Mechanical Cleaning Patents (Class 72/40)
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Patent number: 5802902Abstract: A production plant for rolling hot strip from slabs produced by continuous casting, wherein a shearing machine is arranged following a continuous casting plant of the casting machine and in front of an equalizing furnace, and an additional shearing machine and a descaling unit are arranged following the equalizing furnace and in front of a rolling mill, and wherein a heating or cooling unit and a strip reeling unit of coiling machine are arranged following the rolling mill. A first roll stand group forming a continuously operating rolling train is composed of several four-high stands, for example, five four-high stands; individual heating devices are provided also between the successive four-high stands of this group of roll stands; in addition, the reeling unit or the reeling machine is configured as a double reeling machine.Type: GrantFiled: November 1, 1996Date of Patent: September 8, 1998Assignee: SMS Schloemann-Siemag AktiengesellschaftInventors: Dieter Rosenthal, Wilfried Bald
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Patent number: 5801129Abstract: The invention concerns a method and device for applying a lubricant-carrier layer to the surface of a material which is to be cold-formed, in particular wire material (1) which is subsequently to be cold-drawn, the carrier layer being such that a lubricant can be applied over it. The material used to produce the layer is applied dry. A container is provided to hold a multiplicity of loose pressure-application elements plus a given quantity of the dry carrier-layer material. To produce the lubricant-carrier layer on the wire material, at least part of which is located at any given time inside the container, the pressure-application elements surrounding the wire material are caused to execute a motion such that they apply the carrier-layer material disposed between them to the surface of the wire material mechanically, the pressure-application elements making uniform contact with the surface of the wire material as they move relative to the surface.Type: GrantFiled: August 25, 1995Date of Patent: September 1, 1998Assignee: Firma August NeuhoffInventor: Hubertus Damm
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Patent number: 5758530Abstract: A hot rolling line is constructed by a pair or a plurality of pairs of rolling rolls disposed opposingly on an upper side and on a lower side of a workpiece (1) to be rolled that is pinched in between the rollers. A descaling apparatus (5) has jet flow nozzles disposed so that two jetted flows, being liquid, gas or plasma, are opposing flows so as to collide with the surface of a strip on the upstream side of the rolling rolls and then collide with each other. The jet flow nozzles are disposed, so as to incline in a direction to face each other so that the angle of inclination is 15.degree. to 60.degree. from the horizontal direction of the strip surface.Type: GrantFiled: July 30, 1996Date of Patent: June 2, 1998Assignee: Mitsubishi Jukogyo Kabushiki KaishaInventors: Masashi Yoshikawa, Keiji Mizuta, Ritsuo Hashimoto, Kazuo Morimoto, Hironori Fujioka, Jyun Sakamoto, Shinji Hirai, Jyunsou Fukumori, Shinsaku Kimura, Akira Kaya
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Patent number: 5697241Abstract: There is disclosed a rolling arrangement including a rolling stand and a preceding descaling means. In order to obtain a perfect surface quality while maintaining a high energy content of the rolling stock the descaling means is arranged immediately in front of the rolls of the rolling stand and is formed by a rotor descaling means. The liquid jets emerging from the rotor descaling means and impinging on the rolling stock are directed opposite to the rolling direction. The liquid impinging on the point of impact of the liquid jet on the surface of the rolling stock, after impingement has a flow resultant which--projected on the rolling direction--has a component opposite to the rolling direction.Type: GrantFiled: November 28, 1995Date of Patent: December 16, 1997Assignee: Voest-Alpine Industrieanlagenbau GmbHInventors: Gerlinde Djumlija, Friedrich Moser, Johann Oberhumer, Heinrich Puhringer, Klaus Zeman
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Patent number: 5661884Abstract: The present invention provides a descaling system for hot strip or plate mills. The descaling system includes upper and lower spray headers which are offset from each other along the pass line. Each spray header is adapted to direct a high-pressure water spray on the metal product to descale the upper or lower surface thereof. The upper and lower spray headers are offset at a distance greater than the length of the product, whereby the spray headers can be sequentially, separately used. The spray headers are coupled to a common drive pump.Type: GrantFiled: February 20, 1996Date of Patent: September 2, 1997Assignee: Tippins IncorporatedInventor: John E. Thomas
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Patent number: 5535613Abstract: A device for moving a blowing and spraying assembly for dies used in a forging press freely adjusts the movement of the blowing and spraying assembly. The distance from an intermediate fulcrum P of a driving lever 2 having a certain length L to a pressure receiving roller 21 located at one end of the lever 2 being in contact with a slide 11 is established as L1, and a distance from the fulcrum P to an engagement ring 31 located at another end of the lever 2 is established as L2. The distances L1 and L2 can be freely adjusted by changing the position of the point P. The engagement ring is engaged with a linkage 5 through a connecting part 4, and a driven lever 51 of the linkage is connected to the spray blower. When changing the ratio of L1 to L2, an inclination .theta.1 of the driving lever is increased or decreased, and this variation of the inclination causes an inclination .theta. 2 of a driven lever to change, whereby a stroke S of a jet 61 on the top end of the spray blower is changed.Type: GrantFiled: May 27, 1994Date of Patent: July 16, 1996Assignee: Kurimoto, Ltd.Inventor: Yoshitaka Yano
