Abstract: A parallel wire cable is produced from a plurality of wires arranged in a bundle for use as a structural cable. Each wire in the plurality of wires is parallel to every other wire in the bundle, and each wire in the plurality of wires is tensioned to a tension value.

Abstract: A method for producing a cutting unit segment of a cutting unit of a machine tool separating device, includes at least one cutter support element and at least one cutter element. In at least one step, the cutter element is molded on the cutter support element by a drawing process in an at least partially staggered manner relative to an outer surface of the cutter support element.

Abstract: A system and method is described generally for producing surface deformations on a surface of a body. The system and method relate to a first surface being a surface of the body exposed to the fluid flow and at least one actuator affecting deformation of the first surface. A control system providing control commands to the at least one actuator is provided and a sensor providing environmental characteristic information to the control system is also provided.

Abstract: A method for producing a high-strength magnesium alloy material includes (a) a step of preparing a magnesium alloy workpiece having a top face and a side face; and (b) a step of applying a compressive load ?p (MPa) from the top face side of the workpiece and performing a uniaxial forging process on the workpiece. Step (b) is performed while suppressing deformation of the workpiece widening outward and under conditions including (i) ?p>?f (where ?f is the compressive breaking stress (MPa) of the workpiece); (ii) a plastic deformation rate is less than or equal to 10%, and (iii) a strain rate is less than or equal to 0.1/sec.

Abstract: The purpose of the present invention is to provide a high-tolerance molding device that uses a pulling technique to quickly form a desired elongated hole in a workpiece such as a pipe or a sheet with little material loss, due to the use of single-piece molding, while preventing material degradation. The workpiece is provided with a pilot hole that is smaller than but roughly concentric with the desired elongated hole. This molding device is characterized by the provision of: a power-coupling arm that moves in a direction roughly perpendicular to the surface in which the aforementioned pilot hole is provided and can be inserted into the pilot hole; a control unit that controls the movement of the power-coupling arm; and a plug that is prepositioned on the opposite side, with respect to the power-coupling arm, of the surface of the workpiece in which the pilot hole is provided. The plug can engage with and move together with the arm.

Abstract: A spacer for a sealed unit is formed of a stretched elongate strip of material, such as metal. The elongate strip is longitudinally stretched, causing a reduction in the thickness of the material. Stretching is performed by applying a tension across a segment of an elongate strip. The tension can be applied to the elongate strip by passing the elongate strip through at least two spaced sets of rollers. A first set of rollers operating at a first speed engages with the elongate strip and a second set of rollers operating at a second speed applies a tension to the elongate strip to cause stretching of the material. Corrugated rollers can also be used to form the material into an undulating shape.

Abstract: In a method of cutting high-tensile workpieces, in particular sheet metals of martensite steel, the workpiece is subjected to a bending stress prior and during a shearing process. The bending stress causes a substantial component of a tensile force transverse to a desired cutting contour. Tensile stresses are superimposed to the shearing stresses, which favor the beginning of the workpiece separation. The bending stress is preferably selected so that the resulting tensile stress exists at a side facing the cutting tool.

Abstract: There is provided a pretension loading method for a power transmission chain, in which a chain with an endless loop shape having a plurality of laminated link plates bendably connected to each other by pin members is wound around a plurality of rollers and the chain is endlessly rotated while a load is loaded on the chain so as to load pretension on the chain, the method including the steps of: (a) maintaining the chain in a substantial tension state without a slack by controlling tension of at least one of the plurality of rollers while endlessly rotating the chain; (b) measuring a length of the chain in the tension state; (c) stretching the chain to a target length by controlling a displacement of the at least one of the rollers; (d) maintaining the chain in a substantial tension state without a slack by controlling tension of the at least one of the rollers; and (e) measuring the length of the chain in the tension state.

Abstract: A tube for fixation, which has increased durability and a method of producing the same are provided. Forming by spinning is carried out so as to thin the thickness A of a side wall of a bottomed prime tube 1 of a plastically deformable metal to a thickness of 20 to 50 ?m while rotating the bottomed prime tube 1 about the axis thereof and a metal original form 4 is formed. The metal original form 4 formed by spinning is cut to form a metal tube 6. The surface 6a of the metal tube 6 is sandblasted to impart residual compression stress to the surface 6a and to roughen the same. The treated surface is covered with a fluorocarbon resin film 7. The fluorocarbon resin film 7 is then heated to be heat-shrunk and the fluorocarbon resin film 7 is formed on the metal tube 6. Thus, a tube for fixation 8 is formed.

