A rolling mill for strip and foil material, comprises a roll stand and a coiler for rolled material downstream of the roll stand. An endless belt is trained about the material on the coiler, and an air cushion conveyor is provided for introducing the material between the coiler and the endless belt. The air cushion conveyor and the endless belt are both mounted on the same frame, which frame is mounted for swinging movement between an operative position in which the air cushion conveyor is disposed adjacent the path of the material and the endless belt is trained about the material on the coiler, on the one hand, and on the other hand an inoperative position in which the frame is swung away from the material and the coiler. The pivotal axis about which the frame swings is adjacent that end of the air cushion conveyor which is remote from the endless belt. That axis is disposed beneath the material as the material passes from the roll stand to the coiler.

Abstract: A strip-guide assembly for a metal-strip coiler comprises a pressing roll or guide plate adapted to urge the strip into a coiled condition on a mandrel is provided with a four-pivot linkage actuated by a pneumatic/hydraulic positioning device. According to the invention, the latter device comprises a limited stroke pneumatic cylinder having a plunger portion which forms a cylinder for the hydraulically displaced piston whose rod is connected to the linkage, the pneumatic and hydraulic cylinders being independently pressurizable.

Abstract: A method and apparatus for winding axial air gap motor cores, using prepunched strip material, so that the finished cores have radially aligned slots. The invention includes a precise movement of the winding mandrel away from the punching means to gradually increase the interslot gap for each slot. The action of the punch press, mandrel rotation and linear mandrel motion are coordinated to prevent interference among these activities. The method of interslot gap sizing provides for proper radial slot alignment when the prepunched strip material is later wound on the mandrel.

Abstract: The device and related process for the manufacture of vibration-damping and shockproof mountings formed of metal cable spirals comprise a generator of low speed rotational motion; a spindle formed of at least two portions, parallel longitudinally developing and adjustably matchable to each other, having outer surfaces corresponding to those of the cable spirals to be formed, and at least two planar zones along two diametrically opposite generatrices, each of such zones for the bearing thereon of one of the terminal forming bars connecting with the bar, the pairs of bars having the matching surfaces provided with semicylindrical connecting seats for accommodating and firmly tightening for a short length the cable spirals, but without any distortion to the elementary wires thereof; a braking system for holding the in-coming cable under tension, slidable on two parallel shafts, to supply the spiral winding on the spindle body; a clamp for securing the cable to be wound up at the operation start and a spacer down

Abstract: Apparatus for shearing and coiling strip material, the apparatus including a rotatable mandrel adapted to receive strip material thereon, a first cutter in fixed position proximate the mandrel, and a second cutter removed from the mandrel in a first position but movable to a second position adjacent the first cutter to effect a cutting operation, the first and second cutters having, respectively, first and second guide surfaces which, when the second cutter is in the second position, form a substantially continuous entry surface adapted to urge a cut end of the strip material into engagement with the mandrel.

Abstract: A winding machine for winding a strip in which a plurality of wrapper rolls disposed around a mandrel are adapted to be retracted away from the mandrel whenever the stepped portion of the strip passes them in response to the control signal generated at the time when the stepped portion passes each wrapper roll, the time being calculated automatically from the time when the stepped portion passes a specified wrapper roll.

Abstract: A punching and winding machine having a punch assembly to punch a plurality of spaced holes in a metal strip at predetermined distances along the strip, and a winding assembly to wind the punched strip into a roll so that the holes in the strip are aligned to form radially extending slots.

Abstract: Apparatus for providing taped coils of sheet material comprises an intermittently operable feed roll mechanism for feeding a continuous web of sheet material through an intermittently operable web shear mechanism to an intermittently operable coiling mechanism on which coils are wound and which has an intermittently operable adhesive tape dispensing and applying mechanism associated therewith to tape the wound coil after web severance.

