Abstract: Systems and methods of threading a metal substrate on a rolling mill include receiving a coil of the metal substrate. The method also includes uncoiling the metal substrate from the coil while the coil and guiding the metal substrate to a work stand of the rolling mill with a threading system.

Abstract: Systems and methods of threading a metal substrate on a rolling mill include receiving a coil of the metal substrate. The method also includes uncoiling the metal substrate from the coil while the coil and guiding the metal substrate to a work stand of the rolling mill with a threading system.

Abstract: A method for preparing a multilayer material based on active lithium, by depositing a film of active lithium on a protective layer at a sufficient speed so that substantially no oxidation of the lithium occurs, and/or during a sufficient time for the adhesion of the lithium to develop after contact with the protective layer. The multilayer material, when incorporated in an electrochemical battery as an anode, has excellent impedance stability and no formation of dendrites during the cycling. Batteries where the anode is the multilayer material are particularly efficient in terms of their coulombic efficiency.

Abstract: A metal band is first rolled in a front and then in a rear (downstream) roll stand of a multi-stand rolling train. A looper between the roll stands may detect a band tension in the metal band. The band tension is supplied to a first and a second tension controller to determine an application additional target value and a speed additional target value. The second tension controller may only determine a value less than or greater than 0, as the speed additional target value, if the band tension is above or below an upper or lower band tension limit. Otherwise, the speed additional target value may be 0. The first tension controller is also supplied with a target tension that falls between the band tension limits. The application additional target value may be used to act on the rear roll stand.

Abstract: The invention may relate, among other things, to a device for straightening a metal strip having two strip drives which are suitable together to apply tension on the metal strip to straighten the metal strip, wherein at least one of the strip drives is a linear drive, characterized in that the at least one linear drive has a positioning device such that the linear drive can be moved relative to the longitudinal axis of the device.

Abstract: Systems, devices, and methods are described for drawing materials. In certain embodiments, the material is metal tubing that is hollow along its length. The drawing system may include a first drawing machine that is fixed or stationary and a second drawing machine that moves relative to the first drawing machine. In certain embodiments, the position of the second drawing machine is determined with respect to a desired position, wherein the second drawing machine is downstream from the first drawing machine, and wherein the material is successively drawn by the first and second drawing machines. The drawing speed of the first drawing machine may be adjusted from a first speed to a second speed based on the determined position of the second drawing machine. A programmable logic controller may be provided to control, at least in part, operations of the drawing system.

Abstract: The invention is directed to a process for the making of a product out of laminated composite material. The process in general comprises preforming at least one layer of material such that it corresponds to a surface of a part; applying layers of fibers to the preformed layer of material; and bonding the fibers by a resin to form a laminated composite material.

Abstract: A rolling system, particularly a cold-rolling system for cold-rolling a metal strip (2): having at least one cold-rolling stand (1) an unwinding device (3) upstream of the cold-rolling stand (1), a unit (10) connected between the unwinding device (3) and the cold-rolling stand (1), including at least three rolls (6, 7, 8) each rotationally driven about a rotational axis (6A, 7A, 8A). Each roll (6, 7, 8) can be adjusted individually or together in the direction of the respective rotational axis (6A, 7A, 8A) and in a direction transverse to the rotational axis (6A, 7A, 8A) by a driving and adjusting device (11).

Abstract: An apparatus for leveling thin metal strip moving longitudinally generally in a plane in a travel direction has at least one upstream roll rotatable about an axis and engaging the strip, at least one downstream roll rotatable about an axis and engaging the strip downstream of the upstream roll, and a drive connected to at least one of the rolls for exerting tension on the strip between the rolls. In accordance with the invention pivoting one of the rolls is pivoted about an axis substantially perpendicular to the plane or parallel to the direction so as to vary the tension in the strip across a width of the strip and thereby locally plastically deform the strip to level it.

Abstract: A method is provided for controlling cold rolling of a sheet metal strip involving continuously passing the strip in at least two successive rolling stands, each stand including at least two driven rolls between which the strip moves and is plated. The method includes estimating the slippage variation in output of one rolling stand; and correcting the rotation speed of the rolls of at least one corrected rolling stand based on the estimated slippage variation.