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Patent number: 5502881Abstract: Apparatus for removing surface layers from workpieces, especially for descaling hot rolled stock moved with respect to the apparatus, by spraying highly pressurized fluid, especially pressurized water on both sides of the rolled stock from rows of nozzles extending across the workpiece width and each including a plurality of nozzle heads is characterized in that the nozzle heads rotate and each nozzle head comprises at least one nozzle, preferably a plurality of nozzles uniformly distributed around its circumference. The number of nozzles, the rotary speed of the nozzle heads, and the speed of relative motion between the rolled stock and the apparatus are tuned such that desired average intensity and depth of removal are obtained.Type: GrantFiled: June 16, 1994Date of Patent: April 2, 1996Inventor: Jurgen Gaydoul
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Patent number: 5355570Abstract: A method for producing bright steel, particularly bar-shaped bright round steel produced from hot-rolled steel. The method includes rounding the round steel coming from rolling heat in a sizing mill to close tolerances, extensively removing the oxide film of the round steel and subsequently subjecting the round steel to a straightening and polishing procedure.Type: GrantFiled: April 12, 1993Date of Patent: October 18, 1994Assignee: SMS Schloemann-Siemag AktiengesellschaftInventor: Bruno Bohmer
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Patent number: 5255549Abstract: A tension leveler roll cleaning system which is incorporated in a tension leveler of a type having a work roll supported by backup rolls and includes a payout stand, a takeup stand, and a strip of fabric media which is guided about the backup rolls. The payout stand preferably is positioned upstream of the backup rolls and the takeup stand downstream of the backup rolls. The strip of fabric media extends between the payout stand and takeup stand, and is held against arcuate portions of the backup rolls by spacer plates which extend between the bearing plates supporting the work and backup rolls. The takeup stand includes a hydraulic motor which is actuated to recoil the strip material and draw it from the payout stand about the backup rolls. The strip material is mounted in coiled form on the payout stand and is recoiled into a coil for efficient disposal.Type: GrantFiled: June 10, 1992Date of Patent: October 26, 1993Assignee: The Monarch Machine Tool CompanyInventor: Robert A. Williams
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Patent number: 5201206Abstract: The present invention is a process for drawing and forming a bright wire of a predetermined diameter and cross-section, from stock of a greater diameter. It includes the steps of (a) continuously feeding said stock from a supply spool through the process; (b) mechanically removing scale from said stock; (c) applying a coating of lubricant carrier to the descaled stock; (d) applying drying air to the stock with the lubricant carrier thereon; (e) applying a lubricant to the carrier-coated stock; (f) drawing the lubricated stock through one or more pressure dies to decrease the diameter of the stock down to the desired predetermined diameter; (g) buffing the drawn stock with a plurality of buffing wheels, said buffing wheels being applied to the drawn stock at a plurality of angles to the direction of travel of the stock to produce bright wire; and, (h) coiling the resulting bright wire into coils for subsequent use.Type: GrantFiled: July 28, 1992Date of Patent: April 13, 1993Inventor: Anthony J. Russo
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Patent number: 5143561Abstract: This invention effectively smoothens the steel sheet surface after final cold rolling by removing oxidation scale produced on the steel sheet surface in the production steps of grain oriented silicon steel sheets, particularly after intermediate annealing and at a stage before the final cold rolling, or further forming grooves onto the steel sheet surface along the rolling direction, and hence can utilize high speed tandem rolling for the final cold rolling, whereby the production of grain oriented silicon steel sheets having excellent magnetic properties is realized in a high productivity.Type: GrantFiled: October 3, 1991Date of Patent: September 1, 1992Assignee: Kawasaki Steel CorporationInventors: Kunio Kitamura, Namio Suganuma, Tadashi Naito
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Patent number: 5103663Abstract: A combination dedimpler and deburring apparatus is provided in which tubes are serially introduced into a dedimpler machine which removes constrictions or dimples from the tube wall at the cut ends thereof to form cylindrically true ends, and then the tubes are automatically transferred to a deburring machine for the removal of burrs from such cut ends. In the dedimpler machine, the tubes are advanced to a dedimpler station where a pair of dedimpler plugs are moved by a cam arrangement into opposite ends of the tube in a precisely timed, synchronized motion to force the tube wall against cooperating press rollers and thus remove constrictions or dimples from the tube ends. The dedimpled tubes are then automatically conveyed to the deburring machine having laterally spaced brush heads which carry deburring brushes operative to remove burrs from the tube ends.Type: GrantFiled: April 25, 1990Date of Patent: April 14, 1992Assignee: Buckeye Manufacturing CompanyInventors: Richard L. Shafer, Allen E. Mackall
