Abstract: The present invention discloses a control method of hot mill coiler side guides based on spark recognition, where the side guides are adjusted according to the width of sparks from the friction between the hot rolled strip (20) and the side guides (11). An industrial camera (9) is provided obliquely above the side guides (11), and a detection system implements a real-time analysis on the images taken by the industrial camera and determines the magnitude of sparks generated on either side of the side guides according to the spark width. For each unilateral side guide, it is adjusted according to the spark width MS corresponding to that side guide (11). For said unilateral side guide (11), the deviation of the single-side spark width ?MS is obtained according to ?MS=MS?Maim. The position adjustment magnitude ?WS of the unilateral side guide (11) can be obtained according to formula (I). And the pressure adjustment magnitude ?PS of the unilateral side guide (11) can be obtained according to formula (II).

Abstract: A drawing machine (1) for drawing a tube (2), defining a longitudinal axis (Y), comprising a first die (3) for carrying out the drawing of the tube by means of the use of a mandrel (4); a device for varying the inclination (5) of the tube inlet into said first die (3); a second die (6) for carrying out a skin pass operation on the tube, arranged downstream of said first die (3); an in-line system for detecting the eccentricity of the tube; a data processing system (7) for processing signals originating from said detection system and sending input data to said device for varying the inclination (5) of the tube to vary the inclination of the tube so as to correct the eccentricity of the tube in-line; wherein said in-line system for detecting the eccentricity of the tube comprises a first detection head comprising at least three first transducers (8) arranged downstream of said first die (3).

Abstract: [Object] To provide a rolling apparatus that enables an operator to recognize the rolling status such as the behavior of the steel sheet entering the rolling stand and enables a stable rolling process. [Solution] A rolling apparatus 10 includes a plurality of rolling stands 11 each including a pair of rolling mills 12, and an imaging unit 15 provided between adjacent rolling stands 11A and 11B, the imaging unit 15 being configured to image a steel sheet 1 entering a pair of rolling mills 12B of the rolling stand 11B from an upstream side of the rolling stand 11A located on a downstream side in a rolling direction.

Abstract: Systems and methods for measuring the thermal crown of rolls in-situ (e.g., at high temperature) either inside or outside the rolling mill can include sensors that measure propagation times of mechanical waves through the rolls. In some embodiments, one or more sensors are used to measure the propagation times of ultrasonic waves traveling inside the roll and normal to the roll's axis. These measurements can be taken when the roll is still hot and can be used to determine in real-time the thermal expansion at various points along the roll.

Abstract: A process for producing a structure in a smooth sheet-metal strip includes multiple process steps. In a first step, a first section of a smooth sheet-metal strip is fed to a first tool and a second section of the sheet-metal strip is fed to a second tool in a direction of advance. Then the sheet-metal strip is stopped. A sheet-metal machining of the first section of the sheet-metal strip is carried out using the first tool. A sheet-metal machining of the second section of the sheet-metal strip is carried out using the second tool, with the first feeding step being carried out simultaneously. An apparatus is provided for producing a sheet-metal strip of such a complex structure, which produces the structure with a very high degree of accuracy even when the materials properties differ.

Abstract: A round bender is disclosed. The round bender may include a plurality of bending roll units disposed along a process line between a pair of bender frames so as to bend a straight shaped beam to have a curvature. Each of the plurality of bending roll units may include upper and lower bending rolls rotating between the pair of bender frames and may be adapted to bend the shaped beam to have the curvature when the shaped beam passes between the upper and lower bending rolls. A lower bending roll of a rearmost bending roll unit disposed on a rearmost part of the process line may be configured to be rotatable with reference to an upper bending roll of the rearmost bending roll unit so as to change a curvature radius of some portion of the shaped beam.