Abstract: The present invention provides a method for processing a metal body which can turn a metal structure of the metal body into a finer grain structure thus obtaining the high strength and the high ductility. In a method or an apparatus for processing a metal body which turns the metal structure of the metal body into the finer grain structure by forming a low deformation resistance region where the deformation resistance is locally lowered in the metal body and by deforming the low deformation resistance region by shearing, using a non-low deformation resistance region forming means which forms a non-low deformation resistance region by increasing the deformation resistance which is lowered in the low deformation resistance region, the non-low deformation resistance region is formed along the low deformation resistance region.

Abstract: A wire for use in a brazing or soldering operation is provided. The wire preferably includes a body formed of a metallic material. A flux solution is provided within a channel along at least a portion of the length of the body and a surface of the flux solution is exposed. The body is preferably formed into an annular ring having an inner wall and an opposing outer wall. The flux solution preferably includes a solvent, a polymer dissolved in the solvent, and a powdered flux added to the polymer solution.

Abstract: A system and method is described generally for producing surface deformations on a surface of a body. The system and method relate to a first surface being a surface of the body exposed to the fluid flow and at least one actuator affecting deformation of the first surface. A control system providing control commands to the at least one actuator is provided and a sensor providing environmental characteristic information to the control system is also provided.

Abstract: A circumferential length correcting method for a metal ring including: a circumferential length measuring step of passing the metal ring around a driving roller and a driven roller, displacing the driving roller and the driven roller away from each other, and measuring the actual circumferential length of the ring under tension; and a circumferential length correcting step of correcting the circumferential length of the ring by displacing a circumferential length correcting roller by a predetermined distance in a direction in which the metal ring is extended. The method is capable of imparting an appropriate arc shape to the metal ring while correcting the circumferential length to fall within an appropriate value range.

Abstract: An apparatus and method is disclosed for drawing continuous metallic wire having a first diameter to a metallic fiber having a reduced second diameter. A feed mechanism moves the wire at a first linear velocity. A laser beam heats a region of the wire to an elevated temperature. A draw mechanism draws the heated wire at a second and greater linear velocity for providing a drawn metallic fiber having the reduced second diameter.

Abstract: A manufacturing method of an endless metal belt having metal rings built up and differing in circumference, includes the following steps of: a first circumference correction step of expanding each of the metal rings; and a second circumference correction step of expanding each of the metal rings after conducting a solution heat treatment to the expanded metal ring. In the manufacturing method, by executing the first circumference correction step and the second circumference correction step before and after the solution heat treatment, respectively, an expansion quantity for setting a circumference of each of the metal rings to become a predetermined length is attained.

Abstract: A method of producing a tubular device is provided. The method comprises providing a tubular stock having an axial passage, heating the tubular stock at a first heating location to form a softened section, the softened section separating a workpiece portion of the tubular stock from a remaining portion of the tubular stock, and drawing the workpiece portion away from the remaining portion to elongate the softened section and separate the workpiece portion from the remaining portion to form the tubular device. The drawing is performed at a rate such that the tubular device has an axial passage having a substantially uniform inside diameter, and an end of the tubular device formed from the elongated softened section is tapered.

Abstract: An apparatus and method is disclosed for drawing continuous metallic wire having a first diameter to a metallic fiber having a reduced second diameter. A feed mechanism moves the wire at a first linear velocity. A laser beam heats a region of the wire to an elevated temperature. A draw mechanism draws the heated wire at a second and greater linear velocity for providing a drawn metallic fiber having the reduced second diameter.

Abstract: In a peripheral length adjusting apparatus and a peripheral length adjusting method for an endless metallic ring, an endless metallic ring is wound on plural rollers, and an interval between the plural rollers is enlarged such that the endless metallic ring is stretched while the plural rollers are rotated, whereby the endless metallic ring is plastically deformed and a peripheral length of the endless metallic ring is adjusted to a target peripheral length.