Abstract: A thickness control apparatus of a reversing rolling mill has an entry thickness gauge that measures the thickness of the material to be rolled, and entry material speed detector that detects the speed of the material to be rolled. Measured thickness measured by the entry thickness gauge is tracked on the basis of the speed of the material to be rolled detected by the entry material speed detector. A mill delivery thickness calculator calculates thickness on the delivery side of the reversing rolling mill on the basis of the thickness on the entry side and the roll gap detected.

Abstract: A method of leveling metal strip having a thickness ?1 mm has the steps of passing the strip in a travel direction through an upstream braking-roller set and a downstream tension-roller set and through a group of leveling rollers between the braking-roller set and the tension-roller set. A predetermined tension equal to at least 70% of a yield limit of the strip is applied to the strip between the braking-roller set and the tension-roller set for stretch-bend or tension straightening by differentially driving the upstream and downstream roller sets. The strip is bent between the leveling rollers to correct longitudinal curve. Leveling rollers are used of diameters that increase downstream in the travel direction and that are so great that the strip follows the curvature of the leveling rollers at the predetermined tension.

Abstract: A cooling apparatus for hot rolling is installed on a downstream side of a finishing mill of a continuous hot rolling mill, and cools a steel sheet rolled by the finishing mill while being conveyed. The cooling apparatus includes first pinch rolls which, during an interval when the steel sheet fed out from a final stand of the finishing mill moves from a position of the final stand to a position where a surface temperature of the steel sheet reaches 850° C. or less, pinch the steel sheet while applying tension of 3.9 MPa or greater.

Abstract: The invention relates to a method and a forming machine suitable for manufacturing a product having various diameters from a workpiece, such as a metal cylinder or plate, in which the workpiece is clamped down in a clamping device, the workpiece and a first tool are rotated about an axis of rotation relative to each other, the workpiece is deformed by means of said first tool by placing the tool into contact with the workpiece and moving the workpiece and/or the tool in a direction along the axis of rotation. At least a second tool is placed into contact with the workpiece at a position behind the first tool, seen in the working direction, and the workpiece is also deformed by means of said second tool. Thus, parts of the workpiece that have been deformed by the first tool are deformed by one or more subsequent tools practically immediately.

Abstract: A wire winding apparatus for winding a wire on a bobbin includes a forming device forming the wire having a rounded cross section to have a polygonal cross section and a winding device winding the wire formed by the forming device on the bobbin.

Abstract: A continuous winding machine uses embedded controllers to monitor and control the winding settings in maximum speed applications. Power is supplied to the embedded controllers from a main power source through a rotary transformer. The control system can be operated either through wired connections to a local computer or processor, or through a wireless system, or a combination of both, depending on the specific application. The machine uses a high speed, closed loop tensioning system that includes the filament supply spools and the mandrel supply and takeup spools. The control system menu includes the various winding operations useful to each user. The control system menu can be accessed remotely via computer, or by telephone.

Abstract: A metal strip is stretched as it is moved longitudinally generally continuously between an upstream traction-roll set and a downstream traction-roll set. The roll sets are differentially driven—with the downstream set moving at a slightly higher peripheral speed than the upstream set—so as to apply to the strip in a region between the sets a tension generally equal to a stretch limit of the strip. The strip is locally heated or cooled at an upstream location in the region between the roll sets so as to set in the strip in the region a temperature distribution that is nonhomogeneous transversely across the strip at least immediately downstream of the upstream location.

Abstract: A continuous winding machine uses embedded controllers to monitor and control the winding settings in maximum speed applications. Power is supplied to the embedded controllers from a main power source through a rotary transformer. The control system can be operated either through wired connections to a local computer or processor, or through a wireless system, or a combination of both, depending on the specific application. The machine uses a high speed, closed loop tensioning system that includes the filament supply spools and the mandrel supply and takeup spools. The control system menu includes the various winding operations useful to each user. The control system menu can be accessed remotely via computer, or by telephone.