Abstract: A force sensor system for measuring forces that are transferred from film strips or sheet metal strips to a measuring roll during rolling in roll stands can be inserted into a cylindrical hole of a measuring roll under preload. The force sensor system includes a first force sensor and a preloading device for creating a preload on the first force sensor, so that the first force sensor can determine a force acting radially on the measuring roll. The first force sensor has a high sensitivity, which corresponds to the required measurement sensitivity of the contact force of the film strip or sheet metal strip. The force sensor system includes a second force sensor, which also can be placed under preload by means of the preloading device. The second force sensor is a statically measuring force sensor.

Abstract: The present invention provides apparatus, systems, and methods in which a sheet material roll forming system has n sets of rollers configured to simultaneously bend the sheet material in number of different directions and adjustment mechanisms operatively coupled with the sets of rollers and capable of disengaging rollers in a selected roller set from the sheet material, then rotating and/or translating the rollers in the selected roller set and reengaging the rollers with the sheet material passing through the rollers as a function of sensing a plurality of markings on the sheet material and the rollers.

Abstract: The object is to provide a method of detecting a fault which ensures high-accuracy detection of a fault in piercing-rolling. A piercing-rolling mill 10 is provided with piercer rolls 1a, 1b, a piercer plug 3, a rolling load sensor 4, a thrust load sensor 5, and a control device 6. The control device 6 measures a rolling load parameter corresponding to the rolling load of the piercer rolls 1a, 1b and a thrust load parameter corresponding to the thrust load of the piercer plug 3, and detects a fault in piercing-rolling on the basis of a measured value of the rolling load parameter and a measured value of the thrust load parameter.

Abstract: The present application relates to a vibration damping system for a rolling mill comprising a rolling cage and a bending adjustment system (3,3?) of the rollers comprising hydraulic actuators acting on the rollers and hydraulic circuits (18, 19) for feeding, and hydraulic damping means (25, 31, 32) of a force connected to the hydraulic circuits (18, 19) for actuating a damping effect by means of the hydraulic actuators. The hydraulic damping means comprises a pair of hydraulic pumps (25B, 25C) or a pair of hydraulic cylinders with a dual chamber, connected in an opposite direction to each other to the hydraulic circuits (18, 19).

Abstract: A circular-shaping device for a rotating part, especially an exhaust housing of a turbo engine is disclosed. The device includes a lower unit with two shaping rollers mounted movably along an axis X1 and one shaping roller mounted movably along an axis Y1; an upper unit with two shaping rollers mounted movably along an axis X2 and one shaping roller mounted movably along an axis Y2; a turntable disposed between the lower unit and the upper unit; and a blocking device for the rotating part on the turntable.

Abstract: An apparatus for measuring the temperature of a rolling material is capable of accurately measuring the temperature of a rolling material by putting a temperature-measuring unit in contact with a surface of the rolling material that is extracted from a heating furnace and conveyed on a roller table to the next process, and moving the temperature-measuring unit contacting the surface of the rolling material together with the rolling material in the conveyed direction thereof.

Abstract: A method and a device is provided for controlling the overlapping of leveling rollers in a planishing machine comprising two leveling trains each bearing a series of rollers with parallel axes. The method and device are particularly applicable to sheets and strip products of great thickness and high hardness requiring little roller overlap. The method is characterized in that it consists in measuring at least the overall value of the torques transmitted to the planishing rollers by the motors, in determining the actual value of the torques used for planishing the product, in comparing the determined value with the reference value of the torque provided by the presetting model and in acting on the members regulating the roller overlap to maintain the value of the thus determined torque at the reference value.

Abstract: For controlling the flatness of the strip during the rolling of aluminium strip or foil, the system consists of a full width bank of cryogenic roll cooling devices acting on the roll(s) and a full width bank of roll heating devices also acting the roll(s). Both or either of the cooling and heating banks are divided into individually controllable zones. A process automation system controls the action of the cooling and heating banks via feedback from a strip shape meter and/or a predictive process model, in order, by thermal growth/contraction, to create the best roll profile for rolling flat strip.