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Patent number: 5095726Abstract: A combination dedimpler and deburring apparatus is provided in which tubes are serially introduced into a dedimpler machine which removes constrictions or dimples from the tube wall at the cut ends thereof to form cylindrically true ends, and then the tubes are automatically transferred to a deburring machine for the removal of burrs from such cut ends. In the dedimpler machine, the tubes are advanced to a dedimpler station where a pair of dedimpler plugs are moved by a cam arrangement into opposite ends of the tube in a precisely timed, synchronized motion to force the tube wall against cooperating press rollers and thus remove constrictions or dimples from the tube ends. The dedimpled tubes are then automatically conveyed to the deburring machine having laterally spaced brush heads which carry deburring brushes operative to remove burrs from the tube ends.Type: GrantFiled: January 31, 1991Date of Patent: March 17, 1992Assignee: Buckeye Manufacturing CompanyInventors: Allen E. Mackall, Richard L. Shafer
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Patent number: 4998428Abstract: A method for cleaning waste particles from the die surfaces of a die press includes providing a blank of material with adhesive layers on both surfaces of the blank; conforming the blank to have a shape corresponding to at least one of the die surface of the die press for contacting at least one of the adhesive layers with waste particles on the die surfaces and thereafter removing the blank from the die surface to separate waste particles therefrom. Apparatus for practicing the method includes a die press with opposed die and tooling components and a press ram for positioning the die and tooling components in a cleaning gap relationship; the press is periodically positioned to receive the blank with cleaning medium thereon in the press throat where the blank covers the press dies to trap waste particles on the surface of the dies during normal press operations and for removing such waste particles when the blank is removed from the press.Type: GrantFiled: August 17, 1989Date of Patent: March 12, 1991Assignee: General Motors CorporationInventor: William S. Rechenbach
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Patent number: 4918960Abstract: A method relates to the metallurgical industry. The claimed method includes stretching of the strip (1) flat in a horizontal position through the cleaning zone with abrasive ferromagnetic powder (6), in so doing, the strip is stretched first in one direction, then in the opposite, direction, enclosing the cleaning zone between the upper (2) and lower (3) branches formed on the strip (1).Type: GrantFiled: September 21, 1988Date of Patent: April 24, 1990Inventors: Jury V. Lipukhim, Leonid I. Danilov, Eduard A. Garber, Anatoly N. Subbotin
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Patent number: 4872245Abstract: A cold-rolled strip manufacturing apparatus, in which a continuous cold reduction mill and a continuous annealing furnace are directly linked together, has a tension-leveller-type scale breaker for elongating hot-rolled breakdown by 2 to 7 percent, a scale scrubbing brush unit and an immersion-type continuous pickling tank installed upstream of the continuous cold reduction mill.Descaling of the hot-rolled strip coil is carried out by breaking the mill scale formed on its surface by causing the running strip to elongate and then the broken scale is removed from the surface. The percent elongation given to the strip is feedforward controlled on the basis of the manufacturing conditions of the hot-rolled strip coil and/or the properties and quantity of the mill scale formed. In another descaling method, the percent elongation given to the strip is feedback controlled on the basis of the condition of scale breaking and removing that is detected during the period in which the mill scale is broken and removed.Type: GrantFiled: January 11, 1988Date of Patent: October 10, 1989Assignee: Nippon Steel CorporationInventors: Yoshiki Kawasaki, Yoshihiro Hioki, Yuichi Ohno, Kozaburo Ichida, Susumu Yamaguchi, Michitaka Sudo, Bunichiro Chikazawa
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Patent number: 4862570Abstract: An apparatus is provided for removing scale from a hot rolled steel strip by rolls acting by grinding and/or milling so that these rolls are uniformly effective in all regions of the steel strip and an appropriate uniform removal of the scale layer occurs. This is attained when driven grinding rolls adjustable toward the surfaces of the steel strip are provided of which at least two opposing rolls are axially slidable in opposite directions and have inversely oriented S-shape contours. These contours complement each other completely flawlessly in one definite position of the grinding rolls. In one such position the rolls provide a uniform engagement on both sides of a steel strip with a nearly rectangular profile.Type: GrantFiled: January 6, 1987Date of Patent: September 5, 1989Assignee: SMS Schloemann-Siemag AktiengesellschaftInventors: Wilfried Bald, Karl-Ernst Boucke, Hans Rommen, Manfred Fritz, Friedrich Hollmann
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Patent number: 4831854Abstract: The rolling mill for mechanical descaling of hot rolled steel is constructed according to the slidable roll process with reducing rolls so that a unform operation with different and/or changing shape steel strips can obtained. This is attained when the rolling mill has at least two rolls slidable in opposite directions whose body surfaces are constructed with S-shape contours positioned inversely to each other so that these contours compliment each other flawlessly in one certain axial relative position. When sliding the rolls in opposite directions in one case the contour is decreased in the center region of the steel strip and when slid in the opposite directions in the other case the contour is increased in the center region. Thus the rolls can be adjusted to fit a gently convex steel strip profile by axially sliding the rolls in opposite directions as also rolled strips with a thickness centrally reduced in comparison to that of the edge regions can by appropriate sliding of the rolls opposite each other.Type: GrantFiled: January 6, 1987Date of Patent: May 23, 1989Assignee: SMS Schloemann-Siemag AktiengesellschaftInventors: Wilfried Bald, Karl-Ernst Boucke, Hans Rommen, Manfred Fritz, Friedrich Hollmann