Abstract: The invention relates to a method and device used to produce hollow sections with very high degrees of reduction at very high manufacturing speeds, while at the same time maintaining or improving the quality of the final product. According to the inventive method, it is possible to produce hollow sections having defined cross-sectional forms and dimensions from a starting material in the form of hollow sections having larger diameters. The starting material is shaped to form the desired hollow section by combinations of stretch reductions and drawing through drawing nozzles. The invention also includes a device for carrying out the above-mentioned method.

Abstract: This method refers to a method by which the physical and mechanical properties intrinsic to a fine-grain structure may be formed in metal billets using pressure treatment. The method is designed to treat rods, bars and other particularly long billets. This method is designed to lower the cost of deformational treatment for long rods and large diameter billets and creates a pre-specified microstructure, including micro-crystal structure, and specific physical and mechanical properties. This may be achieved using various treatment techniques, one of which includes the deformation of at least a part of the billet through reduction of the billets cross-section. In this method, a long rod shaped billet is used. Reduction of the cross-section is achieved using tools that permit movement along and across the billet's axis as well as being rolled about its surface, for example, a roller. In this case at least one support stand is employed for correct placement of the billet.

Abstract: A steel wire, 0.10-0.40 mm in diameter, obtained by subjecting a high-carbon (0.70-0.90 wt. %) steel wire material to heat treatment and wire drawing, wherein its tensile strength and test values of special repeated torsional tests satisfy a predetermined relation; and a method of manufacturing the same. A high strength steel wire which has so high a ductility as to substantially prevent the wire from being broken even during wire twisting, and which rarely encounters a decrease in the ductility even after the wire has been subjected to age hardening by heating, is obtained, and a method of manufacturing the same is economical.

Abstract: This method refers to a method by which the physical and mechanical properties intrinsic to a fine-grain structure may be formed in metal billets using pressure treatment. The method is designed to treat rods, bars and other particularly long billets. This method is designed to lower the cost of deformational treatment for long rods and large diameter billets and creates a pre-specified microstructure, including micro-crystal structure, and specific physical and mechanical properties. This may be achieved using various treatment techniques, one of which includes the deformation of at least a part of the billet through reduction of the billets cross-section. In this method, a long rod shaped billet is used. Reduction of the cross-section is achieved using tools that permit movement along and across the billet's axis as well as being rolled about its surface, for example, a roller. In this case at least one support stand is employed for correct placement of the billet.

Abstract: A raised panel door section (22, 54, 64) for an overhead garage door (20, 50, 60) includes a sheet metal layer (32, 56, 66) formed from sheet metal stock (74) that is embossed to produce a raised panel design by an automated method that selects one of a first die set (84) and a second die set (90) in response to a predetermined embossment style, installs the selected one of the first and second die sets (84, 90) into an embossing press (36) and embosses the sheet metal stock (74) with the predetermined embossment style. The predetermined embossment style includes one of a vertical raised panel design (30), a horizontal raised panel design (52), and a horizontal long raised panel design (62).

Abstract: A laminated ring is manufactured by severing a cylindrical drum, which comprises a sheet of maraging steel with welded opposite ends, into a plurality of rings of predetermined width, rolling the rings to a predetermined target circumferential length, correcting circumferential lengths of the rings, aging and nitriding the rings, and laminating the rings into a laminated ring for transmitting power in a continuously variable transmission. A load applied to a circumferential edge of each of the rolled rings and a load applied to another circumferential edge thereof are measured while supporting an inner circumferential surface of the ring and applying a tensile load in a direction to expand the ring. The difference between circumferential lengths of the circumferential edges of the ring is detected based on the difference between the loads applied to the circumferential edges when the difference between the loads is maximum.

Abstract: A lamella strip intended for further processing into a framework band with a U-shaped or V-shaped cross-section comprises lamellae (2) defined by separating cuts (1) which stand opposite one another in pairs, which lamellae are connected with one another via bridges (4). Each lamella (2) is divided by a center cut (6). Each lamella has two oblong bead-like stamp marks (7), which are arranged on both sides of the center cut (6), and end at a distance (A) from the edges (3) of the lamella strip, forming a smooth end region (8). To produce such a lamella strip, first the separating cuts (1) and center cuts (6) are made in a strip of sheet metal, before the bead-like stamp marks (7) are formed.

