By Shot-blasting Patents (Class 72/53)
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Publication number: 20140366600Abstract: A curvature retaining device (1) includes two support points (25a) that can abut against one surface of a plate-shaped workpiece W, one or more pressing points (40a) that can abut against a position of the other surface of the plate-shaped workpiece (W) between the support points (25a), and forward/backward drive means (support unit (23) and pressing unit (33)) for moving at least either the support points (25a) or the pressing points (40a) forward to and backward from the other. Preferably, the two support points (25a) abut against the one surface of the plate-shaped workpiece (W) at a first distance (Ls), the two pressing points (40a) abut against the other surface of the plate-shaped workpiece (W) at second distance (Lp) shorter than the first distance (Ls), and a middle point of the first distance (Ls) and a middle point of the second distance (Lp) match with each other.Type: ApplicationFiled: November 16, 2012Publication date: December 18, 2014Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Takashi Kozaki, Noriaki Fukami
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Publication number: 20140360241Abstract: A plurality of rotatable small table are disposed on a rotatable large table, and a workpiece is mounted on the small tables. Above a projection range in the large table, a pressing part is provided. The pressing part is elevated and lowered by an elevating/lowering mechanism between a withdrawn position spaced above the workpiece on the small table and a pressing position for pressing the workpiece on the small table from above. Also, the pressing part is rotationally driven coaxially with a rotary shaft of the small table and in the same rotating direction and at the same rotating speed as the small table, by a third drive mechanism.Type: ApplicationFiled: October 31, 2012Publication date: December 11, 2014Inventor: Masatoshi Yamamoto
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Publication number: 20140356644Abstract: A component for a turbomachine having at least one region made of an intermetallic material which is formed from an intermetallic compound or comprises an intermetallic phase as the largest constituent. The intermetallic material is compacted and/or modified in microstructure by microplasticization at least partially at a surface or interface in a region close to the surface or interface.Type: ApplicationFiled: May 27, 2014Publication date: December 4, 2014Applicant: MTU AERO ENGINES AGInventors: André WERNER, Wilfried SMARSLY
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Patent number: 8893538Abstract: Uniform nano-scale microstructures can be reliably formed on the surface layer of this metal product while still improving the surface roughness and make the surface layer robust enough not to disappear due to wear. The surface of the metal product is repeatedly subjected to instantaneous rapid heating and rapid cooling by intermittently ejecting onto the surface of the metal product shot with a mixture of three or more approximate but different particle sizes for a high ejection density, thereby forming uniform microstructures near the surface of the metal product and forming micro-diameter dimples in the metal surface.Type: GrantFiled: November 10, 2011Date of Patent: November 25, 2014Assignee: Fuji Kihan Co., Ltd.Inventor: Yoshio Miyasaka
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Patent number: 8852362Abstract: There is provided an austenitic stainless steel pipe excellent in steam oxidation resistance. The austenitic stainless steel pipe excellent in steam oxidation resistance contains, by mass percent, 14 to 28% of Cr and 6 to 30% of Ni, and is configured so that a region satisfying the following Formula exists in a metal structure at a depth of 5 to 20 ?m from the inner surface of the steel pipe: (?/?)×?/?×100?0.3 where the meanings of symbols in the above Formula are as follows: ?: sum total of the number of pixels of digital image in region in which orientation difference of adjacent crystals detected by electron backscattering pattern is 5 to 50 degrees ?: the number of total pixels of digital image in region of measurement using electron backscattering pattern ?: analysis pitch width of electron backscattering pattern (?m) ?: grain boundary width (?m).Type: GrantFiled: June 1, 2012Date of Patent: October 7, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Yoshitaka Nishiyama, Mitsuru Yoshizawa, Masahiro Seto, Katsuki Tanaka
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Publication number: 20140259597Abstract: A pipe processing tool that is configured to deform the end of a pipe so that the circumferential shape of the end of the pipe generally matches the circumferential shape of an adjacent pipe end. Matching the circumferential shapes of the pipe ends is advantageous during a pipe attachment process. The pipe processing tool can include a deformation ring with a plurality of pipe deformation members. Each pipe deformation member faces radially inward and is actuatable in a radial direction toward and away from the center of the deformation ring in order to permit engagement with the pipe. Each pipe deformation member is individually and separately actuatable from the other pipe deformation members so that the circumferential shapes of the pipes can be altered by controlling suitable ones of the pipe deformation members.Type: ApplicationFiled: April 17, 2014Publication date: September 18, 2014Applicant: LAVALLEY INDUSTRIES, LLCInventors: Jason LAVALLEY, Daniel LARSON, Jesse KILDE