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Patent number: 4793168Abstract: An apparatus for effecting a thickness-reduction rolling of a hot thin plate ingot provided with a continuous casting machine and a rolling mill has a widthwise rolling mill disposed between the continuous casting machine and the rolling mill for performing a width-reduction rolling of a thin plate ingot, and a bending device disposed between the widthwise rolling mill and the rolling mill for performing a bending work on the ingot in the longitudinal direction. The widthwise rolling mill applies a widthwise compressive strain to scale formed on the surface of the hot thin plate ingot and the bending device applies strain in the longitudinal direction thereof to thereby form intersecting cracks for fining the scale formed on the surface of the thin plate ingot. The scale is thereafter easily exfoliated by a relatively low pressure water descaling device without excessively lowering the temperature of the ingot.Type: GrantFiled: April 9, 1987Date of Patent: December 27, 1988Assignee: Hitachi, Ltd.Inventor: Tomoaki Kimura
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Patent number: 4735070Abstract: This invention relates to a method and an apparatus for lubricated forward extrusion of metals and alloys with radial forward removal of an outer shell or sheath. The method according to the invention consists of forming a gap in the form of a plane or slightly truncated cone-shaped circular outer ring having a constant thickness (j) and span (h) and open to the atmosphere between the end of the container adjacent to its bore and the assembly of extrusion tools situated opposite thereto. To facilitate the formation and especially the extraction of the outer shell, the extrusion apparatus comprises several knives situated in the above described gap, having their cutting edge directed towards the axis of the container and dividing the outer shell into as many "petals" in the course of extrusion.Type: GrantFiled: May 2, 1986Date of Patent: April 5, 1988Assignee: Cegedur Societe de Transformation de l'Aluminium PechineyInventors: Albert Mastrot, Christian Pluchon, Jean-Mary Wattier
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Patent number: 4631773Abstract: Apparatus for removing fines from a plurality of copper wires advancing generally upwardly in a common plane, comprising three brush rollers each having a generally cylindrical outer brushing surface of a fur-like fine pile material in brushing contact with the wires. Two of the rollers are disposed one above the other at one side of the plane of wire advancement and the third roller is disposed on the opposite side of the plane of wire advancement in brushing contact with the wires along an area intermediate the areas of brushing contact of the other two rollers with the wires. The apparatus also comprises spray means to discharge a spray of liquid at the contact area between the uppermost roller and the wires, and means for rotating the rollers in a direction opposite to the direction of wire advancement at a speed sufficient to throw off fines removed from the wires by the rollers.Type: GrantFiled: October 21, 1985Date of Patent: December 30, 1986Assignee: Essex Group, Inc.Inventor: Randall C. Graham
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Patent number: 4612063Abstract: A fence stretcher bar manufactured from a continuously fed, hot dip galvanized bar and a method of making such a stretcher bar. In a first manufacturing phase, the bar is formed from a continuously fed round rod which is rolled into a flat bar and coiled on a mandrel. The flat bar is then continuously fed into a second phase of the operation which includes annealing, cleaning with acid, coating with zinc ammonium chloride and hot dip zinc galvanizing. The material is cut to length and the cut ends are flame-spray coated with zinc. The bar is of substantially longitudinal configuration with two cut ends substantially perpendicular to a longitudinal axis thereof and having a cross section defining two parallel planar sides and two transverse curvilinear convex surfaces.Type: GrantFiled: July 13, 1984Date of Patent: September 16, 1986Assignee: Acme Fence and Iron Company, Inc.Inventor: Russell E. Thedford, deceased
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Patent number: 4553416Abstract: Herein disclosed is a dry type continuous wire drawing process which can retain satisfactory working circumstances while eliminating the problem of disposal of waste liquids. The wire drawing process includes the steps of descaling a wire to be drawn, coating the descaled wire with a lubricant, and drawing the lubricant-coated wire through a drawing die. The descaling step is conducted in a mechanical manner. At the lubricant coating step, the descaled wire is once coated with lime powder and then with metallic soap powder. Thus. the three steps recited are conducted under dry and continuous conditions. At the lubricant coating step, the lime-coated wire may be coated with powder of sodium stearate before it is coated with the metallic soap.Type: GrantFiled: June 20, 1983Date of Patent: November 19, 1985Assignee: Sumitomo Metal Industries, Ltd.Inventors: Chuzoh Sudoh, Hyoji Hagita, Satoru Fujii