Abstract: Disclosed is an apparatus for simultaneously winding multiple strands of wire into turns about a toroidal core in rapid fashion. The apparatus includes a U-shaped wire receiving channel having a semi-circular portion with a gap and a pair of open-ended legs. The ends of the channel legs are positioned adjacent opposite sides of a rotatably mounted drum which is driven by a resilient endless belt engaging approximately one half of its annular outer surface. A toroidal core is supplied and rigidly supported in the gap by a core feeding mechanism. A grooved gap crosser is thereafter extended through the central opening of the core to bridge the gap and complete the channel. A pair of pinch roller type feed/brake mechanisms propel and guide the leading ends of the wires into the channel, through the core opening, and up one channel leg to the drum.

Abstract: A method is shown to make a relatively thick foraminous plate wherein the inside of each one of the foramina is treated as desired, the disclosed method comprising the steps of working a strip of a metallic or plastic foil to form transverse grooves, treating the worked strip to cause the surfaces of such grooves to have desired qualities and then rolling the strip (or stacking portions thereof) to form the desired foraminous plate.

Abstract: Apparatus for providing taped coils of sheet material comprises an intermittently operable feed roll mechanism for feeding a continuous web of sheet material through an intermittently operable web shear mechanism to an intermittently operable coiling mechanism on which coils are wound and which has an intermittently operable adhesive tape dispensing and applying mechanism associated therewith to tape the wound coil after web severance.

Abstract: A mandrel useful in the spiral winding of flexible strip members is described including a pair of juxtaposed curvilinear perimetric driving portions which are offset laterally relative to one another and which have a slot or slots for receiving the elements to be wound. A process and winder are also described for the spiral winding of the strip members into a coiled element, e.g., a coiled capacitor or spirally wound battery cell pack.

Abstract: A high production method and apparatus which utilizes ribbon-like resistance wire to produce spiral wound electrical heating coils as used in cigar lighters, ignitor plugs and the like. Nesting of adjoining convolutions, if desired, can be effected by first imparting a transverse, ribbed configuration to the ribbon prior to the winding of the same into the spiral coil. In accomplishing this transverse configuring, cooperable male and female rolls, turning in opposite directions, form the ribbon and simultaneously cut it into lengths at a high production rate. After an annealing process, the cut strips of ribbon are fed to a coiling machine which has a notched arbor that receives end portions of the strips and coils the latter into a spiral shape while restraint is imposed on the strips. The feeding, confining, winding and ejection procedures involving the strips are automatically, sequentially carried out at a high production rate.

Abstract: A spirally wound element comprising opposite polarity plates and interleaved separator is described, for use in electrochemical cylindrical configured cells. The cell pack has a uniform predetermined cross section irrespective of variation in component thickness as long as such thicknesses are within specified tolerances. A dual head, belt-driven winder and method are also described for producing the spiral cell pack.

Abstract: A hot strip coiling mandrel has a mechanism for engaging a plurality of equally circumferentially divided drum segments about a core shaft and for moving the core shaft or the drum segments relatively axially to thereby radially expand and collapse the drum defined by the segments. Top marks caused at the leading coil end of a hot strip by the use of such a mandrel are prevented by the provision of a buffer between the core shaft and each of the drum segments.

Abstract: An apparatus for continuously winding a rectangular wire, or a strip metal comprising a coil former consisting of upper and lower former members adapted to cooperate with each other for clamping the strip metal and arranged to be rotatable independently of each other, an arm for clamping and bending the strip metal to shape same to the profile of the coil former, a cutting blade secured to the upper former member and adapted to cut protrusion on the strip metal upon rotation of the upper former member, which protrusions result from the bending of the strip metal, and an extraction cylinder for clamping and extracting the bent strip metal from the coil former.

Abstract: Metal strip is produced by feeding a cutting tool continuously into the peripheral surface of a rotating cylindrical metal workpiece and coiling the peeled strip continuously around a coiler drum. The strip is initially coiled by means of a clamp connected by a flexible linkage to the coiler drum which grips the leading edge of the strip to pull it around the periphery of the drum.

Abstract: A prepackaged coiler assembly is disclosed and includes a housing, a plurality of wrapper rolls, a support for each of the wrapper rolls movably mounted on the housing, and motive hold-downs coupled to each of the supports and mounted on the housing. The motive hold-downs are disposed for urging the supports and the rolls toward a mandrel mounted independently and centrally of the wrapper rolls and for withdrawing the supports and rolls from the mandrel and from a strip coil thereon to permit ejection of the coil through a side opening in the housing. At least one of the motive hold-downs is disposed for withdrawing the associated wrapper roll and support to a further withdrawn position to permit lifting of the prepackaged assembly over the mandrel. The housing is provided with a bottom opening for passage of the mandrel therethrough.