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Patent number: 8776564Abstract: An impact treatment method for improving fatigue characteristics of a welded joint comprising pressing an impact pin against the surface of a base metal material near a toe of a weld bead and making it move relatively to the weld line direction to apply hammer peening treatment or ultrasonic impact treatment, characterized by using as the impact pin an impact pin having a tip curvature radius of ½ or less of a thickness of the metal material and between 2 to 10 mm and, on a surface of a base metal material up to a range where a distance from the toe of the weld bead to the center of the impact treatment position is within 2.5 times the tip curvature radius of the impact pin and where the impact pin does not contact the weld metal during impact treatment, applying hammer peening or ultrasonic impact treatment so as to cause by the impact pin residual plastic deformation where an impact dent has a groove depth of 0.Type: GrantFiled: July 21, 2009Date of Patent: July 15, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Hiroshi Shimanuki, Tetsuro Nose
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Patent number: 8776565Abstract: An evaluation method of residual stress in water jet peening includes a step of creating an analytical model including meshes according to a water jet peening (WJP) object, the shape of a nozzle, and an injection distance, a step of inputting WJP execution conditions, a step of calculating the internal pressure pBi of a cavitation bubble and a bubble number density ngi through jet flow analysis for a jet flow jetting from the nozzle, a step of calculating cavitation energy according to the internal pressure pBi of a cavitation bubble and a bubble number density ngi (S4), a step of calculating the burst energy of cavitation bubbles from the cavitation energy C, and a step of calculating the compressive residual stress of the WJP object from the collapse pressure of cavitation bubbles. Accordingly, the residual stress of the WJP object can be evaluated precisely in a shorter time.Type: GrantFiled: February 28, 2011Date of Patent: July 15, 2014Assignee: Hitachi, Ltd.Inventors: Hisamitu Hatou, Noboru Saitou, Kouichi Kurosawa, Fujio Yoshikubo, Yuji Matsui, Masashi Fukaya
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Publication number: 20140193549Abstract: A food holding device includes a holding bin and an optional heating component. The holding bin has a specified average surface roughness Ra on at least a portion of the surface intended to be contacted with food during storage of the food.Type: ApplicationFiled: January 6, 2014Publication date: July 10, 2014Applicant: Restaurant Technology, Inc.Inventor: James C. Purgatorio
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Publication number: 20140190231Abstract: There is provided a wing panel having improved formability at the time when the wing panel is curvedly formed by the peen forming method, and an aircraft main wing provided with the said wing panel. For a stringer member 20, a base part 21 is formed, and the neutral axis position N in the cross-sectional direction is located on the wing panel 11 side from the center position C in the height direction of a web part 22. When the peen forming method is carried out by projecting metal shots to a portion near a flange part 23 in the tip end portion of the stringer member 20, the tensile strain developing in the portion near a flange part 23 acts in a state in which the moment length around the neutral axis position N is kept long.Type: ApplicationFiled: January 22, 2014Publication date: July 10, 2014Applicant: MITSUBISHI AIRCRAFT CORPORATIONInventors: Hideto Motohashi, Yoshifumi Hosokawa, Toshinari Fujii
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Patent number: 8764514Abstract: Shot blasting particles are constituted by a ceramic material having an apparent relative density of more than 4.0 and less than 5.0 and comprising more than 5% of silica, as a percentage by weight based on the oxides.Type: GrantFiled: December 16, 2008Date of Patent: July 1, 2014Assignee: Saint-Gobain Centre de Recherches et d'Etudes EuropeanInventor: Anne-Laure Beaudonnet
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Patent number: 8739589Abstract: For surface strengthening of blisk blades, a blade area of the blisk is completely inserted into a water bath (13), and a multitude of high-pressure water jets are injected into the water bath which are directed bilaterally and essentially vertically—and opposite to each other—to both blade sides. Cavitation bubbles imploding near the blade surface that are generated in the water bath on the periphery of the high-pressure water jets to produce micro jets upon imploding, exerting an effect on the blade surface, creating plastically formed depressions without sharp edges. An apparatus for performing the method includes a container (3), a jetting unit (6) having parallel spaced apart water-jet tubes (4) with nozzle openings connected to a high-pressure water conduit (5) to produce the high-pressure water jets.Type: GrantFiled: January 14, 2011Date of Patent: June 3, 2014Assignee: Rolls-Royce Deutschland Ltd & Co KGInventors: Wolfgang Hennig, Goetz G. Feldmann