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Patent number: 4545227Abstract: Herein disclosed are dry type continuous wire drawing process and machine which can enhance the productivity by conducting in-line a wire drawing operation including the steps of flaw detection and wire repair. The wire to be drawn is mechanically descaled and is then coated with a lubricant. The wire thus coated is drawn through a drawing die. At the coating step, the wire is first coated with lime powder and then with metallic soap. Thus, the wire is drawn under dry and continuous conditions. After the drawing operation, a flaw in surface of the wire is detected. The surface flaw is located from the running speed or distance of the wire and the detecting instant. The surface flaw located is removed. The resultant wire is wound up. The surface flaw which cannot be removed is marked. An internal defect in the drawn wire is also detected with ultrasonic waves. The internally detected portion is also marked. All of the steps thus far recited and others are conducted in-line.Type: GrantFiled: June 20, 1983Date of Patent: October 8, 1985Assignee: Sumitomo Metal Industries, Ltd.Inventors: Chuzoh Sudoh, Hyoji Hagita, Motoo Asakawa, Hiroshi Nagai, Kenji Aihara
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Patent number: 4538438Abstract: A portable tubular metal member straightening apparatus that complies with ecological standards by retaining all foreign solid material displaced from an elongate member as the latter is straightened, recirculates the cooling and wash water rather than spilling it on the ground, and includes a rearward frame extension portion that may be pivoted to an upwardly and forwardly extending position prior to the apparatus being moved over a public highway to bring the apparatus within the length limits imposed on the highway.Type: GrantFiled: July 2, 1984Date of Patent: September 3, 1985Inventor: Whestine B. Pridy
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Patent number: 4497188Abstract: A process and an apparatus for the peeling of wire wound into a coil and/or to be wound into a coil in a wire peeling machine. The wire is peeled bent in the form of a loop, with the individual wire loops having a curvature corresponding essentially to the curvature of the wire in the coil and the wire loops being separated so that the wire is being guided on a helically curving path. At least in one location a piece of a wire loop is spaced apart from two adjacent pieces of the adjacent loops so that a peeling head peeling a first loop piece may be accommodated between the two other loop pieces. In particular, the wire is guided helically on the circumferential surface of a partial annular torus or a cylinder. The wire may be peeled directly, i.e., without prior straightening. The axis of rotation of the peeling head is perpendicular to the plane formed by the curved axis of the coil, which also contains the axes of the disk or disks. The axis of rotation of the peeling head is horizontal.Type: GrantFiled: December 21, 1982Date of Patent: February 5, 1985Inventors: Wolfgang Lindeman, Hans Lindeman
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Patent number: 4477287Abstract: This invention relates to an improved method and device for removing liquid from a moving surface such as a continuous metal sheet or strip. The invention has particular application to the removing of lubricant and/or coolant from sheet or strip in a rolling operation or the backup rolls of the rolling mills. The invention comprises a vacuum unit to remove most of the liquid from the moving surface, an air knife to drive the liquid remaining on the surface toward the vacuum unit, and a vent maintained at a pressure intermediate between the low pressure of the vacuum unit and the high pressure of the air knife to minimize eddy current formation in the gas flow from the air knife to the vacuum unit. Eddy currents can cause the redeposition of liquid onto the essentially dry sheet or strip.Type: GrantFiled: February 8, 1983Date of Patent: October 16, 1984Assignee: Kaiser Aluminum & Chemical CorporationInventors: Donald C. Kush, Gary A. Hust
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Patent number: 4443143Abstract: A billet scalper including a die assembly with a scalping die, a pressing mechanism with a stem member in axial alignment with the scalping die for pressing a billet thereinto, and a chip ejector located around the circumference of the scalping die and movable axially back and forth beyond a free end face of the scalping die to remove chips therefrom. The die assembly including the scalping die is movable between a position at the center of the scalper and an outer receded position to permit easy maintenance and service of the die assembly including replacements and cleaning of scalping dies. In a preferred form, the scalper is constructed integrally with an extrusion press to perform the billet scalping operation in timed relation with the extruding operation to shorten the time of press cycle.Type: GrantFiled: March 8, 1982Date of Patent: April 17, 1984Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Akira Asari, Tatsuhiko Noyori, Hidehiro Tsuzuki, Takahisa Tabuchi, Tsuneharu Masuda, Tetsuro Takehata, deceased
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Patent number: 4420957Abstract: An improved particle blasting apparatus for continuously monitoring media flow, nozzle wear, and nozzle blockage. The apparatus includes a source of compressed air, a nozzle, structure for conveying the compressed air from the source to the nozzle in an airstream, structure for introducing the media into the airstream to be carried by the airstream, and an air flow rate meter in the air conveying structure to indicate the air flow rate therein. In a preferred embodiment, indicator lights are included which are illuminated if the air flow rate falls outside of an acceptable range. A method of using the particle blasting apparatus is also disclosed.Type: GrantFiled: October 26, 1981Date of Patent: December 20, 1983Assignee: Progressive Blasting Systems, Inc.Inventor: Joseph H. Weber