Abstract: A method for manufacturing of fastening elements (5, 6) and including producing a blank (1) having a length exceeding a combined length of two fastening elements, upsetting a head (2, 3) at each of opposite ends of the blank (1), heating a section of the blank (1) located between the opposite heads (2, 3) formed at the opposite ends of the blank, and, thereafter, pulling apart the heated section (4) until the heated section (4) is separated.

Abstract: A method and device for machining a sheet contains a jaw equipped with two plates mounted opposite each other in order to delimit a calibration opening between said plates in which it is possible to vary the spacing between plates. A clamp is provided for grasping the sheet, and the clamp is moved in relation to said plates. The movement of the clamp and the relative position of said plates is coordinated, so as to slide the sheet in relation to said plates while the distance between said plates is controlled. The process includes pulling the sheet by one end so as to separate an initial section from the plane containing the calibration opening and thus pass the sheet through the calibration opening while the plates are kept supported against said sheet, so as to vary continuously the thickness of the sheet while the sheet is passed through the calibration opening.

Abstract: A sacrificial anode and method of making a sacrificial anode are provided. The anode includes an extruded galvanically active metal rod and integrally formed end cap which has a cylindrically shaped portion with a threaded exterior surface. The anode is formed by extruding the rod, forging the end cap from the anchoring end portion of the rod, and machining the outer surface of the end cap to provide threads.

Abstract: A bushing having an outer sliding surface is produced by a die forming method without machining. A crowning shape is provided to the outer surface so that the outer diameter of the bushing is smaller at its opposite longitudinal ends, and increases progressively toward a central zone of the bushing. A cylindrical bushing blank is fitted on distal end portion of a vertically-movable mandrel. Next, one of an upper die and a lower die is reactively moved toward the other to plastically work the bushing blank by the both dies and the mandrel, thereby working the bushing. An inner diameter of the upper die is larger at its lower end, and decreases progressively away from the lower end, and an inner diameter of the lower die is larger at its upper end, and decreases progressively away from the upper end.

Abstract: A method and apparatus for manufacturing coils made of resistance wire, wherein the coil's electrical resistance can be preselected despite variations in the resistance of the wire being used, or changes in the ambient temperature of the wire during manufacturing. The wire is supplied to a winding device through an electrically controlled wire braking element which has an electrically adjustable braking force. The resistance of at least one coil wire section is measured; the measuring signal is supplied to an evaluating configuration, wherein the actual measured resistance value is compared to a preselected desired value; and a signal is transmitted to the braking element to decrease the braking action when the measured resistance value exceeds the desired resistance value, and a signal is transmitted to the braking element to increase the braking action when the desired value is undershot.

Abstract: A shrink fit implosion protection band for a CRT having rounded corners is stretched along the diagonals by 1.0% to 1.5% to form necked down areas in the band.

Abstract: A method of manufacturing a steel wire with high tensile strength having improved bending and torsional ductility properties useful as a reinforcement wire or cord, especially for rubber products such as tires, comprising providing steel comprising less than 0.015%, preferably less than 0.010%, and most preferably less than 0.008% by weight sulfur and drawing said steel beyond normal drawing limits into a wire having a tensile strength in N/mm.sup.2 of at least 2250-1130 log d where d is the wire diameter in millimeters, and optionally, depositing a covering layer of rubber adherable material such as brass on the drawn wire.

Abstract: A tapered rod producing process by which a tapered rod having a profile very near to an aimed profile can be produced with high accuracy. According to the process, during working of a wire diameter gradually decreasing portion of a tapered rod in which the diameter of a stock gradually decreases in a feeding direction of the stock, the drawing length of the stock from starting to ending of acceleration of variable speed feeding mechanism is made greater than predetermined length of the wire diameter gradually decreasing portion, and during working of a wire diameter gradually increasing portion in which the diameter of the stock gradually increases, the drawing length of the stock from starting to completion of deceleration of the variable speed feeding mechanism is made smaller than an a desired length of the wire diameter gradually increasing portion of the tapered rod.