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Patent number: 8650920Abstract: A method and device for surface peening, particularly ultrasonic shot peening, of a component in the region of a passage opening is disclosed. A vibration device impinging the blasting material is disposed on one side and a counter-element is disposed on an opposite side relative to a component region having the passage opening. The counter-element is disposed at a distance relative to the corresponding side of the component region.Type: GrantFiled: June 6, 2008Date of Patent: February 18, 2014Assignee: MTU Aero Engines GmbHInventors: Erwin Bayer, Eggert Reese, Juergen Steinwandel
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Patent number: 8627695Abstract: A method for ultrasound shot-blasting by a cloud of balls set in motion through contact with a sonotrode having one metallic surface including an area of difficult access, characterized in that the surface is that of a hook axially restrained on a turbomachine blade including a groove provided between the hook and the base of the blade, and the cloud of balls is contained in a chamber encompassing the groove and the surface portion outside the groove.Type: GrantFiled: April 17, 2009Date of Patent: January 14, 2014Assignee: SNECMAInventor: Ana Viguera Sancho
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Publication number: 20140000330Abstract: A chamber having a water jet generation apparatus and a mesh installed inside is pushed against a surface of a peening object. A rotary vane of the water jet generation apparatus, disposed in a region in the chamber between the mesh and the chamber, is rotated to generate a water jet flowing toward the peening object in one region in the chamber, the one region is a region closer to the peening object than the mesh. A plurality of shots 4 put in the region 30A moves toward the peening object along with the water jet and collides with the surface of the peening object. After the collision, the shots move toward the mesh along with the water jet. Compression residual stress is given to the surface of the peening object with which the shots have collided. Thus, spreading of contaminants peeled off from a peening object can be prevented.Type: ApplicationFiled: June 25, 2013Publication date: January 2, 2014Inventors: Hisamitu HATOU, Noboru SAITO, Ren MORINAKA, Fujio YOSHIKUBO, Masashi FUKAYA, Yuji MATSUI, Ryuji KIMURA
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Patent number: 8613211Abstract: A shot peening apparatus 1 includes: a storage container 2 that stores therein shots B impacting on a shot-peening treated region U; a vibrator 5 that accelerates the shots B; a shot outlet 4 that is formed on the storage container 2, and connected to a shot collecting passage 10 through which the shots B in a container inside 2I are collected, and through which the shots B are taken out from the container inside 2I into the shot collecting passage 10; and a shot inlet 3 that is formed on the storage container 2, and connected to a shot supplying passage 9 through which the shots B are supplied into the container inside 2I, and through which the shots B are supplied into the container inside 2I from the shot supplying passage 9.Type: GrantFiled: December 11, 2008Date of Patent: December 24, 2013Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Jun Fujita, Takeshi Yamamoto, Atsushi Kamiyoshi, Mitsuru Handa, Yoshihiro Watanabe, Kanehisa Hattori, Shogo Sasaki
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Publication number: 20130333190Abstract: A method for bending a sheet metal comprises: a hardness adjustment process wherein a blank (10), including a high-hardness region (11) and a low-hardness region (12) having a lower hardness than the high hardness region (11), is formed by changing the hardness of at least a part of a sheet metal; and a bending process wherein a product (20) is formed by bending low-hardness region (12) of blank (10).Type: ApplicationFiled: March 5, 2012Publication date: December 19, 2013Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Masaaki Mizumura, Koichi Sato, Satoshi Shirakami
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Patent number: 8607604Abstract: A bolt has a male screw with a surface hardening portion that has an increased surface hardness and that is applied with a compressive residual stress. The male screw is formed by cutting the bolt, and performing a process to provide at least on the surface of the male screw of the bolt the surface hardening portion that has increased hardness and that is applied with a compressive residual stress. As a result, the fatigue resistance of the male screw is improved and the bolt is effective for use in a portion where the male screw is subject to a repetitive stress.Type: GrantFiled: July 8, 2011Date of Patent: December 17, 2013Assignee: Mitsubishi Heavy IndustriesInventors: Norikazu Tezuka, Kazuharu Hirokawa, Keisuke Ihara, Kei Osawa, Hiroshi Ishikawa, Taiji Torigoe, Ryuichi Yamamoto, Yukihiro Hashimoto, Nobuyuki Izutsu, Koji Takahashi
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Patent number: 8607605Abstract: A spring wire is subjected to a first shot peening process and a second shot peening process. In the first shot peening process, a first shot is projected on the spring wire at a first projectile speed. High kinetic energy of the first shot produces compressive residual stress in a region ranging from the surface of the spring wire to a deep position. In the second spring wire process, a second shot is projected at a second projectile speed lower than the speed of the first shot. The kinetic energy of the second shot is lower than that of the first shot. The low kinetic energy of the second shot increases the compressive residual stress in a region near the surface of the spring wire.Type: GrantFiled: November 11, 2011Date of Patent: December 17, 2013Assignee: NHK Spring Co., Ltd.Inventors: Akira Tange, Hideki Okada, Motoi Uesugi, Yosuke Hisano