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Patent number: 4399676Abstract: A mandrel cleaning device capable of automatically performing cleaning operation in an extrusion press of the type which has a pressurizing stem for pressing a billet in a container toward a die and a mandrel axially slidable in and relative to the pressurizing stem for determining the internal shape of a hollow extruding material, the mandrel cleaning device having a rotary mechanism for rotating the mandrel about its axis, a grinder mechanism adapted to grind a tip portion at the fore end of the mandrel, and a transfer mechanism for moving the grinder mechanism toward and away from the mandrel.Type: GrantFiled: May 26, 1981Date of Patent: August 23, 1983Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Tatsuhiko Noyori, Masakazu Ueda, Masanobu Aoki, Takashi Kajima, Tsuneharu Masuda
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Patent number: 4399677Abstract: Metal wire is descaled by passing it through a series of rollers which bends the wire and causes the scale to loosen and fall off. Two sets of rollers are positioned in planes 90.degree. to each other, through which the wire passes to bend it in different directions. The rollers are pivoted between a wire feed through position and a wire bending position, with the wire bending position being predetermined in relation to the diameter of the wire being descaled. A cam and follower arrangement is provided which upon movement of a center roller causes the breaker rollers to be positioned in the proper location for bending the size of wire being fed through the apparatus.Type: GrantFiled: November 9, 1981Date of Patent: August 23, 1983Assignee: Flexiblast CompanyInventors: Harry S. Price, III, Frank W. Brooks
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Patent number: 4392267Abstract: An apparatus for continuously pickling the outer surfaces of hermetically plugged tubular members is described. The apparatus includes a plurality of liquid tanks which separately contain different pickling liquids and define through-holes in their respective front and rear walls on at least one common longitudinal line to permit the successive passage of the tubular members therethrough while rotating them around their respective longitudinal axes. The apparatus includes a cleaning tank and cleaning brush unit provided sequentially before the liquid tanks. The cleaning tank includes at least one ultrasonic cleaning oscillator and defines through-holes in the front and rear walls thereof for allowing said tubular members to pass through the cleaning tank and the brush unit. Since any oil, grease or dust can be completely removed by the cleaning tank and brush unit prior to pickling, it is possible to obtain tubular members having excellent outer surface quality.Type: GrantFiled: October 1, 1981Date of Patent: July 12, 1983Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Yoshiro Tanaka, Hayato Moroi, Yukihiko Komatsu, Kazuo Akagi, Ryujiro Shitamatsu, Tadashi Nishimura
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Patent number: 4379398Abstract: A pull-back type indirect extrusion press is designed so that the scalping of billets can be effected inside the press independently of extrusion cycles and the scalped billet is allowed to stand by in a billet extrusion standby space which is provided with a heating element to heat the standby billet to maintain the same at a required temperature and into which a billet oxidation-preventive gas is admitted to prevent oxidation of the standby billet.Type: GrantFiled: June 9, 1981Date of Patent: April 12, 1983Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Akira Asari, Tatsuhiko Noyori, Tetsuro Takehata
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Patent number: 4333275Abstract: Descaling apparatus for steel rod wherein the rod is first bent by two sets of rollers oriented perpendicular to each other to initially dislodge the scale from the surface of the rod. The scale is collected in a hopper then conveyed to a tank where it is mixed with and suspended in water. The scale and water mixture is pumped out of the tank then projected against the surface of the wire as it passes through a descaling chamber by a series of nozzles staggered angularly and longitudinally through the chamber. The mixture following the descaling operation is collected and conveyed to a hydrocyclone and separator which recycles the larger scale particles and water while disposing of the finer scale particles which are too small for use in the descaling operation.Type: GrantFiled: June 13, 1979Date of Patent: June 8, 1982Assignee: Trefilunion S.A.Inventor: Jean Bernot
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Patent number: 4287740Abstract: A method of increasing the fatigue life of a metal part of a titanium alloy by subjecting it to the steps of abrasive cleaning and shot peening.Type: GrantFiled: September 12, 1978Date of Patent: September 8, 1981Assignee: Rockwell International CorporationInventor: Arun Kumar
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Patent number: 4286449Abstract: An apparatus for cleaning small diameter metal wires employing two sets of brushes arranged in pairs on the sides of the wire advancing into the apparatus. The respective sets of brushes each are at perpendicular planes to one another and define an enclosed sector of 180.degree. of the wire to be treated. The tips of the brushes co-act with the advancing wire to cause cleaning. A counterweight pressure assembly urges the brushes against the wire without promoting spreading of the wire elements of the brushes as the brushes wear out.Type: GrantFiled: March 30, 1979Date of Patent: September 1, 1981Inventor: Bruno Spreafico