Abstract: The invention relates to a method for controlling a rolling process, in which a metal strip is rolled flat by use of at least one roller. It is known from the prior art that the relative position of a neutral point represents a measure of the instantaneous stability of a rolling process. However, traditional methods for calculating the position of the neutral point do not accurately represent the actual properties of metal and therefore have only limited usefulness for predicting the stability of a rolling process. In order to allow better control of a rolling process for rolling a metal strip with regard to the actual behavior of the metal strip, the invention proposes a new method for calculating the relative position of the neutral point, in which in particular the flat yield stress ke and the hydrostatic pressure pNH at the neutral point are incorporated.

Abstract: Endodontic instruments or intermediate products (e.g., blanks) used to form finished endodontic instruments having a desired cutting edge and/or taper are formed, at least in part, by molding a metal powder into a desired shape and then sintering the metal particles together. The metal powder is initially formed into a green molded part that is sintered to yield a solid metal part. The sintered metal part may optionally be further processed by additional steps, as needed, to yield a finished endodontic instrument. One additional process includes cold forming the sintered metal body to provide a cutting edge, remove cracks and microfissures, or otherwise modify the characteristics of an intermediate product or endodontic instrument. Other processes include chemical milling and mechanical milling, grinding or cutting to sharpen the cutting edge, form a taper, or otherwise modify the intermediate product or endodontic instrument in a desired manner.

Abstract: A rolling mill, in particular, a cold strip tandem rolling mill, for producing a metal strip, with a number of stands is arranged in a tandem path, wherein, in a direction of production of the metal strip, a first stand is designed as driving stand and serves as inlet for a section of the tandem path, in which a primary thickness reduction of the metal strip occurs, and by corresponding control of the driving stand, an increase in the mechanical inlet tension of the metal strip can be achieved. In a method for controlling a rolling mill, in particular, a cold strip tandem rolling mill, for producing a metal strip, in a production direction of the metal strip, a first stand is controlled as driving stand, the driving stand achieving a significant increase in the mechanical inlet tension on the metal strip and a significant thickness reduction of the metal strip.

Abstract: In a wire rod mill, the last rolling block or unit, either a finishing unit or a postfinishing rolling unit, with common drive is not used for traction control, but traction control upstream thereof is provided to regulate the cross section of the wire rod strand before entry into the last stage. The product is a wire rod strand of low cross sectional tolerance and high uniformity over the length of the rod.

Abstract: A method for improving the running-out of a metal rolled strip (1), the rolled trailing strip end (1a) of which exits out of a respectively last roll stand (2) of a multistand rolling mill (3) at a rolling speed, wherein during rolling between two consecutive roll stands (F1, F2, F3 . . . Fn) the strip tension (a) is adjusted to stabilize the strip position, provides that shortly before the rolled trailing strip end (1a) exits the developing rolling force differences are measured separately for each roll stand (F1, F2, F3 . . . Fn), that from this the pivot value (16) and the pivot direction are derived for forming a corrective value for the adjustment of the rolls (10, 11) and that the adjustment is corrected.

Abstract: Disclosed is a method for producing strip having a variable thickness in its length direction, in particular a repetitive thickness variation, using a stand of a rolling mill, wherein the strip has a thickness D1 when entering the mill stand and a thickness D2 when leaving the mill stand. The speed of the strip when leaving the mill stand is used as an input to control the speed of the rolls in the mill stand. Also disclosed is an apparatus for producing strip having a variable thickness.

Abstract: An apparatus for leveling thin metal strip moving longitudinally generally in a plane in a travel direction has at least one upstream roll rotatable about an axis and engaging the strip, at least one downstream roll rotatable about an axis and engaging the strip downstream of the upstream roll, and a drive connected to at least one of the rolls for exerting tension on the strip between the rolls. In accordance with the invention pivoting one of the rolls is pivoted about an axis substantially perpendicular to the plane or parallel to the direction so as to vary the tension in the strip across a width of the strip and thereby locally plastically deform the strip to level it.