Abstract: An apparatus for manufacturing a metal strip (1) includes a number of rolls (2, 3, 4, 5) over which the metal strip (1) is guided in a transporting direction under a strip tension that insures that the strip is flat to a large extent at least between two rolls (2, 3) and a light source (6) operable for illuminating an area of the metal strip (1) as it moves in the transporting direction. Two cameras (7, 8), which are located in a region of the light source (6) at a distance from each other, are operable for photographing the area of the metal strip (1) illuminated by the light source from two different directions.

Abstract: The present invention provides a rolling mill of a plate or a sheet which eliminates rolling trouble due to warping of the rolled material and wavy shaped flatness defects running through the plate or sheet width direction such as “waviness”, “full waves, and “small waves” by providing a pair of a top and bottom work rolls, a pair of electric motors independently driving the pair of rolls, and control means for controlling one electric motor using the roll rotational speed as a control target value and controlling the other electric motor using the rolling torque applied to the rolled material from the work roll driven by that electric motor becoming substantially constant as a control target and using the drive torque as a control amount and a control technique of such a rolling mill of a plate or a sheet.

Abstract: The invention relates to a process for finish-machining of bearing positions on main bearing journals and connecting rod bearing journals of crankshafts for motor car engines, whereby the crankshafts have roundings between the bearing positions and transitions adjacent in each case to the bearing positions. The roundings are deep rolled with a deep rolling tool and then, while maintaining a distance interval to an individual transition in each case the bearing position concerned is machined with removal of material with a small cutting depth.

Abstract: During the bending of sheet metal sections (1, 2) for forming can bodies by means of a bending machine, the sheet metal characteristics of the individual sheets are measured, e.g. the thickness and/or the strength of the sheets. The measured value is used to control the bending machine (4). This permits a substantially constant bending result to be achieved, even with varying sheet metal characteristics.

Abstract: A flaw detection apparatus and flaw detection method for automatically detecting the occurrence of a flaw in a mother tube manufactured by rolling a hollow shell using a mandrel mill are provided. A flaw detection apparatus (100) according to the present invention includes a wall thickness gauge (1) which is installed on the exit side of a mandrel mill (M) and which measures the tube wall thickness in each of the reducing directions of a hollow shell (P) in the #1-#5 stands of the mandrel mill, rolling load measuring devices (2) which measure the rolling load in the #1-#5 stands, and a decision unit (3) which determines whether there are flaws in the mother tube based on the measured value of the tube wall thickness in each of the reducing directions of the hollow shell (P) and the measured value of the rolling load in each stand.

Abstract: It is an object of the present invention to provide a monitoring apparatus and the like of seamless pipe or tube production conditions which enable to quickly correct production conditions during operating the manufacturing facilities of a seamless pipe or tube.

Abstract: A process for producing a structure in a smooth sheet-metal strip includes multiple process steps. In a first step, a first section of a smooth sheet-metal strip is fed to a first tool and a second section of the sheet-metal strip is fed to a second tool in a direction of advance. Then the sheet-metal strip is stopped. A sheet-metal machining of the first section of the sheet-metal strip is carried out using the first tool. A sheet-metal machining of the second section of the sheet-metal strip is carried out using the second tool, with the first feeding step being carried out simultaneously. An apparatus is provided for producing a sheet-metal strip of such a complex structure, which produces the structure with a very high degree of accuracy even when the materials properties differ.

Abstract: A circular-shaping device for a rotating part (16), especially an exhaust housing of a turbo engine. It comprises a lower unit (4) comprising two shaping rollers (32) mounted movably along an axis X1 and one shaping roller (38) mounted movably along an axis Y1; an upper unit (8) comprising two shaping rollers (48) mounted movably along an axis X2 and one shaping roller (50) mounted movably along an axis Y2; a turntable (12) disposed between the lower unit (4) and the upper unit (8); blocking means (26, 28) for the rotating part on the turntable (12).

Abstract: A method of increasing control precision of a path of a product in a leveling machine including: a fixed support cage; two leveling assemblies with parallel rollers, which are placed above and below the strip respectively; devices necessary to adjust the interlocking of the rollers; a mechanism for measuring leveling forces at least of two sides of the machine; and a theoretical pre-setting model. The method directly measures at least one value for the spacing of the leveling rollers, which is compared to reference values, and uses the members for adjusting the position of the leveling rollers to maintain the measured values equal to the reference values. The method is particularly suitable for machines used to level flat metal products.

