Abstract: An apparatus for forming a part is provided, which includes a die. The die includes a round orifice, a central mandrel disposed within the round orifice, and a plurality of bridges and a corresponding plurality of portholes between the bridges. The bridges and the portholes extending around the central mandrel. A spacing of the bridges around the mandrel is non-equiangular. The die allows a material to be extruded through the die to form a round, closed geometry tube from the material such that the round, closed geometry tube has non-equiangular welds after emerging from the die.

Abstract: The invention relates to a method for the production of a strand (11) of several wires (12), consisting of an electrically conductive material, which are hard drawn to a final diameter in at least a single or multiblock wire-drawing machine (19, 28) or drawing apparatus in a last drawing step before the stranding, so that in each case the wire or wires (12) have a tensile strength of at least 300N/mm2, and that subsequently the hard drawn wires (12) or a mixture of hard drawn wires (12) and soft-annealed wires are stranded into a strand (11) in a stranding machine (21), without a subsequent annealing process, as well as a strand which is produced according to the present method.

Abstract: Bonding wires for sophisticated bonding applications may be efficiently formed on the basis of a corresponding template device that may be formed on the basis of semiconductor material, such as silicon, in combination with associated fabrication techniques, such as lithography and etch techniques. Hence, any appropriate diameter and cross-sectional shape may be obtained with a high degree of accuracy and reliability.

Abstract: A helical cord having an elliptical shape and the like is manufactured so that a length-to-width ratio or a dimension of a shaped form of the cord to be shaped in a longitudinal direction can be changed. A cord (C) is sequentially passed through through holes (21H, 22H) of stationary and movable shaping bodies (21, 22) opposing each other of a shaping device (20). At that time, the movable shaping body (22) is moved along the stationary shaping body (21) by a moving device so that the through holes (21H, 22H) become eccentric with respect to each other, and the cord (C) passing between the eccentric through holes (21H, 22H) is bent and deformed so as to be shaped.

Abstract: Embodiments of the present disclosure provide extruded frame structures to house a conductor and associated techniques and configurations. An apparatus includes an extruded frame structure having a frame profile configured to house a conductor and insulator. Other embodiments may be described and/or claimed.

Abstract: An apparatus and method are provided for extruding a micro-channel tube (402) from a non-aluminum metal or alloy such as copper. The micro-channel tube is formed by simultaneously extruding two rectangular shaped billets (404; 406) to form a top portion of the micro-channel tube and a bottom portion of the micro-channel tube in parallel. The top and bottom portions are then joined during the extrusion process (e.g., within a die assembly) to form the micro-channel tube (402).

Abstract: An elongated product is formed such that first a core is formed, the outer surface of the core being made of plastic. Thereafter, a tubular metal layer is extruded such that the layer is seamless. When the metal layer is extruded, a clearance (16) is allowed between the metal layer and the core.

Abstract: A method of manufacturing a catalyst, a catalyst precursor, or a catalyst support comprising: (a) mixing a refractory metal oxide or precursor thereof with a liquid to form a paste; (b) adding said paste to an extruder, the extruder having a die plate comprising one or more dies, each die having a plurality of apertures, the outlet of each aperture having a cross sectional area of 6 mm2 or less; (c) extruding the paste through the apertures to form catalyst support extrudates; wherein the inlet of the apertures has a greater cross sectional area than the outlet of said apertures; and wherein for at least one die the combined cross sectional area of all apertures at the inlet relative to the total cross sectional area of the die at the inlet is higher than 50%.

Abstract: The invention relates to a method for producing a plurality of bent extruded profiles (4; 5) from a light metal or light metal alloy, which is characterized by the following steps: simultaneously extruding at least two extruded profiles (4; 5) that are mirror-symmetric with respect to their cross-sectional shape while using an extrusion device (1), said extrusion device comprising an extrusion die (2) with an extrusion matrix forming the at least two extruded profiles (4; 5); at the same time bending the at least two extruded profiles (4; 5), while bending, when viewing the direction of extrusion and in a horizontal plane of viewing including the direction of extrusion, at least one of the extruded profiles (4; 5) or the projection thereof into the plane of viewing with a curvature that has a sign opposite the sign of the curvature with which at least one additional extrusion profile (5) or the projection thereof into the plane of viewing is bent.