Abstract: A circumferential length correcting method for a metal ring including: a circumferential length measuring step of passing the metal ring around a driving roller and a driven roller, displacing the driving roller and the driven roller away from each other, and measuring the actual circumferential length of the ring under tension; and a circumferential length correcting step of correcting the circumferential length of the ring by displacing a circumferential length correcting roller by a predetermined distance in a direction in which the metal ring is extended. The method is capable of imparting an appropriate arc shape to the metal ring while correcting the circumferential length to fall within an appropriate value range.

Abstract: A bridle unit assigned to a rolling stand with several rolls arranged in adjustable positions below and above the strip flow, which can be moved by means of a drive from an initial position to the strip and from the strip back into the initial position, wherein the roll situated closest to the roll gap of the rolling stand can be moved by means of an additional drive from an initial position below the strip flow or from an initial position above the strip flow to the strip, such that, when the bridle unit is used for coloring the strip, the circumference of the roll deflects the strip upward or downward from the horizontal pass line and forms a bite angle above or below the pass line.

Abstract: A manufacturing method of an endless metal belt having metal rings built up and differing in circumference, includes the following steps of: a first circumference correction step of expanding each of the metal rings; and a second circumference correction step of expanding each of the metal rings after conducting a solution heat treatment to the expanded metal ring. In the manufacturing method, by executing the first circumference correction step and the second circumference correction step before and after the solution heat treatment, respectively, an expansion quantity for setting a circumference of each of the metal rings to become a predetermined length is attained.

Abstract: A metal strip rolling system (18), having a first reeling device (21) for reeling-off strip (18), a rolling stand (12) having at least two working rolls (13, 14) between which there is formed a roll gap (17) whose width is controllable, and a second reeling device (31) used for reeling-on strip (18) with a reduced strip thickness. A first strip storage assembly (23) having a plurality of rolls is positioned between the first reeling device (21) and the rolling stand (12), and a second strip storage assembly (33) having a plurality of rolls is positioned between the rolling stand (12) and the second reeling device (31). At least one of the strip storage assemblies (23, 33) is formed of a double roll assembly with strip being wrapped around two rolls (24, 25; 34, 35) in an S-like way, the rolls (24, 25; 34, 35) being arranged at different levels.

Abstract: Apparatus and method for reducing vibration in a mill stand. The apparatus comprises a roll (4) positioned upstream or downstream of the mill stand (1) and over which the strip material (2) being rolled is passed. The vibration control apparatus comprises an inertia element in the form of a flywheel (7) connected to the roll (4) by a stiffness element in the form of a compliant shaft (6). The components (6) and (7) form a mechanical system which can be tuned in such a way as to introduce a speed fluctuation at the roll (4) which exactly matches the speed fluctuation of the strip material as it enters the roll bite. Both the inertia element (7) and stiffness element (6) can take other forms: for example, the stiffness element could be a flexible drive belt or belts; the inertia element could be a shaft about which the roll (4) rotates, via a stiffness element.

Abstract: A rolling apparatus includes a pair of small rolling roller and a large rolling roller which hold a ring with the ring being sandwiched therebetween, and which roll the ring, and a tension roller; a temperature sensor which measures a temperature of the ring before rolling; a storing portion which stores, in advance, a relation between the temperature of the ring and a temperature correction coefficient for correcting a condition for rolling; and a controller which changes the condition for rolling based on the measured temperature of the ring and the stored relation so as to perform rolling processing.

Abstract: A cold rolling method for performing a series of processes including rolling and cutting of a workpiece in succession, wherein tensile forces are applied to the workpiece during processes from the rolling to straightening. To eliminate the processes of annealing, pickling and chemical conversion coating to accomplish cost reduction and energy saving. To reduce material loss to 5% or lower. To decrease dimensional variation among workpieces (within 0.05 mm or lower) and improve straightness of the rolled workpiece including end parts thereof after cutting (final precision of 0.1 mm). To decrease lead time necessary to process a base material before it is introduced into the rolling line to reduce running and equipment costs.