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Publication number: 20130327105Abstract: A large table 30 is rotatably disposed at a position within an area that includes a projected area toward which shot is projected and a non-projected toward which no shot is projected. A plurality of small tables 32 are disposed on the large table 30. Each of the small tables 32 has a rotating shaft 33 that is parallel to the rotating shaft 31 of the large table 30. Thereby each of the small tables 32 can rotate. Workpieces 12 are placed on the small tables 32. A centrifugal projector 20 centrifugally accelerates shot to project it toward the workpieces 12 on the small tables 32. Each of the workpieces 12 on the small tables 32 is pressed down from above by the holding member 48 of the holding mechanism 46. The holding member 48 can rotate along with the workpiece 12.Type: ApplicationFiled: May 31, 2011Publication date: December 12, 2013Inventor: Masatoshi Yamamoto
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Publication number: 20130306199Abstract: Described herein is a feedstock including a core comprising BMG and a sheath attached the core. The sheath has a different physical property, a different chemical property or both from the core. Alternatively, the feedstock can include a sheath that encloses one or more core comprising BMG. The feedstock can be manufactured by attaching the sheath to the core, shot peening the core, etching the core, ion implanting the core, or applying a coating to the core, etc. The feedstock can be used to make a part by injection molding. The sheath can be used to adjust the composition of the core to reach the composition of the part.Type: ApplicationFiled: May 16, 2012Publication date: November 21, 2013Applicants: Crucible Intellectual Property LLC, Apple Inc.Inventors: Christopher D. Prest, Joseph C. Poole, Joseph Stevick, Theodore Andrew Waniuk, Quoc Tran Pham
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Patent number: 8578745Abstract: The invention relates to a peening device for peening a component with a part to be peened and a part not to be peened. The peening device comprises a chamber with at least one opening located therein, wherein the opening is dimensioned in such a manner that the part not to be peened of the component can be guided there through, and a fixture for retaining the component which features a section which entirely covers the opening of the chamber when the part not to be peened is at least partially guided into said opening, and said section completely encloses the part not to be peened of the component between the adjacent region of the part to be peened of the component and the opening.Type: GrantFiled: April 13, 2007Date of Patent: November 12, 2013Assignee: Siemens AktiengesellschaftInventors: Thomas Berndt, Helge Reymann
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Publication number: 20130273394Abstract: A method for surface treating work rolls to produce isotropic textured aluminum sheet features indenting the surface of the working rolls that produce the sheet with spherical media such as steel ball bearings having the requisite properties to avoid fracture and resulting in a smooth surface lacking facets. The spherical media can be introduced into a nip between two rolls and indent by compression, but ultrasonic peening or knurling. The aluminum sheet produced by the roll has properties that facilitate mechanical forming, such as when the sheet is processed by forming tools.Type: ApplicationFiled: May 10, 2013Publication date: October 17, 2013Inventors: Shen Sheu, Julie A. Wise, Tom J. Kasun, Neville C. Whittle, June M. Epp, David E. Coleman, Norman J. Panseri, Salvador A. Marcilla Gomis, Patricia A. Stewart
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Patent number: 8554357Abstract: A posture control method controls a posture of a processing unit by measuring a distance between the processing unit and a process surface of a round pipe to be processed by the processing unit, using four distance measuring units.Type: GrantFiled: September 10, 2008Date of Patent: October 8, 2013Assignee: Mitsubishi Heavy Industries, Ltd.Inventor: Jun Fujita
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Publication number: 20130260168Abstract: A method of treating a hole in a metallic component includes the following steps in sequence: forming an hole having a first diameter in the component; expanding the hole to a second diameter using a cold expansion process, so as to induce residual compressive stresses in the material surrounding the hole; shot peening the hole; and final machining the hole to a finished diameter.Type: ApplicationFiled: March 29, 2012Publication date: October 3, 2013Applicant: General Electric CompanyInventors: Donald Charles Slavik, Bernard Harold Lawless, Robert Hugh Van Stone, Gerald Roger Geverdt
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Patent number: 8544304Abstract: A make-up method for a threaded joint with a pin and a box to increase the fatigue life of the joint is provided. The method includes the step of applying a torque for making up the pin in the box until first and second abutment shoulders of the pin and the box abut. The method can also include the step of applying an additional torque to the threaded joint until a magnitude of between 50% and 90% of the yield strength of the joint material in the most stressed part of the joint is reached.Type: GrantFiled: August 21, 2008Date of Patent: October 1, 2013Assignee: Tenaris Connections LimitedInventor: Nestor J. Santi