Abstract: A method of manufacturing micro-multi-port tubing including actuating a hydraulic press to apply a force to a billet to extrude material through a die opening. The die opening defines at least two distinct segments to produce a single, unitary, continuous micro-multi-port extrusion strand having at least two distinct segments being interconnected by a web section. The method further includes separating the single, unitary, continuous micro-multi-port strand to substantially remove and/or reshape the web section to define at least two separate and independent micro-multi-port tubing segments from a single extrusion strand.

Abstract: Methods and apparatus are described for the plastic deformation of flat rectangular billets. Simultaneous extrusion of two flat rectangular billets through a die having channels of equal cross-sectional area alters billet material structure, texture, and physicomechanical properties without altering billet dimensions. The extrusion system of the present invention prolongs die lifetime, increases punch stability, decreases punch working load and pressure requirements, eliminates the difficulties associated with lubricating movable parts of the die under high pressure and temperature, optimizes use of press space, and provides for automatic and independent ejection of extruded billets from the die. The methods of plastic deformation processing of flat rectangular billets in the present invention allow for the production of a variety of structural, textural, and physicomechanical properties previously unobtainable for large flat rectangular billets.

Abstract: A male die (2) is composed of an annular base (7), a bridge (8) and a forming lug (9), and a female die (3) tightly fits in the annular base (7) of the corresponding male die (2). A distance between a forming slit (28) and a location where the male die (2) engages with the female die (3) is decreased such that the misalignment of the forming lug (9) with a forming hole (26) is prevented from occurring during an extrusion process. The male die in combination of the female die enables the production of hollow articles of a high dimensional precision free of any unevenness in wall thickness.

Abstract: The object of the present invention is to provide a die assembly of a compact structure adapted for simultaneously extruding two or more hollow metallic articles of a high precision in size and shape. A male die 2 has two apertures 15 in a bridge 13 of a core holder 6 and two cores 5 respectively inserted in the aperture 15, and a female die 3 has two bearing edges 21 to contour an outer periphery of a hollow article `E`. When the male die 2 combines with the female die 3, a plurality of forming slots 22 are independently formed in one die assembly.

Abstract: A method of enhancing materials for flow localization and manifestation of adiabatic shear bands under high speed loading, comprising the steps of intensively plastically deforming a material at low strain rates by simple shear along prescribed planes a few times into a right and opposite directions with accumulated effective strain of E.sub.i >1.

Abstract: A twisted wire manufacturing apparatus is provided with a plurality of injection dies communicating with an annular groove formed in a rotary head. An annular shoe for gradually reducing a sectional area of the annular groove is slidably fitted to the annular groove. Raw material is supplied into the annular groove and raw wires are injected from the injection dies. One of the plurality of injection dies provides an increased injection resistance to reduce the injection speed of a core raw wire injected from that injection die relative to the injection speed of outer layer raw wires injected from other injection dies.

Abstract: A novel apparatus for producing a stranded cable which is simplified in construction, easy to assemble and high in efficiency. The apparatus comprises a rotatable member having an annular groove formed in an outer periphery thereof, a plurality of dies disposed on a single circumferential line on an axial end face of the rotatable member, and an annular shoe having an outer periphery for engaging in the annular groove of the rotatable member. The annular shoe is supported for rotation in an eccentric relationship to the rotatable member such that the outer periphery of the annular shoe is partially engaged in the annular groove of the rotatable member to define therebetween a wire stock passageway having a varying sectional area.