Abstract: Apparatus for forming cylindrical spacers from metal blanks includes a base plate mountable upon a support with a series of spaced uprights upon the base plate. A die bar spans and is secured to said uprights. A bending roll shaft is arranged parallel to and spaced from said die bar and is rotatively journalled upon said uprights. The roll shaft has an elongated slot adapted to supportably receive the edge of one or more blanks to be formed. A rotative drive is connected to said roll shaft whereby said blank is guidably interposed between the roll shaft and die bar and adapted to wrap around the roll shaft during rotation thereof. Provision is made for stripping the formed spacers from the roll shaft. The method of forming cylindrical spacers from flat metal blanks comprises the steps of rotatively mounting a slotted bending roll shaft upon a horizontal axis and assembling and interlocking the lower edge of one or more blanks down into the roll bar slot.

Abstract: The apparatus comprises a deflector roll over which the strip travels positioned above a downcoiler, an endless belt traveling just above the strip over the deflector roll, and two movable persuader rolls positioned within the belt loop. One roll is positioned beyond the deflector roll and, when depressed, wraps the lower flight of the belt and the leading end of the strip around an arc of the deflector roll so as to direct the strip end into the coiler entry. The other roll is positioned before the deflector roll and, when depressed, wraps the lower flight of the belt and the strip end around an arc of the persuader roll and up over the deflector roll so as to direct the strip end over the coiler entry.

Abstract: This invention is concerned with apparatus for manufacturing spirally wound gaskets. The apparatus includes a pair of co-planar radially movable forming discs and independently mounted and axially adjustable guide members. The apparatus may be used either for winding gasket forming material tightly around one forming disc, or adapted for centerless winding where gasket forming material is wound in a loop around one forming disc. Where thin, wide-flanged gaskets are to be wound, the forming disc which abuts the outer periphery of the gasket is shaped so as not substantially to curve gasket forming material in the direction away from the gasket periphery and thus produce stress in the gasket. Where the apparatus is designed for centerless winding, a template adapted to be disposed between the forming discs to move in conjunction with gasket forming material may be provided, particularly for forming non-circular gaskets.

Abstract: A device for forming a scroll from a strip of metal, such as is used in the manufacture of wrought ironwork. An outer former with a generally cylindrical surface and a slot is rotatably mounted on a base plate and an inner former also with a substantially cylindrical surface is rotatably mounted eccentrically on the outer former. A clamping member is eccentrically arranged on the inner forming surface, so that a strip extending through the slot to lie adjacent the inner forming surface may be clamped thereto by the clamping member during relative rotation between the clamping member and the inner forming surface. Thereafter, continued rotation of the inner forming surface wraps the strip therearound while stop means prevent rotation of the outer former. The stop means is then released to allow the outer former to rotate with the inner former thereby completing the scroll by wrapping the strip around the outer forming surface.

Abstract: The apparatus comprises a deflector roll over which the strip travels positioned above a downcoiler, an endless belt traveling just above the strip over the deflector roll, and two movable persuader rolls positioned within the belt loop. One roll is positioned beyond the deflector roll and, when depressed, wraps the lower flight of the belt and the leading end of the strip around an arc of the deflector roll so as to direct the strip end into the coiler entry. The other roll is positioned before the deflector roll and, when depressed, wraps the lower flight of the belt and the strip end around an arc of the persuader roll and up over the deflector roll so as to direct the strip end over the coiler entry.

Abstract: The disclosure of this invention pertains to a strip guiding mechanism for use with a rotating mandrel around which strip is wound into a coil. The guiding mechanism consists of two carriages movable in opposite radial directions towards and away from the mandrel. The carriages are mounted on a common frame that is movable in an axial direction of the mandrel to a position in front thereof after the coil has been started and then the frame is rotated to remove the carriage from the front of the mandrel to allow on completion the removal of the coil from the mandrel.