Abstract: A process produces structures which are superimposed on one another in a metal foil section. The process includes producing a primary structure using a first tool, and transferring the metal foil section to a second tool, the second tool having at least one shaping profiled roller which is responsible for transferring the metal foil section. A secondary structure is produced using the second tool. A spatial position of the primary structure and the secondary structure is determined in at least one subregion of the metal foil section. An incorrect position is detected and an operating parameter of the at least one profiled roller is adapted in dependence on the detected incorrect position. An apparatus is suitable for this process and produces metal foils which are suitable for the production of catalyst support bodies that can be used in exhaust systems of internal combustion engines.

Abstract: A can body is fitted to an inner shaping tool rotatable adjacent a freely rotatable outer shaping tool outside the can body. An arm having an outer end rotatably carrying the outer shaping tool and an inner end is pivotal about its inner end. The inner tool and the can body fitted thereto are rotated to entrain and rotate the outer tool. A motor controlledly pivots the arm and thereby moves the outer shaping tool toward and away from the inner shaping tool. A position detector connected to arm senses the angular position thereof and the relative spacing of the inner and outer tools. A controller including a memory controls the motor in accordance with a sensed angular position of the arm.

Abstract: A metal measurement plate (5), having a size suitable for being placed between the set of upper rolls and the set of lower rolls of the leveler, has positioning means (60, 61, 62) for positioning it with respect to the rolls in the leveling direction, and strain gauges (51) for measuring elastic deformations of the plate during clamping on the leveler, said strain gauges being fastened to the plate so as to form several transverse rows of gauges (51 to 56) each located vertically in line with one of said rolls, on the opposite face of the plate with respect to said roll.

Abstract: An apparatus (5) for the deep rolling of recesses (4) and radii of crankshafts (1). The deep rolling is accomplished with the aid of deep-rolling rollers (8) which, during revolution of the crankshaft (1), penetrate into the recesses (4) or radii of the crankshaft (1) under application of a deep-rolling force and at an angle of approximately 35° and bring about a deformation in the crankshaft (1) itself. According to the invention, the depth of penetration of the deep-rolling rollers (8) in the crankshaft (1) is measured in the radial direction and the magnitude of the deep-rolling force is regulated as a function of the measured penetration depth in such a fashion that in the course of at least one revolution of the crankshaft (1) a plastic deformation corresponding to a predefined rolling depth is obtained at least at one of the two recesses (4) or radii of a relevant journal bearing (2) after the deep rolling.

Abstract: A monitoring and controlling system for monitoring and controlling various operating characteristics of machine components. The monitoring and controlling system includes a primary transceiver, with sensors and control devices, mounted integrally with the monitored component. The primary transceiver communicates with a secondary transceiver and receives its electrical power from the secondary transceiver without use of interconnecting communication or power cables. The integrated mounting of the primary transceiver and sensors within the monitored component without the use of interconnecting cables allows for replacement of the monitored component in harsh operating environments without the risk of damage to interconnecting electrical connectors and cables. The operating data detected by the sensor for the monitored component is communicated by the primary transceiver and the secondary transceiver to a monitoring network which analyzes the data to determine the need for maintenance of the monitored component.

Abstract: A tool controlling apparatus includes a position controlling unit and a torque controlling unit for carrying out the conversion between the position control and the torque control of the tool for pushing the work, and the conversion of the torque in the torque control in a moment by using a servo motor in the course of process of the work.

Abstract: The invention relates to a method and multistation device for folding profiles. The folding stations (1, 11, 15, 16, 17) required are modules mounted interchangeable and adjustable on a common machine body (2), which permits quick and simple adaption to the folding requirements. It is thus possible, with one single machine, to implement a whole series of folding processes. With regard to the machine operation, such stations are selected as needed, fitted and set depending on folding criterion.