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Patent number: 8545994Abstract: An article includes an electrodeposited metallic material including Co with a minimum content of 75% by weight. The metallic material has a microstructure which is fine-grained with an average grain size between 2 and 5,000 nm and/or an amorphous microstructure. The metallic material forms at least part of an exposed surface of the article. The metallic material has an inherent contact angle for water of less than 90 degrees at room temperature when measured on a smooth exposed surface portion of the metallic material which has a maximum surface roughness Ra of 0.25 microns. The metallic material has an exposed patterned surface portion having surface structures having a height of between at least 5 microns to about 100 microns incorporated therein to increase the contact angle for water at room temperature of the exposed patterned surface portion to over 100 degrees.Type: GrantFiled: May 24, 2010Date of Patent: October 1, 2013Assignee: Integran Technologies Inc.Inventors: Diana Facchini, Francisco Gonzalez, Jonathan McCrea, Mike Uetz, Gino Palumbo, Klaus Tomantschger, Nandakumar Nagarajan, Jared J. Victor, Uwe Erb
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Publication number: 20130247633Abstract: The purpose of the present invention is to provide a method for improving fatigue strength that is capable of improving the fatigue strength of cast iron, specifically spherical graphite cast iron, to the same level as that of carbon steel subjected 10 carburizing and quenching. To this end, this method contains a step for performing first, second and third shot peenings using shot of a prescribed diameter for each on spherical graphite cast iron on which a normalizing heat treatment has been performed at 800-950° C. and tensile strength made to be 850 MPa or more, the spherical graphite cast iron containing the following elements in the following mass percentages: C=2.0-4.0%, Si=1.5-4.5%, Mn=2.0% or less, P=0.08% or less, 8=0.03% or less, Mg=0.02-0.1%, and Cu=1.8-4.0%.Type: ApplicationFiled: October 31, 2011Publication date: September 26, 2013Applicant: UD TRUCKS CORPORATIONInventors: Yoshihiko Nozaki, Makoto Taguchi, Kazuhiro Hirakawa
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Publication number: 20130247634Abstract: The purpose of the present invention is to provide a method for improving fatigue strength that is capable of improving the fatigue strength of cast iron, specifically spherical graphite cast iron, to the same level as that of carbon steel subjected 10 carburizing and quenching. To this end, this method contains a step for performing first, second and third shot peenings using shot of a prescribed diameter for each on spherical graphite cast iron on which a tempering heat treatment has been performed at 150-300° C. and tensile strength made to be 800 MPa or more, the spherical graphite cast iron containing the following elements in the following mass percentages: C=2.0-4.0%, Si=1.5-4.5%, Mn=2.0% or less, P=0.08% or less, 8=0.03% or less, Mg=0.02-0.1%, and Cu=1.8-4.0%.Type: ApplicationFiled: October 31, 2011Publication date: September 26, 2013Applicant: UD TRUCKS CORPORATIONInventors: Yoshihiko Nozaki, Makoto Taguchi, Kazuhiro Hirakawa
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Patent number: 8533954Abstract: A spring wire with a hardness of 50 to 56 HRC is subjected to first and second shot peening processes within a warm working temperature range of 150° C. to 350° C. In the first shot peening process, a first shot of a shot size of at least 1.0 mm is used. In the second shot peening process, a second shot smaller in shot size than the first shot is used. Through these shot peening processes, compressive residual stress is imparted to the spring wire. The spring wire includes a residual stress increase part, residual stress peak part, and residual stress decrease part. In the residual stress decrease part, a part including a compressive residual stress magnitude equivalent to the magnitude of the compressive residual stress at a surface of the spring wire exists at a region at a depth exceeding the permissible pit depth.Type: GrantFiled: August 10, 2011Date of Patent: September 17, 2013Assignee: NHK Spring Co., Ltd.Inventors: Akira Tange, Hideki Okada, Isao Sumiyoshi, Mitsuhiro Sugiyama
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Publication number: 20130233451Abstract: A method to produce a metallic component is described. The method provides that an additional shot peening is performed on at least portion of component in order to obtain a fine grain structure during a following heat treatment in order to yield higher HCF because a finer grain structure is reached.Type: ApplicationFiled: October 19, 2011Publication date: September 12, 2013Inventors: Fathi Ahmad, Winfried Esser
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Publication number: 20130213104Abstract: The present invention aims to provide a shot-treatment apparatus which allows a high throughput of workpieces with the least possible idle time while achieving a uniform shot-treatment effect on workpieces. The shot-treatment apparatus of the present invention has a rotatable main table 30 located in the place where both a projection area to be projected upon by the shot from a projecting device and a non-projection area are included. A plurality of satellite tables 32 for placing workpieces 12 are rotatably mounted on the main table 30. Each satellite table 32 has a driven shaft 33 which is in parallel with a main shaft 31 of the main table 30. The shot is projected from the projecting device against the workpiece 12 that is placed on the satellite table 32. The workpiece 12 that is placed on the satellite table 32 is held down by a holding member 48 of a holding assembly 46. The holding member 48 rotates along with the workpiece 12.Type: ApplicationFiled: July 25, 2011Publication date: August 22, 2013Inventor: Masatoshi Yamamoto