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Patent number: 4263797Abstract: A method of reclaiming railroad spikes is disclosed in which the used spikes are collected and initially manually sorted to separate the bent and straight reclaimable spikes and to eliminate those damaged beyond reclaiming. The bent spikes are placed in a press and straightened, then the straight and straightened spikes are dumped into a sound insulated, sealed drum type tumbler and tumbled until clean and ready for reuse. The straightening press, tumbler, and a hoist for handling portable bins of spikes are mounted on a car moveable over railroad tracks and movement is controlled either by an operator who walks along the right of way collecting and sorting previously pulled spikes or the operator on the machine. The car is provided with a platform at its rear end for supporting the portable bins.Type: GrantFiled: January 23, 1979Date of Patent: April 28, 1981Inventor: Roger H. Cooper
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Patent number: 4250726Abstract: According to the invention, both sides of a sheet metal billet are worked with solid hard spherical microbodies prior to each reverse rolling operation. Microbodies are fed by means of a gas jet and have a diameter of 40 to 200 microns. They are of a material selected from the group consisting of glass, aluminum oxide, zirconium oxide, chrome-nickel alloys, and ice. The rolling produces a mirror or dull finish, an effect normally attained by etching, grinding or polishing.Type: GrantFiled: August 28, 1978Date of Patent: February 17, 1981Inventors: Matvei M. Safian, Eduard A. Babich, Boris S. Dolzhenkov, Valery D. Esaulenko
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Patent number: 4233830Abstract: A method and apparatus for the continuous production of bright copper rod from stock discharged from a continuous casting machine in which an oxide layer formed on the stock during its passage from the continuous casting machine in the atmosphere is subjected to an initial breakage and separation operation by discharging a chemically active liquid at a relatively low pressure against the oxide layer followed by descaling the stock after the initiation of the breakage of the layer by projecting jets of liquid at a relatively high pressure against the stock. The stock which is now free from oxide layer is rolled in a rolling mill in the presence of cooling and lubricating liquid which isolates the stock from the outside atmosphere and allows the formation of rod in the stands of the rolling mill. The rod obtained from the rolling mill is cooled by passage through a duct in counterflow with a cooling liquid such that the rod leaves the duct at a temperature below 80.degree. C.Type: GrantFiled: November 14, 1978Date of Patent: November 18, 1980Assignee: SecimInventor: Pierre Houdion
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Patent number: 4226106Abstract: The plant includes quenching apparatus having cooling means for directing cooling liquid onto a rolled product passing through the quenching apparatus from a rolling mill. The cooling liquid is removed from the rolled product, by a liquid, and optionally, by scraping or brushing. The quenched product is cut up, e.g. by shears, before passing to a still-air cooling area.Type: GrantFiled: March 6, 1978Date of Patent: October 7, 1980Assignee: Centre de Recherches Metallurgiques-Centrum voor Research in de MetallurgieInventors: Mario Economopoulos, Jean Y. Respen
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Patent number: 4185484Abstract: Hot rolled round stock is fed in a first stage through a pair of rotating work rolls having a rough, rugulose concave surface that frictionally engages the surface of the stock to deform the surface of the stock by the application of pressure thereto and thereby dislodge substantially all the mill scale therefrom. The engagement of the work rolls with the stock provides positive drive to the stock to rotate the stock so that the stock advances in a spiral course without skidding through the work rolls to a secondary scale remover that includes a descaling machine for removing the remaining scale from the surface of the stock. A plurality of blast units within a chamber of the descaling machine directs a stream of abrasive particles upon the entire surface of the stock to dislodge the remaining scale therefrom and form a bar free of scale. The bar is advanced in a third stage to a rolling mill that includes a plurality of cross-rolling units in a series arrangement.Type: GrantFiled: October 16, 1978Date of Patent: January 29, 1980Inventor: Finn B. Abramsen
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Patent number: 4175412Abstract: Descaling of metal wire by bending is followed by projection of the scale from the wire. The scale, projected by nozzles in a descaling device, is a mixture of new scale coming directly from the wire undergoing the bendings and scale recycled several times by a recycle feedback path. This application is applicable to the treatment of steel wire known as "rod" coming from hot rolling.Type: GrantFiled: March 10, 1978Date of Patent: November 27, 1979Assignee: TrefilunionInventor: Jean Bernot
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Patent number: 4165626Abstract: An improved wash water supplying drive head and scraper and cutter assembly for use on an apparatus that sequentially receives tubular members such as oil well tubing, with each tubular member when in position on the apparatus being straightened, having rust and foreign material removed from the exterior surface, scale and other foreign material removed from the interior thereof, and the tubular member being hydraulically tested at a predetermined elevated pressure prior to being removed from the apparatus.Type: GrantFiled: March 23, 1978Date of Patent: August 28, 1979Inventor: Whetstine B. Pridy