Abstract: Transfer means for transferring a continuous elongate product, such as wire, bar or tubular products associated with a continuous extrusion machine, between two stations in the production line. Axial tensioning means 8, 10 each consisting of a pair of resiliently tyred wheels 12, 14 positioned to grip the elongate product 2 and driven by a low inertia, electric, motor induce an axial tension in the elongate product 2. The elongate product forms a curve 20 of catenary form between the axial tensioning means 8, 10. A control signal indicative of the gravitational deflection of the curve is derived from an ultra-light dancer arm 22, or an optical or ultra-sonic sensor, and is utilized in combination with a signal derived from product speed sensor means 24 to control the speed of the low inertia, electric, motors and thus the tension in the elongate product.

Abstract: An apparatus for regulating the length of divisional spacings of a metal band comprises at least two workpiece conveying roller pairs spaced from one another in the direction of the workpiece length and arranged for holding and advancing the workpieces in the direction of workpiece length; a scanning device for determining the actual length of the workpieces during the conveyance thereof by the workpiece conveying devices; an evaluating device receiving, from the scanning device, signals representing the actual lengths of the workpieces; and a length correcting device receiving, from the evaluating device, signals representing correctional values and for varying the length of the workpieces at a location between the roller pairs as a function of the correctional values. A heat treatment device heats the running band to a temperature sufficient to maintain the band in a red-hot state at the length-correcting location.

Abstract: Jaws (20) and (23) on a stretch former (10) hold a metal sheet while the tension cylinders (18) and (19) stretch the metal sheet into its "yield state." In one embodiment, a bulldozer platen (33) carries a female die (32) into and out of forming contact with the metal sheet wrapped over a male die (31) carried between jaws (20) and (23). Bulldozer cylinders (35), (36), (38), and (39) are mounted in lightly spaced-apart relation to provide access to the metal forming parts of former (10). In another embodiment, a cantilever mounted transverse bulldozer beam (40) carries a female die (32). Beam (40) includes a retractable cylinder rod (46) which assists in moving die (32) into forming engagement with die (31) and, between reciprocations, can be retracted to permit unobstructed access to the metal forming interior of the machine.

Abstract: The mentioned ceriated tungsten material is a non-radioactive, hardly consumable or nonconsumable matallic electrode material, utilized in the inert gas shield arc welding, plasma welding, cutting, spray coating and smelting. It can also be used as electrodes for laser transmitting source and gas discharging light source. Moreover, the said material can be utilized to make as the cathodic filament used in film deposition by electronic beam under vacuum, etc. This invention employs the technique of powder metallurgy, by strictly controlling the processing parameters to fabricate the ceriated-tungsten material, containing 1.0-4.5%* ceric oxide. Thereby, the difficulties, that had been existed for quite a long time of its processing brittleness in forging the ceriated tungsten material over 1.0%, have now been satisfactorily overcome.

Abstract: The steel rail is submitted to a tensile stress exceeding the conventional 0.2% offset yield strength of the steel, up to a stress value corresponding to a total plastic deformation of the whole rail.

Abstract: A tubular apparatus is assembled of inner and outer tubes which are connected at spaced locations along their length. After heat treatment and other processing steps, either the inner or outer tube is heated to reduce its yield strength and then stretched beyond its yield point but not beyond the yield point of the other tubular. The heat source is removed so that the stretched state is maintained. The tubular apparatus is thus prestressed with the inner tube under compressive prestressing when the inner tube has been heated and stretched, and the inner tube under tensile prestressing when the outer tube has been heated and stretched.

Abstract: A lead or lead alloy strip useful for lattice plates of batteries, which is characterized by having recrystallized structure, and a method and apparatus for continuous manufacturing of said alloy strips directly from molten lead or lead alloy advantageously.

Abstract: Precisely curved, lightweight and low-cost reflectors for electromagnetic radiation are fabricated by use of a tool and a process in which a blank is planar stretched by uniformly applied isotropic and radially extending forces followed by deformation of the stretched blank to a precisely curved surface.

Abstract: A method of reducing the cross-sectional area of one or more extruded wires as a combined effect of drawing and rolling, by passing the wires through reduction rollers driven at a peripheral speed which exceeds the greatest extrusion speed of any of the wires, thereby avoiding the formation of fins due to the passage of excess material between the rollers. Use of this method makes it unnecessary to track the rotation speed of the rollers with variations in the extrusion speeds.