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Patent number: 8499597Abstract: A device for surface peening, in particular for ultrasonic shot peening, of a component of a gas turbine, having at least one vibration device that includes a surface that impinges the blasting material, and having a holding device by which a surface area of the component can be positioned relative to the surface of the vibration device, the surface of the vibration device being subdivided into at least two adjacent partial surfaces, each including an overlapping part by which a part of the surface area of the component can be treated by blasting material impinged both by the one and by the other partial surface.Type: GrantFiled: December 5, 2007Date of Patent: August 6, 2013Assignee: MTU Aero Engines GmbHInventors: Erwin Bayer, Max Niegl, Holger Polanetzki, Thomas Peschke, Thomas Dautl, Philipp Thümmler
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Publication number: 20130160510Abstract: The present invention is to provide a method for shot peening for producing a compressive residual stress that exceeds 60% of the yield strength at 0.2% offset without using stress shot peening. Shot media are peened onto a processed steel that has an amount of retained austenite in a range between 5 to 30%, and any change in the amount of retained austenite is controlled to be in a range of 2 to 30% before and after shot peening to produce the compressive residual stress in the processed steel.Type: ApplicationFiled: August 4, 2011Publication date: June 27, 2013Inventors: Yuji Kobayashi, Toshiya Tsuji
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Patent number: 8468862Abstract: A process for treating a surface of a component to improve its surface finish and induce residual compresses stresses in a near-surface region of the component. The process entails performing a first peening operation to form residual compressive stress layers in the near-surface region of the component, and then performing at least a second peening operation to cause surface smoothing of the surface of the component while retaining residual compressive stresses in the near-surface region of the component. The first peening operation comprises wet glass bead peening at a first intensity with a first glass bead media, and the second peening operation comprises wet glass bead peening at a second intensity with a second glass bead media, wherein the second intensity is lower than the first intensity and the second glass bead media is smaller than the first glass bead media.Type: GrantFiled: February 9, 2010Date of Patent: June 25, 2013Assignee: General Electric CompanyInventor: Swami Ganesh
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Publication number: 20130152651Abstract: A stylet has a proximal end a distal end and an outer surface. The stylet is substantially cylindrical. The outer surface of the stylet is treated, or roughened, preferably by a glass peening or a bead blasting operation, such that its maximum profile peak height is greater than 30 ?m, its roughness average is greater than 5 ?m, and its root mean square roughness is greater than 8 ?m. This results in reducing the removal force of the treated stylet from a silicone catheter.Type: ApplicationFiled: August 29, 2012Publication date: June 20, 2013Applicant: CODMAN & SHURTLEFF, INC.Inventor: Greg M. Schorn
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Publication number: 20130125600Abstract: The cost for shot-peening is intended to be reduced. The method for shot-peening of the present invention comprises a first step for processing a work by shot-peening by projecting shots onto the work, and a second step for processing the work by shot-peening by projecting the shots onto the work at a speed for projecting the shots that is slower than the speed in the first step, wherein the second step uses the same shot-peening machine and same shots that have been used in the first step. By this method, an intended distribution of compressive residual stresses is obtained by the processes in the first and second steps and the surface roughness of the work is decreased by the process in the second step wherein the shots are projected at the speed that is slower than that in the first step. Further, no removal or supply of the shots and no re-setting of the conditions for the process that are related to the removal and supply of the shots are required.Type: ApplicationFiled: April 22, 2011Publication date: May 23, 2013Inventors: Yuji Kobayashi, Toshiya Tsuji