Abstract: Thin steel strip is passed through a pinch roll stand comprising pinch rolls to a rolling mill comprising a pair of work rolls and upper and lower backing rolls. Strip passes through the bite between the work rolls and strip squeezing forces are applied between the work rolls to reduce the thickness of the strip. The pinch rolls apply tension to the strip passing to the work rolls. In order to minimize generation of crimping defects in the strip, the tension applied by the pinch rolls is high enough to ensure no part of the strip entering the work rolls is in longitudinal compression such as to exceed the buckling stress of the strip. The applied tension is sufficiently low as to produce no more than 1% strip elongation through creep. The strip may be hot rolled by the work rolls at a temperature in the range of 700° C.–1200° C.

Abstract: A tension leveling system for thin metal strip has between a brake roll set and a tension roll set, additional two-roll bridles in which one or more inlet stretch leveling regions are followed by an elastic deformation region and the latter is followed by one or more stretch leveling regions. The stretch leveling regions can effect plastic deformation.

Abstract: A method for measuring and displaying the flatness of a rolled steel sheet is disclosed that includes the steps of measuring tension in the sheet at a plurality of locations on the surface of the sheet and determining a plurality of tension ranges into which the sensed tension level can fall. A color is associated with each of the tension ranges, and a representation of the sheet is produced that is made up of a plurality of regions, each region having a color corresponding to tension range into which the tension sensed at the corresponding location on the surface of the sheet falls. A device for carrying out this method is also disclosed.

Abstract: The invention relates to a method for tension levelling a cold-rolled strip, whereby the strip passes through a series of break rolls and a series of traction rolls and in the course of its extension is subjected to traction between the two series of rolls. The strip is bent under traction in a series of high-traction rolls, located between the brake roll and the traction roll series, in order to increase the degree of levelling. To achieve this, the series of high-traction rolls between the brake and the traction rolls has at least two traction rolls for generating the strip traction and bending operation.

Abstract: The invention relates to a method and a device for the rolling or winding of strip having an equal thickness over the strip width, in which the tension in a strip length portion limited by rolls, winders, or control, guide or deflecting rollers is measured by means of a measuring roller. In order, in this case, to obtain more accurate measurement values and keep disturbing stresses away from the measuring point, between the measuring roller and an assembly (roll, winder, or control, guide or deflecting roller) causing disturbing stresses in the strip, a partitioning device for absorbing the disturbing stresses is arranged.

Abstract: A strip treatment line in which downstream of the processing roll stand for stainless steel strip, first and second tension rolls are provided to directly form a prestretching zone A for elastic or elastoplastic stretching of the strip following the dressing mill stand and for providing an afterstretching zone with elastoplastic or plastic stretching of the strip.

Abstract: A metal strip rolling system (18), having a first reeling device (21) for reeling-off strip (18), a rolling stand (12) having at least two working rolls (13, 14) between which there is formed a roll gap (17) whose width is controllable, and a second reeling device (31) used for reeling-on strip (18) with a reduced strip thickness. A first strip storage assembly (23) having a plurality of rolls is positioned between the first reeling device (21) and the rolling stand (12), and a second strip storage assembly (33) having a plurality of rolls is positioned between the rolling stand (12) and the second reeling device (31). At least one of the strip storage assemblies (23, 33) is formed of a double roll assembly with strip being wrapped around two rolls (24, 25; 34, 35) in an S-like way, the rolls (24, 25; 34, 35) being arranged at different levels.

Abstract: The invention provides apparatus and methods for coiling and uncoiling a metal strip in which the angular position of a coiler is measured and an actuator is provided for a moveable roll, the moveable roll position being varied as a function of the coiler. The present invention aims to avoid tension variations in the metal which cause width and thickness variations in rolling operations for instance.

Abstract: The invention relates to a method for cold roll forming a metallic strip (8), a steel strip in particular, comprising a single fame (1), having means for adjusting a roll gap, a winding device (9) which is arranged upstream of the cold roll single frame for unwinding the strip (8), and a winding device (10) which is arranged downstream of the cold roll single frame (1) for winding the strip (8). The aim of the invention is to eliminate all problems connected to strip tension when the thickness of the strip varies and to increase the speed of the strip. To achieve this, a strip accumulator (2) is arranged between the upstream winding device (9) and the single frame (1) for controlling the mass flow and/or tension of the rolling process, particularly when flexible rollers are used.