Abstract: A process and apparatus for the indirect extrusion of hollow sections over a mandrel having a diameter d.sub.D from a plurality of billets each having a diameter d.sub.on wherein the volume throughput of metal is greater than that obtained by the indirect extrusion over a mandrel of said hollow sections from a single hollow billet under the same extrusion force thereby increasing productivity wherein the diameter of the mandrel d.sub.D with respect to the diameter d.sub.on of the billet to be extruded over the mandrel is d.sub.D <0.4 d.sub.on.

Abstract: A method and apparatus for producing a stranded cable. The wire stretching step and annealing steps which have been performed independently prior to the twisting step in the field of stranded cable production are combined in the invented apparatus. The rotary element defines an annular space in cooperation with a shoe member such that the cross sectional area of the annular space decreases progressively. The roughened wire guided into the annular space via the shoe member is press molten and subjected to extrusion moulding to obtain a plurality of wires, which in turn are twisted together. Since the stretching and annealing are performed by a single apparatus, shop space conventionally required for device installation is reduced.

Abstract: A method of reducing the cross-sectional area of one or more extruded wires as a combined effect of drawing and rolling, by passing the wires through reduction rollers driven at a peripheral speed which exceeds the greatest extrusion speed of any of the wires, thereby avoiding the formation of fins due to the passage of excess material between the rollers. Use of this method makes it unnecessary to track the rotation speed of the rollers with variations in the extrusion speeds.

Abstract: Apparatus for continuous extrusion has a rotatable wheel with an endless groove therein, a relatively stationary shoe member overlying part of the groove lengthwise, a portion of the shoe member projecting part way into the groove and being constituted at least partly by a die assembly which includes a separate and replaceable abutment member which projects into the groove to block it. The die assembly can have separate and replaceable components constituting a feed chamber, a die throat, and optionally a mandrel supported in the die throat for producing tubular extrusion products. Cooling of the die assembly is also envisaged.

Abstract: The invention is related to the integral extrusion of at least two pipes and a common flange to an extruding device and to a flange with at least two pipes integral with said flange. The method is characterized in that said pipes are extruded simultaneously while a common flange is formed at the same time, during which extrusion the material of the starting workpiece (blank), flowing under pressure, is forced, at a certain distance before the beginning of the extrusion openings for the pipes, to flow axially and radially into and through a transient space situated between said openings and the space reserved for the flange.

Abstract: Apparatus for the continuous forming of material by extrusion and having a rotatable wheel member with an endless groove therein, a stationary shoe member overlying part of the length of the groove and having a portion which projects into said part of the length of the groove and is of a width substantially equal to that of the groove so as to form a passageway therewith, a stationary abutment member associated with the shoe member and projecting into the groove so as to block the downstream end of the passageway, is characterized by the improvement that the wheel member has one or more endless grooves in its periphery, arranged in parallel planes where more than one groove is provided, the shoe member has as many projecting portions as grooves, the or each projecting portion engages the or the respective groove, a duct leads from the passageway formed by the shoe member with the or each groove, through the or the respective projecting portion into a single chamber formed in the shoe member, and one or more d

Abstract: The invention describes a machine and a process whereby a material of unlimited length is continuously extruded into a tubular shape. Two annular toruses have their inner rims connected to rotating drive shafts by leaf springs. The exterior toroidal surfaces have suitable shaped grooves on them. The toruses are squeezed against each other radially by suitable means so as to cause a maximum radial deformation in each of them of a magnitude substantially greater than 0.2 percent but less than an amount that would cause permanent set in the torus material or the leaf springs. This deformation forms a contact length between the two toruses. A further requirement of the radial deformation on the two toruses is that the contact length between them be at least twice the extrusion length necessary for the contemplated extrusion. A bridge die supported by a die stem is located substantially at the center of the contact length.

Abstract: An extrusion press stem exhibits at least one channel which runs approximately parallel to the central axis and connects up with a shape giving die. Such a stem as used in the indirect extrusion of materials, in particular light metal billets, is made up of component parts which fit concentrically together and is held securely together by the joints at the end of each component.