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Patent number: 4165625Abstract: A device for extruding ingots, in particular for extruding light metal ingots through a shaping die placed downstream of the ingot, is provided with a scalping facility for removing an outer layer of the ingot immediately prior to extrusion. The said scalping facility is made up of a plurality of blades or similar scalping facilities which together form a scalping ring and can be moved radially with respect to the direction of extrusion, and can be released from the ingot.Type: GrantFiled: October 31, 1977Date of Patent: August 28, 1979Assignee: Swiss Aluminium Ltd.Inventors: Alfred Wagner, Adolf Ames, Karl Graf
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Patent number: 4131005Abstract: An apparatus and method of using the same to sequentially subject tubular members such as oil well tubing, drill pipe and the like from a stack thereof to a sequence of operations in which each tubular member while mounted in the apparatus is straightened, has rust and foreign material removed from the external surface thereof, has solid foreign material removed from the interior thereof, and the tubular member after being straightened and descaled being subjected to hydraulic testing at a desired magnitude. The apparatus is preferably wheel supported to permit it to be moved adjacent stacked pipe in the field. However, should it be desired, the apparatus may be mounted on skids and the like or other suitable base, and used at a stationary position either adjacent to or at a distance from stacked tubular members.Type: GrantFiled: May 20, 1977Date of Patent: December 26, 1978Inventor: Whetstine B. Pridy
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Patent number: 4116030Abstract: The method of making a profiled work of aluminum or aluminum alloy comprises the steps of loading a billet of aluminum or aluminum alloy in a container having an extruding die at its one end and urging the billet against the extruding die by a ram so as to extrude the billet through the die to form a profiled work of aluminum or aluminum alloy with its cross-section conforming with that of the die. A disc of aluminum or aluminum base alloy containing at least one or two elements selected from the group consisting of elements B, Be, Ti, Zr, W, Mo and V is located between the extruding die and the billet before the billet is extruded.Type: GrantFiled: April 21, 1977Date of Patent: September 26, 1978Assignee: Kabushikikaisha Nippon Keikinzoku SogokenkyushoInventors: Yoshiyuki Kobayashi, Shigeru Okaniwa
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Patent number: 4099399Abstract: Hot-formed rod is prepared in a rolling mill by removing oxide from the surface of a nascent cast bar while the bar is in a non-oxidizing environment. Oxide is removed from the surface of the bar by means such as wire brushing, for example, with the oxide removing means and the nascent bar being enclosed in a non-oxidizing or reducing environment to improve the removal of existing oxide and to inhibit formation of new oxide on the bar while the bar travels from the oxide-removing means to the rolling mill to be hot-formed. Removal of oxide while the bar is in a non-oxidizing environment enhances the removal of oxide and lessens the unwanted removal of metal underlying the surface oxide.Type: GrantFiled: June 16, 1977Date of Patent: July 11, 1978Assignee: Southwire CompanyInventors: Milton E. Berry, Daniel B. Cofer
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Patent number: 4091651Abstract: A pulling device for drawing the product through the draw die comprises a drum around which the drawn product is wound as it issues from the die. The drum is driven in rotation and a device for putting the drawn product leaving the drum under tension causes the drum to operate in the manner of a capstan.Type: GrantFiled: August 9, 1976Date of Patent: May 30, 1978Assignee: Societe Metallurgique de RevignyInventors: Leon Rose, Christian Mandras
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Patent number: 4067215Abstract: Hot rolled steel plate having an absolute warp value of less than 20mm for a 3m length of cut plate and not subjected to deterioration of mechanical properties, is formed by subjecting steel strip from a hot rolled coil to a strong cold leveling to provide a maximum surface strain .epsilon. max within the range of 0.60% .ltoreq. .epsilon. max .ltoreq. 3.0%. The steel strip may then be subjected to a light cold leveling for slowly diminishing the surface strain. Further, after the straightening or leveling operation the plates are inspected, coated with a rust preventative, marked with identifying indicia and directed to a piling device. The inventive and novel method and apparatus of the present invention for manufacturing thick steel plate from hot rolled coil, which has not been previously successful, is extraordinarily excellent in amelioration of productivity compared with any of the conventional thick steel plate producing methods.Type: GrantFiled: January 30, 1976Date of Patent: January 10, 1978Assignee: Nippon Steel CorporationInventors: Tsuyoshi Nakajima, Toshio Shigesawa
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Patent number: 4054045Abstract: A hole expansion mandrel assembly for expanding holes through work pieces including a drive pin with a leading pulling section and a trailing driving shoulder; and a collet removably carried on the drive pin and abutting the driving shoulder where the collet has an expansion surface to enlarge the holes as the drive pin is used to force the collet through the holes. The drive pin may incorporate a fastener trailing the collet. The method of using the apparatus is also contemplated.Type: GrantFiled: April 5, 1976Date of Patent: October 18, 1977Inventor: John O. King, Jr.