Abstract: A cold rolling method for performing a series of processes including rolling and cutting of a workpiece in succession, wherein tensile forces are applied to the workpiece during processes from the rolling to straightening.

Abstract: A thin steel strip is passed through a pinch roll stand comprising pinch rolls to a hot rolling mill comprising work rolls and backing rolls. In advance of rolling mill, the strip passes over support rolls. An anti-crimping guide roll located immediately in advance of the rolling mill is mounted on a pair of rocker structures so as to be rasiable from a lower inoperative position to lift the strip out of a straight line path so as to pass around the anti-crimping roll and to be wrapped about the upper work roll, that roll supports the strip and resists buckling of the strip and the generation of crimping defects.

Abstract: A method of processing sheet metal comprises the steps of: providing a tension-leveling apparatus; providing a surface conditioning apparatus; leveling a portion of the sheet metal with the tension-leveling apparatus; and conditioning a surface of the portion of the sheet metal with the surface conditioning apparatus. The tension-leveling apparatus includes a first set of bridle rollers adapted to receive sheet metal from an upstream coil. The tension-leveling apparatus also includes a second set of bridle rollers downstream of the first set of bridle rollers. The tension-leveling apparatus is adapted to engage the sheet metal in a manner to subject the portion of the sheet metal between the first and second sets of bridle rollers to a tensile force. The step of leveling the portion of the sheet metal between the first and second sets of bridle rollers includes engaging that portion with the tension-leveling apparatus in a manner to flatten the portion and reduce internal residual stresses in that portion.

Abstract: A stretch leveling apparatus having at least two stretching zones and wherein the lengths of the first and second stretching zones are each at least 0.5 times the maximum strip width.

Abstract: Thin steel strip is passed through a pinch roll stand comprising pinch rolls to a rolling mill comprising a pair of work rolls and upper and lower backing rolls. Strip passes through the bite between the work rolls and strip squeezing forces are applied between the work rolls to reduce the thickness of the strip. The pinch rolls apply tension to the strip passing to the work rolls. In order to minimize generation of crimping defects in the strip, the tension applied by the pinch rolls is high enough to ensure no part of the strip entering the work rolls is in longitudinal compression such as to exceed the buckling stress of the strip. The applied tension is sufficiently low as to produce no more than 1% strip elongation through creep. The strip may be hot rolled by the work rolls at a temperature in the range of 700° C.-1200° C.

Abstract: An aluminum alloy sheet of the AA 6000 series is subjected to a continuous tension leveling procedure. The sheet is passed through a set of pull rollers and a set of brake rollers and subjected to a longitudinal tension between the two roller sets. Also while travelling under longitudinal tension between the two sets of rollers, the sheet is subjected to bending and reverse bending over a series of small rollers at a wrap angle in the range of about 0 to 12°.

Abstract: A method and a device for flexibly rolling a metal band by guiding the metal band through a roll gap formed between a first working roll and a second working roll, and by varying the size of the roll gap in such a way that band sections with a greater band thickness and band sections with a lesser band thickness are obtained over the length of the metal band. In the device and method, the time of contact between each point on the circumference of the first working roll and the metal band is shorter in duration than the time of contact between each point on the circumference of the second working roll and the metal band such that an asymmetric band thickness profile is obtained in a region of the band sections with a lesser band thickness.

Abstract: A plate width adjusting apparatus 1 for adjusting a strip 53 for a predetermined plate width, which is installed on a production line for the strip 53, is provided with bridle rolls 2 and 3. The bridle rolls 2 and 3 give tension in the transfer direction to the strip 53 being transferred on the production line to elongate the strip 53 in the transfer direction, by which the plate width of the strip 53 is adjusted.

Abstract: A method and apparatus for controlling the dimensions of an elongated material rolled in a rolling mill comprising at least two mill stands arranged after each other, each of said stands comprising two spaced rolls, said elongated material being fed between the rolls of each stand by rotating the rolls, wherein the material is subjected to stresses in the longitudinal direction thereof during the rolling operation. A rear portion of said material is subjected to an additional tension substantially in the longitudinal direction of the material when a rear end of the material is in the vicinity of a first stand and has not yet passed said stand.