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Publication number: 20130118220Abstract: The present invention is to provide a method for shot peening for producing a high compressive residual stress in a gas carburized steel that has a soft layer. In this method, a depth where the maximum compressive residual stress is generated is estimated and the hardness on the surface or near the surface is not used. The depth where the maximum compressive residual stress is generated is estimated by multiplying the depth where the maximum stress is generated under contact stresses caused by the collision of shot media by the constant K. A processed steel that comprises a gas carburized steel and that has a hardness at that depth that exceeds 750 HV is used. Shot media that have a hardness that is greater than that of the processed steels at that depth by 50 HV or more are shot onto the processed steels to produce a high compressive residual stress in the processed steels.Type: ApplicationFiled: August 4, 2011Publication date: May 16, 2013Inventors: Yuji Kobayashi, Toshiya Tsuji
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Publication number: 20130122327Abstract: A method for surface treating work rolls to produce isotropic textured aluminum sheet features shot-peening the surface of the working rolls that produce the sheet. The media may be steel balls, such as ball bearings or other media, such as glass or ceramic balls, depending upon the optical properties desired for the aluminum sheet, e.g., in terms of diffuseness or brightness of reflection. The various parameters of shot-peening can be varied to accommodate given properties of the roll, such as hardness and existing surface texture to achieve a given desired surface texture. A sheet surface with target properties and the work roll processing needed to produce it may be generated by computer modeling.Type: ApplicationFiled: November 9, 2012Publication date: May 16, 2013Inventors: Shen Sheu, Julie A. Wise, Tom J. Kasun, Neville C. Whittle, June M. Epp, David E. Coleman, Norman J. Panseri, Salvador A. Marcilla Gomis, Patricia A. Stewart
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Publication number: 20130111961Abstract: A method for producing a leaf spring having a leaf portion and an eye portion formed at the leaf portion including: forming a gap between a leading end of the eye and a facing surface facing the leading end, and shot peening an inner surface of the eye via a reflection member, wherein, at a cross section perpendicular to an axial direction of the eye portion, the leading end of the eye faces the facing surface so a straight line does not cross the leading end of the eye, the straight line connecting an intersection point and a center point of a reflection member surface, the intersection point being the intersection of a line perpendicular to the facing surface extending through an endpoint of the leaf side of the leading end of the eye to the surface.Type: ApplicationFiled: May 12, 2011Publication date: May 9, 2013Applicant: NHK SPRING CO., LTD.Inventors: Akira Tange, Kiyoshi Kurimoto, Yurika Goto, Iwao Shigeoka, Tadakazu Kato, Shinichi Inoguchi
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Publication number: 20130104615Abstract: Systems and methods for generating beneficial residual stresses in a material by impacting the surface of the material with particles that are softer than the material to be peened (“target material”). Shock waves emanate through the target material from the soft particle impacts to generate residual stresses without significantly deforming the surface of the target material. A high pressure liquid is accelerated through a peening nozzle to generate a high-speed liquid jet that is used to accelerate the soft particles that impact the surface of the target material.Type: ApplicationFiled: April 20, 2012Publication date: May 2, 2013Inventors: Thomas J. Butler, Daniel G. Alberts, Nicholas J. Cooksey, Dan Woodward
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Publication number: 20130101761Abstract: A method of manufacture is provided. The manufacturing method includes using an abrasive liquid jet to form one or more grooves in an outer surface of a substrate. Each groove has a base and an opening and extends at least partially along the outer surface of the substrate, where the substrate has an inner surface that defines at least one hollow, interior space. The manufacturing method further includes using a laser cladding process to apply a laser clad material over the opening of the respective groove(s), to at least partially define one or more channels for cooling the component, and disposing a coating over at least a portion of the outer surface of the substrate and over the laser clad material. Other manufacturing methods and a component are also provided.Type: ApplicationFiled: October 21, 2011Publication date: April 25, 2013Applicant: GENERAL ELECTRIC COMPANYInventors: Ronald Scott Bunker, Duncan Pratt
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Patent number: 8423191Abstract: A cast iron brake caliper with improved fatigue life, and a process and process equipment for pre-stressing a cast iron brake caliper to provide improved fatigue life, is provided. In the process, a load is applied to a cast iron caliper, where the load is high enough to locally yield and plastically deform the cast iron material, but not high enough to cause material failure, such as cracking. Upon load removal, residual compressive stresses in the cast iron caliper lower the mid-point of the stress range the plastically-deformed region of the caliper sees during in-service use, and thereby lowers the peak stress seen in this region, increasing fatigue life. The process permits a cast iron brake caliper to be designed to use less material and thus fit within constrained wheel rim envelopes, without the need to resort to high cost materials or other alternative design strategies.Type: GrantFiled: August 24, 2011Date of Patent: April 16, 2013Assignee: Bendix Spicer Foundation Brake LLCInventors: Ronald S. Plantan, Richard Lee Lantz, Jr.