Abstract: A process and device for manufacturing composite sections by means of extrusion are described. The composite sections comprise at least two components, one of which is fed into the stream of metal being extruded and is securely joined to the face of the product without coming into contact with the face of the extrusion die.

Abstract: An extrusion die mounted in a die holder is fitted onto the end of the press stem of an extrusion press by apparatus which has a swing arm which receives a die holder in a first position, then pivots to a second position where the die holder is aligned with the extrusion press stem, rotates the die holder so that it is correctly oriented relative to the press stem and then pushes the die holder axially onto the press stem.

Abstract: A process and device for carrying out the process allows for the extrustion of composite sections comprising a beam-like section made of a light metal and at least one insert made of another metal which provides a facing on at least one surface of the beam-like section. The beam-like section, which may be a conductor rail, is produced by extruding through a shape-giving die whereby at least two composite sections are produced simultaneously and the facing strips are positioned pairwise between opposite lying parts of the beam-like sections. The present invention allows the facing strips to be introduced into the extrusion device without the extreme bending previously experienced. Brittle materials which could not withstand the extreme bending experienced heretofore can now be used for facing material.

Abstract: The invention concerns a device for the extrusion of hollow or semi-hollow sections which are made in particular of a light metal. The device has at least one mandrel head on a mandrel support projecting into a die opening, the mandrel head being a special insert-type mandrel which is held in place on the mandrel support by a connecting device.

Abstract: A process and device for manufacturing, composite sections, by means of extrusion, are described. The composite sections comprise at least two components one of which is fed into the stream of metal being extruded and is securely joined to the face of the product without coming into contact with the face of the extrusion die.

Abstract: This concerns a process for manufacturing extrusion sections made of a light weight metal, using an extrusion tool with a single hole die, whereby several extrusions are produced simultaneously using a common single hole in the die. The device for carrying out the process allows a movable steel strip to pass through the common die hole this dividing it up into separate extrusion chambers.

Abstract: Fine wire of indefinite length is produced at a high rate and in an economical manner from the surface of a billet, sheet or the like by creating a swelling on the surface of the work and forcing the swelling through a die in a single step.

Abstract: A plurality of separate, elongated, metallic members, such as wires, are formed simultaneously, e.g., through the application of hydrostatic extrusion techniques, by passing a single metallic workpiece through a die with a plurality of apertures. The apertures extend longitudinally through the die from an entry wall of the die, and are so arrayed, and the die entry wall includes surfaces which are so configured, as to cooperate to create cross-shear stresses in the material of the workpiece in the vicinity of the apertures. These cross-shear stresses separate, or assist in separating, the workpiece into a plurality of elongated members, so that the forming process may take place at reduced operating pressures.

Abstract: Multiple elongated products are formed simultaneously from a single workpiece, coated with a lubricant or other fluent material, by forcing the workpiece against and through a die having multiple apertures. The apertures are so arrayed as to permit a relatively free flow of the coating material to each of the die apertures, including one or more generally central apertures. Preferred aperture configurations include straight line arrays and shallow curves, such as shallow "S"-shaped curves. The workpiece may advantageously correspond in general shape to that of the configuration of apertures in the die through which it is to be forced.

Abstract: A tape, which includes a number of parallel-extending, elongated wires of substantially circular cross-section, is formed by subjecting an elongated workpiece to two stages of deformation. In a first stage, the workpiece acquires an intermediate structure, in the form of a tape composed of a number of parallel-extending elongated elements, each having a cross-section which preferably includes a pair of diametrically opposed, substantially circular, arcuate portions. The cross-section of each elongated element also includes a non-circular, junction region converging toward the adjacent lateral edge of each adjacent elongated element. Each pair of adjacent elongated elements in the intermediate structure is joined together along the adjacent lateral edges, by two such junction regions, one included in each of the elongated elements of the pair. The contacting junction regions preferably meet one another along flat surfaces at approximately ninety degree angles.