Abstract: A tensioned helical wire for use as a displacement sensor. The sensor made of high strength piano wire is attached at its ends to two anchors which in turn are attached to or are a part of the object or objects to be tested. In the preferred embodiment the sensor has straight ends which are attached to two small anchor blocks. These blocks are then attached to the test object. The displacement range and sensitivity of the sensor can be controlled by the initial geometry selected. If an initial tension applied is small, the sensor has a very large response range that is about fifty times that of a straight wire sensor. If a large initial tension is applied, the helical shape approaches that of a straight sensor and has a displacement range only a few times that of a straight wire sensor. If the sensor has a large displacement range, the sensitivity is much less than that of a straight wire sensor and if the sensor has a small range the sensitivity is comparable to that of the straight wire sensor.

Abstract: Method of processing metal sheets which includes the steps of applying tensile stress to an intermediate region of a sheet of metal by engaging the sheet on opposite sides of the region, deforming the intermediate region of the sheet and removing the tensile stress applied to the sheet. The intermediate region of the sheet may be deformed by embossing and the tensile stress can be applied to the intermediate region of the sheet by forming a bead on opposite sides of the region. The means for processing metal sheets comprises first means including die members for forming beads on opposite sides of a metal sheet, and second means for deforming the intermediate region of the sheet while the stress is applied thereto by the first means.

Abstract: A method of manufacturing a high fin density heat dissipator is disclosed in which the dissipator is extruded through a die in a partially cylindrical shape with the elongated fins arranged on the base and extending radially therefrom. The extruded dissipator is straightened under tensile and bumping forces in a manner such that the base assumes a planar shape and the fins become substantially parallel to each other. Apparatus for straightening the extruded dissipator and a die for extruding the same are illustrated and described.

Abstract: Circumferential stresses in tubes are relieved by exerting an axial pull on tube sufficient to elongate the tube at least 0.2%, and maintaining the pull on the tube for a predetermined period of time. The extent of elongation can be as much as 1% and the axial pull can be maintained for several minutes. The technique is particularly useful for substantially reducing or eliminating circumferential stresses in thin wall tubes which are created by straightening the tube with hyperbolic profile rollers.

Abstract: A method of hot-stretching a cable and an apparatus for practicing the same in which first, second and third capstans of different diameters, having a common rotating shaft, and having grooves on the circumferential surfaces thereof for winding the cable a plurality of turns are provided in parallel between a stranding machine and a winding machine but on the side of the stranding machine. First and second guide pulleys are provided in parallel on the side of the winding machine, and the cable is wound around said winding machine through the first capstan, the first guide pulley, the second capstan, the second guide pulley and the third capstan. A front heat treatment equipment for heating the cable is provided between the first and second capstans, and a rear heat treatment equipment for heating the cable is provided between the second and third capstans.

Abstract: Method and apparatus for plastically de-forming material in a high pressure cylinder, the material being pre-formed into a mandrel billet with an attachment portion and a piston at respective opposite ends thereof and interconnected by an intermediate portion having a smaller cross section than the piston. Holder structure releasably mounted within the high pressure cylinder adjacent the pressure chamber retains the mandrel billet and includes securing means at one end for retaining the attachment portion and engagement means at the other end for slidably engaging the piston. Pressurization of the pressure chamber generates an increase in the pressure medium which acts on the transition surface between the intermediate portion and the piston to cause an elongation of the intermediate portion of the mandrel billet.

Abstract: An apparatus for stretching an extruded length of metal comprises a plurality of sets of tailstock jaws mounted at fixed positions in line with and spaced from each other, and a set of headstock jaws mounted in line with the sets of tailstock jaws and movable towards and away from the sets of tailstock jaws by a motor. The sets of tailstock jaws are individually controlled by respective sensors which when energized emit a signal in response to the presence of the trailing end of an extruded length of metal travelling past the sets of tailstock jaws, and the sensor signal actuates closure of the associated tailstock jaws on the trailing end of the extruded length.

Abstract: In order to accurately control a process in which a structural component of ductile material is subjected to a change in shape by the application of a progressively increasing deformation force while measuring the resulting deformation, the measured deformation is employed to derive a representation of a nominal deformation force which varies as a predetermined function of deformation over a selected deformation range, the representation is compared with the applied deformation force, and the application of the deformation force is terminated upon arriving at a deformation amount for which the applied deformation force coincides in value with the nominal deformation force.