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Patent number: 8418332Abstract: Surface texturing is employed to modify the topography of one or more surfaces (radial or cylindrical) of the bearing system for a roller cone rock bit. The surface texturing results in a dimpled surface which retains additional lubricant helpful in reducing friction in the boundary and mixed lubrication regimes. Shot peening is disclosed as one method for texturing the desired surface.Type: GrantFiled: March 5, 2009Date of Patent: April 16, 2013Assignee: Varel International Ind., L.P.Inventor: Xiaobin Lu
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Publication number: 20130074561Abstract: Systems and methods for generating beneficial residual stresses in a target material by generating cavitation shock waves through the use of a cavitation intensification conditioner. Shock waves emanate through the target material from collapsing cavitation voids in a liquid jet to generate residual stresses without significantly deforming the surface of the target material. A high pressure liquid is accelerated through a submerged peening nozzle to generate a high-speed liquid cavitating jet that is further intensified and controlled by use of the cavitation intensification conditioner.Type: ApplicationFiled: September 27, 2012Publication date: March 28, 2013Applicant: ORMOND, LLCInventor: Ormond, LLC
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Publication number: 20130070402Abstract: An enclosure that contains a transmission section and a reception section of an ODU is protected against hard environments without it being necessary to apply a coating of paint to the enclosure. The present invention is communication device (ODU) (1) installed outdoors, including a transmission section that transmits a signal; a reception section that receives a signal; and an enclosure that contains the transmission section and the reception section. In the device, the enclosure of ODU (1) is made of a nonferrous metal and an outer surface of the nonferrous metal is coated with paint, but a concave and convex pattern of an impact mark of powder particles is successively formed thereon.Type: ApplicationFiled: June 22, 2011Publication date: March 21, 2013Applicant: NEC CORPORATIONInventors: Masatoshi Shimizu, Masahiro Nomura
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Patent number: 8387427Abstract: A high-pressure water jet is injected from a nozzle scanned and a shock wave generated due to the collapse of bubbles included in the water jet is impacted on a WJP execution object. Tensile residual stress close to the surface of the WJP execution object is improved to compressive residual stress. The shock wave is detected by a pressure sensor and a shock wave generation frequency is obtained. Whether the obtained shock wave generation frequency is larger than a set value or not is decided. When the shock wave generation frequency is larger than the set value, a high-pressure pump is stopped and the injection of the water jet from the nozzle is stopped. When the shock wave generation frequency is equal to or smaller than the set value, the operation condition of the high-pressure pump is changed.Type: GrantFiled: July 2, 2010Date of Patent: March 5, 2013Assignee: Hitachi-GE Nuclear Energy, Ltd.Inventors: Yuji Matsui, Masahiro Tooma, Atsushi Baba, Kouichi Kurosawa, Fujio Yoshikubo
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Patent number: 8375542Abstract: When manufacturing slender metallic components (9) by cutting shaping from pre-manufactured forgings (1), the respective component (9) upon finish machining by cutting is dimensionally inspected to determine deformations (a) induced by manufacture, as compared to the nominal position, and on the basis of the measuring result the position of tensile stress areas (4) in rim layers of the component (9) is determined. For positionally balancing the component (9), the tensile stress areas (4) causing deformation of the component (9) are subjected to controlled shot peening at a specified intensity.Type: GrantFiled: July 27, 2009Date of Patent: February 19, 2013Assignee: Rolls-Royce Deutschland Ltd & Co KGInventor: Rainer Mielke
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Patent number: 8375756Abstract: An automated edge peener apparatus includes a peener housing, a slide carried by the peener housing, a shotpeener mechanism carried by the slide and a shot recovery system communicating with the shotpeener mechanism.Type: GrantFiled: March 10, 2009Date of Patent: February 19, 2013Assignee: The Boeing CompanyInventors: Theodore J. Braun, Clifford J. Chambers, Robert E. Orth, Rory S. Olson, Bert Kopke, Vinh Q. Tran, Hali T. Diep
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Patent number: 8375757Abstract: A method for shot peening wherein the work is processed by being hit by shot materials that are shot by compressed air, and a machine for carrying out the method are provided. By the present invention the status of a work can be measured while the work is being processed. The requirements for maintaining and calibrating the sensor that is used for the measurement are reduced because the wear of the sensor is prevented. The method for shot peening is to process a work by shooting the shot materials with compressed air from a shooting nozzle against the work. The shooting nozzle is equipped with a transducer that detects elastic waves and transduces them to high-frequency electrical signals. The elastic waves are generated when the shot materials pass through the shooting nozzle. The characteristic values of the shot materials, which pass through the shooting nozzle, are measured and monitored based on the signals.Type: GrantFiled: May 29, 2008Date of Patent: February 19, 2013Assignee: Sintokogio, Ltd.Inventor: Hiroaki Suzuki