Abstract: Apparatus for deforming a workpiece so as to produce an elongated product, which product may be composed of one or more articles and has an overall cross-sectional shape differing from that of the workpiece, includes a specially configured extrusion die. The die provides a wall surface which converges toward an entrance end of one or more die apertures, the wall surface having a shape selected to build up pressure smoothly and substantially uniformly within the material of the workpiece as the workpiece is forced against the wall surface, such that substantially all of the material of the workpiece first attains the overall cross-sectional shape of the product in substantially the same cross-sectional plane of the die at the entrance end of the die aperture or apertures, and such that redundant work is minimized. Examples of such a die, and an exemplary method of extrusion to form such a product, are also disclosed.

Abstract: In the extrusion of a material, which can be a metal feedstock, through a die means by maintaining frictional engagement of the material with passageway defining surfaces of a member which is moved towards the die means such that frictional drag of the passageway defining surfaces urges the material through the die means, the improvement of providing a change in cross-sectional area and/or shape of the passageway along its length in the direction of movement of the material for extruding to a product having a cross-sectional dimension larger than any cross-sectional dimension of the feed by changing the passageway such that at least one cross-sectional dimension of the passageway at the die end thereof is greater than the corresponding dimension at the inlet end thereof, or, for facilitating multiple extrusion at positions spaced apart in the lengthwise direction of the passageway at the extrusion die end thereof, by changing the passageway such that the cross-sectional area of the passageway diminishes in pr

Abstract: Die arrangement for use with conventional and hydrostatic extrusion presses consisting of a first die for providing a first extruded section of a billet and a second die cooperating with the first die to further extrude said first extruded section to final shape. Successive dies beyond the second die are contemplated to provide successive step-wise extrusion for greater reductions, especially of large billets. The method of the invention comprises step-wise incremental sequential extrusion of the billet and extruded portions of the billet until the final shape is achieved.

Abstract: A bundle of hexagonal billets, each billet being coated with a shear transmitting medium, is extruded through one form of die having a plurality of hexagonal die apertures, to produce simultaneously a plurality of individual hexagonal wires. The bundle may be extruded though another form of die having a single die aperture with a transverse cross-section registering with the transverse cross-section of the bundle, to produce simultaneously a plurality of individual hexagonal wires. In each case, the billet material is advanced against and through the die by means of frictional or viscous drag force exerted along the surface of the billet material toward the die. The foregoing operations may also be applied to drawing.

Abstract: A bundle of hexagonal billets, each billet being coated with a shear transmitting medium, is extruded through one form of die having a plurality of hexagonal die apertures, to produce simultaneously a plurality of individual hexagonal wires. The bundle may be extruded through another form of die having a single die aperture with a transverse cross-section registering with the transverse cross-section of the bundle, to produce simultaneously a plurality of individual hexagonal wires. In each case, the billet material is advanced against and through the die by means of frictional or viscous drag force exerted along the surface of the billet material toward the die. The foregoing operations may also be applied to drawing.

Abstract: Billet material is extruded through a die having a plurality of die apertures thereby to produce simultaneously a plurality of extruded products such as wire. In one embodiment, the die has a conical mouth with a first die aperture at the apex thereof and with a plurality of radially equispaced second die apertures located forwardly of the first die aperture, the second die apertures having bevelled entries at the inlet ends thereof communicating with the conical mouth. In another embodiment, the die has multiple aperture groupings arranged therein, each grouping having a central die aperture and a plurality of peripheral die apertures radially equispaced about the central die aperture.

Abstract: A bundle of hexagonal billets, each billet being coated with a shear transmitting medium, is extruded through one form of die having a plurality of hexagonal die apertures, to produce simultaneously a plurality of individual hexagonal wires. The bundle may be extruded through another form of die having a single die aperture with a transverse cross-section registering with the transverse cross-section of the bundle, to produce simultaneously a plurality of individual hexagonal wires. In each case, the billet material is advanced against and through the die by means of frictional or viscous drag force exerted along the surface of the billet material toward the die. The foregoing operations may also be applied to drawing.